Energy-saving gas compressor and using method thereof
By employing a counter-current circulation design of a cooling water tank combined with a chiller in the gas compressor, the problems of repeated refrigeration and condensate waste in traditional gas compressors are solved, achieving efficient condensate recycling and temperature consistency, and improving compression efficiency.
Patent Information
- Application Number
- CN202511209143.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-27
- Publication Date
- 2025-11-21
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In traditional gas compressors, each stage of compression is equipped with an independent cooler, which leads to repeated refrigeration and waste of cooling capacity. The condensate after heating lacks systematic regeneration treatment, resulting in condensate waste and unstable compression efficiency.
The cooling water tank adopts a left-right space design, and the condensate circulates in a counter-current manner within the cooling water tank. Through the combination of the chiller and the cooling components, gradient cooling and recycling of gas and condensate are achieved.
It improves heat exchange efficiency, reduces cold energy waste, ensures temperature consistency in multi-stage compression processes, and enhances the utilization rate of condensate, meeting the needs of industrial energy conservation and consumption reduction.
Smart Images
Figure CN120990854A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of gas compression processing technology, specifically to an energy-saving gas compressor and its usage method. Background Technology
[0002] A multi-stage bidirectional gas compressor is a device that achieves high-efficiency gas pressurization through multi-stage compression and bidirectional structural design. It is widely used in industrial fields that require high pressure ratio, large flow rate or special gas processing. Its principle is to gradually pressurize the gas in stages, and cool it down through an intercooler after each stage of compression, avoiding the high temperature and low efficiency problems caused by single-stage excessive pressure ratio.
[0003] During gas compression, a large amount of heat is generated due to energy conversion, causing the gas temperature to rise sharply. In traditional processes, each stage of compression is equipped with an independent intercooler, and each cooler needs to be connected to a separate refrigeration source. This results in repeated refrigeration and waste of cooling capacity. Furthermore, the condensate after heating lacks systematic regeneration treatment and is often directly discharged or cooled by natural cooling, which also wastes condensate and has limitations.
[0004] The reason for this problem is that after the high-temperature gas from the first stage compression is cooled by an independent cooler, the low-temperature condensate is heated. However, the heated condensate is not introduced into the cooling stage of the second stage compression; instead, it is directly discharged or only undergoes simple treatment. When the second stage compression produces a second set of high-temperature gas, another independent cooler is still required for cooling. This forces the chiller to operate at full load for both stages of cooling, resulting in wasted cooling capacity. Most processes directly discharge the heated condensate into the sewer, leading to low water resource utilization and significant waste in water-scarce areas or large-scale production. A few systems use open-air water tanks for natural cooling, but this is significantly affected by ambient temperature, and the cooled water temperature fluctuates greatly. This cannot meet the constant temperature requirements of precision compression processes, resulting in unstable second-stage compression efficiency and even pressure fluctuations in the gas storage stage. Therefore, we propose an energy-saving gas compressor and its usage method to solve the above problems. Summary of the Invention
[0005] To address the shortcomings of existing technologies, this invention provides an energy-saving gas compressor and its usage method. It solves the problems of a large amount of heat generated during gas compression, which leads to a sharp rise in gas temperature. In traditional processes, each stage of compression is equipped with an independent intercooler, and each cooler needs to be connected to a separate refrigeration source, resulting in repeated refrigeration and wasted cooling capacity. Furthermore, the condensate after heating lacks systematic regeneration treatment and is often directly discharged or cooled naturally, resulting in wasted condensate and limitations.
[0006] To achieve the above objectives, the present invention provides the following technical solution: an energy-saving gas compressor and its method of use, comprising a body, wherein the body is assembled from a first pressure cylinder, a second pressure cylinder, and a gas storage cylinder, and cooling units for gas cooling are provided at both ends of the second pressure cylinder, wherein the cooling unit includes a cooling water tank, a partition plate, a cold water component, and a cooling component. The cooling water tank is located on one side of the machine body; the partition plate is located inside the machine body, dividing the interior of the cooling water tank into two independent spaces, left and right. Gas discharged from the first pressure cylinder enters the left space of the cooling water tank through a specific channel, and gas discharged from the second pressure cylinder enters the right space of the cooling water tank through another specific channel. The flow direction of the gas discharged from both the first and second pressure cylinders within the cooling water tank is from top to bottom. The cold water component is located on one side of the cooling water tank and includes features for injecting condensate into the cooling water. The tank includes an internal water injection component and a cooling component for cooling the high-temperature condensate inside the cooling water tank. Through the cooling component, the condensate circulates within the cooling water tank, and the flow direction of the condensate in the right-side space of the cooling water tank is opposite to the flow direction of the gas discharged from the second pressure cylinder. The cooling component is located below the cooling water tank and is used to cool the condensate in the left-side space of the cooling water tank, enabling the cooled condensate to effectively exchange heat with and cool the gas discharged from the second pressure cylinder.
[0007] Preferably, the first pneumatic cylinder, the second pneumatic cylinder, and the gas storage cylinder are provided with air inlets at their tops, and air passages are provided at the upper and lower ends of the first and second pneumatic cylinders. Air outlets are provided at the bottom of the first and second pneumatic cylinders. The air outlet at the bottom of the first pneumatic cylinder is connected to the air inlet at the top of the second pneumatic cylinder, and the air outlet at the bottom of the second pneumatic cylinder is connected to the air inlet at the top of the gas storage cylinder. A baffle is fixedly installed inside the air outlet.
[0008] Preferably, a first slot is provided on both sides of the air passage at the upper end of the pneumatic cylinder. The first slot is trapezoidal. A first block is slidably connected inside the first slot. The first block is slidably connected inside the first slot. The first spring is provided inside the first slot. The two ends of the first spring are fixedly connected to the first block and the first slot, respectively.
[0009] Preferably, a second slot is provided on both sides of the air passage at the lower end of the pneumatic cylinder. The second slot is in the shape of an inverted trapezoid. A second block is slidably connected inside the second slot. The second block is in the shape of an inverted trapezoid. A second spring is provided inside the second slot. The two ends of the second spring are fixedly connected to the second block and the second slot, respectively.
[0010] Preferably, a piston is slidably connected inside the pneumatic cylinder, an extension block is fixedly mounted on one side of the pneumatic cylinder, a drive motor is fixedly mounted on the end of the extension block, a rotating block is provided inside the extension block, the output shaft of the drive motor is fixedly mounted to one side of the rotating block, a push-pull rod is provided at one end of the rotating block, the push-pull rod is rotatably connected to the other side of the rotating block, and an extension column is fixedly mounted on one side of the piston, the extension column is rotatably connected to the push-pull rod.
[0011] Preferably, the chilled water component includes a chiller, a fixed plate, a pressure pump, a water injection pipe, a water delivery pipe, a solenoid valve, and a water outlet pipe. The chiller; the fixing plate is disposed on one side of the chiller; the pressure pump is fixedly mounted below the fixing plate and is connected to the chiller; the water injection pipe is disposed on one side of the pressure pump, one end of the water injection pipe is connected to the pressure pump, and the other end of the water injection pipe is connected to the cooling water tank; the water delivery pipe is disposed on one side of the water injection pipe and is connected to the water injection pipe; the solenoid valve is disposed inside the water delivery pipe; the water outlet pipe, one end of the water outlet pipe is connected to the chiller, and the other end of the water outlet pipe is connected to the cooling water tank.
[0012] Preferably, the cooling component includes a cooling box, vents, cooling pipes, spiral guide vanes, a fixing post, and a threaded groove. The cooling box; the vent is opened inside the cooling box; the cooling pipe is arranged inside the cooling box, and the inner wall of the cooling pipe has a gradually narrowing to gradually expanding structure; the spiral guide vane is arranged inside the cooling pipe; the fixing column is fixedly assembled inside the spiral guide vane; the threaded groove is opened at both ends of the fixing column; a drain pipe is arranged on the left side of the cooling box, one end of the drain pipe is connected to the cooling water tank, and the other end of the drain pipe is connected to the cooling pipe; a water inlet pipe is arranged on the right side of the cooling box, one end of the water inlet pipe is connected to the cooling water tank, and the other end of the water inlet pipe is connected to the cooling pipe; the water supply pipe is connected to the cooling pipe.
[0013] Preferably, a first air outlet pipe is provided on one side of the air outlet below the first air cylinder, and the first air outlet pipe is connected to the air outlet. A first air plate is provided in the left space inside the cooling water tank, and the first air plate is connected to the first air outlet pipe. A first air return pipe is connected to the bottom of the first air plate, and the first air return pipe is connected to the air inlet on the second air cylinder.
[0014] Preferably, a second air outlet pipe is provided on one side of the air outlet below the second air cylinder, and the second air outlet pipe is connected to the air outlet. A second air plate is provided in the right space inside the cooling water tank, and the second air plate is connected to the second air outlet pipe. A second air return pipe is connected to the bottom of the second air plate, and the second air return pipe is connected to the air inlet on the gas storage cylinder.
[0015] Preferably, it includes the following steps: Step 1: The gas enters the first pressure cylinder and is compressed into high-temperature and high-pressure gas. The high-temperature and high-pressure gas is discharged from the first pressure cylinder and enters the space on the left side of the cooling water tank. On the left side of the cooling water tank, the gas exchanges heat with the condensate inside the cold water component and is cooled into low-temperature and high-pressure gas.
[0016] Step 2: The cooled, low-temperature, high-pressure gas enters the second pressure cylinder and is compressed again into high-temperature, high-pressure gas. The high-temperature, high-pressure gas after the second compression is discharged into the right space of the cooling water tank, ready for the second cooling process.
[0017] Step 3: The condensate that cools the gas discharged from the first cylinder is injected into the cooling tank due to the heat absorption and temperature increase. The chiller injects new low-temperature condensate into the cooling tank to lower the temperature of the original condensate. The cooled condensate is then injected back into the right space of the cooling tank to cool the high-temperature and high-pressure gas discharged from the second cylinder.
[0018] Step 4: In the space on the right side of the cooling water tank, the high-temperature, high-pressure gas is cooled into low-temperature, high-pressure gas by the condensate, and then enters the gas storage cylinder for storage. The condensate, which has heated up after the second cooling process, flows back into the chiller for further cooling, and then is reinjected into the cooling water tank, forming a cycle.
[0019] This invention discloses an energy-saving gas compressor and its usage method, which have the following beneficial effects: 1. This device differs from the traditional intercooler's single-stage cooling. The present invention uses a temperature gradient design in the left and right spaces of the cooling water tank to enable heat exchange between the primary compressed gas and the low-temperature condensate, and secondary heat exchange between the secondary compressed gas and the condensate after gradient cooling. The heat exchange efficiency is improved compared to the traditional multi-stage system, and the unit energy consumption is reduced.
[0020] 2. This device uses a hybrid cooling mechanism of chiller and cooling box to ensure that the temperature of condensate is consistently within the required range, thus solving the problem of unstable compression efficiency caused by condensate temperature fluctuations in traditional systems and ensuring temperature consistency in the multi-stage compression process.
[0021] 3. The device has a high condensate recycling rate, which is more water-saving than traditional multi-stage compressors. Furthermore, by utilizing the heat in a cascade manner through two-stage compression, the cooling load of the chiller is reduced, which meets the industrial energy conservation and consumption reduction requirements. Attached Figure Description
[0022] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0023] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a side view of the structure of the present invention; Figure 3 This is a schematic diagram of the internal structure of the body of the present invention; Figure 4 This is a schematic diagram of the internal structure of the pneumatic cylinder of the present invention; Figure 5 This is a schematic diagram of the chiller structure of the present invention; Figure 6 This is a schematic diagram of the partition plate structure of the present invention; Figure 7 This is a schematic diagram of the cooling box structure of the present invention; Figure 8 This is a schematic diagram of the interior of the cooling box of the present invention; Figure 9 This is a schematic diagram of the fixed column structure of the present invention.
[0024] In the diagram: 1. Body; 11. First pneumatic cylinder; 12. Second pneumatic cylinder; 13. Gas storage cylinder; 14. Air inlet; 15. Air passage; 16. First slot; 17. First locking block; 18. First spring; 19. Second slot; 110. Second locking block; 111. Second spring; 112. Piston; 113. Extension block; 114. Drive motor; 115. Rotating block; 116. Push-pull rod; 117. Extension column; 2. Cooling unit; 21. Cooling water tank; 22. Divider plate; 23. Cold water component; 231. Chiller; 232. Fixing plate; 233. Pressure pump; 234. Water injection pipe; 235. Water delivery pipe; 236. Solenoid valve; 237. Water outlet pipe; 24. Cooling component; 241. Cooling box; 242. Vent hole; 243. Cooling tube; 244. Spiral guide vane; 245. Fixing column; 246. Threaded groove; 25. Air outlet; 26. First air outlet pipe; 27. First air plate; 28. First return air pipe; 29. Second air outlet pipe; 210. Second air plate; 211. Second return air pipe; 212. Drain pipe; 213. Water inlet pipe. Detailed Implementation
[0025] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are described clearly and completely. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0026] This application provides an energy-saving gas compressor and its usage method, which solves the problem that a large amount of heat is generated during the gas compression process, causing the gas temperature to rise sharply. In traditional processes, each stage of compression is equipped with an independent intercooler, and each cooler needs to be connected to a refrigeration source separately, resulting in repeated refrigeration and waste of cooling capacity. In addition, the condensate after the temperature rise lacks systematic regeneration treatment and is often directly discharged or only cooled naturally, resulting in waste of condensate and limitations.
[0027] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.
[0028] This invention discloses an energy-saving gas compressor and its usage method.
[0029] Example 1: This invention discloses an energy-saving gas compressor and its usage method, according to the appendix. Figure 1-4 As shown, the device includes a body 1, which is assembled from a first pneumatic cylinder 11, a second pneumatic cylinder 12, and a gas storage cylinder 13. The second pneumatic cylinder 12 has cooling units 2 at its upper and lower ends for gas cooling. The cooling unit 2 includes a cooling water tank 21, a partition plate 22, a cooling water component 23, and a cooling component 24. A cooling water tank 21 is located on one side of the body 1; a partition plate 22 is located inside the body 1, dividing the interior of the cooling water tank 21 into two independent spaces, left and right. Gas discharged from the first pressure cylinder 11 enters the left space of the cooling water tank 21 through a specific channel, and gas discharged from the second pressure cylinder 12 enters the right space of the cooling water tank 21 through another specific channel. The flow direction of the gas discharged from both the first and second pressure cylinders within the cooling water tank 21 is from top to bottom. A cold water component 23 is located on one side of the cooling water tank 21, and includes components for injecting condensate into the cooling water. The water injection assembly inside the cooling water tank 21, and the cooling assembly for cooling the high-temperature condensate inside the cooling water tank 21; through the action of the cold water component 23, the condensate is circulated inside the cooling water tank 21, and the flow direction of the condensate in the right space of the cooling water tank 21 is opposite to the flow direction of the gas discharged from the second pressure cylinder 12; the cooling component 24 is located below the cooling water tank 21, and the cooling component 24 is used to cool the condensate in the left space of the cooling water tank 21, so that the cooled condensate can effectively exchange heat and cool the gas discharged from the second pressure cylinder 12.
[0030] The first pneumatic cylinder 11, the second pneumatic cylinder 12, and the gas storage cylinder 13 are provided with air inlets 14 at their tops. Air passages 15 are provided at the upper and lower ends inside the first pneumatic cylinder 11 and the second pneumatic cylinder 12. Air outlets 25 are provided at the bottom of the first pneumatic cylinder 11 and the second pneumatic cylinder 12. The air outlet 25 at the bottom of the first pneumatic cylinder 11 is connected to the air inlet 14 at the top of the second pneumatic cylinder 12, and the air outlet 25 at the bottom of the second pneumatic cylinder 12 is connected to the air inlet 14 at the top of the gas storage cylinder 13. Connected to the air outlet 25, a baffle is fixedly installed inside. First slots 16 are provided on both sides of the air passage 15 at the upper end of the pneumatic cylinder. The first slots 16 are trapezoidal. A first locking block 17 is slidably connected inside the first slots 16. The first locking block 17 is also trapezoidal. A first spring 18 is installed inside the first slots 16. Both ends of the first spring 18 are fixedly connected to the first locking block 17 and the first slot 16, respectively. The lower end of the pneumatic cylinder... The air passage 15 has a second slot 19 on both sides. The second slot 19 is inverted trapezoidal. A second block 110 is slidably connected inside the second slot 19. The second block 110 is slidably connected inside the second slot 19. The second block 110 is inverted trapezoidal. A second spring 111 is provided inside the second slot 19. The two ends of the second spring 111 are fixedly connected to the second block 110 and the second slot 19, respectively. A piston 112 is slidably connected inside the pneumatic cylinder. An extension block 113 is fixedly mounted on one side of the pneumatic cylinder. A drive motor 114 is fixedly mounted on the end of the extension block 113. A rotating block 115 is provided inside the extension block 113. The output shaft of the drive motor 114 is fixedly mounted on one side of the rotating block 115. A push-pull rod 116 is provided at one end of the rotating block 115. The push-pull rod 116 is rotatably connected to the other side of the rotating block 115. An extension column 117 is fixedly mounted on one side of the piston 112. The extension column 117 is rotatably connected to the push-pull rod 116.
[0031] In this embodiment, the water injection assembly includes a pressure pump 233, a water injection pipe 234, a water delivery pipe 235, and a solenoid valve 236. The flow direction of the condensate in the space on the right side of the cooling water tank 21 is opposite to the flow direction of the gas discharged from the second pneumatic cylinder 12. This reverse flow of hot and cold fluids is a counter-current design, which ensures that the high-temperature fluid is always in contact with the medium-temperature cold water, and the low-temperature cold water is in contact with the medium-temperature hot water, resulting in a more uniform overall temperature difference distribution. Compared to co-current flow, the temperature difference at both ends of the counter-current flow is larger, and the logarithmic mean temperature difference is higher. This results in greater heat transfer for the same area, significantly improving heat exchange efficiency.
[0032] Example 2: This invention discloses an energy-saving gas compressor and its usage method, according to the appendix. Figure 1 , 5As shown in Figures 6, 7, 8, and 9, the machine includes a body 1, which is assembled from a first pneumatic cylinder 11, a second pneumatic cylinder 12, and a gas storage cylinder 13. The second pneumatic cylinder 12 has cooling units 2 at its upper and lower ends for gas cooling. The cooling unit 2 includes a cooling water tank 21, a partition plate 22, a cooling water component 23, and a cooling component 24. A cooling water tank 21 is located on one side of the body 1; a partition plate 22 is located inside the body 1, dividing the interior of the cooling water tank 21 into two independent spaces, left and right. Gas discharged from the first pressure cylinder 11 enters the left space of the cooling water tank 21 through a specific channel, and gas discharged from the second pressure cylinder 12 enters the right space of the cooling water tank 21 through another specific channel. The flow direction of the gas discharged from both the first and second pressure cylinders within the cooling water tank 21 is from top to bottom. A cold water component 23 is located on one side of the cooling water tank 21, and includes components for injecting condensate into the cooling water. The water injection assembly inside the cooling water tank 21, and the cooling assembly for cooling the high-temperature condensate inside the cooling water tank 21; through the action of the cold water component 23, the condensate is circulated inside the cooling water tank 21, and the flow direction of the condensate in the right space of the cooling water tank 21 is opposite to the flow direction of the gas discharged from the second pressure cylinder 12; the cooling component 24 is located below the cooling water tank 21, and the cooling component 24 is used to cool the condensate in the left space of the cooling water tank 21, so that the cooled condensate can effectively exchange heat and cool the gas discharged from the second pressure cylinder 12.
[0033] The chilled water unit 23 includes a chiller 231, a fixing plate 232, a pressure pump 233, a water injection pipe 234, a water delivery pipe 235, a solenoid valve 236, and a water outlet pipe 237. The chiller 231 is mounted on one side of the fixing plate 232. The pressure pump 233 is fixedly mounted below the fixing plate 232 and communicates with the chiller 231. The water injection pipe 234 is located on one side of the pressure pump 233, with one end communicating with the pressure pump 233 and the other end communicating with the cooling water tank 21. The water delivery pipe 235 is located on one side of the water injection pipe 234 and communicates with the water injection pipe 234. (The last part, "electric," appears to be an error and is left untranslated.) A solenoid valve 236 is installed inside the water supply pipe 235; a water outlet pipe 237 is connected at one end to the chiller 231 and at the other end to the cooling water tank 21; the cooling component 24 includes a cooling box 241, a vent 242, a cooling pipe 243, a spiral guide vane 244, a fixing post 245, and a threaded groove 246: The cooling box 241 has a vent 242 inside it; the cooling pipe 243 is installed inside it, and the inner wall of the cooling pipe 243 has a gradually narrowing to gradually expanding structure; the spiral guide vane 244 is installed inside the cooling pipe 243; the fixing post 245 is fixedly assembled on the threaded groove 246. The interior of the swirl guide vane 244; threaded grooves 246 are formed at both ends of the fixed post 245; a drain pipe 212 is provided on the left side of the cooling box 241, one end of the drain pipe 212 is connected to the cooling water tank 21, and the other end of the drain pipe 212 is connected to the cooling pipe 243; a water inlet pipe 213 is provided on the right side of the cooling box 241, one end of the water inlet pipe 213 is connected to the cooling water tank 21, and the other end of the water inlet pipe 213 is connected to the cooling pipe 243; a water supply pipe 235 is connected to the cooling pipe 243; a first air outlet pipe 26 is provided on one side of the air outlet 25 below the first air cylinder 11, and the first air outlet pipe 26 is connected to the air outlet 25; the cooling water tank 21... The interior left side space is provided with a first air plate 27, which is connected to a first air outlet pipe 26. The bottom of the first air plate 27 is connected to a first return air pipe 28, which is connected to an air inlet 14 on the second air pressure cylinder 12. A second air outlet pipe 29 is provided on one side of the air outlet 25 below the second air pressure cylinder 12, which is connected to the air outlet 25. The interior right side space of the cooling water tank 21 is provided with a second air plate 210, which is connected to a second air outlet pipe 29. The bottom of the second air plate 210 is connected to a second return air pipe 211, which is connected to an air inlet 14 on the gas storage cylinder 13.
[0034] In this embodiment, the cooling pipe 243 has an overall structure that tapers to expands. The inlet tapers to accelerate the water flow and promote turbulent mixing, while the outlet expands to restore pressure and reduce flow resistance. Internally, a spiral guide vane 244 forces the water flow to rotate, enhancing the mixing efficiency of hot and cold water. The opening at the bottom of the left water tank is higher than that on the right, using gravity to create a pressure difference that drives the water flow, ensuring a stable flow velocity within the cooling chamber. A threaded groove 246 is machined on the surface of the fixed column 245 to induce secondary eddies, further improving the mixing effect.
[0035] Example 3: This invention discloses an energy-saving gas compressor and its usage method, according to the appendix. Figure 1-9 As shown, the device includes a body 1, which is assembled from a first pneumatic cylinder 11, a second pneumatic cylinder 12, and a gas storage cylinder 13. The second pneumatic cylinder 12 has cooling units 2 at its upper and lower ends for gas cooling. The cooling unit 2 includes a cooling water tank 21, a partition plate 22, a cooling water component 23, and a cooling component 24. A cooling water tank 21 is located on one side of the body 1; a partition plate 22 is located inside the body 1, dividing the interior of the cooling water tank 21 into two independent spaces, left and right. Gas discharged from the first pressure cylinder 11 enters the left space of the cooling water tank 21 through a specific channel, and gas discharged from the second pressure cylinder 12 enters the right space of the cooling water tank 21 through another specific channel. The flow direction of the gas discharged from both the first and second pressure cylinders within the cooling water tank 21 is from top to bottom. A cold water component 23 is located on one side of the cooling water tank 21, and includes components for injecting condensate into the cooling water. The water injection assembly inside the cooling water tank 21, and the cooling assembly for cooling the high-temperature condensate inside the cooling water tank 21; through the action of the cold water component 23, the condensate is circulated inside the cooling water tank 21, and the flow direction of the condensate in the right space of the cooling water tank 21 is opposite to the flow direction of the gas discharged from the second pressure cylinder 12; the cooling component 24 is located below the cooling water tank 21, and the cooling component 24 is used to cool the condensate in the left space of the cooling water tank 21, so that the cooled condensate can effectively exchange heat and cool the gas discharged from the second pressure cylinder 12.
[0036] Step 1: The gas enters the first pressure cylinder 11 and is compressed into high temperature and high pressure gas. The high temperature and high pressure gas is discharged from the first pressure cylinder 11 and enters the space on the left side of the cooling water tank 21. On the left side of the cooling water tank 21, the gas exchanges heat with the condensate inside the cold water component 23 and is cooled into low temperature and high pressure gas.
[0037] Step 2: The cooled low-temperature high-pressure gas enters the second pressure cylinder 12 and is compressed again into high-temperature high-pressure gas. The high-temperature high-pressure gas after the second compression is discharged into the right space of the cooling water tank 21, ready for the second cooling.
[0038] Step 3: The condensate water that has cooled the gas discharged from the first pressure cylinder 11 is injected into the cooling box 241 due to the heat absorption and the temperature rises. The chiller 231 injects new low-temperature condensate water into the cooling box 241 to lower the temperature of the original condensate water. The cooled condensate water is then injected back into the right space of the cooling water tank 21 to cool the high-temperature and high-pressure gas discharged from the second pressure cylinder 12.
[0039] Step 4: In the space on the right side of the cooling water tank 21, the high-temperature, high-pressure gas is cooled to low-temperature, high-pressure gas by the condensate, and then enters the gas storage cylinder 13 for storage. The condensate that has heated up after the second cooling process flows back into the chiller 231 for further cooling, and then is reinjected into the cooling water tank 21, forming a cycle.
[0040] In this embodiment, the gas enters the first pressure cylinder 11 and is compressed into high-temperature, high-pressure gas. The high-temperature, high-pressure gas then enters the left space of the cooling water tank 21, where it is cooled by the condensate inside the chiller 23. The cooled gas becomes low-temperature, high-pressure gas and then enters the second pressure cylinder 12, where it is compressed again into high-temperature, high-pressure gas. The gas then enters the right space of the cooling water tank 21. The condensate cools the gas inside the first pressure cylinder 11, causing its temperature to rise. The condensate is then injected into the cooling box 241. The chiller 231 injects condensate into the cooling box 241, lowering the original temperature of the condensate. This lowered condensate is then injected into the right space of the cooling water tank 21, allowing it to cool the gas discharged from the second pressure cylinder 12. The cooled, low-temperature, high-pressure gas enters the gas storage cylinder 13 for storage. The heated condensate is injected back into the chiller 231, and after cooling, it continues to enter the cooling water tank 21, completing the cycle.
[0041] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of this invention is defined by the appended claims and their equivalents.
Claims
1. An energy-saving gas compressor, comprising a body (1), said body (1) being assembled from a first pressure cylinder (11), a second pressure cylinder (12), and a gas storage cylinder (13), characterized in that, The second pneumatic cylinder (12) is provided with cooling units (2) for cooling the gas at both its upper and lower ends. The cooling units (2) include: Cooling water tank (21) is located on one side of the body (1); A partition plate (22) is installed inside the body (1). The partition plate (22) divides the interior of the cooling water tank (21) into two independent spaces, left and right. The gas discharged from the first pressure cylinder (11) enters the left space of the cooling water tank (21) through a specific channel, and the gas discharged from the second pressure cylinder (12) enters the right space of the cooling water tank (21) through another specific channel. The flow direction of the gas discharged from the first pressure cylinder (11) and the second pressure cylinder (12) in the cooling water tank (21) is from top to bottom. A cooling water component (23) is provided on one side of the cooling water tank (21). The cooling water component (23) includes a water injection assembly for injecting condensate into the cooling water tank (21) and a cooling assembly for cooling the condensate with a high temperature inside the cooling water tank (21). Through the action of the cooling water component (23), the condensate is circulated inside the cooling water tank (21), and the flow direction of the condensate in the space on the right side of the cooling water tank (21) is opposite to the flow direction of the gas discharged from the second pneumatic cylinder (12). Cooling component (24) is located below cooling water tank (21). Cooling component (24) is used to cool the condensate inside the space on the left side of cooling water tank (21) so that the cooled condensate can effectively exchange heat with the gas discharged from the second pressure cylinder (12) to cool it down.
2. The energy-saving gas compressor according to claim 1, characterized in that: The first pneumatic cylinder (11), the second pneumatic cylinder (12) and the gas storage cylinder (13) are provided with air inlets (14) at the top. The first pneumatic cylinder (11) and the second pneumatic cylinder (12) are provided with air passages (15) at the upper and lower ends. The first pneumatic cylinder (11) and the second pneumatic cylinder (12) are provided with air outlets (25) at the bottom. The air outlet (25) at the bottom of the first pneumatic cylinder (11) is connected to the air inlet (14) at the top of the second pneumatic cylinder (12). The air outlet (25) at the bottom of the second pneumatic cylinder (12) is connected to the air inlet (14) at the top of the gas storage cylinder (13). A baffle is fixedly installed inside the air outlet (25).
3. The energy-saving gas compressor according to claim 2, characterized in that: The air passage (15) at the upper end of the pneumatic cylinder has a first slot (16) on both sides. The first slot (16) is trapezoidal. A first block (17) is slidably connected inside the first slot (16). The first block (17) is slidably connected inside the first slot (16). The first block (17) is trapezoidal. A first spring (18) is provided inside the first slot (16). The two ends of the first spring (18) are fixedly connected to the first block (17) and the first slot (16) respectively.
4. An energy-saving gas compressor according to claim 2, characterized in that: The air passage (15) at the lower end of the pneumatic cylinder has a second slot (19) on both sides. The second slot (19) is in the shape of an inverted trapezoid. A second block (110) is slidably connected inside the second slot (19). The second block (110) is slidably connected inside the second slot (19). The second block (110) is in the shape of an inverted trapezoid. A second spring (111) is provided inside the second slot (19). The two ends of the second spring (111) are fixedly connected to the second block (110) and the second slot (19) respectively.
5. An energy-saving gas compressor according to claim 1, characterized in that: A piston (112) is slidably connected inside the pneumatic cylinder. An extension block (113) is fixedly mounted on one side of the pneumatic cylinder. A drive motor (114) is fixedly mounted on the end of the extension block (113). A rotating block (115) is provided inside the extension block (113). The output shaft of the drive motor (114) is fixedly mounted on one side of the rotating block (115). A push-pull rod (116) is provided at one end of the rotating block (115). The push-pull rod (116) is rotatably connected to the other side of the rotating block (115). An extension column (117) is fixedly mounted on one side of the piston (112). The extension column (117) is rotatably connected to the push-pull rod (116).
6. The energy-saving gas compressor according to claim 1, characterized in that: The chilled water component (23) includes: Chiller (231); A fixing plate (232) is installed on one side of the chiller (231); A pressure pump (233) is fixedly mounted below a fixed plate (232), and the pressure pump (233) is connected to a chiller (231); Water injection pipe (234) is installed on one side of pressure pump (233). One end of water injection pipe (234) is connected to pressure pump (233), and the other end of water injection pipe (234) is connected to cooling water tank (21). A water supply pipe (235) is provided on one side of a water injection pipe (234), and the water supply pipe (235) is connected to the water injection pipe (234); Solenoid valve (236) is installed inside water pipe (235); Water outlet pipe (237), one end of which is connected to the chiller (231), and the other end of which is connected to the cooling water tank (21).
7. An energy-saving gas compressor according to claim 6, characterized in that: The cooling component (24) includes: Cooling box (241); Ventilation holes (242) are provided inside the cooling box (241); Cooling tube (243) is installed inside the cooling box (241), and the inner wall of the cooling tube (243) is generally in a gradually narrowing to gradually expanding structure; A spiral guide vane (244) is disposed inside the cooling tube (243); A fixed column (245) is fixedly assembled inside the spiral guide vane (244); Threaded grooves (246) are provided at both ends of the fixed post (245); A drain pipe (212) is provided on the left side of the cooling box (241). One end of the drain pipe (212) is connected to the cooling water tank (21), and the other end of the drain pipe (212) is connected to the cooling pipe (243). A water inlet pipe (213) is provided on the right side of the cooling box (241). One end of the water inlet pipe (213) is connected to the cooling water tank (21), and the other end of the water inlet pipe (213) is connected to the cooling pipe (243). The water supply pipe (235) is connected to the cooling pipe (243).
8. An energy-saving gas compressor according to claim 2, characterized in that: A first air outlet pipe (26) is provided on one side of the air outlet (25) below the first air cylinder (11). The first air outlet pipe (26) is connected to the air outlet (25). A first air plate (27) is provided in the left space inside the cooling water tank (21). The first air plate (27) is connected to the first air outlet pipe (26). The bottom of the first air plate (27) is connected to a first return air pipe (28). The first return air pipe (28) is connected to the air inlet (14) on the second air cylinder (12).
9. An energy-saving gas compressor according to claim 1, characterized in that: A second air outlet pipe (29) is provided on one side of the air outlet (25) below the second air cylinder (12). The second air outlet pipe (29) is connected to the air outlet (25). A second air plate (210) is provided in the right space inside the cooling water tank (21). The second air plate (210) is connected to the second air outlet pipe (29). The bottom of the second air plate (210) is connected to a second return air pipe (211). The second return air pipe (211) is connected to the air inlet (14) on the gas storage cylinder (13).
10. A method of using an energy-saving gas compressor, wherein the energy-saving gas compressor according to claims 1-9 is characterized in that, Includes the following steps: Step 1: The gas enters the first pressure cylinder (11) and is compressed into high temperature and high pressure gas. The high temperature and high pressure gas is discharged from the first pressure cylinder (11) and enters the space on the left side of the cooling water tank (21). On the left side of the cooling water tank (21), the gas exchanges heat with the condensate inside the cold water component (23) and is cooled into low temperature and high pressure gas. Step 2: The cooled low-temperature high-pressure gas enters the second pressure cylinder (12) and is compressed again into high-temperature high-pressure gas. The high-temperature high-pressure gas after the second compression is discharged into the right space of the cooling water tank (21) to prepare for the second cooling. Step 3: The condensate water that has cooled the gas discharged from the first pressure cylinder (11) is injected into the cooling box (241) due to the heat absorption and the temperature rise. The chiller (231) injects new low-temperature condensate water into the cooling box (241) to lower the temperature of the original condensate water. The cooled condensate water is then injected back into the right space of the cooling water tank (21) to cool the high-temperature and high-pressure gas discharged from the second pressure cylinder (12). Step 4: In the space on the right side of the cooling water tank (21), the high-temperature and high-pressure gas is cooled down to low-temperature and high-pressure gas by the condensate, and then enters the gas storage cylinder (13) for storage. The condensate that has been heated after the second cooling is returned to the chiller (231) for cooling, and then re-injected into the cooling water tank (21) to form a cycle.