Water-saving cutting machine tool
By integrating a drain pipe and collection box into the cutting machine tool to separate steel chips from cooling water, and combining it with a water spray system to cool the tool, the problems of steel chip scattering and water waste are solved, achieving effective recycling and extending tool life.
Patent Information
- Application Number
- CN202410649762.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-11-21
AI Technical Summary
When existing machine tools cut steel ingots, steel chips fly everywhere and cooling water is wasted in large quantities, and there is a lack of effective means of recycling and reuse.
A water-saving cutting machine tool was designed. By setting up a drain pipe and collection box inside the fixed table, steel chips and cooling water are separated and recycled. Water sprayers and water spray pipes are used to cool the cutting tool and extend its life. Multiple motors are used to drive the cutting tool to perform three-dimensional motion.
It achieves effective separation and recycling of steel chips and cooling water, reduces labor consumption, extends the service life of cutting tools, and saves water resources.
Smart Images

Figure CN120985404A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of cutting machine tool technology, and particularly relates to a water-saving cutting machine tool. Background Technology
[0002] A machine tool is a machine capable of cutting and processing metal or other materials, used to produce various mechanical products and parts. It occupies a core position in the manufacturing industry because almost all mechanical parts need to be processed by machine tools. There are various types of machine tools, including lathes, milling machines, grinding machines, drilling machines, etc. Each type of machine tool has its specific processing function. Lathes are mainly used for processing rotating workpieces, while milling machines are used for processing flat or curved surfaces. Cutting machine tools are machines used for metal processing. They process metal blanks into various machine parts by cutting. Cutting machine tools are the basic equipment in the manufacturing industry and are known as the "mother machine".
[0003] When current cutting machine tools cut steel ingots, the steel chips scatter in all directions, making it difficult to collect them. These chips often have some recycling value. Furthermore, the machine tools require cooling water to cool the cutting tools during the cutting process, but existing machine tools waste a lot of cooling water. Therefore, it is necessary to provide a water-saving cutting machine tool to solve the above problems. Summary of the Invention
[0004] The technical content of this invention is to provide a water-saving cutting machine tool.
[0005] To address the aforementioned problems, this invention provides a water-saving cutting machine tool, comprising: a fixed platform with two sets of support plates symmetrically mounted on its bottom, a base plate mounted on the bottom of each support plate, a raised edge on the fixed platform, two sets of drain pipes mounted on the right side of the fixed platform, the drain pipes being connected to a collection box; a slide rail mounted on both sides of the fixed platform, a first sliding sleeve mounted on the slide rail, a cylinder fixedly mounted on the top of the first sliding sleeve, and a first threaded sleeve connected to the bottom of the first sliding sleeve via a connecting block, wherein a first lead screw is inserted; a first fixed plate mounted on the top of the cylinder, a second lead screw mounted on the side of the first fixed plate, a second threaded sleeve mounted on the second lead screw, a first motor fixed to the bottom of the second threaded sleeve, and a cutting tool mounted on the bottom of the first motor; and a water sprayer mounted outside the first motor, a water spray pipe mounted on the bottom of the water sprayer, a water supply pipe connected to the side of the water sprayer, and the water supply pipe being connected to a water supply tank.
[0006] As a further solution of the present invention, two sets of placement plates are symmetrically installed on the inner bottom surface of the fixed platform, and two sets of sliders are symmetrically installed on the bottom of each set of placement plates. Two sliding grooves adapted to the sliders are opened on the inner bottom surface of the fixed platform. The sliders are configured as T-shaped structures, and the sliding grooves opened on the inner bottom surface of the fixed platform are configured as structures adapted to them, thereby preventing the placement plates from moving upward.
[0007] As a further solution of the present invention, the top area of the base plate is larger than the bottom area of the support plate. A water supply tank is fixedly installed on the outer side of the left support plate of the two sets of support plates. A water supply pipe is installed on the top outlet of the water supply tank. A water pump is installed inside the water supply tank. Six sets of spray pipes are symmetrically installed on the bottom of the spray bottle. The lower end of the spray pipe is set with a curved structure and the bottom outlet of the spray pipe faces the cutting tool. The drain pipe is installed at the right end of the groove opened on the inner bottom surface of the fixed platform. The collection box is fixedly installed on the right side of the right support plate of the two sets of support plates. The collection box contains a filter plate with filter holes. The filter plate is installed in the upper part of the collection box. The bottom of the collection box has a drain outlet with a water outlet pipe. The bottom of the water outlet pipe is covered. The upper right side of the collection box is open. A sealing plate is installed at the right opening of the collection box. The size of the sealing plate is the same as the size of the right opening of the collection box. Insert plates are installed on both sides and the bottom of the sealing plate. The edge of the right opening of the collection box has a slot that matches the insert plates. A handle is installed on the top of the sealing plate to pull it upward.
[0008] As a further solution of the present invention, two sets of second fixing plates are symmetrically installed on the side of the support plate. The first lead screw is installed between the two sets of second fixing plates on the same side of the two sets of support plates. The first lead screw is rotatably connected to one set of second fixing plates. A second motor is installed at the other end of the first lead screw. The second motor is installed on the inner side of the other set of second fixing plates through a fixing bolt. The top and bottom of the slide rail are provided with slide grooves. The inner side of the first slide sleeve is provided with a corresponding protrusion. Two sets of first fixing plates are symmetrically installed on the top of the fixing platform. The second lead screw is installed between the two sets of first fixing plates, and the second lead screw is rotatably connected to both sets of first fixing plates. The second lead screw penetrates the first fixing plate on the left side and is connected to a third motor. The third motor is installed on the left end of the first fixing plate on the left side through a fixing bolt, so that the second lead screw can be driven to rotate by the third motor.
[0009] As a further solution of the present invention, the top of the second threaded sleeve is connected to a second sliding sleeve via a connecting block. The second sliding sleeve is mounted on a guide rod, which is mounted between two sets of first fixing plates. The guide rod is located at the upper end of the second threaded rod, and the gravity on the second threaded sleeve can be transferred to the guide rod through the second sliding sleeve.
[0010] Compared with related technologies, the water-saving cutting machine tool provided by the present invention has the following beneficial effects:
[0011] 1. This invention separates the cooling water from the steel filings by installing a drain pipe at the right end of a chute on the inner bottom surface of a fixed platform. The cooling water sprayed from the water spray pipe is concentrated on the inner bottom surface of the fixed platform, and then the water flow is concentrated inside the chute. Two sets of drain pipes can drain the water from the fixed platform and concentrate it inside a collection box. A filter plate with filter holes is installed inside the collection box. The filter plate can retain the steel filings in the cooling water carrying steel filings that enters the collection box from the two sets of drain pipes in the top space of the filter plate. The cooling water will enter the inner space of the collection box at the bottom of the filter plate. This achieves the separation of cooling water and steel filings, so that the steel filings and cooling water can be recycled separately. This eliminates the process of cleaning and concentrating steel filings and can greatly save manpower.
[0012] 2. This invention installs a water sprayer on the outside of the first motor, which can cool the first motor. At the same time, six sets of water spray pipes are symmetrically installed at the bottom of the water sprayer. The lower end of the water spray pipe is set with a curved structure and the water outlet at the bottom of the water spray pipe is directly facing the drill bit. The water spray pipe can spray clean water from the water sprayer onto the cutting tool, thereby cooling the cutting tool that is performing cutting operations and extending the service life of the cutting tool.
[0013] 3. In this invention, a second sliding sleeve is connected to the top of the second threaded sleeve via a connecting block. The second sliding sleeve is mounted on a guide rod, which is installed between two sets of first fixing plates. The guide rod is located at the upper end of the second threaded rod. The weight on the second threaded sleeve can be transferred to the guide rod through the second sliding sleeve, thereby reducing the pressure of the second threaded sleeve on the second threaded rod and helping to extend the service life of the second threaded rod. Attached Figure Description
[0014] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.
[0015] Figure 1 This is a top-view three-dimensional structural diagram of a water-saving cutting machine tool according to the present invention;
[0016] Figure 2 This is a side-view perspective structural diagram of a water-saving cutting machine tool according to the present invention;
[0017] Figure 3This is an exploded structural diagram of the collection box for a water-saving cutting machine tool according to the present invention;
[0018] Figure 4 This is a schematic diagram of the internal structure of the collection box of a water-saving cutting machine tool according to the present invention;
[0019] Figure 5 This is a schematic diagram of the first motor structure of a water-saving cutting machine tool according to the present invention;
[0020] Figure 6 This is a schematic diagram of the first sliding sleeve structure of a water-saving cutting machine tool according to the present invention;
[0021] Figure 7 This is a top view schematic diagram of the sealing plate structure of a water-saving cutting machine tool according to the present invention;
[0022] Figure 8 This is a schematic diagram of the placement plate structure of a water-saving cutting machine tool according to the present invention;
[0023] Figure 9 This is an enlarged structural diagram of point A of a water-saving cutting machine tool according to the present invention.
[0024] In the diagram: 1. Fixed platform; 2. Support plate; 3. Base plate; 4. Drain pipe; 5. Collection box; 6. Slide rail; 7. First sliding sleeve; 8. Cylinder; 9. First threaded sleeve; 10. First lead screw; 11. First fixed plate; 12. Second lead screw; 13. Second threaded sleeve; 14. First motor; 15. Cutting tool; 16. Water spray bottle; 17. Water spray pipe; 18. Water supply pipe; 19. Water supply tank; 20. Placement plate; 21. Slider; 22. Filter plate; 23. Water outlet pipe; 24. Sealing plate; 25. Second fixed plate; 26. Second motor; 27. Third motor; 28. Second sliding sleeve; 29. Guide rod. Detailed Implementation
[0025] Please refer to the following: Figure 1-9A water-saving cutting machine tool includes a fixed table 1, with two sets of support plates 2 symmetrically mounted on the bottom of the fixed table 1, and a base plate 3 mounted on the bottom of the support plates 2. The edge of the fixed table 1 is designed with a raised structure. Two sets of drain pipes 4 are mounted on the right side of the fixed table 1, and the drain pipes 4 are connected to a collection box 5. A slide rail 6 is mounted on both sides of the fixed table 1. A first sliding sleeve 7 is mounted on the slide rail 6. A cylinder 8 is fixedly mounted on the top of the first sliding sleeve 7. A first threaded sleeve 9 is connected to the bottom of the first sliding sleeve 7 through a connecting block, and a first lead screw 1 is inserted therein. 0; First fixing plate 11, the first fixing plate 11 is installed on the top of cylinder 8, the second screw 12 is installed on the side of the first fixing plate 11, the second screw sleeve 13 is installed on the second screw 12, the bottom of the second screw sleeve 13 is fixed with the first motor 14, the bottom of the first motor 14 is installed with the cutting tool 15; water spray bottle 16, the water spray bottle 16 is installed on the outside of the first motor 14, the bottom of the water spray bottle 16 is installed with the water spray pipe 17, the side of the water spray bottle 16 is connected with the water supply pipe 18, the water supply pipe 18 is connected to the water supply tank 19.
[0026] Preferably, two sets of placement plates 20 are symmetrically installed on the inner bottom surface of the fixed platform 1. Two sets of sliders 21 are symmetrically installed on the bottom of each set of placement plates 20. Two grooves adapted to the sliders 21 are opened on the inner bottom surface of the fixed platform 1, so that the placement plates 20 can move along the grooves to adjust the distance between the two sets of placement plates 20. This allows steel ingots of different sizes to be placed on the top of the two sets of placement plates 20, so that the bottom of the steel ingot does not contact the inner bottom surface of the fixed platform 1, so that the cutting tool 15 can be used for cutting smoothly. The sliders 21 are set as T-shaped structures, and the grooves opened on the inner bottom surface of the fixed platform 1 are set as matching structures, so that the placement plates 20 cannot move upward, ensuring the structural stability of the device.
[0027] Preferably, the top area of the base plate 3 is larger than the bottom area of the support plate 2, thereby providing a stable support effect for the support plate 2. A water supply tank 19 is fixedly installed on the outer side of the left support plate 2 of the two sets of support plates 2. A water supply pipe 18 is installed on the top outlet of the water supply tank 19. A water pump is installed inside the water supply tank 19. The water pump can send the cooling water in the water supply tank 19 into the spray bottle 16 through the water supply pipe 18. The spray bottle 16 can cool the first motor 14. Six sets of spray pipes 17 are symmetrically installed at the bottom of the spray bottle 16. The lower end of the spray pipe 17 is set with a curved structure and the bottom outlet of the spray pipe 17 is directly facing the cutting tool. The tool 15, through the water spray pipe 17, can spray cooling water from the water spray bottle 16 onto the cutting tool 15, thereby cooling the cutting tool 15 during cutting operations and extending its service life. The drain pipe 4 is installed at the right end of the slide groove opened on the inner bottom surface of the fixed platform 1. The cooling water sprayed from the water spray pipe 17 will be concentrated on the inner bottom surface of the fixed platform 1, and then the water flow will be concentrated inside the slide groove. Through the two sets of drain pipes 4, the water flow in the fixed platform 1 can be discharged and concentrated into the collection box 5. The collection box 5 is fixedly installed on the right side of the right set of support plates 2. The collection box 5 is equipped with a filter plate 2. 2. Filter plates 22 are provided with filter holes and are installed in the upper part of the collection box 5. The filter plates 22 allow the steel chips carried by the cooling water entering the collection box 5 through the two sets of drain pipes 4 to be retained in the top space of the filter plates 22. The cooling water then passes through the filter plates 22 and enters the internal space of the collection box 5 at the bottom of the filter plates 22, thus separating the cooling water and steel chips. A drain outlet with a water outlet pipe 23 is provided at the bottom of the collection box 5 to drain the cooling water for subsequent reuse. A cap is installed at the bottom of the water outlet pipe 23 for sealing. The upper right side of the collection box 5 is designed as an open... The structure includes a sealing plate 24 installed at the right opening of the collection box 5. The size of the sealing plate 24 is the same as the size of the right opening of the collection box 5. Insert plates are installed on both sides and the bottom of the sealing plate 24. Slots that fit the insert plates are opened at the edge of the right opening of the collection box 5, so that the sealing plate 24 can be stably installed on the right side of the collection box 5, thereby sealing the right side space of the collection box 5 to prevent cooling water and steel chips from leaking out of the collection box 5. A handle is installed on the top of the sealing plate 24 so that the sealing plate 24 can be pulled upward, thereby opening the right side of the collection box 5 so that the steel chips on the top of the filter plate 22 in the collection box 5 can be removed from the collection box 5.
[0028] Preferably, two sets of second fixing plates 25 are symmetrically installed on the side of the support plate 2. The first lead screw 10 is installed between the two sets of second fixing plates 25 on the same side of the two sets of support plates 2. The first lead screw 10 is rotatably connected to one set of second fixing plates 25. A second motor 26 is installed at the other end of the first lead screw 10. The second motor 26 is installed on the inner side of the other set of second fixing plates 25 by fixing bolts, so that the first lead screw 10 can be driven to rotate by the second motor 26. The top and bottom of the slide rail 6 are provided with sliding grooves, and the inner side of the first sliding sleeve 7 is provided with matching protrusions, so that the first sliding sleeve 7 can rotate. The sleeve 7 cannot detach laterally from the slide rail 6 during the sliding process, which improves the structural stability of the device. Two sets of first fixing plates 11 are symmetrically installed on the top of the fixed platform 1. The second lead screw 12 is installed between the two sets of first fixing plates 11, and the second lead screw 12 is rotatably connected to both sets of first fixing plates 11. The second lead screw 12 penetrates the first fixing plate 11 on the left side and is connected to the third motor 27. The third motor 27 is installed on the left end of the first fixing plate 11 on the left side through the fixing bolt, so that the second lead screw 12 can be driven to rotate by the third motor 27.
[0029] Preferably, the top of the second threaded sleeve 13 is connected to the second sliding sleeve 28 via a connecting block. The second sliding sleeve 28 is mounted on the guide rod 29, which is installed between the two sets of first fixing plates 11. The guide rod 29 is located at the upper end of the second threaded rod 12. The weight on the second threaded sleeve 13 can be transferred to the guide rod 29 through the second sliding sleeve 28, thereby reducing the pressure of the second threaded sleeve 13 on the second threaded rod 12 and helping to extend the service life of the second threaded rod 12.
[0030] Working principle: Before cutting the steel ingot, the steel ingot is placed on top of the two sets of placement plates 20 inside the fixed table 1. The first lead screw 10 is driven to rotate by the second motor 26, causing the first lead sleeve 9 to drive the first sliding sleeve 7 and its top cylinder 8 to move along the fixed table 1, thereby driving the first fixed plate 11 to move. This realizes the lateral movement of the cutting tool 15 installed at the bottom of the second lead sleeve 13. The second lead screw 12 is driven to rotate by the third motor 27, causing the second lead sleeve 13 to drive the cutting tool 15 to move longitudinally, which is then controlled by the cylinder. The cylinder 8 can drive the first fixed plate 11 to lift and lower, thereby realizing the vertical movement of the cutting tool 15. Then, the second motor 26, the third motor 27 and the cylinder 8 realize the three-dimensional movement of the cutting tool 15, so that the steel ingot on the top of the fixed platform 1 can be continuously cut. At the same time, water can be continuously sprayed onto the cutting tool 15 for cooling through the water spray pipe 17. The water supply pipe 18 installed on the top of the water supply tank 19 has a large length reserved, so that the cutting tool 15 can continuously supply water to the water spray bottle 16 through the water supply pipe 18 during the movement.
[0031] The standard parts used in this embodiment can be purchased directly from the market, and can also be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.
[0032] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and variations can be made to these embodiments, or they can be used directly or indirectly, without departing from the principles and spirit of the invention. In other related technical fields, the scope of the invention is defined by the appended claims and their equivalents, and they are similarly included within the scope of patent protection of the invention.
Claims
1. A water-saving cutting machine tool comprising a fixed table (1), the bottom of the fixed table (1) is symmetrically provided with two groups of supporting plates (2), characterized in that: The bottom of the support plate (2) is provided with a bottom plate (3), the edge of the fixed table (1) is provided as a convex structure, the right side of the fixed table (1) is provided with two groups of drain pipes (4), and the drain pipes (4) are connected with collecting boxes (5); A slide rail (6) is arranged on the two sides of the fixed table (1), a first sliding sleeve (7) is arranged on the slide rail (6), a cylinder (8) is fixedly arranged on the top of the first sliding sleeve (7), a first silk sleeve (9) is connected to the bottom of the first sliding sleeve (7) through a connecting block, and a first lead screw (10) is arranged in the first silk sleeve (9); A first fixed plate (11) is arranged on the top of the cylinder (8), a second lead screw (12) is arranged on the side of the first fixed plate (11), a second silk sleeve (13) is arranged on the second lead screw (12), a first motor (14) is fixedly arranged on the bottom of the second silk sleeve (13), and a cutting tool (15) is arranged on the bottom of the first motor (14); A water spraying kettle (16) is arranged on the outside of the first motor (14), a water spraying pipe (17) is arranged on the bottom of the water spraying kettle (16), a water supply pipe (18) is connected to the side of the water spraying kettle (16), and the water supply pipe (18) is connected with a water supply barrel (19).
2. A water conserving cutting machine tool as defined in claim 1 wherein: Two groups of placing plates (20) are symmetrically arranged on the inner bottom surface of the fixed table (1), two groups of sliding blocks (21) are symmetrically arranged on the bottom of each placing plate (20), two sliding grooves matched with the sliding blocks (21) are formed in the inner bottom surface of the fixed table (1), the sliding blocks (21) are provided as T-shaped structures, and the sliding grooves formed in the inner bottom surface of the fixed table (1) are provided as structures matched with the sliding blocks (21).
3. A water conserving cutting machine tool as defined in claim 1 wherein: The top area of the bottom plate (3) is larger than the bottom area of the support plate (2), the outer side of the left group of support plates (2) is fixedly installed with a water supply bucket (19), a water supply pipe (18) is installed on the top water outlet of the water supply bucket (19), a water pump is installed in the water supply bucket (19), the bottom of the water spraying kettle (16) is symmetrically installed with six groups of water spraying pipes (17), the lower end of the water spraying pipe (17) is provided in a curved structure and the bottom water outlet of the water spraying pipe (17) is opposite to the cutting tool (15), the drain pipe (4) is installed at the right end port of the sliding groove opened on the inner bottom surface of the fixed table (1), the collecting box (5) is fixedly installed on the right side of the right group of support plates (2) among the two groups of support plates (2), a filter plate (22) is installed in the collecting box (5), filter holes are opened in the filter plate (22), the filter plate (22) is installed at a position deviated upward in the collecting box (5), a drain port is opened in the bottom of the collecting box (5), a water outlet pipe (23) is installed on the drain port, a cover is installed on the bottom of the water outlet pipe (23), the right side of the collecting box (5) is provided in an open structure, a cover plate (24) is installed on the right side opening of the collecting box (5), the size of the cover plate (24) is the same as that of the right side opening of the collecting box (5), plug plates are installed on the two sides and the bottom of the cover plate (24), plug grooves matched with the plug plates are opened at the edges of the right side opening of the collecting box (5), and a handle is installed on the top of the cover plate (24).
4. A water conserving cutting machine tool as defined in claim 1 wherein: The side surface of the support plate (2) is symmetrically installed with two groups of second fixed plates (25), the first lead screw (10) is installed between the two groups of second fixed plates (25) on the same side of the two groups of support plates (2), the first lead screw (10) is rotationally connected with one group of second fixed plates (25), the other end of the first lead screw (10) is installed with a second motor (26), the second motor (26) is installed on the inner side of the other group of second fixed plates (25) through a fixed bolt, the top and the bottom of the sliding rail (6) are provided with sliding grooves, the inner side of the first sliding sleeve (7) is provided with a protrusion matched therewith, the top of the fixed table (1) is symmetrically installed with two groups of first fixed plates (11), the second lead screw (12) is installed between the two groups of first fixed plates (11) and rotationally connected with the two groups of first fixed plates (11), the second lead screw (12) penetrates the left group of first fixed plates (11) and connected with a third motor (27), and the third motor (27) is installed on the left end of the left group of first fixed plates (11) through a fixed bolt.
5. A water conserving cutting machine tool as defined in claim 1 wherein: The top of the second sleeve (13) is connected with a second sliding sleeve (28) through a connecting block, the second sliding sleeve (28) is installed on a guide rod (29), the guide rod (29) is installed between the two groups of first fixed plates (11), and the guide rod (29) is located at the upper end of the second lead screw (12).