Inner wall flaw detection device for automobile part processing
By designing an automated internal wall defect detection device, which utilizes an electric push rod and motor drive, combined with an ultrasonic flaw detector and a ranging sensor, the problems of high difficulty and large error in single-person detection in existing technologies have been solved, achieving efficient and accurate internal wall detection.
Patent Information
- Application Number
- CN202511428078.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-30
- Publication Date
- 2025-11-21
AI Technical Summary
Existing automotive parts internal wall inspection devices require manual operation, making it difficult for a single person to operate efficiently and prone to inspection errors.
An internal wall defect detection device including a load-bearing component, a limiting component, and a linkage component was designed. It utilizes an electric push rod and a motor drive to achieve automatic adjustment and detection. Combined with an ultrasonic flaw detector and a ranging sensor, it can automatically detect the internal wall of the piston cavity of the engine cylinder block.
It improves the convenience and accuracy of single-person inspection, reduces labor intensity, lowers inspection errors, and enables flexible inspection of different locations on the inner wall, providing accurate inner diameter and defect data.
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Figure CN120992755A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of automobile parts processing, and particularly relates to an inner wall flaw detection device for automobile part processing. BACKGROUND
[0002] Automobile parts are units that constitute the whole automobile and products that serve the automobile. The motive parts include cylinder head, engine body, oil pan, crank connecting rod mechanism, piston, connecting rod, crankshaft, connecting rod bush, crankshaft bush and piston ring.
[0003] Through retrieval, it is found that a tubular part inner wall detection device is disclosed in Chinese patent application No. CN201821004893.7 filed on June 28, 2018, which comprises a base, characterized in that: one end of the base is provided with a support frame, the top of the support frame is provided with a locking mechanism, the locking mechanism comprises a support seat directly connected with the support frame, a V-shaped rubber pad layer is arranged on the support seat, an arc-shaped sheet is hingedly connected at one end of the support seat, the free end of the arc-shaped sheet can be inserted into the insertion hole formed in the support seat, and a jackscrew is threadedly connected to the arc-shaped sheet. The device has simple structure, ingenious design and reasonable layout, and can quickly and conveniently detect the inner wall of the tubular part.
[0004] However, the device still has the following defects: although the inner wall of the tubular part can be quickly and conveniently detected, the endoscope needs to be manually inserted into the interior of the tubular part, which is not conducive to single-person detection of the inner wall of the product and is prone to errors during endoscope detection. SUMMARY
[0005] In view of the above problems, the application provides an inner wall flaw detection device for automobile part processing. The limit component is slidingly connected to the top of the bearing assembly, the top of the bearing assembly horizontally places an engine cylinder body, and the limit component is movably clamped to the outside of the engine cylinder body, the bottom side of the bearing assembly is fixedly connected with a controller at an inclined angle, and the controller is embedded with a display screen, two groups of the linkage assemblies are slidingly connected to the two sides of the bearing assembly, and the two groups of the linkage assemblies are extended to the inner wall of the piston cavity of the engine cylinder body and are used in cooperation. The linkage assembly comprises a third vertical plate and a detection mechanism, the bottom of the third vertical plate is rotatably connected with a guide roller, the outer wall of one group of the third vertical plates is drivingly connected with the output end of a first electric push rod, the outer wall of the other group of the third vertical plates is drivingly connected with the output end of a second electric push rod, the top of the third vertical plate is fixedly connected with an electric sliding table, and the top of the electric sliding table is drivingly connected with the detection mechanism.
[0006] Further, the bearing assembly comprises a first horizontal plate; a first sliding groove and two groups of second sliding grooves are arranged on the surface of the first horizontal plate, the two groups of second sliding grooves are symmetrically arranged with the central axis of the first horizontal plate as the center, and one end of the two groups of second sliding grooves is in communication with the end of the first sliding groove; and a first electric push rod is embedded and installed on one side of the outer wall of the first horizontal plate and close to the end of the two groups of second sliding grooves.
[0007] Further, a second electric push rod is embedded and installed on the other side of the outer wall of the first horizontal plate and close to the end of the two groups of second sliding grooves, the two groups of first electric push rods and the two groups of second electric push rods are symmetrically arranged with the central axis of the first horizontal plate as the center, and a plurality of third electric push rods are fixedly connected to one side of the top of the first horizontal plate and close to the second sliding groove; and the plurality of third electric push rods are symmetrically arranged with the central axis of the first horizontal plate as the center.
[0008] Further, the limiting assembly comprises a second horizontal plate; a fourth electric push rod is fixedly connected to the top of the second horizontal plate, and the central axis of the fourth electric push rod is coincided with the central axis of the second horizontal plate; the output end of the fourth electric push rod is in transmission connection with the bottom of the first horizontal plate; first vertical plates are fixedly connected to both ends of the second horizontal plate, and the two groups of first vertical plates are in sliding connection with the inner wall of the second sliding groove.
[0009] Further, two groups of first through holes are arranged on the surface of the two groups of first vertical plates, and the two groups of first through holes are symmetrically arranged with the central axis of the first vertical plate as the center; the inner wall of the first through hole is in penetration and sliding connection with the output end of the third electric push rod; a second vertical plate is in sliding connection between the adjacent side walls of the two groups of first vertical plates, and the second vertical plate is in sliding connection with the inner wall of the first sliding groove.
[0010] Further, a third sliding groove is arranged on the inner wall of the two groups of first vertical plates and close to one side of the second vertical plate; a first motor is fixedly connected to the inner wall of the top of the third sliding groove; a first lead screw is in transmission connection with the output end of the first motor; a first sliding block is in threaded connection with the first lead screw; and the first sliding block is fixedly connected to one side of the outer wall of the second vertical plate.
[0011] Further, the detection mechanism comprises a second sliding block; the second sliding block is in rectangular structure; the bottom of the second sliding block is in transmission connection with the output end of the electric sliding table; a flaw detector is fixedly connected to one side of the outer wall of the second sliding block; and a guide cavity is arranged on the outer wall of the second sliding block and away from the flaw detector.
[0012] Further, the inner wall of the guide cavity and the side close to the flaw detection detector are fixedly connected with a second motor, the output end of the second motor is drivingly connected with a linkage disc, the outer wall of the linkage disc is same with the inner diameter of the guide cavity, and the guide cavity and the linkage disc are slidingly and closely connected.
[0013] Further, the outer wall of the linkage disc and the side away from the second motor is provided with a fourth sliding groove, the inner wall of the fourth sliding groove is slidingly connected with a third sliding block, the fourth sliding groove coincides with the central axis of the second motor and the linkage disc, the fourth sliding groove is located on the side away from the output end of the second motor, a second screw rod is threadedly connected with the third sliding block, one end of the second screw rod is drivingly connected with the output end of a third motor, and the third motor is embeddedly installed on the inner wall of the fourth sliding groove.
[0014] Further, the outer wall of the third sliding block is fixedly connected with a linkage block, the bottom of the linkage block is fixedly connected with a distance measuring sensor, the output end of the distance measuring sensor is located close to the inner wall of the guide cavity, the outer wall of the linkage block and the side away from the third sliding block is fixedly connected with a fourth electric push rod, the connection between the fourth electric push rod and the linkage block is arranged at right angle, the output end of the fourth electric push rod is drivingly connected with an ultrasonic flaw detection probe, and the outer wall of the ultrasonic flaw detection probe is rotatably sleeved with a hollow cylinder.
[0015] The beneficial effects of the present application are: 1、The limiting assembly is slidingly connected on the top of the bearing assembly, the engine cylinder placed on the top of the bearing assembly is limited and clamped from both sides of the engine cylinder under the action that the limiting assembly is movably clamped outside the engine cylinder, and the positional relationship between the engine cylinder and the linkage assembly is automatically adjusted, the labor intensity of the detection worker adjusting the engine cylinder is reduced, two groups of linkage assemblies are slidingly connected on both sides of the bearing assembly to adjust the spacing between the two groups of linkage assemblies and the engine cylinder, the two groups of linkage assemblies are extended to the inner wall of the piston cavity of the engine cylinder to be detected, the different positions of the inner wall of the piston cavity of the engine cylinder are flexibly detected, and the convenience of single detection of the inner wall of the piston cavity of the engine cylinder is improved.
[0016] 2、The first motor drives the first screw rod to rotate, the first sliding block on both sides is synchronously moved to drive the second vertical plate, the second vertical plate is slidingly connected on the inner wall of the first sliding groove, when the top of the second vertical plate is at the same level with the top of the first vertical plate, the engine cylinder is limited before assembly and clamping, when the top of the second vertical plate is at the same level with the first sliding groove, the linkage assemblies on both sides can be extended to the inner wall of the piston cavity of the engine cylinder, and the effect that different positions of the inner diameter of the piston cavity of the engine cylinder can be detected is improved.
[0017] 3, the third motor can continuously drive the second screw rod, the hollow cylinder is in sealing rolling state with the inner wall of the engine cylinder piston cavity at all times, if the position of the hollow cylinder changes, the signal output end of the distance measuring sensor irradiates the distance of the inner wall of the guiding cavity, and the signal is transmitted to the controller, so that the controller transmits the measured distance signal of the distance measuring sensor to the display screen, which provides the inner diameter error detection of the inner wall data of the engine cylinder piston cavity for the detection personnel, and reduces the error of the engine cylinder piston cavity inner diameter detection.
[0018] 4, the fourth electric push rod drives the ultrasonic flaw detector, so that the hollow cylinder and the ultrasonic flaw detector move to different positions of the inner wall of the engine cylinder piston cavity, which is used for detecting the inner diameter error degree and whether cracks or defects appear on the inner wall of the engine cylinder piston cavity at different positions, and the detected data are transmitted to the flaw detector through the ultrasonic flaw detector, which is used for detecting the inner diameter error degree and whether cracks or defects appear on the inner wall of the engine cylinder piston cavity at different positions, thereby improving the diversity of the engine cylinder piston cavity inner diameter detection.
[0019] Other features and advantages of the present application will be set forth in the following description, and in part will become apparent to those skilled in the art, and will be learned from practice of the present application. The objects and other advantages of the present application can be achieved and obtained by the structure indicated in the specification, claims and drawings. BRIEF DESCRIPTION OF DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without creative labor.
[0021] Figure 1 The structure diagram of the inner wall flaw detection device in the embodiment of the present application is shown; Figure 2 The structure diagram of the bearing assembly in the embodiment of the present application is shown; Figure 3 The structure diagram of the limiting assembly in the embodiment of the present application is shown; Figure 4 The structure diagram of the linkage assembly in the embodiment of the present application is shown; Figure 5 The structure explosion diagram of the detection mechanism in the embodiment of the present application is shown; Figure 6 The assembly diagram of the second sliding block in the embodiment of the present application is shown.
[0022] In the figure: 1, bearing assembly; 11, first cross plate; 12, first sliding groove; 13, second sliding groove; 14, first electric push rod; 15, second electric push rod; 16, third electric push rod; 2, limiting assembly; 21, second cross plate; 22, fourth electric push rod; 23, first vertical plate; 24, first through hole; 25, second vertical plate; 26, third sliding groove; 27, first motor; 28, first lead screw; 29, first sliding block; 3, engine cylinder; 4, controller; 5, linkage assembly; 51, third vertical plate; 52, guide roller; 53, electric sliding table; 54, detection mechanism; 541, second sliding block; 542, flaw detection detector; 543, guide cavity; 544, second motor; 545, linkage disc; 546, fourth sliding groove; 547, third sliding block; 548, second lead screw; 549, linkage block; 5410, distance measuring sensor; 5411, fourth electric push rod; 5412, hollow cylinder; 5413, ultrasonic flaw detection probe. DETAILED DESCRIPTION
[0023] To make the objectives, technical solutions, and advantages of the embodiments of the present application clearer, the following will be combined with the accompanying drawings for the embodiments to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are some but not all of the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the present application.
[0024] The embodiments of the present application provide an inner wall flaw detection device for automobile part machining, which comprises a bearing assembly 1, a limiting assembly 2, and two groups of linkage assemblies 5. Figure 1 As shown in the figure.
[0025] The limiting assembly 2 is slidingly connected at the top of the bearing assembly 1, the top of the bearing assembly 1 horizontally places an engine cylinder 3, and the limiting assembly 2 is movably clamped outside the engine cylinder 3, one side of the bottom of the bearing assembly 1 is fixedly connected with a controller 4 at an inclined angle, the controller 4 is embedded with a display screen, two groups of the linkage assemblies 5 are slidingly connected at the two sides of the bearing assembly 1, and the two groups of the linkage assemblies 5 are extended to the inner wall of the piston cavity of the engine cylinder 3 and are used in cooperation.
[0026] Specifically, the limiting assembly 2 is slidingly connected at the top of the bearing assembly 1, so that the engine cylinder 3 placed at the top of the bearing assembly 1 can be clamped from the two sides of the engine cylinder 3 under the action that the limiting assembly 2 is movably clamped outside the engine cylinder 3, and the position relationship between the engine cylinder 3 and the linkage assembly 5 is automatically adjusted, thereby reducing the labor intensity of the detection worker adjusting the engine cylinder 3; The linkage assembly 5 is slidably connected on both sides of the bearing assembly 1, and is used to adjust the distance between the two linkage assemblies 5 and the engine cylinder block 3, so that the two linkage assemblies 5 extend to the inner wall of the piston cavity of the engine cylinder block 3 to be detected, and are used to flexibly detect the effect of different positions of the inner wall of the piston cavity of the engine cylinder block 3.
[0027] The bearing assembly 1 comprises a first horizontal plate 11; as shown in the example, Figure 2
[0028] The surface of the first horizontal plate 11 is provided with a first sliding groove 12 and two groups of second sliding grooves 13, and the two groups of second sliding grooves 13 are symmetrically arranged around the central axis of the first horizontal plate 11, and one end of each of the two groups of second sliding grooves 13 is in communication with the end of the first sliding groove 12. The outer wall of the first horizontal plate 11 and the side close to the end of the two groups of second sliding grooves 13 are embedded with a first electric push rod 14, and the outer wall of the first horizontal plate 11 and the other side close to the end of the two groups of second sliding grooves 13 are embedded with a second electric push rod 15. The two groups of first electric push rods 14 and the two groups of second electric push rods 15 are symmetrically arranged around the central axis of the first horizontal plate 11, and the top of the first horizontal plate 11 and the side close to the second sliding groove 13 are fixedly connected with a plurality of third electric push rods 16. The plurality of third electric push rods 16 are symmetrically arranged around the central axis of the first horizontal plate 11.
[0029] Specifically, the first sliding groove 12 and the two groups of second sliding grooves 13 are in communication at the same time, so that the limiting assembly 2 is slidably connected to the inner wall of the first sliding groove 12 and the two groups of second sliding grooves 13, and the first electric push rod 14 is used to drive one group of linkage assemblies 5 to reciprocate to one side of the first horizontal plate 11, and the second electric push rod 15 is used to drive one group of linkage assemblies 5 to reciprocate to the other side of the first horizontal plate 11, and the plurality of third electric push rods 16 are used to clamp the two outer walls of the engine cylinder block 3 to be detected, so that the engine cylinder block 3 is adaptively limited before detection and the detection position is adjusted.
[0030] The limiting assembly 2 comprises a second horizontal plate 21; as shown in the example, Figure 3
[0031] The top of the second horizontal plate 21 is fixedly connected with a fourth electric push rod 22, and the central axis of the fourth electric push rod 22 coincides with the central axis of the second horizontal plate 21, the output end of the fourth electric push rod 22 is in transmission connection with the bottom of the first horizontal plate 11, both ends of the second horizontal plate 21 are fixedly connected with a first vertical plate 23, and the first vertical plate 23 is slidably connected to the inner wall of the second sliding groove 13, a plurality of first through holes 24 are formed in the surface of the first vertical plate 23, and the first through holes 24 are symmetrically arranged about the central axis of the first vertical plate 23, the inner wall of the first through hole 24 is penetrated by and in slidable connection with the output end of the third electric push rod 16, a second vertical plate 25 is slidably connected between the adjacent side walls of the first vertical plate 23, and the second vertical plate 25 is slidably connected to the inner wall of the first sliding groove 12, a third sliding groove 26 is formed in the inner wall of the first vertical plate 23 and close to one side of the second vertical plate 25, a first motor 27 is fixedly connected to the inner wall top end of the third sliding groove 26, a first lead screw 28 is in transmission connection with the output end of the first motor 27, and a first sliding block 29 is threadedly connected to the first lead screw 28, and the first sliding block 29 is fixedly connected to one side of the outer wall of the second vertical plate 25.
[0032] Specifically, the output end of the fourth electric push rod 22 pushes the second horizontal plate 21, so that the second horizontal plate 21 moves away from the first horizontal plate 11, the first through holes 24 on the first vertical plate 23 are slidably connected to the inner wall of the second sliding groove 13, the first through holes 24 on the first vertical plate 23 are moved to the output end of the third electric push rod 16, and the output end of the third electric push rod 16 penetrates the first through hole 24 while the two side outer walls of the engine cylinder body 3 placed on the top of the first horizontal plate 11 are fixedly clamped. The first motor 27 drives the first lead screw 28 to rotate, so that the first sliding block 29 on both sides moves synchronously and drives the second vertical plate 25, the second vertical plate 25 is slidably connected to the inner wall of the first sliding groove 12, when the top of the second vertical plate 25 is at the same horizontal position as the top of the first vertical plate 23, the second vertical plate 25 is used for limiting the engine cylinder body 3 before assembly and clamping, and when the top of the second vertical plate 25 is at the same horizontal position as the first sliding groove 12, the second vertical plate 25 is used for the linkage assembly 5 on both sides to extend to the inner wall of the piston cavity of the engine cylinder body 3.
[0033] The linkage assembly 5 comprises a third vertical plate 51 and a detection mechanism 54; as shown in the example, Figure 4
[0034] The bottom of the third vertical plate 51 is rotationally connected with a guide roller 52, one group of the outer walls of the third vertical plate 51 is drivingly connected with the output end of the first electric push rod 14, another group of the outer walls of the third vertical plate 51 is drivingly connected with the output end of the second electric push rod 15, the top of the third vertical plate 51 is fixedly connected with an electric sliding table 53, and the top of the electric sliding table 53 is drivingly connected with a detection mechanism 54.
[0035] Specifically, one group of the third vertical plate 51 is drivingly connected with the output end of the first electric push rod 14, and another group of the third vertical plate 51 is drivingly connected with the output end of the second electric push rod 15, so that the two groups of the third vertical plate 51 can drive the detection mechanism 54 synchronously while reciprocating on both sides of the first horizontal plate 11, and the electric sliding table 53 can drive the detection mechanism 54 to move while adjusting the detection mechanism 54 to different positions on the inner wall of the piston cavity of the engine cylinder 3.
[0036] The detection mechanism 54 includes a second sliding block 541; as shown in the examples, Figure 5 and Figure 6 .
[0037] The second slider 541 is a rectangular structure, and the bottom of the second slider 541 is in transmission connection with the output end of the electric sliding table 53. One side outer wall of the second slider 541 is fixedly connected with a flaw detector 542. The outer wall of the second slider 541 and the side away from the flaw detector 542 are provided with a guide cavity 543. The inner wall of the guide cavity 543 and the side close to the flaw detector 542 are fixedly connected with a second motor 544. The output end of the second motor 544 is in transmission connection with a linkage disc 545. The outer wall of the linkage disc 545 is the same as the inner diameter of the guide cavity 543, and the guide cavity 543 and the linkage disc 545 are in sliding close connection. The outer wall of the linkage disc 545 and the side away from the second motor 544 are provided with a fourth sliding groove 546, and the inner wall of the fourth sliding groove 546 is in sliding connection with a third slider 547. The fourth sliding groove 546 coincides with the central axis of the second motor 544 and the linkage disc 545, and the fourth sliding groove 546 is located on the side away from the output end of the second motor 544. A second screw rod 548 is threadedly connected to the third slider 547. One end of the second screw rod 548 is in transmission connection with the output end of a third motor, and the third motor is embeddedly installed at one end of the inner wall of the fourth sliding groove 546. The outer wall of the third slider 547 is fixedly connected with a linkage block 549. The bottom of the linkage block 549 is fixedly connected with a distance measuring sensor 5410, and the output end of the distance measuring sensor 5410 is located close to the inner wall of the guide cavity 543. The outer wall of the linkage block 549 and the side away from the third slider 547 are fixedly connected with a fourth electric push rod 5411. The connection between the fourth electric push rod 5411 and the linkage block 549 is arranged at right angles. The output end of the fourth electric push rod 5411 is in transmission connection with an ultrasonic flaw detection probe 5413, and the outer wall of the ultrasonic flaw detection probe 5413 is rotatably sleeved with a hollow cylinder 5412.
[0038] Further, the ultrasonic flaw detection probe 5413 is in electrical connection with the flaw detector 542.
[0039] Further, the end of the hollow cylinder 5412 and the side away from the fourth electric push rod 5411 are embeddedly installed with a magnetic ring.
[0040] Specifically, the output end of the third motor drives the second screw rod 548 to rotate, so that the linkage block 549 drives the outer wall of the hollow cylinder 5412 to be close-connected to the inner wall of the piston cavity of the engine cylinder 3. The linkage disc 545 is driven to rotate by the second motor 544, so that the outer wall of the hollow cylinder 5412 rotates with the output end of the second motor 544 as the center. The hollow cylinder 5412 rotates while driving the distance measuring sensor 5410, so that the signal output end thereof irradiates the inner wall of the guide cavity 543. By detecting the distance between the signal output end of the distance measuring sensor 5410 and the guide cavity 543, and while the hollow cylinder 5412 continuously rotates and is attached to the inner wall of the guide cavity 543, the third motor can continuously drive the second lead screw 548, so that the hollow cylinder 5412 is always in a state of sealing and rolling attachment with the inner wall of the piston cavity of the engine cylinder 3. If the position of the hollow cylinder 5412 changes, the distance between the signal output end of the distance measuring sensor 5410 irradiating the inner wall of the guide cavity 543 also changes, and the signal is transmitted to the controller, so that the controller transmits the measured distance signal of the distance measuring sensor 5410 to the display screen, providing the detection personnel with the inner wall data of the piston cavity of the engine cylinder 3 and providing the function of inner diameter error detection; The output end of the fourth electric push rod 5411 drives the ultrasonic flaw detector probe 5413, so that the hollow cylinder 5412 and the ultrasonic flaw detector probe 5413 move to different positions of the inner wall of the piston cavity of the engine cylinder 3, for detecting the inner diameter error degree and whether cracks or defects appear on the inner wall at different positions of the piston cavity of the engine cylinder 3, and transmitting the detected data to the flaw detector 542 through the ultrasonic flaw detector probe 5413, for the function of detecting the inner diameter error degree and whether cracks or defects appear on the inner wall at different positions of the piston cavity of the engine cylinder 3. The two groups of hollow cylinders 5412 use magnetic rings at the ends, so that the two groups of hollow cylinders 5412 can rotate synchronously while moving closer to each other, for improving the efficiency of detecting the inner diameter error degree and whether cracks or defects appear on the inner wall at different positions of the piston cavity of the engine cylinder 3.
[0041] An inner wall flaw detection device for automobile part processing has the following working principle: By connecting the first sliding groove 12 and the two groups of second sliding grooves 13, the limiting assembly 2 is slidably connected to the inner walls of the first sliding groove 12 and the two groups of second sliding grooves 13, and the first electric push rod 14 is used to drive a group of linkage assemblies 5 to reciprocally move to one side of the first horizontal plate 11, and the second electric push rod 15 is used to drive a group of linkage assemblies 5 to reciprocally move to the other side of the first horizontal plate 11. A plurality of third electric push rods 16 are used to clamp the two outer walls of the engine cylinder 3 to be detected, so that the engine cylinder 3 can be adaptively limited and the detection position can be adjusted before detection. The output end of the fourth electric push rod 22 pushes the second horizontal plate 21, so that the second horizontal plate 21 moves away from the first horizontal plate 11, and the two groups of first vertical plates 23 are slidably connected to the inner wall of the second sliding groove 13, so that the first through holes 24 on the two groups of first vertical plates 23 move to the output end of the third electric push rod 16, and the output end of the third electric push rod 16 penetrates the first through holes 24 while fixing and clamping the two side outer walls of the engine cylinder body 3 placed on the top of the first horizontal plate 11; The first motor 27 drives the first screw rod 28 to rotate, so that the first sliding blocks 29 on both sides move synchronously and drive the second vertical plate 25 which is slidably connected to the inner wall of the first sliding groove 12. When the top of the second vertical plate 25 is at the same level as the top of the first vertical plate 23, it is used for limiting the engine cylinder body 3 before assembly and clamping. When the top of the second vertical plate 25 is at the same level as the first sliding groove 12, it is used for the two-sided linkage assembly 5 to extend to the inner wall of the piston cavity of the engine cylinder body 3; The output end of the third motor drives the second screw rod 548 to rotate, so that the linkage block 549 drives the outer wall of the hollow cylinder 5412 to be connected to the inner wall of the piston cavity of the engine cylinder body 3, and the second motor 544 drives the linkage disc 545 to rotate, so that the outer wall of the hollow cylinder 5412 rotates around the output end of the second motor 544; The hollow cylinder 5412 rotates while driving the distance measuring sensor 5410, so that its signal output end irradiates the inner wall of the guide cavity 543. By detecting the distance between the signal output end of the distance measuring sensor 5410 and the guide cavity 543, and continuously rotating the hollow cylinder 5412 to be connected to the inner wall of the guide cavity 543, the third motor can continuously drive the second screw rod 548, so that the hollow cylinder 5412 is always in a state of sealing and rolling fit with the inner wall of the piston cavity of the engine cylinder body 3. If the position of the hollow cylinder 5412 changes, the distance between the signal output end of the distance measuring sensor 5410 irradiating the inner wall of the guide cavity 543 also changes, and the signal is transmitted to the controller, so that the controller transmits the measured distance signal of the distance measuring sensor 5410 to the display screen, providing the inner diameter error detection function for the inner wall data of the piston cavity of the engine cylinder body 3; The output end of the fourth electric push rod 5411 drives the ultrasonic flaw detector probe 5413, so that the hollow cylinder 5412 and the ultrasonic flaw detector probe 5413 move to different positions of the inner wall of the piston cavity of the engine cylinder body 3, and the inner diameter error degree and whether the inner wall has cracks or defects at different positions of the inner wall of the piston cavity of the engine cylinder body 3 are detected, and the detected data is transmitted to the flaw detector 542 through the ultrasonic flaw detector probe 5413, so as to detect the inner diameter error degree and whether the inner wall has cracks or defects at different positions of the inner wall of the piston cavity of the engine cylinder body 3; By the magnetic ring at the end of the two groups of hollow cylinders 5412, the two groups of hollow cylinders 5412 can be close to each other, and at the same time, the two groups of hollow cylinders 5412 and the ultrasonic flaw detector 5413 can be rotated synchronously, which can improve the efficiency of the inner diameter error degree of different positions in the piston cavity of the engine cylinder 3 and whether the inner wall has cracks or defects.
[0042] Although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that the technical solutions recorded in the foregoing embodiments can still be modified, or some technical features can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. An inner wall defect detection device for automobile part processing, characterized by: Including bearing assembly (1), limiting component (2) and two groups of linkage assembly (5); The top of the bearing assembly (1) is horizontally provided with an engine cylinder (3), and the limiting component (2) is movably clamped outside the engine cylinder (3); an inclined controller (4) is fixedly connected to one side of the bottom of the bearing assembly (1), and a display screen is embedded on the controller (4); two groups of linkage assemblies (5) are slidably connected to the two sides of the bearing assembly (1), and the two groups of linkage assemblies (5) are extended into the inner wall of the piston cavity of the engine cylinder (3) and are used in cooperation; The linkage assembly (5) comprises a third vertical plate (51) and a detection mechanism (54); a guide roller (52) is rotatably connected to the bottom of the third vertical plate (51); the outer wall of one group of third vertical plates (51) is in transmission connection with the output end of the first electric push rod (14), and the outer wall of the other group of third vertical plates (51) is in transmission connection with the output end of the second electric push rod (15); an electric sliding table (53) is fixedly connected to the top of the third vertical plate (51), and the top of the electric sliding table (53) is in transmission connection with the detection mechanism (54).
2. The inner wall flaw detection device for automobile part machining according to claim 1, characterized in that: The bearing assembly (1) comprises a first horizontal plate (11); a first sliding groove (12) and two groups of second sliding grooves (13) are formed in the surface of the first horizontal plate (11); the two groups of second sliding grooves (13) are symmetrically arranged about the central axis of the first horizontal plate (11), and the ends of the two groups of second sliding grooves (13) are in communication with the ends of the first sliding groove (12); a first electric push rod (14) is embeddedly installed on the outer wall of the first horizontal plate (11) and close to one side of the ends of the two groups of second sliding grooves (13).
3. The inner wall flaw detection device for automobile part machining according to claim 2, characterized in that: A second electric push rod (15) is embeddedly installed on the other side of the outer wall of the first horizontal plate (11) and close to the ends of the two groups of second sliding grooves (13); the two groups of first electric push rods (14) and the two groups of second electric push rods (15) are symmetrically arranged about the central axis of the first horizontal plate (11); a plurality of third electric push rods (16) are fixedly connected to the top of the first horizontal plate (11) and close to one side of the second sliding grooves (13); the plurality of third electric push rods (16) are symmetrically arranged about the central axis of the first horizontal plate (11).
4. The inner wall flaw detection device for automobile part machining according to claim 1, characterized in that: The limiting component (2) comprises a second horizontal plate (21); a fourth electric push rod (22) is fixedly connected to the top of the second horizontal plate (21), and the central axis of the fourth electric push rod (22) is coincident with the central axis of the second horizontal plate (21); the output end of the fourth electric push rod (22) is in transmission connection with the bottom of the first horizontal plate (11); first vertical plates (23) are fixedly connected to the two ends of the second horizontal plate (21), and the two groups of first vertical plates (23) are slidably connected to the inner walls of the second sliding grooves (13).
5. The inner wall flaw detection device for automobile part machining according to claim 4, characterized in that: The inner wall of the first vertical plate (23) and the side close to the second vertical plate (25) are provided with a third sliding groove (26), and the inner wall top end of the third sliding groove (26) is fixedly connected with a first motor (27), the output end of the first motor (27) is drivingly connected with a first screw rod (28), and the first screw rod (28) is threadedly connected with a first sliding block (29), and the first sliding block (29) is fixedly connected with the outer wall of one side of the second vertical plate (25).
6. The inner wall flaw detection device for automobile part machining according to claim 5, characterized in that: The detection mechanism (54) comprises a second sliding block (541), the second sliding block (541) is in a rectangular structure, and the bottom of the second sliding block (541) is drivingly connected with the output end of the electric sliding table (53), one side of the outer wall of the second sliding block (541) is fixedly connected with a flaw detector (542), and the outer wall of the second sliding block (541) and away from the flaw detector (542) is provided with a guide cavity (543).
7. The inner wall flaw detection device for automobile part machining according to claim 1, characterized in that: The inner wall of the guide cavity (543) and the side close to the flaw detector (542) is fixedly connected with a second motor (544), the output end of the second motor (544) is drivingly connected with a linkage disc (545), the outer wall of the linkage disc (545) is the same as the inner diameter of the guide cavity (543), and the guide cavity (543) and the linkage disc (545) are slidingly connected.
8. The inner wall flaw detection device for automobile part machining according to claim 7, characterized in that: The outer wall of the linkage disc (545) and the side away from the second motor (544) is provided with a fourth sliding groove (546), and the inner wall of the fourth sliding groove (546) is slidingly connected with a third sliding block (547), the fourth sliding groove (546) coincides with the central axis of the second motor (544) and the linkage disc (545), the fourth sliding groove (546) is located on the side away from the output end of the second motor (544), the third sliding block (547) is threadedly connected with a second screw rod (548), one end of the second screw rod (548) is drivingly connected with the output end of the third motor, and the third motor is embeddedly installed on the inner wall of one end of the fourth sliding groove (546).
9. The inner wall flaw detection device for automobile part machining according to claim 8, characterized in that: 10. The inner wall flaw detection device for automobile part machining according to claim 9, characterized in that: The outer wall of the third sliding block (547) is fixedly connected with a linkage block (549), the bottom of the linkage block (549) is fixedly connected with a distance measuring sensor (5410), and the output end of the distance measuring sensor (5410) is located close to the inner wall of the guide cavity (543). The outer wall of the linkage block (549) and the side far away from the third sliding block (547) are fixedly connected with a fourth electric push rod (5411), the connection between the fourth electric push rod (5411) and the linkage block (549) is arranged at right angles, the output end of the fourth electric push rod (5411) is drivingly connected with an ultrasonic flaw detection probe (5413), and the outer wall of the ultrasonic flaw detection probe (5413) is rotatably sleeved with a hollow cylinder (5412).
Citation Information
Patent Citations
Tubular part inner wall detection device
CN208505924U