Stock bin discharging gate valve

Abstract

The invention provides a stock bin discharging gate valve, and relates to the technical field of discharging valves. The stock bin discharging gate valve comprises a gate body, a gate plate, a cylinder rod and a hydraulic cylinder. The door body comprises a frame body, a flange plate, a discharging plate, a sliding rail, a first working area and a second working area. The flange plate is fixedly installed above the frame body, the discharging plate is installed below the frame body, the sliding rail is fixedly installed on the discharging plate, the first working area is located between the flange plate and the discharging plate, and the second working area is located on one side of the first working area. The door plate is in sliding connection with the sliding rail and is provided with a filtering piece, a water receiving groove and a water flowing hole; the filtering piece is installed on the door plate, the water receiving groove is located below the filtering piece, and the drain hole communicates with the water receiving groove; the frame body is provided with a water flowing pipe which corresponds to the water flowing hole in position; one end of the cylinder rod is fixedly connected with the door plate. The stock bin discharging gate valve solves the technical problems that an existing dewatering stock bin discharging gate valve cannot conduct solid-liquid flow division, meanwhile, a valve plate is difficult to clean, and the discharging efficiency is affected.

Description

Technical Field

[0001] This invention relates to the technical field of unloading valves, and in particular to a silo unloading gate valve. Background Technology

[0002] A silo is a container used in industrial production, logistics storage, and agricultural processing to centrally contain, temporarily store, or transfer materials.

[0003] The dewatering silo (also called a dewatering bin) is equipped with a discharge gate valve at the bottom for solid-liquid separation and discharge. This discharge valve consists of four parts: a valve body, a valve plate, a valve stem, and a wheel. Its specific structure and functional logic are as follows: The valve body, as the fixed base of the device, is rigidly connected to the bottom of the dewatering bin, forming a material discharge channel frame; the valve plate is a movable actuator, fitted into the inner cavity of the valve body and sealed to it. Its surface has filter holes to filter residual dewatering water from the material, preventing water entrainment during discharge; the valve stem is installed on the valve body, its installation direction matching the valve plate's movement, with one end connected to the valve plate and the other end fixedly connected to the wheel; the wheel is the operating component, which can be manually rotated or mechanically driven to synchronously move the valve stem, thereby controlling the opening and closing degree of the valve plate, controlling the discharge rate, and ultimately allowing the dewatered material to be discharged along the valve body channel. The discharge valve of this type of dewatering silo has both the drain port and the discharge port located in the same place, which causes the drain and discharge to flow out from the same place. This requires a diversion device to be installed below the dewatering silo. At the same time, the valve plate is hidden inside the valve body, making it difficult to clean the filter holes and affecting the discharge efficiency.

[0004] In the process of implementing this embodiment, the inventors discovered at least the following problems: The existing silo discharge gate valve cannot separate solid and liquid flows, and the valve plate is difficult to clean, which affects the discharge efficiency. Summary of the Invention

[0005] The purpose of this invention is to provide a silo unloading gate valve that solves the technical problems of existing dewatering silo unloading gate valves, which cannot perform solid-liquid separation and have difficult valve plate cleaning, thus affecting unloading efficiency.

[0006] Invention solution: This invention provides a hopper unloading gate valve, comprising a gate body, a gate panel, a cylinder rod, and a hydraulic cylinder; the gate body includes a frame, a flange plate, an unloading plate, a slide rail, a first working area, and a second working area; the flange plate is fixedly installed above the frame, the unloading plate is installed below the frame, the slide rail is fixedly installed on the unloading plate, the first working area is located between the flange plate and the unloading plate, and the second working area is located on one side of the first working area; the gate panel is slidably connected to the slide rail and is provided with a filter element, a water receiving groove, and a water flow hole; the filter element is installed on the gate panel, the water receiving groove is located below the filter element, and the water flow hole communicates with the water receiving groove; the frame is provided with a water flow pipe, the position of which corresponds to the position of the water flow hole; one end of the cylinder rod is fixedly connected to the gate panel, and the other end is fixedly connected to the output end of the hydraulic cylinder, the hydraulic cylinder being installed on the frame.

[0007] Furthermore, the filter element includes a filter frame and a filter screen; the door panel is provided with a insertion slot, the filter frame is installed in the insertion slot, and the filter screen is installed in the filter frame.

[0008] Furthermore, the door panel is provided with a sliding groove, and a slider is provided in the sliding groove, the slider being adapted to the sliding rail.

[0009] Furthermore, the door panel is provided with a water flow seat, the water flow seat is provided with an elastic washer, and the position of the water flow seat corresponds to the water flow hole and the water flow pipe respectively.

[0010] Furthermore, a sealing ring is provided at the bottom of the flange plate, which can abut against the door panel.

[0011] Furthermore, the flange plate is connected to a support plate, the support plate is connected to an upper cleaning pipe, and the upper cleaning pipe is connected to a plurality of upper cleaning nozzles.

[0012] Furthermore, the flange plate is equipped with a connecting seat, the connecting seat is equipped with a bolt, the bolt is threaded with a height adjusting nut, and a scraper is connected to the bottom of the bolt; the door panel is provided with a scraper groove, and the scraper is adapted to the scraper groove.

[0013] Furthermore, the unloading plate is provided with a lower cleaning pipe, and the lower cleaning pipe is connected to a plurality of lower cleaning nozzles.

[0014] Furthermore, the unloading plate is connected to a baffle plate, and the baffle plate is provided with a seat opening.

[0015] Furthermore, the frame is connected to a water collection device and a protective cover, with the water collection device located below the second working area and the protective cover located above the second working area.

[0016] Beneficial Effects: The silo discharge gate valve provided by this invention, when closed, has the gate plate and filter element located in the first working area. Material from the dewatering silo falls onto the filter element, and the moisture from the material flows through the filter element into the water receiving tank, then into the water outlet, and finally into the water pipe, flowing out from the side of the frame. When open, the hydraulic cylinder drives the cylinder rod to move, which in turn moves the gate plate and filter element into the second working area. At this time, the dewatered material flows out from the discharge plate, also flowing out from below the frame, achieving solid-liquid separation. This eliminates the need for a flow diversion device below the dewatering silo. The gate plate and filter element are exposed in the second working area, facilitating cleaning. Therefore, this silo discharge gate valve can achieve solid-liquid separation, and the gate plate and filter element are easy to clean without affecting the discharge efficiency. Attached Figure Description

[0017] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the structure of the silo unloading gate valve provided in this embodiment; Figure 2 This is a schematic diagram of the structure of the silo unloading gate valve provided in this embodiment; Figure 3 This is a schematic diagram of the structure of the silo unloading gate valve provided in this embodiment; Figure 4 This is a schematic diagram of the structure of the silo unloading gate valve provided in this embodiment; Figure 5 This is a schematic diagram of the structure of the silo unloading gate valve provided in this embodiment; Figure 6 This is a schematic diagram of the structure of the unloading gate valve of the silo provided in this embodiment.

[0019] icon: 100-Door body; 110-Frame body; 111-Water pipe; 112-Water collection component; 113-Protective cover; 120-Flange plate; 121-Sealing ring; 122-Support plate; 123-Upper cleaning pipe; 124-Upper cleaning nozzle; 125-Connecting seat; 126-Bolt; 127-Height adjusting nut; 128-Scraper; 130-Unloading plate; 131-Lower cleaning pipe; 132-Lower cleaning nozzle; 133-Baffle plate; 134-Seat opening; 140-Slide rail; 150-First working area; 160-Second working area; 200-Door panel; 210-Filter element; 211-Filter frame; 212-Filter screen; 220-Water receiving trough; 230-Water flow hole; 240-Insertion groove; 250-Slide groove; 260-Slider; 270-Water flow seat; 271-Elastic washer; 280-Scraper groove; 300-cylinder rod; 400-Hydraulic cylinder. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The components of the embodiments of the present invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0021] Therefore, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the invention without inventive effort are within the scope of protection of the invention.

[0022] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0023] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this invention is in use. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention. In addition, the terms "first," "second," "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0024] Furthermore, terms such as "horizontal" and "vertical" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," not that the structure must be completely horizontal, but can be slightly tilted.

[0025] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0026] The following detailed description of some embodiments of the present invention is provided in conjunction with the accompanying drawings. Unless otherwise specified, the following embodiments and features can be combined with each other.

[0027] This embodiment provides a silo discharge gate valve. Please refer to [reference needed]. Figure 1-6 As shown, the system includes a door body 100, a door panel 200, a cylinder rod 300, and a hydraulic cylinder 400. The door body 100 includes a frame 110, a flange plate 120, a discharge plate 130, a slide rail 140, a first working area 150, and a second working area 160. The flange plate 120 is fixedly installed above the frame 110, the discharge plate 130 is installed below the frame 110, the slide rail 140 is fixedly installed on the discharge plate 130, the first working area 150 is located between the flange plate 120 and the discharge plate 130, and the second working area 160 is located within the first working area 150. On one side; the door panel 200 is slidably connected to the slide rail 140, and it is provided with a filter element 210, a water receiving trough 220 and a water flow hole 230; the filter element 210 is installed on the door panel 200, the water receiving trough 220 is located below the filter element 210, and the water flow hole 230 is connected to the water receiving trough 220; the frame 110 is provided with a water flow pipe 111, and the position of the water flow pipe 111 corresponds to that of the water flow hole 230; one end of the cylinder rod 300 is fixedly connected to the door panel 200, and the other end is fixedly connected to the output end of the hydraulic cylinder 400, and the hydraulic cylinder 400 is installed on the frame 110.

[0028] Specifically, the door body 100 is used to install the door panel 200, cylinder rod 300, and hydraulic cylinder 400. The frame 110 is welded from steel. The flange plate 120 is used to connect with the discharge port of the dewatering chamber. The unloading plate 130 is provided with a discharge port and a tapered pipe. The slide rail 140 is used to allow the door panel 200 to slide within the frame 110, thereby realizing the opening and closing of the hopper discharge gate valve. The first working area 150 is the area for unloading and draining water, and the second working area 160 is the area where the door panel 200 retracts. The door panel 200 and filter element 210 are exposed, which facilitates the cleaning of the door panel 200 and filter element 210; the door panel 200 is used to control the opening and closing of the material unloading gate valve, the filter element 210 is used to drain the water in the material, the water receiving tank 220 and the water flow hole 230 are used to change the direction of water flow so that the water drained from the material flows out from the side, and the water flow pipe 111 is used to make the water from the water flow hole 230 flow out of the frame 110; the cylinder rod 300 and the hydraulic cylinder 400 are set to control the movement of the door panel 200. When closed, the door panel 200 and filter element 210 are positioned in the first working area 150. The material from the dewatering hopper falls onto the filter element 210, and the moisture from the material flows through the filter element 210 into the water receiving tank 220, then into the water outlet 230, and then into the water pipe 111, flowing out from the side of the frame 110. When opened, the hydraulic cylinder 400 drives the cylinder rod 300 to move, and the cylinder rod 300 drives the door panel 200 and filter element 210 into the second working area 160. At this time, the dewatered material flows out from the discharge plate 130, which also flows out from below the frame 110, achieving solid-liquid separation. There is no need to set up a diversion device below the dewatering hopper. At this time, the door panel 200 and filter element 210 are exposed in the second working area 160, which is also convenient for cleaning.

[0029] In this embodiment, the filter element 210 includes a filter frame 211 and a filter screen 212; the door panel 200 is provided with a plug groove 240, the filter frame 211 is installed in the plug groove 240, and the filter screen 212 is installed in the filter frame 211.

[0030] Specifically, the insertion slot 240 is used to install the filter frame 211 and limit the position of the filter frame 211. The filter frame 211 is used to support the filter screen 212. The filter frame 211 is detachably installed in the insertion slot 240, which facilitates the replacement of the filter frame 211 and the filter screen 212.

[0031] In this embodiment, the door panel 200 is provided with a slide groove 250, and the door panel 200 is provided with a slider 260 in the slide groove 250, which is adapted to the slide rail 140.

[0032] Specifically, the slide groove 250 is set on both sides of the bottom of the door panel 200, and there are six sliders 260, which are evenly distributed in the slide groove 250 to ensure that the door panel 200 runs smoothly and stably on the slide rail 140.

[0033] In this embodiment, the door panel 200 is provided with a water flow seat 270, and the water flow seat 270 is provided with an elastic washer 271. The position of the water flow seat 270 corresponds to the water flow hole 230 and the water flow pipe 111 respectively.

[0034] Specifically, the water outlet seat 270 and the elastic washer 271 are designed to reduce the impact force on the water pipe 111 and also enhance the sealing of the connection between the water outlet 230 and the water pipe 111.

[0035] In this embodiment, a sealing ring 121 is provided at the bottom of the flange plate 120, and the sealing ring 121 can abut against the door plate 200.

[0036] Specifically, there are two sealing rings 121. The sealing rings 121 are provided to prevent water from flowing out from the gap between the door panel 200 and the flange plate 120.

[0037] In this embodiment, the flange plate 120 is connected to the support plate 122, the support plate 122 is connected to the upper cleaning pipe 123, and the upper cleaning pipe 123 is connected to a plurality of upper cleaning nozzles 124.

[0038] Specifically, the support plate 122 is used to install the upper cleaning pipe 123, which delivers cleaning water to a plurality of upper cleaning nozzles 124, and the cleaning water cleans the door panel 200 and the filter element 210.

[0039] In this embodiment, the flange plate 120 is equipped with a connecting seat 125, the connecting seat 125 is equipped with a bolt 126, the bolt 126 is threadedly connected to a height adjusting nut 127, and the bottom of the bolt 126 is connected to a scraper 128; the door panel 200 is provided with a scraper groove 280, and the scraper 128 is adapted to the scraper groove 280.

[0040] Specifically, the scraper 128 can hang the cleaning fluid above the door panel 200 to the second working area 160, and also serves to isolate the first working area 150 and the second working area 160. The bolt 126 and the height adjustment nut 127 are used to adjust the height of the scraper 128, and the scraper groove 280 is designed to facilitate the positioning and installation of the scraper 128.

[0041] In this embodiment, the unloading plate 130 is provided with a lower cleaning pipe 131, and the lower cleaning pipe 131 is connected to a plurality of lower cleaning nozzles 132.

[0042] Specifically, the lower cleaning pipe 131 delivers cleaning water to several lower cleaning nozzles 132 for cleaning the lower parts of the door panel 200 and the filter element 210.

[0043] In this embodiment, the unloading plate 130 is connected to a baffle plate 133, and the baffle plate 133 is provided with a seat opening 134.

[0044] Specifically, the baffle plate 133 is used to limit the door plate 200 so that the positions of the door plate 200 and the filter element 210 correspond to the discharge port of the dewatering hopper, and the seat 134 is adapted to the water flow seat 270.

[0045] In this embodiment, the frame 110 is connected to a water collection component 112 and a protective cover 113. The water collection component 112 is located below the second working area 160, and the protective cover 113 is located above the second working area 160.

[0046] Specifically, the protective cover 113 is detachably installed on the frame 110 to prevent cleaning water from splashing onto the outside of the frame 110, and the water collection component 112 is used to collect the cleaning water above the door panel 200.

[0047] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit them. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A silo discharge gate valve, characterized in that, Includes door body (100), door panel (200), cylinder rod (300) and hydraulic cylinder (400); The door body (100) includes a frame (110), a flange plate (120), a discharge plate (130), a slide rail (140), a first working area (150), and a second working area (160); The flange plate (120) is fixedly installed above the frame (110), the unloading plate (130) is installed below the frame (110), the slide rail (140) is fixedly installed on the unloading plate (130), the first working area (150) is located between the flange plate (120) and the unloading plate (130), and the second working area (160) is located on one side of the first working area (150). The door panel (200) is slidably connected to the slide rail (140), and it is provided with a filter element (210), a water receiving groove (220) and a water flow hole (230). The filter element (210) is installed on the door panel (200), the water receiving groove (220) is located below the filter element (210), and the water flow hole (230) is connected to the water receiving groove (220); The frame (110) is provided with a water pipe (111), and the position of the water pipe (111) corresponds to that of the water hole (230); One end of the cylinder rod (300) is fixedly connected to the door panel (200), and the other end is fixedly connected to the output end of the hydraulic cylinder (400), which is mounted on the frame (110).

2. The silo discharge gate valve according to claim 1, characterized in that, The filter element (210) includes a filter frame (211) and a filter screen (212); the door panel (200) is provided with a plug groove (240), the filter frame (211) is installed in the plug groove (240), and the filter screen (212) is installed in the filter frame (211).

3. A silo unloading gate valve according to claim 2, characterized in that, The door panel (200) is provided with a slide groove (250), and the door panel (200) is provided with a slider (260) in the slide groove (250), and the slider (260) is adapted to the slide rail (140).

4. A silo unloading gate valve according to claim 3, characterized in that, The door panel (200) is provided with a water flow seat (270), and the water flow seat (270) is provided with an elastic washer (271). The position of the water flow seat (270) corresponds to the water flow hole (230) and the water flow pipe (111) respectively.

5. A silo unloading gate valve according to claim 4, characterized in that, The bottom of the flange plate (120) is provided with a sealing ring (121), which can abut against the door plate (200).

6. A silo unloading gate valve according to claim 5, characterized in that, The flange plate (120) is connected to a support plate (122), the support plate (122) is connected to an upper cleaning pipe (123), and the upper cleaning pipe (123) is connected to a plurality of upper cleaning nozzles (124).

7. A silo unloading gate valve according to claim 6, characterized in that, The flange plate (120) is equipped with a connecting seat (125), the connecting seat (125) is equipped with a bolt (126), the bolt (126) is threaded with a height adjusting nut (127), and the bottom of the bolt (126) is connected with a scraper (128). The door panel (200) is provided with a scraper groove (280), and the scraper (128) is adapted to the scraper groove (280).

8. A silo unloading gate valve according to claim 7, characterized in that, The unloading plate (130) is provided with a lower cleaning pipe (131), and the lower cleaning pipe (131) is connected to a plurality of lower cleaning nozzles (132).

9. A silo unloading gate valve according to claim 8, characterized in that, The unloading plate (130) is connected to a baffle plate (133), and the baffle plate (133) is provided with a seat (134).

10. A silo unloading gate valve according to claim 9, characterized in that, The frame (110) is connected to a water collection device (112) and a protective cover (113). The water collection device (112) is located below the second working area (160), and the protective cover (113) is located above the second working area (160).

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