An automatically sequenced tool forming apparatus
By designing an automatic sorting tool forming device, and utilizing forming, cleaning, and continuous conveying mechanisms, the problem of automatic loading and arrangement of tools after forming is solved, thereby improving processing efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- WUXI FCTOOLS CO LTD
- Filing Date
- 2025-08-22
- Publication Date
- 2026-05-29
AI Technical Summary
Existing tool forming devices are difficult to automatically load and arrange after forming, requiring additional positioning and loading processes, which affects processing efficiency.
An automatic sorting tool forming device was designed, which includes forming, cleaning and continuous conveying mechanisms. The automatic forming and arrangement of tools is achieved through feeding, pressing, lifting and transferring mechanisms. The cleaning mechanism cleans the inner wall of the mold and the bottom of the tool. The transferring mechanism transfers the formed tools to a combined carrier for automatic arrangement.
It enables automatic tool forming and arrangement, simplifies the subsequent processing preparation process, and improves processing efficiency.
Smart Images

Figure CN121004271B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of cutting tool forming technology, and more specifically to an automatic sorting cutting tool forming device. Background Technology
[0002] Current cutting tool forming methods mainly include forging, machining, powder metallurgy, electrical discharge machining, and coating-assisted forming; all of these methods can be carried out using mechanized equipment, thereby improving the efficiency of cutting tool forming.
[0003] For example, Chinese patent CN117000995A discloses a forming device for metal powder processing. The device places metal powder into a forming mold and presses it down through a pressing component to achieve forming. After forming, the inner wall of the forming mold is cleaned by a scraping mechanism.
[0004] However, after the cutting tool is formed, multiple processing steps are still required. After the cutting tool is formed, it is difficult for the device to automatically load and arrange the cutting tool; therefore, it is necessary to reposition and load it before it can be put into subsequent processing.
[0005] Based on this, the present invention designs an automatic sorting tool forming device to solve the above problems. Summary of the Invention
[0006] In view of the above-mentioned shortcomings of the prior art, the present invention provides an automatic sorting tool forming device.
[0007] To achieve the above objectives, the present invention provides the following technical solution:
[0008] An automatic sorting tool forming device includes a machine base and a material transfer mechanism, and also includes a forming mechanism, a cleaning mechanism and a continuous conveying mechanism;
[0009] A forming support frame is fixedly installed on the left side of the machine base, and a forming table is fixedly installed on the forming support frame; a forming mechanism for forming the cutting tool is installed on the machine base.
[0010] The forming mechanism includes a feeding structure, a fixed mold, a pressing module, a lifting module, and a movable bottom mold. The feeding structure is installed on the forming support frame, and the movable end of the feeding structure contacts the forming table. The fixed mold, pressing module, lifting module, and movable bottom mold are installed on the machine table. The movable bottom mold is connected to the movable end of the lifting module.
[0011] The machine base and the movable bottom mold are equipped with a cleaning mechanism for cleaning the bottom of the fixed mold and the cutter; the machine base is equipped with a material transfer mechanism for moving the cutter; and a continuous conveying mechanism is installed on the right side of the machine base.
[0012] The continuous conveying mechanism includes a conveying module and a combined carrier. The conveying module is installed on the right side of the machine base, and multiple sets of combined carriers are installed on the moving end of the conveying module.
[0013] Furthermore, the fixed mold includes a forming rod, a forming groove for forming the tool is provided on the forming table, and a forming rod for forming the center hole of the tool is fixedly installed on the machine base. The top of the forming rod is on the same horizontal plane as the upper surface of the forming table; the forming rod is located at the center of the forming groove.
[0014] Furthermore, the pressing module includes a pressing support frame, a hydraulic cylinder, a mounting plate, and a pressing block. The pressing support frame is fixedly installed on the machine base, and the hydraulic cylinder is fixedly installed on the pressing support frame. The moving end of the hydraulic cylinder is fixedly installed on the mounting plate, and the pressing block is fixedly installed on the lower side of the mounting plate; the pressing block is aligned with the forming groove.
[0015] Furthermore, the lifting module includes a second linear cylinder module and a moving plate. The second linear cylinder module is fixedly mounted on the machine base, and the moving end of the second linear cylinder module is fixedly mounted with the moving plate.
[0016] Furthermore, the movable bottom mold includes a pad, a conformal moving block, and a conformal bottom mold. The conformal moving block is fixedly installed on the movable plate, and the conformal bottom mold is fixedly installed on the upper side of the conformal moving block. The conformal bottom mold is located in the forming groove. Both the conformal moving block and the conformal bottom mold are slidably connected to the forming round rod for limiting. Two pads for supporting the conformal moving block are symmetrically fixedly installed on the machine base. An inclined surface is formed on the lower side of the conformal bottom mold.
[0017] Furthermore, the cleaning mechanism includes a first cleaning module and a second cleaning module. The first cleaning module is installed on the conformal moving block for cleaning the inner wall of the forming groove, and the second cleaning module is installed on the machine base for cleaning the bottom of the cutting tool.
[0018] Furthermore, the cleaning module includes an air inlet pipe, one end of which is connected to an external air pump, and the other end of which is fixedly installed at the bottom of the conformal moving block; vertical air inlet channels are provided in the conformal moving block and the conformal bottom mold, and horizontal evenly distributed channels are provided in the conformal bottom mold; multiple sets of air outlets aligned with the inner wall of the forming groove are symmetrically provided on the conformal bottom mold; the air inlet pipe is connected to the air outlets through the air inlet channels and the evenly distributed channels.
[0019] Furthermore, the second cleaning module includes a cleaning support platform, a motor, a rotating plate, and a rotating brush. The cleaning support platform is fixedly installed on the machine base, and a motor is fixedly installed on the lower side of the cleaning support platform. The output end of the motor passes through the cleaning support platform and is fixedly connected to the rotating plate. A rotating brush is fixedly installed on the rotating plate.
[0020] Furthermore, the conveying module includes guide rails, a belt conveyor, and conveying plates. The guide rails are symmetrically and fixedly installed on the machine base, and multiple conveying plates are distributed on the guide rails. The conveying plates are slidably connected to the two guide rails. The belt conveyor is fixedly installed on the machine base, and the output end of the belt conveyor is fixedly connected to the conveying plates. Limiting rods are symmetrically and fixedly installed on the conveying plates. Multiple sets of side grooves are symmetrically opened on the conveying plates. Multiple sets of side grooves are symmetrically opened on the conveying plates.
[0021] Furthermore, the combined carrier includes a platform, a carrier plate, rotating support pads, and limiting posts. Limiting slots are symmetrically formed on the platform; limiting rods are inserted into the limiting slots; the platform is placed on the conveyor plate, and multiple sets of conformal limiting grooves (first type) are evenly spaced on the platform; multiple sets of conformal limiting grooves (second type) are evenly spaced on the upper side of the first conformal limiting groove; the carrier plate is placed within the first conformal limiting groove, and multiple sets of rotating support pads are evenly fixedly installed on the platform at equal intervals. Limiting posts are fixedly installed on the rotating support pads; the rotating support pads are located at the center of the second conformal limiting groove; multiple sets of clearance grooves aligning with the second conformal limiting groove are symmetrically formed on both sides of the platform.
[0022] Compared with the prior art, the beneficial effects of this invention are as follows: 1. After the feeding structure pushes the raw material for tool forming into the fixed mold, the feeding structure resets; the movable bottom mold is located at the bottom of the fixed mold; the pressing module is inserted into the fixed mold and cooperates with the movable bottom mold to press the raw material in the fixed mold to form the tool; then the pressing module resets, and the lifting module drives the movable bottom mold to move vertically upward, thereby pushing the formed tool out of the fixed mold; during this process, the fixed mold is cleaned by the cleaning mechanism installed on the movable bottom mold;
[0023] 2. The material transfer mechanism moves the formed cutting tool to the right. The bottom of the formed cutting tool is cleaned by the cleaning mechanism installed on the machine. Then, the material transfer mechanism moves the cleaned cutting tool to the combined carrier, which limits and supports the cutting tool. During the movement of the cutting tool, the cutting tool is continuously formed through the cooperation of the feeding structure, fixed mold, pressing module, lifting module and moving bottom mold. Then, the material transfer mechanism moves the formed cutting tool to different positions on the combined carrier. After one row of the combined carrier is full, the conveying module moves the combined carrier so that the other row of the combined carrier is aligned with the material transfer mechanism. Thus, through the coordination of the material transfer mechanism, the conveying module and the combined carrier, the formed cutting tools are automatically arranged on the combined carrier, which is convenient for subsequent processing. Attached Figure Description
[0024] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are merely some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without any creative effort.
[0025] Figure 1 A three-dimensional automatic sorting tool forming device according to the present invention. Figure 1 ;
[0026] Figure 2 This is a front view of an automatic sorting tool forming apparatus according to the present invention;
[0027] Figure 3 This is a left view of an automatic sorting tool forming apparatus according to the present invention;
[0028] Figure 4 For along Figure 3 A three-dimensional view of the structure after partial removal of the BB direction;
[0029] Figure 5 For along Figure 2 A three-dimensional view after part of the structure has been removed along the AA direction;
[0030] Figure 6 A schematic diagram of the conformal bottom mold and its connection structure;
[0031] Figure 7 for Figure 5 Enlarged view of point C in the middle;
[0032] Figure 8 for Figure 4 Enlarged view of point D in the middle;
[0033] Figure 9 This is a schematic diagram of the platform and its connecting structure.
[0034] The labels in the diagram represent:
[0035] 1. Machine base; 11. Molding support frame; 12. Molding table; 2. Molding mechanism; 21. Feeding structure; 211. Cylinder linear module one; 212. Feeding pipe; 213. Protective sleeve; 214. Protective cover; 215. Scraper; 22. Fixed mold; 221. Molding groove; 222. Molding rod; 23. Pressing module; 231. Pressing support frame; 232. Hydraulic cylinder; 233. Mounting plate; 234. Pressing block; 24. Lifting module; 241. Cylinder linear module two; 242. Moving plate; 25. Moving bottom mold; 251. Pad plate; 252. Conforming moving block; 253. Conforming bottom mold; 254. Inclined surface; 3. Cleaning mechanism; 31. Cleaning module one; 311. Air inlet channel; 312 1. Uniformly distributed channel; 313. Air outlet; 314. Air inlet pipe; 32. Cleaning module two; 321. Cleaning support platform; 322. Motor; 323. Rotating plate; 324. Rotating brush; 4. Material transfer mechanism; 41. Material transfer support frame; 42. Linear module; 43. Cylinder linear module three; 44. Pneumatic internal support clamp; 45. Semi-cylindrical block; 5. Continuous conveying mechanism; 51. Conveying module; 511. Guide rail; 512. Belt conveyor; 513. Conveying plate; 514. Side groove one; 515. Side groove two; 52. Combined carrier; 521. Platform; 522. Conformal limiting groove one; 523. Conformal limiting groove two; 524. Carrier plate; 525. Rotating support pad; 526. Limiting post; 6. Cutting tool. Detailed Implementation
[0036] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.
[0037] The terms "left," "right," "front," "back," "up," and "down" used in the following description refer to the orientation from the perspective of the front view.
[0038] Example 1: In some embodiments, please refer to the accompanying drawings. Figures 1-4 An automatic sorting tool forming device includes a machine base 1 and a material transfer mechanism 4; it also includes a forming mechanism 2, a cleaning mechanism 3 and a continuous conveying mechanism 5;
[0039] A forming support frame 11 is fixedly installed on the left side of the machine base 1, and a forming table 12 is fixedly installed on the forming support frame 11; a forming mechanism 2 for forming the tool 6 is installed on the machine base 1.
[0040] like Figure 2 and Figure 4 As shown, the molding mechanism 2 includes a feeding structure 21, a fixed mold 22, a pressing module 23, a lifting module 24, and a movable bottom mold 25. The feeding structure 21 is installed on the molding support frame 11, and the movable end of the feeding structure 21 contacts the molding table 12. The fixed mold 22, the pressing module 23, the lifting module 24, and the movable bottom mold 25 are installed on the machine base 1. The movable bottom mold 25 is connected to the movable end of the lifting module 24.
[0041] A cleaning mechanism 3 for cleaning the bottom of the fixed mold 22 and the cutter 6 is installed on the machine base 1 and the movable bottom mold 25; a material transfer mechanism 4 for moving the cutter 6 is installed on the machine base 1; a continuous conveying mechanism 5 is installed on the right side of the machine base 1.
[0042] like Figure 2 As shown, the continuous conveying mechanism 5 includes a conveying module 51 and a combined carrier 52. The conveying module 51 is installed on the right side of the machine base 1, and multiple sets of combined carriers 52 are installed on the moving end of the conveying module 51.
[0043] In this embodiment, when the automatic sorting tool forming device is working normally, the feeding structure 21 pushes the raw material for forming the tool 6 to the fixed mold 22 and then resets; the movable bottom mold 25 is located at the bottom of the fixed mold 22; the pressing module 23 is inserted into the fixed mold 22 and cooperates with the movable bottom mold 25 to press the raw material in the fixed mold 22, thus forming the tool 6; then the pressing module 23 is reset, and the lifting module 24 drives the movable bottom mold 25 to move vertically upward, thereby pushing the formed tool 6 out of the fixed mold 22; during this process, the cleaning mechanism 3 installed on the movable bottom mold 25 cleans the fixed mold 22;
[0044] The material transfer mechanism 4 moves the formed cutting tool 6 to the right. The cleaning mechanism 3 installed on the machine base 1 cleans the bottom of the formed cutting tool 6. Then, the material transfer mechanism 4 moves the cleaned cutting tool 6 to the combined carrier 52, which limits and supports the cutting tool 6. During the movement of the cutting tool 6, the cutting tool 6 is continuously formed through the cooperation of the feeding structure 21, the fixed mold 22, the pressing module 23, the lifting module 24, and the moving bottom mold 25. Then, the material transfer mechanism 4 moves the formed cutting tool 6 to different positions on the combined carrier 52. After one row of the combined carrier 52 is full, the conveying module 51 moves the combined carrier 52 so that the other row of the combined carrier 52 is aligned with the material transfer mechanism 4. Thus, through the cooperation of the material transfer mechanism 4, the conveying module 51, and the combined carrier 52, the formed cutting tools 6 are automatically arranged on the combined carrier 52, which facilitates subsequent processing.
[0045] Example 2: In some embodiments, as a preferred embodiment of the present invention, such as... Figure 3 and Figures 5-7 As shown, the feeding structure 21 includes a cylinder linear module 211, a feeding pipe 212, a protective sleeve 213, a protective cover 214, and a scraper 215. The cylinder linear module 211 is fixedly installed on the forming support frame 11. The moving end of the cylinder linear module 211 is fixedly connected to the protective sleeve 213. The protective cover 214 is fixedly installed on the lower side of the protective sleeve 213, and the scraper 215 is fixedly installed on the protective cover 214. The feeding pipe 212 for conveying the forming raw material of the tool 6 is fixedly installed inside the protective sleeve 213 and the protective cover 214. The bottom of the protective cover 214 and the scraper 215 slide against each other on the forming table 12.
[0046] The fixed mold 22 includes a forming rod 222. A forming groove 221 for forming the tool 6 is provided on the forming table 12. A forming rod 222 for forming the center hole of the tool 6 is fixedly installed on the machine base 1. The top of the forming rod 222 is on the same horizontal plane as the upper surface of the forming table 12. The forming rod 222 is located at the center of the forming groove 221.
[0047] The pressing module 23 includes a pressing support frame 231, a hydraulic cylinder 232, a mounting plate 233, and a pressing block 234. The pressing support frame 231 is fixedly installed on the machine base 1. The hydraulic cylinder 232 is fixedly installed on the pressing support frame 231. The moving end of the hydraulic cylinder 232 is fixedly installed on the mounting plate 233. The pressing block 234 is fixedly installed on the lower side of the mounting plate 233. The pressing block 234 is aligned with the forming groove 221.
[0048] The lifting module 24 includes a second cylinder linear module 241 and a moving plate 242. The second cylinder linear module 241 is fixedly installed on the machine base 1, and the moving end of the second cylinder linear module 241 is fixedly installed with the moving plate 242.
[0049] The movable bottom mold 25 includes a pad 251, a conforming movable block 252, and a conforming bottom mold 253. The conforming movable block 252 is fixedly installed on the movable plate 242, and the conforming bottom mold 253 is fixedly installed on the upper side of the conforming movable block 252. The conforming bottom mold 253 is located in the forming groove 221. Both the conforming movable block 252 and the conforming bottom mold 253 are slidably connected to the forming round rod 222. Two pads 251 for supporting the conforming movable block 252 are symmetrically fixedly installed on the machine base 1. An inclined surface 254 is formed on the lower side of the conforming bottom mold 253.
[0050] like Figure 4 , Figure 5 , Figure 7 and Figure 8 As shown, the cleaning mechanism 3 includes a first cleaning module 31 and a second cleaning module 32. The first cleaning module 31 for cleaning the inner wall of the forming groove 221 is installed on the conformal moving block 252, and the second cleaning module 32 for cleaning the bottom of the cutter 6 is installed on the machine base 1.
[0051] The cleaning module 31 includes an air inlet pipe 314, one end of which is connected to an external air pump, and the other end of which is fixedly installed at the bottom of the conformal moving block 252. The conformal moving block 252 and the conformal bottom mold 253 are provided with vertical air inlet channels 311 and horizontal evenly distributed channels 312. The conformal bottom mold 253 is provided with multiple sets of air outlet holes 313 symmetrically aligned with the inner wall of the forming groove 221. The air inlet pipe 314 is connected to the air outlet holes 313 through the air inlet channels 311 and evenly distributed channels 312.
[0052] The second cleaning module 32 includes a cleaning support platform 321, a motor 322, a rotating plate 323, and a rotating brush 324. The cleaning support platform 321 is fixedly installed on the machine base 1. The motor 322 is fixedly installed on the lower side of the cleaning support platform 321. The output end of the motor 322 passes through the cleaning support platform 321 and is fixedly connected to the rotating plate 323. The rotating brush 324 is fixedly installed on the rotating plate 323.
[0053] In this embodiment, when the forming mechanism 2 and the cleaning mechanism 3 are working normally, the linear cylinder module 211 drives the protective sleeve 213, the protective cover 214 and the scraper 215 to move, thereby driving the conveying pipe 212 to move horizontally. The raw material for forming the tool 6 is fed into the forming groove 221 through the conveying pipe 212. Then, the linear cylinder module 211 drives the protective sleeve 213, the protective cover 214 and the scraper 215 to reset. During the reset process, the protective cover 214 and the scraper 215 cooperate with the forming table 12 to scrape the raw material flat. At this time, the conformal bottom mold 253 is located on the lower side of the forming groove 221, and the conformal moving block 252 is in contact with the pad 251. The conformal bottom mold 253 forms the bottom support of the forming groove 221.
[0054] Hydraulic cylinder 232 drives mounting plate 233 and pressure block 234 to move vertically, so that pressure block 234 is inserted into forming groove 221. Pressure block 234, together with conforming bottom mold 253, presses the raw material used for forming tool 6, so that tool 6 is formed. During this process, the conforming moving block 252 and conforming bottom mold 253 are supported by pad plate 251 to avoid pressure acting on cylinder linear module 241 and moving plate 242.
[0055] After the cutting tool 6 is formed, the hydraulic cylinder 232 drives the mounting plate 233 and the pressure block 234 to reset. Then, the cylinder linear module 241 drives the moving plate 242 to move vertically upward. The moving plate 242 drives the conforming moving block 252 and the conforming bottom mold 253 to move vertically upward. The conforming bottom mold 253 pushes the formed cutting tool 6 to the outside of the forming groove 221. At this time, the air outlet 313 is aligned with the upper inner wall of the forming groove 221.
[0056] The material transfer mechanism 4 clamps the formed tool 6 and moves the formed tool 6 to the upper side of the rotating brush 324. The motor 322 drives the rotating brush 324 to rotate through the rotating plate 323. The rotating brush 324 cleans the bottom of the formed tool 6.
[0057] The cylinder linear module 241 drives the conformal moving block 252 and the conformal bottom mold 253 to reset via the moving plate 242. During this process, the external air pump blows out airflow through the air inlet pipe 314, air inlet channel 311, uniform distribution channel 312 and air outlet 313, and cleans the inner wall of the forming groove 221 through the airflow.
[0058] Example 3: In some embodiments, as a preferred embodiment of the present invention, such as Figure 8 As shown, the material transfer mechanism 4 includes a material transfer support frame 41, a linear module 42, a cylinder linear module 3 43, a pneumatic internal support clamp 44, and a semi-cylindrical block 45. The pneumatic internal support clamp 44 is a pneumatic gripper. The material transfer support frame 41 is fixedly installed on the machine base 1. The linear module 42 is fixedly installed on the material transfer support frame 41. The cylinder linear module 3 43 is fixedly installed at the moving end of the linear module 42. The pneumatic internal support clamp 44 is fixedly installed at the moving end of the cylinder linear module 3 43. The semi-cylindrical block 45 is fixedly installed at the output end of the pneumatic internal support clamp 44.
[0059] like Figure 4 and Figure 9 As shown, the conveying module 51 includes a guide rail 511, a belt conveyor 512, and a conveying plate 513. The guide rail 511 is symmetrically and fixedly installed on the machine base 1. Multiple conveying plates 513 are distributed on the guide rail 511, and the conveying plates 513 are slidably connected to the two guide rails 511. The belt conveyor 512 is fixedly installed on the machine base 1, and the output end of the belt conveyor 512 is fixedly connected to the conveying plate 513. Limiting rods are symmetrically and fixedly installed on the conveying plate 513. Multiple sets of side grooves 514 and multiple sets of side grooves 515 are symmetrically opened on the conveying plate 513.
[0060] The output end of belt conveyor 512 is a belt.
[0061] The combined carrier 52 includes a platform 521, a carrier plate 524, rotating support pads 525, and limiting posts 526. Limiting slots are symmetrically provided on the platform 521; limiting rods are inserted into the limiting slots; the platform 521 is placed on a conveyor plate 513; multiple sets of conformal limiting grooves 522 are evenly spaced on the platform 521; multiple sets of conformal limiting grooves 523 are evenly spaced on the platform 521 above the first conformal limiting groove 522; the carrier plate 524 is placed within the first conformal limiting groove 522; multiple sets of rotating support pads 525 are evenly fixedly installed on the carrier plate 524; limiting posts 526 are fixedly installed on the rotating support pads 525; the rotating support pads 525 are located at the center of the second conformal limiting groove 523; multiple sets of clearance grooves for aligning with the second alignment groove 515 are symmetrically provided on both sides of the platform 521.
[0062] In this embodiment, when the material transfer mechanism 4 and the continuous conveying mechanism 5 are working normally, the linear module 42 drives the cylinder linear module 3 43, the pneumatic inner support clamp 44, and the semi-cylindrical block 45 to move horizontally. After the semi-cylindrical block 45 is aligned with the forming rod 222, the cylinder linear module 3 43 drives the pneumatic inner support clamp 44 and the semi-cylindrical block 45 to move vertically downward, so that the semi-cylindrical block 45 is inserted into the center hole of the tool 6. Then, the pneumatic inner support clamp 44 drives the semi-cylindrical block 45 to extend outward, thereby fixing the center hole of the tool 6 through the semi-cylindrical block 45. The cylinder linear module 3 43 drives the pneumatic inner support clamp 44 and the semi-cylindrical block 45 to reset, thereby driving the formed tool 6 to move vertically upward. Then, the linear module 42 drives the cylinder linear module 3 43, the pneumatic inner support clamp 44, and the semi-cylindrical block 45 to move vertically upward. As the cutting tool 6 moves horizontally, when the semi-cylindrical block 45 moves to align with the rotating brush 324, the linear cylinder module 3 43 drives the cutting tool 6 to move vertically downward through the pneumatic inner support clamp 44 and the semi-cylindrical block 45, so that the bottom of the cutting tool 6 is located on the rotating brush 324. The rotating brush 324 cleans the bottom of the cutting tool 6. After cleaning, the linear module 42 drives the linear cylinder module 3 43, the pneumatic inner support clamp 44, the semi-cylindrical block 45 and the cutting tool 6 to move horizontally to the upper side of the limiting post 526, so that the cutting tool 6 is aligned with the empty conformal limiting groove 2 523. The linear cylinder module 3 43 drives the cutting tool 6 to move vertically downward through the pneumatic inner support clamp 44 and the semi-cylindrical block 45, placing the cutting tool 6 in the conformal limiting groove 2 523. At this time, the limiting post 526 is aligned with the bottom of the center hole of the cutting tool 6.
[0063] After all the cutting tools 6 are placed on the same column of conformal limiting grooves 523, the belt conveyor 512 drives the conveyor plate 513 to move horizontally, thereby driving the platform 521 to move horizontally, so that another column of conformal limiting grooves 523 is aligned with the semi-cylindrical block 45; repeat this operation so that the cutting tools 6 are arranged on multiple columns of conformal limiting grooves 523.
[0064] In the initial state, the limiting post 526 is not inserted into the center hole of the tool 6, which facilitates the inspection of the center hole of the tool 6 by external visual inspection equipment. When subsequent inspection is required, the carrier plate 524 can be lifted by an external lifting device. The carrier plate 524 drives the rotating support pad 525 and the limiting post 526 to move vertically, so that the rotating support pad 525 contacts the bottom surface of the tool 6, and the limiting post 526 is inserted into the center hole of the tool 6, thereby exposing the edge of the tool 6, which facilitates a comprehensive inspection of the edge of the tool 6.
[0065] The side groove 514 facilitates the placement and removal of the platform 521, while the side groove 515 and the clearance groove on the platform 521 facilitate the placement and removal of the carrier plate 524.
[0066] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. An automatic sorting tool forming device, comprising a machine base and a material transfer mechanism, characterized in that: It also includes a forming mechanism, a cleaning mechanism, and a continuous conveying mechanism; A forming support frame is fixedly installed on the left side of the machine base, and a forming platform is fixedly installed on the forming support frame; a forming mechanism for forming a tool is installed on the machine base; a forming groove for forming a tool is opened on the forming platform. The forming mechanism includes a feeding structure, a fixed mold, a pressing module, a lifting module, and a movable bottom mold. The feeding structure is installed on the forming support frame, and the movable end of the feeding structure contacts the forming table. The fixed mold, pressing module, lifting module, and movable bottom mold are installed on the machine table. The movable bottom mold is connected to the movable end of the lifting module. The machine base and the movable bottom mold are respectively equipped with cleaning mechanisms for cleaning the forming groove and the bottom of the cutter; the machine base is equipped with a material transfer mechanism for moving the cutter; and a continuous conveying mechanism is installed on the right side of the machine base. The continuous conveying mechanism includes a conveying module and a combined carrier. The conveying module is installed on the right side of the machine base, and multiple sets of combined carriers are installed on the moving end of the conveying module. The movable bottom mold includes a pad, a conformal movable block, and a conformal bottom mold; The cleaning mechanism includes a first cleaning module, which is installed on the conformal moving block and is used to clean the inner wall of the forming groove. The cleaning module includes an air inlet pipe, one end of which is connected to an external air pump, and the other end of which is fixedly installed at the bottom of the conformal moving block. Vertical air inlet channels are provided in the conformal moving block and the conformal bottom mold, and horizontal evenly distributed channels are provided in the conformal bottom mold. Multiple sets of air outlets aligned with the inner wall of the forming groove are symmetrically provided on the conformal bottom mold. The conveying module includes a conveying plate; The combined vehicle includes a platform, a carrier plate, a rotating support pad, and a limiting post; The platform is placed on the conveyor plate. Multiple sets of conformal limiting grooves I are evenly spaced on the platform. Multiple sets of conformal limiting grooves II are evenly spaced on the upper side of the conformal limiting grooves I. The platform is placed in the conformal limiting groove I. Multiple sets of rotating support pads are evenly fixedly installed on the platform. Limiting posts are fixedly installed on the rotating support pads. The rotating support pads are located at the center of the conformal limiting groove II.
2. The automatic sorting tool forming device according to claim 1, characterized in that, The fixed mold includes a forming rod, which is fixedly installed on the machine base. The forming rod is used for forming the center hole of the tool. The top of the forming rod is on the same horizontal plane as the upper surface of the forming table. The forming rod is located at the center of the forming groove.
3. The automatic sorting tool forming device according to claim 2, characterized in that, The pressing module includes a pressing support frame, a hydraulic cylinder, a mounting plate, and a pressing block. The pressing support frame is fixedly installed on the machine base, and the hydraulic cylinder is fixedly installed on the pressing support frame. The moving end of the hydraulic cylinder is fixedly installed on the mounting plate, and the pressing block is fixedly installed on the lower side of the mounting plate. The pressing block is aligned with the forming groove.
4. The automatic sorting tool forming device according to claim 1, characterized in that, The lifting module includes a second linear cylinder module and a moving plate. The second linear cylinder module is fixedly installed on the machine base, and the moving end of the second linear cylinder module is fixedly installed with the moving plate.
5. The automatic sorting tool forming device according to claim 4, characterized in that, A conforming moving block is fixedly installed on the moving plate, and a conforming bottom mold is fixedly installed on the upper side of the conforming moving block. The conforming bottom mold is located in the forming groove. Both the conforming moving block and the conforming bottom mold are slidably connected to the forming round rod for limiting. Two pads for supporting the conforming moving block are symmetrically fixedly installed on the machine base. An inclined surface is formed on the lower side of the conforming bottom mold.
6. The automatic sorting tool forming device according to claim 5, characterized in that, The cleaning mechanism also includes a second cleaning module, which is installed on the machine base and is used to clean the bottom of the cutting tool.
7. The automatic sorting tool forming device according to claim 6, characterized in that, The air intake pipe is connected to the air outlet through the air intake channel and the uniform distribution channel.
8. The automatic sorting tool forming device according to claim 6, characterized in that, The second cleaning module includes a cleaning support platform, a motor, a rotating plate, and a rotating brush. The cleaning support platform is fixedly installed on the machine base. A motor is fixedly installed on the lower side of the cleaning support platform. The output end of the motor passes through the cleaning support platform and is fixedly connected to the rotating plate. A rotating brush is fixedly installed on the rotating plate.
9. The automatic sorting tool forming device according to claim 1, characterized in that, The conveying module also includes guide rails and belt conveyors. The guide rails are symmetrically fixedly installed on the machine base, and multiple conveying plates are distributed on the guide rails. The conveying plates are slidably connected to the two guide rails. The belt conveyor is fixedly installed on the machine base, and the output end of the belt conveyor is fixedly connected to the conveying plate. Limiting rods are symmetrically fixedly installed on the conveying plate. Multiple sets of side grooves are symmetrically opened on the conveying plate. Multiple sets of side grooves are symmetrically opened on the conveying plate.
10. The automatic sorting tool forming device according to claim 9, characterized in that, The platform has symmetrically arranged limit slots; the limit rod is inserted into the limit slot; and multiple sets of clearance slots for aligning the second side groove are symmetrically arranged on both sides of the platform.