Automatic sorting, inspecting and packaging table

By designing an automated sorting, inspection, and packaging station, and utilizing the collaborative work of drive motors and conveyor belts, the automated and precise sorting of wire rope assemblies has been achieved. This solves the problems of low efficiency and large errors in traditional manual sorting, and improves production efficiency and product quality.

CN120984597APending Publication Date: 2025-11-21TAIZHOU XINGDAO MACHINERY MFG
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Patent Information

Application Number
CN202511249445.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-03
Publication Date
2025-11-21

AI Technical Summary

Technical Problem

The traditional inspection and sorting process for steel wire rope assemblies relies on manual operation, resulting in high labor intensity, low efficiency, and large errors. Existing automated equipment has limited functionality and poor adaptability, making it difficult to achieve comprehensive testing and efficient sorting.

Method used

An automatic sorting, inspection, and packaging station was designed. It utilizes a drive motor and a conveyor belt to work together to automatically identify whether the wire rope assembly is qualified or not. The qualified products are sent to the packaging station via the conveyor belt, and the unqualified products are dragged into the unqualified red box by reversing the conveyor belt.

Benefits of technology

It has enabled automated and precise sorting of wire rope assemblies, improved production efficiency, reduced human error, ensured product quality, reduced potential losses, and saved labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an automatic sorting, inspecting and packaging table, and belongs to the technical field of industrial automatic production. Comprising an unqualified red box, and the upper surface of the unqualified red box is fixedly connected with a rack; the device has the function of automatically identifying whether the steel wire rope assembly is qualified or not, and automatic sorting and conveying of products can be achieved through cooperative work of the driving motor, the conveying belt and the conveying belt. When qualified products are detected, the qualified products can be normally conveyed to a packaging station through the conveying belt, and once unqualified products are recognized, the driving motor can rotate reversely to drag the unqualified products into an unqualified red box. By means of the automatic sorting mechanism, complexity and errors of manual operation are reduced, sorting efficiency is improved, unqualified products can be effectively prevented from flowing into the next procedure, the overall quality of the products is guaranteed, potential losses caused by the product quality problem of enterprises are reduced, meanwhile, labor cost is saved, and production efficiency is improved. And the automation degree and the production efficiency of production are improved.
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Description

Technical Field

[0001] This invention relates to the field of industrial automation production technology, and in particular to an automatic sorting, inspection, and packaging station. Background Technology

[0002] In modern industrial production, wire rope assemblies, as key components, are widely used in hoisting, transportation, mining, and other fields. Their quality directly affects the safety and reliability of equipment operation. Traditional wire rope assembly inspection and sorting processes largely rely on manual operation. Workers need to use experience and simple testing tools to inspect and sort the appearance, dimensions, strength, and other indicators of the wire ropes one by one. This method is not only labor-intensive and inefficient, but also prone to omissions and misjudgments due to the subjectivity and fatigue inherent in manual inspection. This results in substandard products entering the market, posing significant safety hazards. With the acceleration of industrial automation, some companies have begun to introduce automated equipment for the inspection and sorting of wire rope assemblies. However, existing automated equipment often suffers from problems such as limited functionality, poor adaptability, and insufficient testing accuracy. Some equipment can only perform single-indicator testing and cannot achieve comprehensive inspection of the wire rope assembly; others are not intelligent enough in the sorting and transportation stages, making it difficult to efficiently and accurately separate qualified and unqualified products, thus failing to meet the needs of enterprises for high-quality and high-efficiency production.

[0003] Therefore, there is an urgent need to develop an integrated device that can achieve automatic identification, accurate sorting and transportation in order to solve the problems existing in the current technology. Summary of the Invention

[0004] Purpose of the invention: The purpose of this invention is to provide an automated and precise sorting and transportation method for wire rope assemblies; another purpose of this invention is to provide an effective solution to the problems of low efficiency and large errors in traditional sorting methods.

[0005] Technical solution: An automatic sorting, inspection, and packaging station, including defective red boxes, with a frame fixedly connected to the upper surface of the defective red boxes, and a conveyor belt fixedly connected to the lower surface of the frame on the upper surface of the defective red boxes.

[0006] Furthermore, a drive motor is fixedly connected to the left side of the upper surface of the defective red box, and the output end of the drive motor is in contact with the inner wall of the conveyor belt.

[0007] Furthermore, a conveyor belt is wound around the outer wall of the conveyor belt.

[0008] Beneficial Effects: This device automatically identifies the quality of wire rope assemblies. Through the coordinated operation of the drive motor, conveyor belt, and transport belt, it enables automatic sorting and transportation of products. When qualified products are detected, they are conveyed to the packaging station normally. Conversely, if unqualified products are detected, the drive motor reverses and pulls them into the unqualified red box. This automated sorting mechanism not only reduces the tediousness and errors of manual operation and improves sorting efficiency, but also effectively prevents unqualified products from flowing into the next process, ensuring the overall quality of the products, reducing potential losses caused by product quality issues, saving labor costs, and improving the automation level and production efficiency. Attached Figure Description

[0009] Figure 1 This is a schematic diagram of the overall structure of the present invention.

[0010] In the picture: 1. Defective red box; 2. Conveyor belt; 3. Drive motor; 4. Defective red box; 5. Frame. Detailed Implementation

[0011] To make the technical solution of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0012] Example

[0013] like Figure 1 As shown, an automatic sorting, inspection, and packaging station is provided, including a defective red box 4. A frame 5 is fixedly connected to the upper surface of the defective red box 4. A conveyor belt 2 is fixedly connected to the lower surface of the frame 5 on the upper surface of the defective red box 4. A drive motor 3 is fixedly connected to the left side of the upper surface of the defective red box 4. The output end of the drive motor 3 is in contact with the inner wall of the conveyor belt 2. A conveyor belt 1 is wound around the outer wall of the conveyor belt 2.

[0014] Drive motor 3, conveyor belt 2 transports the product, and non-conforming red box 4 is used. The equipment can identify whether the wire rope assembly is qualified. When the conveyor belt 1 is normal, it delivers qualified products to the packaging station. When a non-conforming product is identified, drive motor 3 reverses and drags the non-conforming product into non-conforming red box 4.

[0015] The embodiments described above are merely illustrative of several implementations of the present invention, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements all fall within the scope of protection of the present invention. Therefore, the scope of protection of this patent should be determined by the appended claims.

Claims

1. An automatic sorting, inspection, and packaging station, including non-conforming red boxes (4), characterized in that: The upper surface of the unqualified red box (4) is fixedly connected to a frame (5), and the upper surface of the unqualified red box (4) is fixedly connected to the lower surface of the frame (5) by a conveyor belt (2).

2. The automatic sorting, inspection, and packaging station according to claim 1, characterized in that: A drive motor (3) is fixedly connected to the left side of the upper surface of the unqualified red box (4), and the output end of the drive motor (3) is in contact with the inner wall of the conveyor belt (2).

3. The automatic sorting, inspection, and packaging station according to claim 1, characterized in that: A conveyor belt (1) is wound around the outer wall of the conveyor belt (2).