A processing equipment and method for patterned aluminum panels
By using a slag-collecting cover to collect waste slag during the aluminum panel cutting process and using a rubber hammer to tap the cutting pattern, the problems of edge lifting and slag scattering are solved, achieving efficient aluminum panel processing.
Patent Information
- Application Number
- CN202511524805.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-24
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2045-10-24
AI Technical Summary
Existing technologies for cutting aluminum panels suffer from problems such as edge curling, slag scattering and cleaning difficulties, and cumbersome operation, which affect processing efficiency and quality.
The micro-connection process is combined with a slag-blocking cover and a striking mechanism. The slag-blocking cover collects the waste slag, and the rubber hammer is used to strike the cutting pattern to separate it from the plate. The positioning part and displacement mechanism are used to improve the cutting accuracy and efficiency.
It effectively prevents the cutting edges from curling up, quickly collects waste residue, reduces manual separation workload, and improves processing efficiency and product quality.
Smart Images

Figure CN121004370B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of aluminum panel processing technology, and in particular to a processing equipment and method for patterned aluminum panels. Background Technology
[0002] Aluminum single-layer panels are a type of material whose structure consists of a panel, reinforcing ribs, and corner brackets. They are lightweight, corrosion-resistant, fire-resistant, moisture-proof, and easy to install. Currently, the cutting of aluminum single-layer panels is typically done using laser cutting machines. Compared to traditional wire cutting equipment, laser cutting machines offer advantages such as non-contact processing and high efficiency. During operation, the laser beam moves relative to the workpiece, ultimately creating a kerf in the material, thus achieving the cutting purpose.
[0003] Laser cutting is typically used to cut profiles of specific shapes from sheet metal. The processing of patterned aluminum panels generally involves using a laser to cut specific patterns onto the aluminum sheet, which are then bolted to the base plate (aluminum sheet). While existing technologies fix the sides of the metal sheet during specific shape cutting, the cut edges sometimes fall off or lift, affecting the cutting effect on the fixed shape. Even with micro-connection cutting technology, multiple connection points are required, and after cutting, workers still need to separate the cut pattern from the sheet material, making the process cumbersome and impacting processing efficiency. Furthermore, the waste generated during cutting is scattered everywhere, difficult to clean, and when cooled, it adheres to the cut metal sheet, forming burrs that are difficult to remove, increasing the subsequent cleaning workload. Summary of the Invention
[0004] The purpose of this invention is to solve the problems existing in the prior art by proposing a processing equipment and method for patterned aluminum panels.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A processing device for patterned aluminum panels includes a cutting platform and a displacement mechanism for driving a cutting torch head to move on the cutting platform, and further includes:
[0007] A slag-blocking cover is connected to a displacement mechanism. The cutting torch head is fixedly connected to the slag-blocking cover. The end of the cutting torch head away from the slag-blocking cover is connected to the main body of the welding equipment through a pipeline.
[0008] Positioning section: The cutting platform is provided with a plurality of positioning sections for positioning the aluminum single panel body;
[0009] A striking mechanism is provided on the cutting platform to strike the irregular patterns produced when the cutting gun head cuts the aluminum single-panel body using a micro-connection process.
[0010] Preferably, the striking mechanism includes a support plate fixed on the cutting platform, a first screw rotatably connected to the support plate, a first sleeve threadedly connected to the first screw, a protective shell disposed outside the first sleeve, a second bevel gear rotatably connected inside the protective shell, a first bevel gear rotatably connected to the first sleeve and meshing with the second bevel gear, a rotating component connected to the second bevel gear, and a plurality of rubber hammers disposed on the rotating component. A first motor for driving the first screw to rotate is fixed on the support plate.
[0011] Preferably, the first bevel gear is slidably connected to the first screw, a guide bar is fixedly provided on the inner sidewall of the first bevel gear, and a guide groove for sliding of the guide bar is provided on the first screw.
[0012] Preferably, the rotating component includes a straight rod connected to the second bevel gear, a sleeve slidably connected to the outside of the straight rod, a connecting plate rotatably connected to the sleeve, and a telescopic tube disposed between the connecting plate and the outer wall of the protective shell, wherein the rubber hammer is disposed on the sleeve.
[0013] Preferably, a third bevel gear is rotatably connected to the inner wall of the protective shell, a rotating rod is provided on the third bevel gear, a first connecting plate is fixed on the rotating rod, and a second connecting plate is movably connected between the first connecting plate and the connecting plate.
[0014] Preferably, the cutting platform includes a main platform and a movable platform. The main platform has a slot for accommodating the movable platform, and the positioning part is disposed on the main platform.
[0015] Preferably, the main platform is rotatably connected to a second screw at both ends of the first screw. A secondary bevel gear is fixedly mounted on the top of the second screw. A main bevel gear that meshes with the secondary bevel gear is mounted on the first screw. A second sleeve is threaded onto the second screw. A support plate is fixedly mounted on the second sleeve. The end of the support plate away from the second sleeve is rotatably connected to the bottom of the movable platform via a pin. The pitch of the second screw at both ends of the first screw is not the same.
[0016] Preferably, the slag-blocking cover includes a mounting plate connected to the displacement mechanism and the cutting gun head, and an annular shell disposed on the lower side of the mounting plate. A second motor is fixedly mounted on the mounting plate, and the output shaft of the second motor is connected to a drive gear. A driven gear that meshes with the drive gear is fixedly mounted on the outer wall of the annular shell. A material-pushing plate is fixedly mounted on the inner wall of the annular shell, and a discharge port is opened at the end of the material-pushing plate of the annular shell.
[0017] Preferably, a receiving shell is fixed to the outer wall of the annular shell, a receiving groove is provided inside the receiving shell, an inclined guiding surface is provided at the discharge port of the receiving shell, a rotating ring is rotatably connected to the receiving shell, an air extraction pipe is connected to the rotating ring, a filter screen is provided at the port of the air extraction pipe, and a dust collection device is connected to the end of the air extraction pipe away from the rotating ring.
[0018] This invention also discloses a method for processing patterned aluminum panels, which involves processing the panels using a patterned aluminum panel processing device, and includes the following steps:
[0019] S1: Place the aluminum panel body with the shape to be cut on the cutting platform, and then use the positioning part to position the polygons of the aluminum panel body.
[0020] S2: Then, the position of the cutting head is adjusted by the displacement mechanism so that the laser cutting head can cut the required pattern on the aluminum single panel body using the micro-connection process;
[0021] S3: When the displacement mechanism drives the cutting head to move and cut, the slag baffle intercepts the waste generated during cutting. The second motor is started, and the output shaft of the second motor drives the drive gear to mesh with the driven gear on the annular shell. The driven gear drives the annular shell to rotate. The material-pushing plate on the annular shell pushes the waste that falls on the aluminum single plate body. Under the action of centrifugal force, the waste moves along the material-pushing plate to the discharge port at the bottom of the annular shell, and enters the receiving groove in the receiving shell along the discharge port and the guide slope to collect the waste generated during cutting.
[0022] S4: After the cutting gun head has finished cutting the required pattern on the aluminum single panel body, the first motor is started. The output shaft of the first motor drives the first screw to rotate. The first sleeve moves along the axis of the first screw. The first sleeve drives the protective shell to move synchronously. When the first screw rotates, it drives the first bevel gear to rotate through the guide bar. The first bevel gear meshes with the second bevel gear at the end of the rotating part. The rotating part drives the rubber hammer to rotate. When the rubber hammer moves along the axis of the first screw, it strikes the pattern cut by the micro-connection process on the aluminum single panel body.
[0023] S5: When the first bevel gear rotates, it meshes with the third bevel gear inside the protective shell. The third bevel gear drives the rotating rod and the first connecting plate to rotate. The first connecting plate drives the connecting plate to move back and forth through the second connecting plate, so that the connecting plate drives the rubber hammer connected to the sleeve to move back and forth along the straight rod axis, expanding the striking area of the rubber hammer on the aluminum single panel body, so that the cut pattern on the aluminum single panel body is struck over a larger range.
[0024] S6: When the first screw rotates, the main bevel gear meshes with the secondary bevel gear at the end of the second screw, and the second sleeve moves downward along the axis of the second screw. The second sleeve drives the movable platform to move downward through the support plate, so that the movable platform no longer supports the upper aluminum panel body. This causes the aluminum panel body to vibrate when it is hit, accelerating the fall of the cut pattern. Because the pitch of the second screw at both ends of the first screw is different, the two ends of the movable platform will not move down to the same height. Finally, the movable platform is placed at an angle, and the knocked-off pattern automatically slides down the angled movable platform. The staff can quickly collect the cut pattern.
[0025] Compared with the prior art, the present invention provides a processing equipment and method for patterned aluminum panels, which has the following beneficial effects:
[0026] 1. The processing equipment and method for the patterned aluminum single panel uses a micro-connection process to cut specific shapes with a cutting gun head. With the help of a baffle, the cutting position is pressed down, which effectively avoids the edge of the cutting position from lifting. At the same time, it reduces the connection point between the cut pattern and the board, which makes it easier to ensure the cutting quality of the product and allows the cut pattern to be quickly separated from the board, thus improving the product processing efficiency.
[0027] 2. The processing equipment and method for this patterned aluminum panel intercepts the waste generated during cutting by the cutting gun head by setting up a slag baffle, which prevents the waste from flying around and being difficult to clean. At the same time, the rotating material guide plate moves the waste that falls on the aluminum panel body. Under the action of centrifugal force, the waste moves along the material guide plate to the discharge port at the bottom of the annular shell, and enters the receiving groove in the receiving shell along the discharge port and the guide slope. This collects the waste generated during cutting and prevents a large amount of waste from accumulating in the slag baffle and cooling and adhering to the aluminum panel, which would affect the cutting effect of the subsequent cutting gun head on the aluminum panel.
[0028] 3. The processing equipment and method for the patterned aluminum panel uses a rotating component to drive a rubber hammer to rotate. When the rubber hammer moves along the axial direction of the first screw, it strikes the pattern cut on the aluminum panel body using a micro-connection process, which facilitates the separation of the cut pattern from the aluminum panel. This eliminates the need for manual separation by staff, reduces workload and labor costs, and effectively improves product processing efficiency.
[0029] 4. The processing equipment and method for this patterned aluminum panel, by using the different pitches of the second screws at both ends of the first screw, ensures that the two ends of the movable table do not drop to the same height. As a result, the movable table is placed at an angle, and the knocked-off pattern automatically slides down the angled movable table, making it convenient for workers to quickly collect the cut pattern. Attached Figure Description
[0030] Figure 1 This is a schematic diagram of the structure of the present invention. Figure 1 ;
[0031] Figure 2 For the present invention Figure 1 Enlarged structural diagram of section A in the middle;
[0032] Figure 3 This is a schematic diagram of the structure of the present invention. Figure 2 ;
[0033] Figure 4 This is a cross-sectional structural diagram of the present invention;
[0034] Figure 5 This is a schematic diagram of the external structure of the protective shell of the present invention;
[0035] Figure 6 This is a schematic diagram of the structure of the first screw and the second screw of the present invention;
[0036] Figure 7 This is a schematic diagram of the internal structure of the protective shell of the present invention;
[0037] Figure 8 This is a schematic cross-sectional view of the sleeve structure of the present invention;
[0038] Figure 9 This is a schematic cross-sectional view of the slag-blocking cover of the present invention;
[0039] Figure 10 This is a schematic diagram of the external structure of the slag-blocking cover of the present invention;
[0040] Figure 11 This is a schematic diagram of the internal structure of the receiving shell of the present invention.
[0041] In the diagram: 1. Cutting platform; 101. Main platform; 102. Movable platform; 2. Cutting gun head; 3. First motor; 4. Slag baffle; 401. Mounting plate; 4011. Second motor; 4012. Drive gear; 402. Annular shell; 4021. Driven gear; 4022. Material feeding plate; 4023. Discharge port; 5. Aluminum single panel body; 6. Support plate; 7. First screw; 701. First sleeve; 7011. First bevel gear; 8. Protective shell; 801. Second bevel gear; 9. Rotary... 901. Straight rod; 902. Sleeve; 903. Connecting plate; 904. Telescopic tube; 10. Rubber hammer; 11. Guide strip; 111. Guide groove; 12. Third bevel gear; 121. Rotating rod; 122. First connecting plate; 123. Second connecting plate; 13. Second screw; 131. Secondary bevel gear; 132. Second sleeve; 133. Support plate; 14. Main bevel gear; 15. Material receiving shell; 151. Material receiving groove; 16. Rotating ring; 161. Air extraction pipe; 17. Positioning part. Detailed Implementation
[0042] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.
[0043] In the description of this invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0044] like Figures 1 to 4 As shown, this embodiment proposes a processing equipment for patterned aluminum panels, including a cutting platform 1 and a displacement mechanism for driving the cutting head 2 to move on the cutting platform 1. The displacement mechanism is existing technology and includes an x-axis and z-axis adjustment assembly for controlling the horizontal movement of the cutting head 2, and a y-axis adjustment assembly for controlling the vertical movement of the cutting head 2. This is common knowledge in the field and will not be described in detail here. It also includes a slag baffle 4, a positioning part 17 and a striking mechanism. The slag baffle 4 is connected to the displacement mechanism. The cutting head 2 is fixedly connected to the slag baffle 4 and placed inside the slag baffle 4. The end of the cutting head 2 away from the slag baffle 4 is connected to the main body of the welding equipment through a pipeline. The cutting platform 1 is provided with a plurality of positioning parts 17 for positioning the aluminum panel body 5. The positioning part 17 can be any clamping structure that can position the side of the aluminum panel body 5 on the cutting platform 1. The clamping structure adopts existing technology. The striking mechanism is provided on the cutting platform 1 for striking the irregular pattern generated when the cutting head 2 cuts the aluminum panel body 5 using the micro-connection process.
[0045] The aluminum panel body 5 with the pattern to be cut is placed on the cutting platform 1. Then, the positioning part 17 is used to position the polygons of the aluminum panel body 5. The position of the cutting head 2 is adjusted by the displacement mechanism so that the laser cutting head 2 is placed at the cutting position. Then, the cutting head 2 cuts the required pattern on the aluminum panel body 5 using the micro-connection process. During this period, the slag cover 4 presses down on the cutting position, which effectively prevents the edge of the cutting position from lifting. At the same time, it replaces some of the connection points between the cutting pattern and the board, thereby reducing the number of connection points between the cutting pattern and the board when cutting with the micro-connection process. This makes it easier to ensure the cutting quality of the product. Because the number of connection points between the cutting pattern and the board is reduced, the striking mechanism is used to quickly separate the cutting pattern from the board, improving the product processing efficiency.
[0046] like Figure 1 , Figure 2 , Figure 3 , Figure 4 ,Figure 5 , Figure 6 and Figure 7 As shown, in a preferred embodiment, based on the above method, the striking mechanism further includes a support plate 6 fixed on the cutting platform 1, a first screw 7, a first sleeve 701, a protective shell 8, a second bevel gear 801, a first bevel gear 7011, a rotating component 9, and several rubber hammers 10. The first screw 7 is rotatably connected to the support plate 6, the first sleeve 701 is threadedly connected to the first screw 7, the protective shell 8 is disposed on the outside of the first sleeve 701, the second bevel gear 801 is rotatably connected to the inside of the protective shell 8, the first bevel gear 7011 is rotatably connected to the first sleeve 701 and meshes with the second bevel gear 801, the rotating component 9 is connected to the second bevel gear 801, and several rubber hammers 10 are equidistantly disposed on the rotating component 9. A first motor 3 for driving the first screw 7 to rotate is fixed on the support plate 6.
[0047] Furthermore, the first bevel gear 7011 is slidably connected to the first screw 7, and a guide bar 11 is fixedly provided on the inner side wall of the first bevel gear 7011. A guide groove 111 for sliding of the guide bar 11 is provided on the first screw 7.
[0048] After the cutting head 2 completes the cutting of the pattern on the aluminum panel body 5 using the micro-connection process, the striking mechanism starts and the first motor 3 is activated. The output shaft of the first motor 3 drives the first screw 7 to rotate, and the first sleeve 701 moves axially along the first screw 7. The first sleeve 701 drives the protective shell 8 to move synchronously. When the first screw 7 rotates, it drives the first bevel gear 7011 to rotate through the guide bar 11. The first bevel gear 7011 meshes with the second bevel gear 801 at the end of the rotating part 9. The bevel gear tooth surface should be hardened. The rotating part 9 drives the rubber hammer 10 to rotate. The rubber hammer 10 has a Shore hardness of 60A±5. When the rubber hammer 10 moves axially along the first screw 7, it strikes the pattern cut by the micro-connection process on the aluminum panel body 5, which facilitates the separation of the cut pattern from the aluminum panel. This eliminates the need for manual separation by the staff, reduces the workload and labor costs, and effectively improves product processing efficiency.
[0049] like Figure 2 , Figure 5 , Figure 6 and Figure 7 As shown, in a preferred embodiment, based on the above method, the rotating component 9 further includes a straight rod 901, a sleeve 902, a connecting plate 903, and a telescopic tube 904. The straight rod 901 is fixedly connected to the second bevel gear 801, the sleeve 902 and the straight rod 901 are connected by a keyway sliding connection, the connecting plate 903 is rotatably connected to the end of the sleeve 902, the telescopic tube 904 is disposed between the connecting plate 903 and the protective shell 8, and the rubber hammer 10 is disposed on the sleeve 902.
[0050] Furthermore, a third bevel gear 12 is rotatably connected to the inner wall of the protective shell 8. A rotating rod 121 is provided on the third bevel gear 12. A first connecting plate 122 is fixed on the rotating rod 121. A second connecting plate 123 is movably connected between the first connecting plate 122 and the connecting plate 903.
[0051] When the first bevel gear 7011 rotates, it meshes with the third bevel gear 12 inside the protective shell 8. The third bevel gear 12 drives the rotating rod 121 and the first connecting plate 122 to rotate. The first connecting plate 122 drives the connecting plate 903 to reciprocate through the second connecting plate 123. This causes the connecting plate 903 to drive the rubber hammer 10 connected to the sleeve 902 to reciprocate along the axial direction of the straight rod 901, thereby expanding the striking area of the rubber hammer 10 on the aluminum single panel body 5. This allows the cut pattern on the aluminum single panel body 5 to be struck over a larger area, improving the separation effect and efficiency between the aluminum single panel body 5 and the cut pattern.
[0052] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 6 As shown, in a preferred embodiment, based on the above method, the cutting platform 1 further includes a main platform 101 and a movable platform 102. The main platform 101 is provided with a placement groove to accommodate the movable platform 102, and the positioning part 17 is provided on the main platform 101.
[0053] Furthermore, the main platform 101 is rotatably connected to both ends of the first screw 7 with a second screw 13. The top of the second screw 13 is fixed with a secondary bevel gear 131. The first screw 7 is provided with a main bevel gear 14 that meshes with the secondary bevel gear 131. The second screw 13 is threadedly connected with a second sleeve 132. The second sleeve 132 is fixed with a support plate 133. The end of the support plate 133 away from the second sleeve 132 is rotatably connected to the bottom of the movable platform 102 through a pin. The pitch of the second screw 13 at both ends of the first screw 7 is not the same.
[0054] When the first screw 7 rotates, the main bevel gear 14 meshes with the secondary bevel gear 131 at the end of the second screw 13, and the second sleeve 132 moves downward along the axis of the second screw 13. The second sleeve 132 drives the movable platform 102 to move downward through the support plate 133, so that the movable platform 102 no longer supports the upper aluminum single panel body 5, causing the aluminum single panel body 5 to vibrate when it is hit, accelerating the fall of the cut pattern. Since the pitch of the second screw 13 at both ends of the first screw 7 is different, the two ends of the movable platform 102 will not move down to the same height. Finally, the movable platform 102 is placed at an angle, and the knocked-down pattern slides down automatically along the angled movable platform 102, which makes it easy for the staff to quickly collect the cut pattern.
[0055] It should be noted that the two end faces of the movable platform 102 and the inner wall of the placement slot should be set as matching slopes to facilitate the tilting and lowering of the movable platform 102; a pressure sensor can be installed between the support plate 133 and the movable platform 102. When the pressure difference between the two sides is greater than 10N, the first motor 3 will automatically reduce its speed and dynamically adjust the tilting speed to avoid jamming.
[0056] like Figure 1 , Figure 4 , Figure 9 , Figure 10 and Figure 11 As shown, in a preferred embodiment, based on the above method, the slag baffle 4 further includes a mounting plate 401 connected to the displacement mechanism and the cutting gun head 2, and an annular shell 402 disposed on the lower side of the mounting plate 401. A second motor 4011 is fixed on the mounting plate 401, and the output shaft of the second motor 4011 is connected to a drive gear 4012. A driven gear 4021 that meshes with the drive gear 4012 is fixed on the outer wall of the annular shell 402. A material feeding plate 4022 is fixed on the inner wall of the annular shell 402, and a discharge port 4023 is opened at the end of the material feeding plate 4022 in the annular shell 402.
[0057] Furthermore, a receiving shell 15 is fixedly provided on the outer wall of the annular shell 402. A receiving groove 151 is provided inside the receiving shell 15. An inclined guiding slope is provided at the discharge port 4023 of the receiving shell 15. A rotating ring 16 is rotatably connected to the receiving shell 15. An air extraction pipe 161 is connected to the rotating ring 16. A filter screen is provided at the port of the air extraction pipe 161. A dust collection device is connected to the end of the air extraction pipe 161 away from the rotating ring 16.
[0058] When the displacement mechanism drives the cutting head 2 to move and cut, the slag-blocking cover 4 intercepts the waste generated during cutting. The second motor 4011 is started, and the output shaft of the second motor 4011 drives the driving gear 4012 to mesh with the driven gear 4021 on the annular shell 402. The driven gear 4021 drives the annular shell 402 to rotate. The material-pushing plate 4022 on the annular shell 402 pushes the waste falling on the aluminum single-panel body 5. Under the action of centrifugal force, the waste moves along the material-pushing plate 4022 to the discharge port 4023 at the bottom of the annular shell 402, and enters the receiving groove 151 in the receiving shell 15 along the discharge port 4023 and the guide slope. Inside, waste generated during cutting is collected to prevent a large amount of waste from accumulating in the slag baffle 4 and cooling and adhering to the aluminum panel to form burrs, which would affect the cutting effect of the subsequent cutting head 2 on the aluminum panel. During this period, the staff can control the dust collection equipment to operate, so that the dust collection equipment can extract air from the receiving shell 15 through the air extraction pipe 161. On the one hand, it can prevent the gas generated during cutting from scattering and polluting the environment. On the other hand, the suction can be combined with the centrifugal force generated when the waste is moved to help the waste smoothly enter the receiving shell 15 from the guide slope, so as to achieve effective collection of waste. The receiving shell 15 and the rotating ring 16 are both detachable for easy maintenance.
[0059] This invention also discloses a method for processing patterned aluminum panels, which involves processing the panels using a patterned aluminum panel processing device, and includes the following steps:
[0060] S1: Place the aluminum single panel body 5 with the pattern to be cut on the cutting platform 1, and then use the positioning part 17 to position the polygons of the aluminum single panel body 5.
[0061] S2: Then, the position of the cutting head 2 is adjusted by the displacement mechanism so that the laser cutting head 2 can cut the required pattern on the aluminum single panel body 5 using the micro-connection process;
[0062] S3: When the displacement mechanism drives the cutting head 2 to move and cut, the slag baffle 4 intercepts the waste slag generated during cutting. The second motor 4011 is started, and the output shaft of the second motor 4011 drives the drive gear 4012 to mesh with the driven gear 4021 on the annular shell 402. The driven gear 4021 drives the annular shell 402 to rotate. The material-pushing plate 4022 on the annular shell 402 pushes the waste slag that falls on the aluminum single plate body 5. Under the action of centrifugal force, the waste slag moves along the material-pushing plate 4022 to the discharge port 4023 at the bottom of the annular shell 402, and enters the receiving groove 151 in the receiving shell 15 along the discharge port 4023 and the guide slope to collect the waste slag generated during cutting.
[0063] S4: After the cutting gun head 2 has finished cutting the required pattern on the aluminum single panel body 5, the first motor 3 is started. The output shaft of the first motor 3 drives the first screw 7 to rotate. The first sleeve 701 moves along the axial direction of the first screw 7. The first sleeve 701 drives the protective shell 8 to move synchronously. When the first screw 7 rotates, it drives the first bevel gear 7011 to rotate through the guide bar 11. The first bevel gear 7011 meshes with the second bevel gear 801 at the end of the rotating part 9. The rotating part 9 drives the rubber hammer 10 to rotate. When the rubber hammer 10 moves along the axial direction of the first screw 7, it strikes the pattern cut by the micro-connection process on the aluminum single panel body 5.
[0064] S5: When the first bevel gear 7011 rotates, it meshes with the third bevel gear 12 inside the protective shell 8. The third bevel gear 12 drives the rotating rod 121 and the first connecting plate 122 to rotate. The first connecting plate 122 drives the connecting plate 903 to move back and forth through the second connecting plate 123. This causes the connecting plate 903 to drive the rubber hammer 10 connected to the sleeve 902 to move back and forth along the axial direction of the straight rod 901, thereby expanding the striking area of the rubber hammer 10 on the aluminum single panel body 5 and causing the cut pattern on the aluminum single panel body 5 to be struck over a larger area.
[0065] S6: When the first screw 7 rotates, the main bevel gear 14 meshes with the secondary bevel gear 131 at the end of the second screw 13, and the second sleeve 132 moves downward along the axis of the second screw 13. The second sleeve 132 drives the movable platform 102 to move downward through the support plate 133, so that the movable platform 102 no longer supports the upper aluminum single panel body 5, causing the aluminum single panel body 5 to vibrate when hit, accelerating the fall of the cut pattern. Since the pitch of the second screw 13 at both ends of the first screw 7 is different, the two ends of the movable platform 102 will not move down to the same height. Finally, the movable platform 102 is placed at an angle, and the knocked-down pattern automatically slides down the angled movable platform 102, and the staff quickly collects the cut pattern.
[0066] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.
Claims
1. A processing device for patterned aluminum veneer, comprising a cutting platform (1) and a displacement mechanism for driving a cutting gun head (2) to displace on the cutting platform (1), characterized in that, Also include: The slag cover (4) is connected with the displacement mechanism, the cutting torch head (2) is fixedly connected with the slag cover (4), and the end of the cutting torch head (2) away from the slag cover (4) is connected with the welding equipment main body through the pipeline; The positioning part (17) is provided on the cutting platform (1), and is used for positioning the aluminum veneer body (5); The knocking mechanism is provided on the cutting platform (1), and is used for knocking the special-shaped patterns generated when the cutting torch head (2) cuts the aluminum veneer body (5) by using the micro-connection process; the knocking mechanism comprises a support plate (6) fixed on the cutting platform (1), a first screw rod (7) rotatably connected to the support plate (6), a first sleeve (701) threadedly connected with the first screw rod (7), a protective shell (8) provided on the outer side of the first sleeve (701), a second bevel gear (801) rotatably connected in the protective shell (8), a first bevel gear (7011) rotatably connected with the first sleeve (701) and meshing with the second bevel gear (801), a rotating part (9) connected with the second bevel gear (801), and a plurality of rubber hammers (10) provided on the rotating part (9), and the support plate (6) is fixed with a first motor (3) for driving the first screw rod (7) to rotate.
2. The apparatus according to claim 1, wherein The first bevel gear (7011) is slidably connected with the first screw rod (7), the inner side wall of the first bevel gear (7011) is fixedly provided with a guide strip (11), and the first screw rod (7) is provided with a guide groove (111) for sliding of the guide strip (11).
3. The apparatus according to claim 2, wherein The rotating part (9) comprises a straight rod (901) connected with the second bevel gear (801), a sleeve (902) slidably connected to the outer side of the straight rod (901), a connecting plate (903) rotatably connected with the sleeve (902), and an expansion pipe (904) provided between the connecting plate (903) and the outer wall of the protective shell (8), and the rubber hammer (10) is provided on the sleeve (902).
4. The apparatus according to claim 3, wherein The inner wall of the protective shell (8) is rotatably connected with a third bevel gear (12), the third bevel gear (12) is provided with a rotating rod (121), the first connecting plate (122) is fixedly provided on the rotating rod (121), and the second connecting plate (123) is movably connected between the first connecting plate (122) and the connecting plate (903).
5. The apparatus according to claim 4, wherein The cutting platform (1) comprises a main table body (101) and a movable table body (102), the main table body (101) is provided with a placing groove for accommodating the movable table body (102), and the positioning part (17) is provided on the main table body (101).
6. The apparatus according to claim 5, wherein The main table body (101) is rotationally connected with a second screw rod (13) at both ends of the first screw rod (7), the top of the second screw rod (13) is fixedly provided with a secondary bevel gear (131), the first screw rod (7) is provided with a primary bevel gear (14) engaged with the secondary bevel gear (131), the second screw rod (13) is threadedly connected with a second sleeve (132), the second sleeve (132) is fixedly provided with a support plate (133), the end of the support plate (133) away from the second sleeve (132) is rotationally connected with the bottom of the movable table body (102) through a pin shaft, and the pitches of the second screw rod (13) at both ends of the first screw rod (7) are different.
7. The apparatus according to claim 6, wherein The slag blocking cover (4) comprises a mounting plate (401) connected with the displacement mechanism and the cutting gun head (2) and an annular shell (402) arranged on the lower side of the mounting plate (401), the mounting plate (401) is fixedly provided with a second motor (4011), the output shaft of the second motor (4011) is connected with a driving gear (4012), the outer side wall of the annular shell (402) is fixedly provided with a driven gear (4021) engaged with the driving gear (4012), the inner side wall of the annular shell (402) is fixedly provided with a stirring plate (4022), and the annular shell (402) is provided with a discharge port (4023) at the end of the stirring plate (4022).
8. The apparatus according to claim 7, wherein The outer side wall of the annular shell (402) is fixedly provided with a receiving shell (15), the receiving shell (15) is provided with a receiving groove (151) in the inside, the receiving shell (15) is provided with an inclined material guiding slope upward at the discharge port (4023), the receiving shell (15) is rotationally connected with a rotating ring (16), the rotating ring (16) is connected with an air extraction pipeline (161), the air extraction pipeline (161) is provided with a filter screen at the port, and the end of the air extraction pipeline (161) away from the rotating ring (16) is connected with a dust collection device.
9. A method of processing a patterned aluminum veneer by using the processing apparatus for a patterned aluminum veneer according to claim 8, characterized by, The method comprises the following steps: S1: placing the aluminum single board body (5) to be cut on the cutting platform (1), and then positioning the sides of the aluminum single board body (5) by using the positioning part (17); S2: adjusting the position of the cutting gun head (2) by using the displacement mechanism, and cutting the required pattern on the aluminum single board body (5) by using the laser cutting gun head (2) in a micro-connection process. S3: When the displacement mechanism drives the cutting torch head (2) to move for cutting, the slag cover (4) intercepts the waste slag generated during cutting, the second motor (4011) is started, the output shaft of the second motor (4011) drives the driving gear (4012) to mesh with the driven gear (4021) on the ring-shaped shell (402) to drive the ring-shaped shell (402) to rotate, the scrapings on the aluminum veneer body (5) are pushed by the pusher plate (4022) on the ring-shaped shell (402), and the scrapings move to the discharge port (4023) at the bottom of the ring-shaped shell (402) under the action of centrifugal force, and then move along the discharge port (4023) and the guide slope into the receiving groove (151) in the receiving shell (15) to collect the waste slag generated during cutting; S4: After the cutting torch head (2) cuts the required pattern on the aluminum veneer body (5), the first motor (3) is started, the output shaft of the first motor (3) drives the first screw (7) to rotate, the first sleeve (701) moves axially along the first screw (7), the first sleeve (701) drives the protective shell (8) to move synchronously, the first screw (7) drives the first bevel gear (7011) to rotate through the guide bar (11) when rotating, the first bevel gear (7011) meshes with the second bevel gear (801) at the end of the rotating part (9) to drive the rotating part (9) to rotate, so that the rubber hammer (10) moves axially along the first screw (7) to knock the pattern cut by the micro-connection process on the aluminum veneer body (5); S5: When the first bevel gear (7011) rotates, the third bevel gear (12) in the protective shell (8) meshes with the first bevel gear (7011) to drive the rotating rod (121) and the first connecting plate (122) to rotate, the first connecting plate (122) drives the connecting plate (903) to move back and forth through the second connecting plate (123), so that the connecting plate (903) drives the rubber hammer (10) connected with the sleeve (902) to move back and forth axially along the straight rod (901), thereby expanding the knocking area of the rubber hammer (10) on the aluminum veneer body (5) and knocking the cut pattern on the aluminum veneer body (5) in a larger range; S6: When the first screw (7) rotates, the main bevel gear (14) meshes with the auxiliary bevel gear (131) at the end of the second screw (13) to drive the second sleeve (132) to move axially downward along the second screw (13), the second sleeve (132) drives the movable table body (102) to move downward through the support plate (133), so that the movable table body (102) no longer supports the upper aluminum veneer body (5), so that the aluminum veneer body (5) shakes when it is knocked, and the cut pattern falls faster. Because the pitches of the first screw (7) and the second screw (13) at both ends are different, the movable table body (102) at both ends will not move to the same height, and finally the movable table body (102) is placed obliquely, the knocked pattern automatically slides down along the inclined movable table body (102), and the workers quickly collect the cut pattern.
Citation Information
Patent Citations
Aluminum veneer laser cutting forming equipment
CN120680166A