Wire transport system with temperature-controlled corridor and method of transport
By using a wire transport system with a temperature-controlled corridor, combined with real-time detection and predictive parameter pre-feedback PID control, the problems of low speed and temperature control accuracy in wire transport have been solved, improving wire quality and transport efficiency while reducing energy consumption.
Patent Information
- Application Number
- CN202511454610.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-13
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2045-10-13
AI Technical Summary
The existing wire transportation system suffers from low transportation speed and coil temperature control precision, resulting in inconsistent coil quality and wasted transportation resources.
A wire transport system with a temperature-controlled corridor is adopted, which includes a temperature-controlled corridor, a temperature control unit, a high-temperature transport unit, and a parameter acquisition unit. By detecting and predicting parameters in real time, a front-end feedback PID control is realized to adjust the control parameters of the temperature-controlled corridor and improve the control accuracy of the transport process.
It enables precise control of temperature and speed during wire transportation, reduces system response lag, improves wire quality and transportation efficiency, and reduces energy consumption.
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Figure CN121005322B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the transportation technical field, and in particular to a wire transportation system with temperature control corridor and a transportation method. BACKGROUND
[0002] After high-speed wire spinning is completed to obtain a coil, long roller conveying is needed. During the conveying process, the roller conveying speed and the coil temperature need to be controlled to achieve the production rhythm and ensure the coil performance quality. The existing conveying system can preliminarily complete the temperature control conveying of the coil. However, the conveying speed and the coil temperature control accuracy are low during the coil conveying process, which leads to uneven coil quality and waste of transportation resources. SUMMARY
[0003] The present application provides a wire transportation system with temperature control corridor and a transportation method to solve the problem of low conveying speed and coil temperature control accuracy during the existing coil conveying process, which leads to uneven coil quality and waste of transportation resources.
[0004] In a first aspect, the present application provides a wire transportation system with temperature control corridor, which comprises a control module, a conveying module, a temperature control corridor, and a coil collecting module. The temperature control corridor comprises a temperature control unit, a high-temperature conveying unit, a heat preservation unit, and a parameter acquisition unit. The heat preservation unit is used for heat preservation of the coil transported by the high-temperature conveying unit. The heat preservation unit comprises a heat preservation wall, a first heat preservation door, and a second heat preservation door. The space between the heat preservation wall, the first heat preservation door, and the second heat preservation door is a closed space when the first heat preservation door and the second heat preservation door are closed.
[0005] The control module is configured to:
[0006] acquire a coil collecting instruction;
[0007] control the coil collecting module to collect the target coil according to the coil collecting instruction to obtain a target coil;
[0008] control the conveying module to convey the target coil into the first heat preservation door and use the high-temperature conveying unit to convey the target coil;
[0009] acquire and store the detection parameters related to the target coil in real time when the target coil is conveyed in the temperature control corridor by using the parameter acquisition unit;
[0010] acquire the target parameters of the target coil when the target coil is conveyed in the temperature control corridor;
[0011] predict an estimated parameter corresponding to the target parameter in a time period from the current time to a first future time according to the detection parameter in a time period from a first historical time to the current time;
[0012] determine the control parameter of the temperature control corridor in a time period from the current time to a second future time according to the difference between the target parameter in a time period from the current time to the first future time and the estimated parameter corresponding to the target parameter in a time period from the current time to the first future time, and the control parameter of the temperature control corridor at the current time;
[0013] control the high-temperature transportation unit in a time period from the current time to the second future time according to the control parameter, and operate the temperature control unit until the high-temperature transportation unit outputs the target coil from the second heat preservation door, so as to obtain the target coil with stable mechanical property parameters.
[0014] Optionally, the prediction of the estimated parameter corresponding to the target parameter in a time period from the current time to a first future time according to the detection parameter in a time period from a first historical time to the current time comprises:
[0015] predicting the estimated parameter corresponding to the target parameter in a time period from the current time to a first future time according to the detection parameter in a time period from a first historical time to the current time and the control parameter of the temperature control corridor in a time period from the first historical time to the current time by using a parameter prediction model.
[0016] Optionally, the determination of the control parameter of the temperature control corridor in a time period from the current time to a second future time according to the difference between the target parameter in a time period from the current time to a first future time and the estimated parameter corresponding to the target parameter in a time period from the current time to the first future time, and the control parameter of the temperature control corridor at the current time comprises:
[0017] if the difference is within a preset error range, the control parameter of the temperature control corridor at the current time is taken as the control parameter of the temperature control corridor in a time period from the current time to a first future time;
[0018] if the difference is not within the preset error range, the control parameter of the temperature control corridor at the current time is adjusted according to the difference, and the adjusted control parameter is taken as the control parameter of the temperature control corridor in a time period from the current time to a second future time.
[0019] Optionally, the adjusting the control parameter of the temperature-controlled corridor at the current time according to the difference value, and taking the adjusted control parameter as the control parameter of the temperature-controlled corridor in a time period from the current time to the second future time, comprises:
[0020] According to the difference value, and the control parameter of the temperature-controlled corridor at the current time, obtaining an initial control parameter;
[0021] According to the difference value between the actual value corresponding to the target parameter at the current time and the estimated parameter corresponding to the target parameter at the current time, and the control parameter of the temperature-controlled corridor at the current time, obtaining a compensation control parameter;
[0022] Fusing the initial control parameter and the compensation control parameter to obtain the control parameter in the time period from the current time to the second future time.
[0023] Optionally, the system further comprises a temperature adjusting area, the temperature adjusting area comprises a third heat preservation door, a temperature detection unit, and a cooling unit, and a space between the first heat preservation door, the third heat preservation door, the cooling unit, and the temperature detection unit is a closed space when the first heat preservation door, the third heat preservation door, and the cooling unit are all in a closed state.
[0024] The control module is configured to:
[0025] Before controlling the transportation module to transport the target coil into the first heat preservation door, controlling the transportation module to transport the target coil into the third heat preservation door;
[0026] Controlling the cooling unit to cool the target coil until the temperature detection unit detects that the temperature of the target coil reaches a target temperature.
[0027] Optionally, the temperature control unit comprises a heating assembly, and the temperature-controlled corridor comprises a heat isolation unit, the heat isolation unit is located between the heating assembly and the target coil when the high-temperature transportation unit transports the target coil, and is used to avoid direct heating of the target coil by the heating assembly.
[0028] Optionally, the obtaining the target parameter of the target coil when the target coil is transported in the temperature-controlled corridor comprises:
[0029] Obtaining the type of the target coil;
[0030] According to the type of the target coil, obtaining the target parameter of the target coil when the target coil is transported in the temperature-controlled corridor.
[0031] Optionally, the temperature control unit further comprises a circulating fan, the control parameter comprises the heat power of the heating assembly, the transportation speed of the high-temperature transportation unit, and the operation frequency of the circulating fan.
[0032] Optionally, the target parameter comprises one or more of a target temperature drop rate, a target holding time, and a target transportation speed.
[0033] The detection parameter related to the target coil comprises one or more of a temperature of the target coil, an air humidity near the target coil, a transportation speed of the target coil, and an air volume near the target coil.
[0034] In a second aspect, the present application provides a wire rod transportation method with a temperature control corridor. The wire rod transportation system with a temperature control corridor comprises a control module, a transportation module, a temperature control corridor, and a coil collecting module. The temperature control corridor comprises a temperature control unit, a high-temperature transportation unit, a holding unit, and a parameter acquisition unit. The holding unit is used for holding the coil transported by the high-temperature transportation unit. The holding unit comprises a holding wall, a first holding door, and a second holding door. The space between the holding wall, the first holding door, and the second holding door is a closed space when the first holding door and the second holding door are closed.
[0035] The method is applied to the control module and comprises the following steps.
[0036] According to the coil collecting instruction, the coil collecting module is controlled to collect the target coil to obtain a target coil.
[0037] The transportation module is controlled to transport the target coil into the first holding door and use the high-temperature transportation unit to transport the target coil.
[0038] The parameter acquisition unit is used to acquire and store the detection parameter related to the target coil in real time when the target coil is transported in the temperature control corridor.
[0039] The target parameter of the target coil transported in the temperature control corridor is acquired.
[0040] According to the detection parameter in the time period from the first historical time to the current time, the estimated parameter corresponding to the target parameter in the time period from the current time to the first future time is predicted.
[0041] determine the control parameter of the temperature control corridor between the current time and the second future time according to the difference between the target parameter between the current time and the first future time and the estimated parameter corresponding to the target parameter between the current time and the first future time, and the control parameter of the temperature control corridor at the current time;
[0042] control the high-temperature transportation unit between the current time and the second future time according to the control parameter, and the temperature control unit works until the high-temperature transportation unit outputs the target coil from the second heat preservation door, so as to obtain the target coil with stable mechanical performance parameters.
[0043] In a third aspect, the present application provides a control device, which is applied to the control module as described in the first aspect and the second aspect, and the control device comprises:
[0044] a first acquisition module, configured to acquire a coiling instruction;
[0045] a control coiling module, configured to control the coiling module to coil a target coil according to the coiling instruction, so as to obtain a target coil;
[0046] a control transportation module, configured to control the transportation module to transport the target coil into the first heat preservation door and use the high-temperature transportation unit to transport the target coil;
[0047] a parameter acquisition module, configured to acquire and store, in real time, a detection parameter related to the target coil when the target coil is transported in the temperature control corridor by using the parameter acquisition unit;
[0048] a second acquisition module, configured to acquire a target parameter of the target coil when the target coil is transported in the temperature control corridor;
[0049] a prediction module, configured to predict an estimated parameter corresponding to the target parameter between the current time and a first future time according to the detection parameter between a first historical time and the current time;
[0050] a determination module, configured to determine the control parameter of the temperature control corridor between the current time and the second future time according to the difference between the target parameter between the current time and the first future time and the estimated parameter corresponding to the target parameter between the current time and the first future time, and the control parameter of the temperature control corridor at the current time;
[0051] The control work module is configured to control the high-temperature transportation unit in a time period from a current time to a second future time according to the control parameter, and the temperature control unit works until the high-temperature transportation unit transports the target coil out of the second temperature-keeping door, and the target coil is obtained after the mechanical property parameter is stable.
[0052] In a fourth aspect, the present application provides an electronic device, comprising: a processor, and a memory and a communication interface connected with the processor in communication;
[0053] The memory stores computer-executable instructions.
[0054] The processor executes the computer-executable instructions stored in the memory to implement the method in the second aspect.
[0055] In a fifth aspect, the present application provides a computer-readable storage medium, wherein the computer-readable storage medium stores computer-executable instructions, and the computer-executable instructions are executed by a processor to implement the method in the second aspect.
[0056] In a sixth aspect, the present application provides a computer program product, comprising a computer program, and the computer program is executed by a processor to implement the method in the second aspect.
[0057] The wire conveying system with temperature control corridor provided by the application comprises a control module, a conveying module, a temperature control corridor, and a winding module; the temperature control corridor comprises a temperature control unit, a high-temperature conveying unit, a heat preservation unit, and a parameter acquisition unit; the heat preservation unit is used for heat preservation of the coil transported by the high-temperature conveying unit; the heat preservation unit comprises a heat preservation wall, a first heat preservation door, and a second heat preservation door; the space between the heat preservation wall, the first heat preservation door, and the second heat preservation door is a closed space in the closed state of the first heat preservation door and the second heat preservation door. On the basis of the above structure, the control module first controls the winding module to wind the target coil according to the winding instruction to obtain a target coil; then, the conveying module is controlled to convey the target coil into the first heat preservation door and use the high-temperature conveying unit to convey the target coil; then, the parameter acquisition unit is used to acquire and store the detection parameters related to the target coil in real time when the target coil is conveyed in the temperature control corridor; then, the target parameters of the target coil when conveyed in the temperature control corridor are acquired; then, according to the detection parameters in the time period from the first historical time to the current time, the estimated parameters corresponding to the target parameters in the time period from the current time to the first future time are predicted; then, according to the difference between the target parameters in the time period from the current time to the first future time and the estimated parameters corresponding to the target parameters in the time period from the current time to the first future time, and the control parameters of the temperature control corridor at the current time, the control parameters of the temperature control corridor in the time period from the current time to the second future time are determined; then, according to the control parameters, the high-temperature conveying unit and the temperature control unit are controlled to work in the time period from the current time to the second future time until the target coil is conveyed out of the second heat preservation door by the high-temperature conveying unit, and the target coil with stable mechanical performance parameters is obtained.
[0058] Since the wire conveying system provided by the application comprises a temperature control corridor, the influence of the external environment on the wire conveying process can be better isolated when the wire is conveyed in the temperature control corridor, the temperature control of the wire in the wire conveying process can be better realized, the precise centralized regulation and control of the wire conveying temperature and speed can be realized, the control difficulty is reduced, and the control precision of the conveying process is improved.
[0059] Furthermore, the transportation system provided in this application allows the control module to obtain estimated parameters corresponding to the target parameters during wire transportation through prediction. Then, based on the difference between the estimated and target parameters, the control parameters are adjusted accordingly. This implementation upgrades the control logic to an advanced "pre-feedback" PID control. Compared to existing technologies that rely on feedback control based on current parameter values, this approach allows for earlier action, shortens control response time, and improves system lag, enabling the actual cooling curve to closely match the ideal process curve. Furthermore, it enhances the overall control accuracy of the system during transportation, improving the quality of the target coil while reducing unnecessary transportation energy consumption caused by system lag. Attached Figure Description
[0060] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments consistent with this application and, together with the description, serve to explain the principles of this application.
[0061] Figure 1 A structural schematic diagram of the first type of wire transport system with a temperature-controlled corridor provided in this application;
[0062] Figure 2 A top view of the second type of wire transport system with a temperature-controlled corridor provided in this application;
[0063] Figure 3 A flowchart illustrating the first wire transportation method with a temperature-controlled corridor provided in this application;
[0064] Figure 4 A cross-sectional structural diagram of a temperature-controlled corridor provided for this application;
[0065] Figure 5 A flowchart illustrating the second wire transportation method with a temperature-controlled corridor provided in this application;
[0066] Figure 6 This application provides a schematic diagram of the cross-sectional structure of a temperature-regulating zone;
[0067] Figure 7 A schematic diagram of the structure of a control device provided in this application;
[0068] Figure 8 This is a schematic diagram of the structure of an electronic device provided in this application.
[0069] Explanation of reference numerals in the attached figures:
[0070] Control Module-1;
[0071] Transportation Module-2;
[0072] Temperature-controlled corridor -3;
[0073] Temperature control unit-31; heating assembly-311; circulating fan-312;
[0074] High-temperature transportation unit-32;
[0075] Heat preservation unit-33; heat preservation wall-331; first heat preservation door-332; second heat preservation door-333; parameter acquisition unit-34; heat insulation unit-35;
[0076] Coiling module-4;
[0077] Temperature adjusting area-5; third heat preservation door-51; temperature detection unit-52; cooling unit-53;
[0078] First acquisition module-11; control coiling module-12; control transportation module-13; parameter acquisition module-14; second acquisition module-15; prediction module-16; determination module-17; control working module-18; temperature adjusting module-19;
[0079] Electronic device-110; processor-111; memory-112; communication interface-113.
[0080] The above drawings have shown the specific embodiments of the present application, which will be described in more detail hereinafter. These drawings and textual descriptions are not intended to limit the scope of the concept of the present application by any means, but to illustrate the concept of the present application to those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION
[0081] The exemplary embodiments will be described in detail herein with reference to the accompanying drawings. The following description is with reference to the drawings, in which like numerals represent like elements, unless otherwise specified. The embodiments described in the following exemplary embodiments are not representative of all embodiments consistent with the present application. Rather, they are merely examples of devices and methods consistent with some aspects of the present application, as detailed in the appended claims.
[0082] The following explains some of the terms involved in the present application:
[0083] Wire rod: Wire rod generally refers to hot-rolled round steel with a diameter of 5-22 mm or shaped steel with a cross section equivalent to this, which is delivered in a coiled form, and is also commonly known as coil.
[0084] Wire rod: Wire rod generally refers to hot-rolled round steel with a diameter of 5-22 mm or shaped steel with a cross section equivalent to this, which is delivered in a coiled form, and is also commonly known as coil.
[0085] Coiling: Coiling refers to the operation process of collecting the wire or bar coils wound by the spinning machine and arranging them into a shape and state convenient for transportation and subsequent processing.
[0086] Coiling: In the field of high-speed wire processing, "coiling" refers to the process of processing steel into a disc or coil shape by a specific device and the finished product state.
[0087] Coil: Refers to the spiral-shaped finished product or semi-finished product after rolling of steel, which is the basis for subsequent processing. The coil structure is more loose than the coiling structure.
[0088] After completing the spinning process and obtaining the shaped coil, the high-speed wire production line needs to transport the coil to the next process through a long-distance roller conveyor system. During the entire transportation process, the running speed of the roller and the temperature of the coil need to be accurately controlled to ensure coordination with the overall production rhythm and to ensure that the performance indicators of the coil meet the requirements.
[0089] Regarding the control of running speed, if the roller running speed is too fast, it may lead to uneven changes in coil temperature or premature termination of the temperature control process, affecting the quality of the coil. If the roller running speed is too slow in order to ensure uniform changes in coil temperature, it may lead to waste of transportation resources and affect the overall production rhythm.
[0090] The control of temperature requirements is even more stringent, and different types of coils often require different temperature control strategies. For example, if you want to form a wire with good plasticity and toughness, you need to adopt a slow cooling method to allow atoms inside the steel to have enough time to diffuse and rearrange, forming coarse grain structures such as pearlite and ferrite. If you want to form a wire with high strength, hardness, and wear resistance, you need to adopt a rapid cooling method to prevent atoms from fully diffusing, forming fine and dispersed structures such as martensite and bainite.
[0091] Current production lines are equipped with basic temperature control transportation systems that can achieve preliminary temperature control transportation of coils, but in actual operation, the adjustment accuracy of transportation speed is insufficient, and the response speed of the temperature control system is slow, resulting in large temperature fluctuations of the coil during transportation. These problems not only cause instability in the quality of the final product, with significant differences in performance parameters, but also lead to low transportation efficiency, causing valuable transportation resources to be underutilized and affecting the overall economic benefits of the production line.
[0092] The inventors have found that most of the existing transport systems adopt a preset control parameter mode for different types of wires. For example, for a certain type of wire, the corresponding transport speed parameter and temperature control parameter (for example, the operating frequency of the cooling fan) can be preset. When the actual transport of this type of wire is carried out, the transport system can be configured with the corresponding control parameters for temperature control transport. However, these parameters are calibrated offline through historical experience, and in the actual transport process, due to the batch of coils, the stability of the transport system itself, the external environment and other reasons, controlling according to the preset parameters will cause differences between the actual temperature control transport process and the ideal process. For example, due to the influence of the external environment, there can be a large difference between the actual temperature drop rate of the coil during transport and the expected temperature drop rate, resulting in differences in the performance of the final coil.
[0093] There are some transport systems that adjust parameters according to feedback from the actual transport process to make the transport speed and temperature change of the coil meet the requirements as much as possible. However, this transport method also has disadvantages. This transport method mostly adjusts parameters according to the detection parameters at the current time, and the parameter adjustment process and the response of the transport system have a lag, affecting the temperature control transport effect of the coil.
[0094] The inventors consider that if the detection parameters during the transport of the coil can be accurately predicted and the transport speed and temperature control parameters are adjusted according to the predicted detection parameters, the problem of lag in the response of the transport system in the parameter control process can be overcome, the control accuracy of the transport process of the coil can be improved, and the performance of the obtained coil can be improved. In view of this, the present application provides a wire transport system with a temperature control corridor, wherein the temperature control corridor provides a closed environment for the transport process to better isolate the external environment for temperature control transport. In addition, the transport system predicts multiple parameters in the future according to historical detection parameters (such as coil temperature, transport speed, etc.), and adjusts the control parameters of the temperature control corridor during the transport of the coil based on the predicted parameters. Through this implementation, the control parameters of the temperature control corridor can be adjusted predictively, the PID control of preposition-feedback can be realized, the problem of lag in the response of the transport system can be improved, and thus the control accuracy of the transport system in the transport process of the coil can be improved, the transport demand can be met, the energy consumption of transport can be reduced, and the quality of the coil can be improved.
[0095] The technical solutions of the present application and how the technical solutions of the present application solve the above technical problems will be described in detail below through specific embodiments. The following specific embodiments can be combined with each other, and the same or similar concepts or processes can not be described again in some embodiments. The embodiments of the present application will be described below with reference to the accompanying drawings.
[0096] Figure 1A structure schematic diagram of a wire conveying system with temperature-controlled corridor provided in the present application, Figure 2 A top view structure schematic diagram of a second wire conveying system with temperature-controlled corridor provided in the present application, as shown in Figure 1 and Figure 2 , the system comprises a control module 1, a conveying module 2, a temperature-controlled corridor 3, and a winding module 4.
[0097] The control module 1 can be any module with control function, for example, it can include a control chip, etc. When the control module 1 includes a control chip, the present application does not limit the type of control chip, which can be selected by those skilled in the art according to the needs. It should be noted that the control function mentioned here means that the function of other modules connected with the control module 1 can be controlled by sending control signals.
[0098] The winding module 4 is used for winding the target coil, and on this basis, the present application does not limit the specific implementation of the winding module 4 and the connection mode of other parts in the wire conveying system with temperature-controlled corridor 3, which can be configured by those skilled in the art according to the needs. For example, referring to Figure 2 , the winding module 4 can include a winding drum. The specific winding mode of the winding module 4 can refer to the prior art, which will not be described here. The target coil mentioned here can be any coil that has not been wound, and the present application does not limit its type and specification.
[0099] The conveying module 2 can be a module for coiling conveying. On this basis, the present application does not limit the specific implementation of the conveying module 2 and the connection mode of other parts of the conveying system provided by the present application, which can be set by those skilled in the art according to the needs. For example, the conveying module 2 can include a roller bed, a rolling bed, and / or an elevator, etc. The specific implementation can refer to the prior art, which will not be described here.
[0100] It should be noted that the conveying system provided by the present application includes the control module 1, the conveying module 2, the temperature-controlled corridor 3, the winding module 4, and can include other modules mentioned in the present application. The present application does not limit whether the conveying system still includes other modules, which can be set by those skilled in the art according to the needs.
[0101] The temperature control corridor 3 comprises a temperature control unit 31, a high-temperature transportation unit 32, a heat preservation unit 33, and a parameter acquisition unit 34. The heat preservation unit 33 is used for heat preservation of the target coil transported by the high-temperature transportation unit 32. The heat preservation unit 33 comprises a heat preservation wall 331, a first heat preservation door 332, and a second heat preservation door 333. The space between the heat preservation wall 331, the first heat preservation door 332, and the second heat preservation door 333 is a closed space when the first heat preservation door 332 and the second heat preservation door 333 are closed. The target coil mentioned herein refers to a coil obtained after a target coil is coiled. The present application does not limit the specific types, specifications, and other parameters of the target coil. The number of target coils and target coils can be one or more.
[0102] The high-temperature transportation unit 32 is used for transporting the target coil in a high-temperature environment. The present application does not limit the specific implementation of the high-temperature transportation unit 32 and the connection mode of the high-temperature transportation unit 32 and other units in the temperature control corridor 3. For example, the high-temperature transportation unit 32 can be transported by a roller bed, a roller way, or the like. The specific implementation of the high-temperature transportation unit 32 can refer to the prior art, which will not be described here.
[0103] The present application does not limit the specific shape and material of the heat preservation wall 331. For example, the heat preservation wall 331 can be a semi-cylindrical body, a cuboid, or other shapes. The material of the heat preservation wall 331 can be, for example, an aluminum silicate fiber product as the main heat preservation material.
[0104] The present application does not limit the specific implementation of the first heat preservation door 332 and the second heat preservation door 333 and the connection mode of the first heat preservation door 332 and the second heat preservation door 333 and the heat preservation wall 331. The implementation of the first heat preservation door 332 and the second heat preservation door 333 can be the same or different. For example, the first heat preservation door 332 and the second heat preservation door 333 can be an arch-shaped door or a rectangular door, a sliding door or a roller shutter door, a single door or a double door. The specific implementation can refer to the prior art, which will not be described here. It should be understood that the above is only an example and does not limit the possible implementation of the first heat preservation door 332 and the second heat preservation door 333.
[0105] The specific implementation of the parameter acquisition unit 34 is related to the detection parameters required subsequently. For example, if the detection parameter includes the temperature of the target coil, the parameter acquisition unit 34 can include a temperature sensor; if the detection parameter includes the air volume / air pressure near the target coil, the parameter acquisition unit 34 can include an air volume / air pressure sensor; if the detection parameter includes the transportation speed of the target coil, the parameter acquisition unit 34 can include a transportation speed detector; if the detection parameter includes the weight of the target coil, the parameter acquisition unit 34 can include a weight sensor.
[0106] For another example, if temperature detection is required for N target coils at the same time, the parameter acquisition unit 34 may, for example, include N temperature sensors. N is an integer greater than or equal to 1. Similarly, the skilled in the art can configure according to the needs.
[0107] It should be understood that the above-mentioned sensors and detector types included in the parameter acquisition unit 34 are only examples, and the present application does not limit whether the parameter acquisition unit 34 further includes other types of sensors or detectors other than the above-mentioned examples.
[0108] The present application does not limit the installation position of the parameter acquisition unit 34 in the temperature control corridor 3, and the skilled in the art can set it according to the needs. For example, the temperature sensor can be installed near the target coil and the heating assembly respectively, and the transport speed detector can be installed near the high-temperature transport module 2.
[0109] The above-mentioned temperature control unit 31, i.e., the unit for adjusting the temperature of the target coil, may, for example, include one or more of a heating assembly, an air cooling assembly, and a water cooling assembly, and the skilled in the art can set it according to the needs. The specific implementation of the above-mentioned heating assembly, air cooling assembly, and water cooling assembly can refer to the prior art, which will not be described here. For example, the heating assembly may, for example, include one or more of a heating resistance wire, a natural gas heating assembly, etc.; the air cooling assembly may, for example, include a fan; and the water cooling assembly may, for example, include a spraying device. It should be understood that the above-mentioned examples are only examples, and the present application does not limit whether the temperature control unit 31 further includes other types of components in addition to the above-mentioned components.
[0110] On the basis of the above structure, the present application provides a wire transport method with a temperature control corridor. The method is applied to the control module 1 of the wire transport system with a temperature control corridor. Figure 3 The flow chart of the first wire transport method with a temperature control corridor provided by the present application is shown in FIG. 1, which may, for example, include the following steps: Figure 3 The flow chart of the first wire transport method with a temperature control corridor provided by the present application is shown in FIG. 1, which may, for example, include the following steps:
[0111] S101, obtaining a coiling instruction.
[0112] In this step, the control module 1 obtains a coiling instruction to control the coiling module 4 to coil the target coil according to the coiling instruction.
[0113] Optionally, the control module 1 can include a user interaction interface, and obtain the winding instruction input by the user through the interaction interface; or the control module 1 can obtain the winding instruction sent by other devices; or the wire conveying system of the temperature-controlled corridor 3 includes a target coil detection assembly, and the control module 1 detects whether the coil is transported to the preset position by the conveying module 2 through the target coil detection assembly, and if it is determined that the target coil is transported to the preset position, it is determined that the winding instruction is obtained; or the control module 1 detects that the coil is transported to the preset position through the target coil detection assembly, and determines that the winding module 4 can perform winding processing on the next coil, and then determines that the winding instruction is obtained.
[0114] The above-mentioned other devices may, for example, be a user terminal such as a mobile phone, a tablet, a computer, a remote controller, etc. The above-mentioned target coil detection assembly may, for example, be an infrared detection assembly, which may, for example, be located at the above-mentioned preset position, and the control module 1 can determine whether the coil is transported to the preset position through the above-mentioned infrared detection assembly. The above-mentioned preset position may, for example, be a specific position in front of the winding module 4, which can be set by a person skilled in the art according to requirements.
[0115] The control module 1 may, for example, determine whether the winding module 4 can perform winding processing on the next coil through the detection signal fed back by the winding module 4. For example, the winding module 4 can include an infrared detection assembly, through which it is detected whether the winding module 4 has a coil that is being wound, and if not, a detection signal that the winding processing on the next coil can be performed is sent to the control module 1.
[0116] S102, according to the winding instruction, the winding module is controlled to wind the target coil to obtain a target coil.
[0117] In this step, the control module 1 controls the winding module 4 to wind the target coil according to the winding instruction to obtain a target coil, so that subsequent processing can be performed based on the winding state of the wire in the future, which is convenient for operation, transportation and storage.
[0118] The present application does not limit the way in which the control module 1 controls the winding module 4 to wind the target coil, which is related to the implementation of the winding module 4. A person skilled in the art can configure it according to requirements. For example, the winding module 4 can include a winding drum, and the control module 1 controls the winding drum in the winding module 4 to wind, and the specific implementation can refer to the prior art, which will not be described here.
[0119] S103, control the conveying module to convey the target coil into the first heat preservation door 332 and use the high-temperature conveying unit to convey the target coil.
[0120] In this step, the control module 1 controls the transportation module 2 to transport the target coil into the first temperature insulation door 332 and use the high-temperature transportation unit 32 to transport the target coil, so that the target coil can be transported in a concentrated and accurate temperature control manner.
[0121] Optionally, before the transportation module 2 transports the target coil into the first temperature insulation door 332, the first temperature insulation door 332 may, for example, be in a closed state, and when the control module 1 controls the transportation module 2 to transport the target coil into the first temperature insulation door 332, the first temperature insulation door 332 is opened so that the target coil can enter. After the transportation module 2 transports the target coil into the first temperature insulation door 332, the first temperature insulation door 332 is closed. Through this implementation manner, the target coil can be isolated from the external environment as much as possible during temperature control transportation, the control difficulty of the wire transportation process is reduced, the parameter control precision in the transportation process is further improved, and the temperature control transportation effect is improved.
[0122] S104, real-time acquisition and storage of detection parameters related to the target coil in the temperature control corridor by using the parameter acquisition unit 34.
[0123] In this step, the control module 1 uses the parameter acquisition unit 34 to acquire the detection parameters related to the target coil in the temperature control corridor 3 when the target coil is transported in the temperature control corridor 3, so that the future detection parameters, temperature drop rate and other transportation states of the target coil can be predicted.
[0124] The above-mentioned detection parameters related to the target coil may, for example, include one or more of the temperature of the target coil, the air pressure / air volume near the target coil, the transportation speed of the target coil, the humidity near the target coil, the weight of the target coil, and the like.
[0125] The parameter acquisition unit 34 can acquire the above-mentioned detection parameters periodically, or acquire the above-mentioned detection parameters at a fixed time, or use a combination of periodic acquisition and fixed-time acquisition.
[0126] For example, the parameter acquisition unit 34 can acquire the detection parameters every 2 minutes; or the parameter acquisition unit 34 can acquire the detection parameters in the temperature control corridor 3 when the unit of time is 3, 6, or 9; or the parameter acquisition unit 34 can acquire the detection parameters once when the target coil just enters the first temperature insulation door 332 completely, and acquire the detection parameters in the temperature control corridor 3 periodically during the transportation of the target coil between the first temperature insulation door 332 and the second temperature insulation door 333.
[0127] The parameter acquisition frequency of different detection parameters can be the same or different, and is specifically determined according to the detection parameters to be acquired. For example, if the parameter acquisition unit 34 includes a temperature sensor and a speed detector, the control module 1 can control the temperature sensor to acquire the temperature every 1 minute and control the speed detector to acquire the transportation speed every 2 minutes.
[0128] S105, acquiring a target parameter of the target coil during transportation of the target coil in the temperature-controlled corridor.
[0129] The target parameter is an ideal performance parameter of the target coil during transportation of the target coil in the temperature-controlled corridor 3. For example, the target parameter can include one or more of a target temperature drop rate of the target coil, a target transportation time, a target transportation rate, a target temperature, and a temperature variance / standard deviation of the target coil at the same coil. The above is only an example, and the application does not limit whether the target parameter further includes other items.
[0130] The specific value of the target parameter can be, for example, offline calibrated by a worker, or determined according to experience, or determined by consulting literature, and the application does not limit this.
[0131] The target temperature drop rate refers to an ideal temperature drop rate. The target transportation time refers to an ideal transportation time of the target coil in the temperature-controlled corridor 3. The target transportation rate refers to an ideal transportation rate of the target coil in the temperature-controlled corridor 3. The target temperature refers to an ideal temperature of the target coil when being transported to different positions in the temperature-controlled corridor 3. The temperature variance / standard deviation of the target coil at the same coil refers to the temperature variance / standard deviation of different positions of the target coil at the same coil. The different target parameters described above can each be a numerical value or an interval, and the application does not limit this.
[0132] In one possible implementation, the control module 1 can acquire the target parameter input by a user. For example, the control module 1 can include a user interaction interface, according to which the target parameter input by the user is acquired.
[0133] In another possible implementation, the control module 1 can first acquire the type of the target coil; and then determine the target parameter of the target coil according to the type of the target coil.
[0134] The control module 1 can directly acquire the type of the target disk volume input by the user, or can acquire the type of the target disk volume input by other devices, for example, a computer, a mobile phone, a tablet, a remote controller, etc. The control module 1 can store a mapping relationship between the type of the target disk volume and the target parameter, for example. After the control module 1 acquires the type of the target disk volume, the target parameter of the target disk volume is determined according to the type of the target disk volume and the mapping relationship. In this way, the target parameter can be determined only by acquiring the type of the target disk volume without manual input by the user, so that the operation mode is simplified, the operation convenience is improved, and the user experience is improved.
[0135] It should be noted that the step can be performed before steps S101-S104, simultaneously with any one of steps S101-S104, or after steps S101-S104 are performed, which is not limited in the present application.
[0136] S106, according to the detection parameter in the time period from the first historical time to the current time, predicting the estimated parameter corresponding to the target parameter in the time period from the current time to the first future time.
[0137] The time period from the first historical time to the current time is the historical time period, and on this basis, the present application does not limit which time the first historical time refers to, which can be set by the person skilled in the art as needed. It should be understood that the time period from the first historical time to the current time includes the current time.
[0138] The time period from the current time to the first future time is the future time period, and on this basis, the present application does not limit which future time the first future time refers to, which can be set by the person skilled in the art as needed. It should be understood that the time period from the current time to the first future time does not include the current time.
[0139] The estimated parameter corresponds to the target parameter, that is, the parameter items included in the target parameter and the parameter items included in the estimated parameter are the same. For example, if the target parameter includes the target temperature drop rate of the target disk volume, the target transportation time, and the target intra-circle temperature variance / standard deviation of the target disk volume, the estimated parameter also includes the target temperature drop rate of the target disk volume, the target transportation time, and the target intra-circle temperature variance / standard deviation of the target disk volume. Similarly.
[0140] Optionally, the control module 1 can first predict the detection parameter related to the target disk volume in the time period from the current time to the first future time according to the detection parameter in the time period from the first historical time to the current time. Then, the estimated parameter is determined according to the detection parameter related to the target disk volume in the time period from the current time to the first future time.
[0141] Alternatively, the control module 1 can predict the estimated parameter directly according to the detection parameter in the time period between the first historical time and the current time, without predicting the detection parameter of the target coil in the time period between the current time and the first future time.
[0142] Optionally, the control module 1 can determine the estimated parameter according to the detection parameter in the time period between the first historical time and the current time, and the mapping relationship between the detection parameter and the estimated parameter. For example, the control module 1 can store the mapping relationship between the detection parameter and the estimated parameter. After the control module 1 obtains the detection parameter in the time period between the first historical time and the current time, the control module 1 can determine the estimated parameter according to the mapping relationship.
[0143] Optionally, the control module 1 can predict the estimated parameter corresponding to the target parameter in the time period between the current time and the first future time according to the detection parameter in the time period between the first historical time and the current time, and using a parameter prediction model.
[0144] For example, the control module 1 can input the detection parameter in the time period between the first historical time and the current time into the parameter prediction model, and output the estimated parameter corresponding to the target parameter in the time period between the current time and the first future time using the parameter prediction model.
[0145] Alternatively, the control module 1 can input the detection parameter in the time period between the first historical time and the current time into the parameter prediction model, and output the predicted detection parameter of the target coil in the time period between the current time and the first future time using the parameter prediction model. Then, the control module 1 can calculate the estimated parameter corresponding to the target parameter in the time period between the current time and the first future time according to the predicted detection parameter of the target coil in the time period between the first historical time and the current time. It should be noted that in this implementation, the detection parameter of the target coil in the time period between the current time and the first future time and the estimated parameter corresponding to the target parameter in the time period between the current time and the first future time have a corresponding relationship. The control module 1 can calculate the estimated parameter according to the detection parameter of the target coil in the time period between the current time and the first future time.
[0146] For example, the detection parameter of the target coil in the time period between the current time and the first future time can include the predicted temperature of the target coil in the time period. The estimated parameter can include the predicted temperature drop rate of the target coil, for example. The control module 1 can calculate the predicted temperature drop rate of the target coil in the time period according to the temperature of the target coil in the time period. The specific calculation method can refer to the prior art, which will not be described here. Similarly.
[0147] The parameter prediction model can be trained based on any machine learning model with parameter prediction capability, for example. The machine learning model can be a neural network model, a Bayesian model, etc. The model prototype is only an example, and any model with parameter prediction capability can be used to train or debug the parameter prediction model.
[0148] It should be understood that the training method of the parameter prediction model used in different embodiments is different. For example, if the control module 1 uses the detection parameters in the time period from the first historical time to the current time as the input of the parameter prediction model, and uses the parameter prediction model to output the estimated parameters corresponding to the target parameters in the time period from the current time to the first future time, the training method of the parameter prediction model can be, for example, to use the detection parameters of other coils in the time period from the second historical time to the reference time as the input, and use the parameters corresponding to the target parameters in the time period from the reference time to the third future time as the label to train any machine learning model. The relative relationship between the second historical time and the current time is the same as the relative relationship between the first historical time and the current time. The relative relationship between the third future time and the current time is the same as the relative relationship between the first future time and the current time. The type of the other coil can be the same as that of the target coil. The specific training method of the parameter prediction model can refer to the prior art, which will not be described here.
[0149] If the control module 1 uses the detection parameters in the time period from the first historical time to the current time as the input of the parameter prediction model, and uses the parameter prediction model to output the predicted detection parameters of the target coil in the time period from the current time to the first future time. The training method of the parameter prediction model can be, for example, to use the detection parameters of other coils in the time period from the second historical time to the current time as the input, and use the detection parameters in the time period from the current time to the third future time as the label to train any machine learning model. The specific implementation can refer to the prior art, which will not be described here.
[0150] The historical detection parameters, the estimated parameters corresponding to the detection parameters in the time period from the second historical time to the reference time, or the detection parameters in the time period from the reference time to the third future time can be artificially configured, or can be obtained based on the parameter collection of the process of transporting the target coil, which is not limited in the present application.
[0151] Optionally, in some embodiments, the control model can predict the estimated parameter corresponding to the target parameter in the time period from the current time to the first future time based on the detection parameter in the time period from the first historical time to the current time according to the pre-built digital twin model. The application does not limit the building method of the digital twin model, and the specific implementation manner can refer to the prior art, which will not be described here.
[0152] Optionally, in some embodiments, the control module 1 can predict the estimated parameter corresponding to the target parameter in the time period from the current time to the first future time based on the detection parameter in the time period from the first historical time to the current time by using the parameter prediction model. In some embodiments, the control module 1 can predict the estimated parameter corresponding to the target parameter in the time period from the current time to the first future time based on the detection parameter in the time period from the first historical time to the current time and other data by using the parameter prediction model. The other data may, for example, include the control parameter in the time period from the first historical time to the current time. Through this implementation manner, the data basis for predicting the estimated parameter can be increased, and the prediction accuracy of the estimated parameter can be improved, and the accuracy of the finally obtained control parameter can be further improved, and the control accuracy of the control system provided by the application can be improved. It should be understood that in this implementation manner, the training method of the parameter prediction model needs to be adaptively adjusted according to the requirements, for example, if the prediction is based on the above-mentioned other data, the other data needs to be taken as one of the input data in the parameter prediction model training process, and the model needs to be trained.
[0153] S107, determining the control parameter of the temperature control corridor in the time period from the current time to the second future time according to the difference between the target parameter in the time period from the current time to the first future time and the estimated parameter corresponding to the target parameter in the time period from the current time to the first future time, and the control parameter of the temperature control corridor at the current time.
[0154] The second future time can refer to the same future time as the first future time, or can be different from the first future time, which is not limited by the application.
[0155] The difference mentioned here refers to the difference between the corresponding parameter items of the target parameter and the estimated parameter. There can be one or more differences. For example, if the target parameter includes target temperature drop rate, target transportation rate and target temperature holding time, and the estimated parameter includes estimated temperature drop rate, estimated transportation rate and estimated temperature holding time. The difference may, for example, include the difference between the target temperature drop rate and the estimated temperature drop rate, the difference between the target transportation rate and the estimated transportation rate, and the difference between the target temperature holding time and the estimated temperature holding time.
[0156] The control parameter refers to a parameter used to control the modules and components in the transportation system provided by the present application. The specific parameter items included in the control parameter and the specific implementation of the high-temperature transportation unit 32 and the temperature control unit 31 are related. For example, if the high-temperature transportation unit 32 includes an engine used to drive the high-temperature transportation unit 32 to transport, the control parameter may, for example, include the operating frequency of the engine; if the temperature control unit 31 includes a heating component, the control parameter may, for example, include the heating power of the heating component; if the temperature control unit 31 includes an air cooling component, the control parameter may, for example, include the operating frequency of the fan; if the temperature control unit 31 includes a water cooling component, the control parameter may, for example, include the operating frequency of the engine of the water cooling component.
[0157] Optionally, in one possible implementation, the control module 1 stores a mapping relationship between the difference, the control parameter of the temperature control corridor 3 at the current time, and the control parameter in the time period from the current time to the second future time. The control module 1 determines the control parameter in the time period from the current time to the second future time according to the difference, the control parameter of the temperature control corridor 3 at the current time, and the mapping relationship. The present application does not limit the mapping manner, which may, for example, be an interval mapping manner. For details, refer to the prior art, which will not be described here.
[0158] Optionally, in another possible implementation, if the difference is within the preset error range, the control parameter at the current time is taken as the control parameter in the time period from the current time to the second future time.
[0159] The present application does not limit the specific interval range of the above-mentioned preset error range, which can be set according to the needs of those skilled in the art. In this case, since the difference is within the preset error range, it proves that the current transportation process of the target coil meets the expectations, and the current control parameter meets the transportation needs, so the control parameter at the current time can be directly taken as the control parameter in the time period from the current time to the second future time.
[0160] If the difference is not within the preset error range, the control parameter at the current time is adjusted according to the difference, and the adjusted control parameter is taken as the control parameter in the time period from the current time to the second future time.
[0161] In the case of including multiple differences, the difference not within the preset error range may be that any one or more of the differences is not within the preset error range, or that all the differences are not within the preset error range.
[0162] Optionally, in this implementation, the control module 1 can adjust the control parameter at the current time according to the above difference value and the control parameter at the current time, in a PID tuning manner, or based on a loss function optimization algorithm, or a reinforcement learning method based on a large model. The specific implementation can refer to the prior art, which will not be described here.
[0163] It should be understood that the current time changes as time migrates, and the control module 1 performs steps S106 and S107 in real time according to the latest current time.
[0164] S108, according to the control parameter, controlling the high-temperature transportation unit and the temperature control unit in the time period from the current time to the second future time, until the high-temperature transportation unit transports the target coil out of the second heat preservation door 333, and obtains the target coil with stable mechanical performance parameters.
[0165] The mechanical performance parameters mentioned here may, for example, include high sorbite rate, high face reduction rate, low H content, tensile strength, etc.
[0166] For example, Figure 4 A cross-sectional structure diagram of a temperature control corridor provided in the present application is shown, which is a diagram of a temperature control unit 31 including a heating assembly 311 and a circulating fan 312. The cross-sectional structure diagram of the temperature control corridor 3 mentioned here is a cross-sectional structure diagram after cutting the temperature control corridor 3 along a direction perpendicular to the target coil transportation direction. It should be understood that, Figure 4 The cross-sectional position shown is the position including the heating assembly 311 and the circulating fan 312, and does not represent that every position of the temperature control corridor 3 includes the heating assembly 311 and the circulating fan 312. For example, Figure 4 As shown, if the temperature control unit 31 includes a heating assembly 311, the control parameter may, for example, include the heat power of the heating assembly 311, and the control module 1 may, for example, control the heating assembly 311 to perform heat compensation on the target coil according to the heat power, so as to realize precise temperature control and cooling of the target coil during transportation.
[0167] If the temperature control unit 31 comprises the circulating fan 312, the detection parameters can comprise, for example, the temperature of the target coil, the air volume of the circulating fan 312, and the transportation speed of the high-temperature transportation unit 32, and the control parameters can comprise, for example, the operating frequency of the circulating fan 312 and the operating frequency of the engine of the high-temperature transportation unit 32. In this case, the control module 1 can, for example, predict the estimated parameters by using the parameter prediction model according to the temperature of the target coil, the air volume of the circulating fan 312, and the transportation speed of the high-temperature transportation unit 32 in the time period from the first historical time to the current time, and determine the control parameters of the temperature control corridor 3 from the current time to the first future time according to the estimated parameters; control the circulating fan 312 to work according to the operating frequency of the circulating fan; and control the high-temperature transportation unit 32 to work according to the operating frequency of the engine of the high-temperature transportation unit 32. Through this implementation manner, if the first heat preservation door 332 and / or the second heat preservation door 333 are in the open state, the control module 1 can control the temperature drop rate of the target coil by adjusting the air volume of the circulating fan 312, for example, increasing the air volume to increase the temperature drop rate of the target coil, and reducing the air volume to reduce the temperature drop rate of the target coil. When the first heat preservation door 332 and the second heat preservation door 333 are in the closed state except when the target coil enters or exits the temperature control corridor 3, the work of the circulating fan 312 can also serve to equalize the temperature in the temperature control corridor 3, that is, to balance the heating of the target coil at different positions, so that the target coil is evenly heated at different positions and the temperature drop rate of the target coil at different positions during transportation is equalized.
[0168] When the temperature control unit 31 comprises both the heating assembly 311 and the circulating fan 312, the two assemblies can be cooperated to better adjust the temperature drop rate of the target coil, improve the operation flexibility, and improve the accuracy of temperature adjustment during transportation of the target coil.
[0169] The wire conveying system with the temperature control corridor 3 in the embodiment includes a control module 1, a conveying module 2, the temperature control corridor 3, and a winding module 4; the temperature control corridor 3 includes a temperature control unit 31, a high-temperature conveying unit 32, a heat preservation unit, and a parameter acquisition unit 34; the heat preservation unit is used for heat preservation of the coil transported by the high-temperature conveying unit 32, and includes a heat preservation wall 331, a first heat preservation door 332, and a second heat preservation door 333; the space between the heat preservation wall 331, the first heat preservation door 332, and the second heat preservation door 333 is a closed space in the closed state of the first heat preservation door 332 and the second heat preservation door 333. On the basis of the above structure, the control module 1 first acquires a winding instruction, and controls the winding module 4 to wind the target coil according to the winding instruction to obtain a target coil; then, the conveying module 2 is controlled to convey the target coil into the first heat preservation door 332 and use the high-temperature conveying unit 32 to convey the target coil; then, the parameter acquisition unit 34 is used to acquire and store the detection parameters related to the target coil in real time when the target coil is conveyed in the temperature control corridor 3; then, the target parameters of the target coil when the target coil is conveyed in the temperature control corridor 3 are acquired; then, according to the detection parameters in the time period from the first historical time to the current time, the estimated parameters corresponding to the target parameters in the time period from the current time to the first future time are predicted; then, according to the difference between the target parameters in the time period from the current time to the first future time and the estimated parameters corresponding to the target parameters in the time period from the current time to the first future time, and the control parameters of the temperature control corridor 3 at the current time, the control parameters of the temperature control corridor 3 in the time period from the current time to the second future time are determined; then, according to the control parameters, the high-temperature conveying unit 32 and the temperature control unit 31 are controlled to work in the time period from the current time to the second future time, until the target coil is conveyed out of the second heat preservation door 333 by the high-temperature conveying unit 32, and the target coil with stable mechanical performance parameters is obtained.
[0170] Since the wire conveying system provided by the application includes the temperature control corridor 3, the influence of the external environment on the wire conveying process can be better insulated when the wire is conveyed in the temperature control corridor 3, the temperature control of the wire in the wire conveying process is more concentrated, the precise and concentrated regulation and control of the wire conveying temperature and speed are realized, the control difficulty is reduced, and the control precision of the conveying process is improved.
[0171] In addition, the transportation system provided in the present application obtains the estimated parameter corresponding to the target parameter in the wire transportation process in a predictive manner, and then adjusts the future control parameter based on the difference between the estimated parameter and the target parameter. Through this implementation manner, the control logic is upgraded to the "front-feedback" PID control, compared with the feedback regulation manner according to the current actual parameter value in the prior art, the action can be taken in advance, the control reaction time is shortened, the system control lag is reduced, and the actual cooling curve can be accurately fitted to the ideal process curve. Further, the overall control accuracy of the system during the transportation process can be better improved, the target coil quality is improved, and unnecessary transportation energy consumption caused by the reaction lag is reduced.
[0172] In addition, in the present application, after the spinning and coiling are completed, the metal microstructure is transformed in the required direction during the transportation process, and the harmful components such as H elements and other harmful components mixed in the metal structure during the rolling process are precipitated, so that the mechanical properties of the metal are improved. Moreover, the process directly utilizes the rolling heat to complete the finishing of the target coil, which avoids the secondary heating process, effectively saves the energy consumption required for the secondary heating of the metal, reduces the energy consumption and time consumption of the intermediate transportation, realizes energy saving, and improves the processing efficiency.
[0173] The control module 1 adjusts the control parameter of the temperature control corridor 3 at the current time according to the above difference, and the adjusted control parameter is taken as the control parameter of the temperature control corridor 3 in the time period from the current time to the second future time. Figure 5 The flowchart of the second wire transportation method with a temperature control corridor provided in the present application is shown in FIG. 6, which comprises the following steps. Figure 5 The step S107 in the above embodiment may, for example, comprise the following steps.
[0174] S201, obtaining the initial control parameter according to the difference between the target parameter in the time period from the current time to the first future time and the estimated parameter corresponding to the target parameter in the time period from the current time to the first future time, and the control parameter of the temperature control corridor at the current time.
[0175] In this step, the control module 1 obtains the initial control parameter according to the difference and the control parameter of the temperature control corridor 3 at the current time, which is taken as the basis for obtaining the control parameter of the temperature control corridor 3 subsequently.
[0176] For example, the control module 1 can adjust the control parameter at the current moment based on the above difference value, the control parameter of the temperature-controlled corridor 3 at the current moment, in a PID tuning manner, or based on an optimization algorithm of a loss function, or a method of reinforcement learning based on a large model, and the present application does not limit it. The specific implementation manner can refer to the prior art, which will not be repeated here.
[0177] S202, obtaining a compensation control parameter according to a difference value between an actual value corresponding to a target parameter at a current moment and an estimated parameter corresponding to the target parameter at the current moment, and a control parameter of a temperature-controlled corridor at the current moment.
[0178] In this step, the control module 1 obtains an initial compensation control parameter according to the difference value and the control parameter of the temperature-controlled corridor 3 at the current moment, which serves as a basis for obtaining the control parameter of the temperature-controlled corridor 3 subsequently.
[0179] The specific obtaining manner can refer to the above step S201, which will not be repeated here.
[0180] S203, fusing the initial control parameter and the compensation control parameter to obtain a control parameter in a time period from the current moment to a second future moment.
[0181] The fusion manner of the above initial control parameter and compensation control parameter may, for example, be any one of an arithmetic mean, a weighted mean, a median, and Kalman filtering, and the present application does not limit it. The specific implementation manner can refer to the prior art, which will not be repeated here.
[0182] It should be noted that the above difference value and the control parameter of the temperature-controlled corridor may include one or more, and the obtaining manner of the control parameter in different situations in the present implementation manner needs to be adjusted accordingly.
[0183] For example, if the difference value and the control parameter each include only one, the control module 1 may, for example, obtain the control parameter of the temperature-controlled corridor in a time period from the current moment to a first future moment by using the following formulas (1)-(3).
[0184] Formula (1):
[0185] Formula (2):
[0186] Formula (3):
[0187] wherein, is the initial control parameter, is the control parameter at the current moment, is a first weighting coefficient, a difference between the target parameter in a time period from the current time to a first future time and an estimated parameter corresponding to the target parameter in the time period from the current time to the first future time, a compensation control parameter, a second weighting coefficient, a difference between an actual value of the target parameter at the current time and an estimated parameter corresponding to the target parameter at the current time, a control parameter of the temperature control corridor 3 in a time period from the current time to a first future time. The above and For example, the above parameters can be determined by field debugging and "controller tuning".
[0188] Alternatively, the control module 1 can obtain the control parameter of the temperature control corridor in the time period from the current time to the first future time by using the following formulas (4) and (5).
[0189] Formula (4):
[0190] Formula (5):
[0191] wherein a change amount of the control parameter of the temperature control corridor 3 in the time period from the current time to the first future time, a difference value before the current difference value, a difference value before the difference value. a proportional coefficient, an integral coefficient, a differential coefficient, a third weighting coefficient. Wherein , , and For example, the above parameters can be determined by field debugging and "controller tuning".
[0192] If the difference value and the control parameter each include multiple items, the control module 1 can obtain the control parameter of the temperature control corridor in the time period from the current time to the first future time by calculation in the form of matrix and vector. The specific implementation manner can refer to the prior art, and will not be described here.
[0193] In this embodiment, the control module 1 first acquires the initial control parameter according to the target parameter in the time period from the current time to the first future time, the difference between the target parameter and the estimated parameter corresponding to the target parameter in the time period from the current time to the first future time, and the control parameter of the temperature-controlled corridor 3 at the current time. Then, the control module 1 acquires the compensation control parameter according to the deviation between the actual value corresponding to the target parameter at the current time and the estimated parameter corresponding to the target parameter at the current time, and the control parameter of the temperature-controlled corridor 3 at the current time. Then, the control module 1 fuses the initial control parameter and the compensation control parameter to acquire the control parameter in the time period from the current time to the second future time.
[0194] Since the initial control parameter and the compensation control parameter are fused, that is, the data basis for determining the control parameter is increased, the accuracy of the finally determined control parameter can be improved, so that the control precision of the transportation system provided by the present application can be further improved, the target coil quality can be improved, and the transportation energy consumption caused by the transportation process of the target coil can be saved.
[0195] The specific implementation of the temperature control unit 31 will be described in detail below. As described above, the temperature control unit 31 can include a heating assembly 311. In this implementation, the present application does not limit the specific implementation of the heating assembly 311 and the installation position of the heating assembly 311 in the temperature-controlled corridor 3. For example, the heating assembly 311 can be a resistance wire or a natural gas heating assembly; the heating assembly 311 can be installed equidistantly in the temperature-controlled corridor 3 or can be flexibly configured and installed according to requirements.
[0196] In some embodiments, the heating assembly 311 is a natural gas heating assembly. In this case, the present application does not limit the specific implementation of the natural gas heating assembly and the position of the natural gas heating assembly in the temperature-controlled corridor 3. For example, the natural gas heating assembly can be provided with a gas injection hole in the temperature-controlled corridor 3, and a ignition device is arranged to facilitate the gas injection heating of the target coil.
[0197] Continuing to refer to Figure 4Optionally, the temperature control corridor 3 can further comprise a heat isolation unit 35, which can be located between the heating assembly 311 and the target coil when the high-temperature transportation unit 32 is transporting the target coil, so as to avoid direct heating of the target coil by the heating assembly 311. In this implementation, the application does not limit the specific material and structure of the heat isolation unit, and the connection mode with other components in the temperature control corridor 3. For example, when the heating assembly 311 is a natural gas heating assembly, the heat isolation unit can be connected with the heat preservation wall 331 and located between the gas injection port of the natural gas heating assembly and the target coil, and has a semicircular arc structure. Through this implementation, it can be avoided that the target coil is unevenly heated due to the close distance or direct heating of the heating assembly 311 to the target coil, so as to cause different temperature drop rates of different parts of the target coil and affect the quality of the target coil.
[0198] Figure 6 A schematic diagram of a transverse structure of a temperature control zone provided by the application is shown in the figure. The schematic diagram of the transverse structure of the temperature control zone 5 means the cross-sectional structure schematic diagram of the temperature control zone 5 after cutting along the direction perpendicular to the transportation direction of the target coil. As shown in the figure, Figure 2 and Figure 6 Optionally, in some embodiments, the transportation system provided by the application can further comprise a temperature control zone 5, which comprises a third heat preservation door 51, a temperature detection unit 52, and a cooling unit 53. The space between the first heat preservation door 332, the third heat preservation door 51, the cooling unit 53, and the temperature detection unit 52 is a closed space in the closed state of the cooling unit 53. It should be understood that, Figure 6 the transverse position shown in the figure is the position comprising the temperature detection unit 52 and the cooling unit 53, which does not mean that every position of the temperature control zone 5 comprises the temperature detection unit 52 and the cooling unit 53.
[0199] The application does not limit the specific implementation of the third heat preservation door 51 and the connection mode of the third heat preservation door 51 and other components in the temperature control zone 5, which can be set as needed by those skilled in the art. The implementation of the third heat preservation door 51 can be the same as or different from that of the first heat preservation door 332 and the second heat preservation door 333. For example, the third heat preservation door 51 can be an arch-shaped door or a rectangular door, a flat door or a roller shutter door, a single door or a double door. The specific implementation can refer to the prior art, which will not be described here. It should be understood that the above is only an example, and the application does not limit other possible implementations of the third heat preservation door 51.
[0200] The temperature detection unit 52 is a component for detecting the temperature of the target coil. The application does not limit the specific implementation of the temperature detection unit 52 and the connection mode of other components in the temperature adjustment area 5. For example, the temperature detection unit 52 can include a temperature sensor, such as an infrared temperature detector. In this implementation, the application does not limit the number of temperature sensors included in the temperature detection unit 52, and the installation position in the temperature adjustment area 5 can be configured according to the needs of those skilled in the art.
[0201] The cooling unit 53 is used to cool the target coil. The cooling unit 53 can be a air-cooled component or a water-cooled component. The application does not limit the specific implementation of the air-cooled component and the water-cooled component, and the specific implementation can refer to the prior art, which will not be described here.
[0202] In this implementation, the control module 1 can control the transportation module 2 to transport the target coil into the third temperature adjustment door 51 before transporting the target coil into the first temperature adjustment door 332; then, the control module 1 controls the cooling unit 53 to cool the target coil until the temperature detection unit 52 detects that the temperature of the target coil reaches the target temperature.
[0203] The application does not limit the specific value of the target temperature, which can be set according to the needs of those skilled in the art. The target temperature of different types of target coils can be the same or different. The control module 1 can obtain the target temperature corresponding to the target coil input by the user, or the control module 1 pre-stores a mapping relationship between the target coil type and the target temperature, and the control module 1 obtains the target coil type, and determines the target temperature of the target coil according to the target coil type and the mapping relationship.
[0204] By this way of transporting the target coil into the temperature adjustment area 5 to preliminarily adjust the temperature of the target coil to the target temperature before transporting the target coil into the temperature control corridor 3, the initial temperature of the target coil transported into the temperature control corridor 3 can be preliminarily unified, and the temperature control difficulty of the target coil after entering the temperature control corridor 3 can be reduced. When multiple target coils enter the temperature control corridor 3 at the same time, the initial temperature of the target coils entering the temperature control corridor 3 can be ensured to be the same by this way, and the unified adjustment of the temperature control cooling process can be better realized, the quality of the target coil is improved, the energy efficiency is improved, and the energy consumption is reduced.
[0205] Another embodiment is provided below. Taking the high-speed wire type 82B as an example, the target coil is formed by the wire drawing machine after the steel wire is rolled, and the temperature is about 900°C at this time. After the temperature of the target coil is reduced to about 700°C, the target coil is collected and integrated into a target coil. After the transportation of the transportation module 2 (including an intermediate roller bed and an elevator), the target coil is transported into the temperature control corridor 3. After the target coil is transported into the third temperature holding door 51 by the transportation module 2, the temperature of the target coil is measured at multiple positions by the temperature detection unit 52 (for example, multiple infrared temperature measurement probes), and the signal is transmitted to the control module 1. The control module 1 adjusts the temperature of the target coil according to the measured temperature value to ensure that the temperature of the target coil entering the first temperature holding door 332 is 650°C. After entering the first temperature holding door 332, the control module 1 uses the PID control method of “front feedback” to continuously update the control parameters of the future temperature control corridor 3 based on the wire transportation method provided in the above embodiment, and controls the high-temperature transportation unit 32 and the temperature control unit 31 in the temperature control corridor 3 to keep the target coil at a relatively constant cooling rate during transportation in the temperature control corridor 3, and to be transported for more than 30 minutes in the range of 650-600°C, to ensure that the sorbitol conversion rate is more than 90%. Finally, the target coil is transported out of the second temperature holding door 333 by the high-temperature transportation unit 32, and the target coil with stable mechanical properties is obtained.
[0206] Figure 7 A structure diagram of a control device is provided for the present application. The control device is applied to the control module in the above embodiment. As shown in the figure, the control device comprises a first acquisition module 11, a control winding module 12, a control transportation module 13, a parameter acquisition module 14, a second acquisition module 15, a prediction module 16, a determination module 17, and a control working module 18. In some embodiments, the control device can further comprise a temperature adjusting module 19. Figure 7 The first acquisition module 11 is used to acquire the winding instruction.
[0207] The control winding module 12 is used to control the winding module 4 to wind the target coil according to the winding instruction, and obtain the target coil.
[0208] The control transportation module 13 is used to control the transportation module to transport the target coil into the first temperature holding door and use the high-temperature transportation unit to transport the target coil.
[0209] The parameter acquisition module 14 is used to acquire and store the detection parameters related to the target coil during the transportation of the target coil in the temperature control corridor by using the parameter acquisition unit in real time.
[0210]
[0211] The second acquisition module 15 is configured to acquire a target parameter of the target coil during transportation of the target coil in the temperature control corridor 3.
[0212] The prediction module 16 is configured to predict an estimated parameter corresponding to the target parameter in a time period from a current time to a first future time according to the detection parameter in a time period from a first historical time to the current time.
[0213] The determination module 17 is configured to determine a control parameter of the temperature control corridor in a time period from the current time to a second future time according to a difference between the target parameter in the time period from the current time to the first future time and the estimated parameter corresponding to the target parameter in the time period from the current time to the first future time, and the control parameter of the temperature control corridor at the current time.
[0214] The control module 18 is configured to control the high-temperature transportation unit in the time period from the current time to the second future time according to the control parameter, and control the temperature control unit until the high-temperature transportation unit transports the target coil out of the second temperature maintaining door to obtain the target coil with stable mechanical performance parameters.
[0215] In a possible implementation, the prediction module 16 is specifically configured to predict the estimated parameter corresponding to the target parameter in the time period from the current time to the first future time according to the detection parameter in the time period from the first historical time to the current time and the control parameter of the temperature control corridor in the time period from the first historical time to the current time, and utilize a parameter prediction model.
[0216] In a possible implementation, the determination module 17 is specifically configured to, if the difference is within a preset error range, take the control parameter of the temperature control corridor at the current time as the control parameter of the temperature control corridor in the time period from the current time to the first future time; and if the difference is not within the preset error range, adjust the control parameter of the temperature control corridor at the current time according to the difference, and take the adjusted control parameter as the control parameter of the temperature control corridor in the time period from the current time to the second future time.
[0217] For example, the determination module 17 is specifically configured to acquire an initial control parameter according to the difference and the control parameter of the temperature control corridor at the current time; acquire a compensation control parameter according to a difference between an actual value corresponding to the target parameter at the current time and the estimated parameter corresponding to the target parameter at the current time, and the control parameter of the temperature control corridor at the current time; and fuse the initial control parameter and the compensation control parameter to obtain the control parameter in the time period from the current time to the second future time.
[0218] In a possible implementation, the system further includes a temperature adjustment area, the temperature adjustment area includes a third heat preservation door, a temperature detection unit, and a cooling unit, a space between the first heat preservation door, the third heat preservation door, the cooling unit, and the temperature detection unit is a closed space when the first heat preservation door, the third heat preservation door, and the cooling unit are all in a closed state; a temperature adjustment module 19 is configured to control the transportation module to transport the target coil into the third heat preservation door before controlling the transportation module to transport the target coil into the first heat preservation door; and the cooling unit is controlled to cool the target coil until the temperature detection unit detects that a temperature of the target coil reaches a target temperature.
[0219] In a possible implementation, the temperature control unit includes a heating assembly, and the temperature control corridor includes a heat isolation unit, the heat isolation unit is located between the heating assembly and the target coil when the high-temperature transportation unit transports the target coil, and is configured to avoid direct heating of the target coil by the heating assembly.
[0220] In a possible implementation, a second acquisition module 15 is specifically configured to acquire a type of the target coil; and according to the type of the target coil, a target parameter of the target coil when being transported in the temperature control corridor is acquired.
[0221] In a possible implementation, the temperature control unit further includes a circulating fan, and the control parameter includes a heat power of the heating assembly, a transportation speed of the high-temperature transportation unit, and an operating frequency of the circulating fan.
[0222] In a possible implementation, the target parameter includes one or more of a target temperature drop rate, a target heat preservation time, and a target transportation speed; and the detection parameter related to the target coil includes one or more of a temperature of the target coil, an air humidity near the target coil, a transportation speed of the target coil, and an air volume near the target coil.
[0223] The control device provided in the embodiments of the present application can execute the wire transportation method with a temperature control corridor executed by the control module in the method embodiments, and the implementation principle and technical effects are similar, which will not be described here. It should be noted that the above Figure 7 The division of each module shown in the figure is only a schematic, and the division of each module and the naming of each module are not limited.
[0224] Figure 8 A structural schematic diagram of an electronic device provided in the present application is shown in FIG. 11. Figure 8 As shown in the figure, the electronic device 110 can include at least one processor 111 and a memory 112.
[0225] The electronic device may, for example, be a server, a computer, etc.
[0226] The memory 112 is configured to store a program. Specifically, the program can include program code including computer operation instructions.
[0227] The memory 112 can include one or more of a high-speed random access memory (RAM), a non-volatile memory, a read-only memory (ROM), an ultraviolet erasable read-only memory (EPROM), an electrically erasable read-only memory (EEPROM), etc., which are not limited in the present application and can be configured as needed by those skilled in the art.
[0228] The processor 111 is configured to execute the computer operation instructions stored in the memory 112 to implement the wire conveying method with temperature-controlled airlock described in the foregoing method embodiments. The processor 111 can be a central processing unit (CPU), or an application specific integrated circuit (ASIC), or one or more integrated circuits configured to implement the embodiments of the present application.
[0229] The electronic device 110 can further include a communication interface 113, through which the electronic device 110 can communicate with an external device. The external device can be, for example, a user terminal device such as a mobile phone, a tablet, etc. The processor 111 is in communication connection with the external device through the communication interface 113.
[0230] In a specific implementation, if the communication interface 113, the memory 112 and the processor 111 are independently implemented, the communication interface 113, the memory 112 and the processor 111 can be connected to each other through a bus and complete communication therebetween. The bus can be an industry standard architecture (ISA) bus, a peripheral component (PCI) bus or an extended industry standard architecture (EISA) bus, etc. The bus can be divided into an address bus, a data bus, a control bus, etc., but it does not mean that there is only one bus or only one type of bus.
[0231] Optionally, if the communication interface 113, the memory 112 and the processor 111 are integrated on a chip to be implemented, the communication interface 113, the memory 112 and the processor 111 can complete the communication through an internal interface.
[0232] The application further provides a computer readable storage medium, which can include a U disk, a mobile hard disk, a read-only memory (ROM), a random access memory (RAM), a magnetic disk or an optical disk, and various media capable of storing program codes. Specifically, the computer readable storage medium stores program instructions, and the program instructions are used for the wire transporting method of the temperature-controlled corridor in the above embodiments.
[0233] The application further provides a program product, which includes execution instructions stored in a readable storage medium. At least one processor of an electronic device can read the execution instructions from the readable storage medium, and the at least one processor executes the execution instructions to enable the electronic device to implement the wire transporting method of the temperature-controlled corridor provided in the various embodiments.
[0234] Other embodiments of the application will be apparent to those skilled in the art from consideration of the specification and practice of the application disclosed herein. It is intended that the specification and examples be considered as exemplary only, with the true scope and spirit of the application being indicated by the following claims.
[0235] It should be understood that the application is not limited to the precise construction that has been described above and shown in the accompanying drawings, and that various modifications and changes can be made by those skilled in the art without departing from the scope of the application. The scope of the application is limited only by the appended claims.
Claims
1. A wire transport system with a temperature-controlled corridor, characterized in that, The system includes a control module, a transportation module, a temperature-controlled corridor, and a coil assembly module; the temperature-controlled corridor includes a temperature control unit, a high-temperature transportation unit, a heat preservation unit, and a parameter acquisition unit. The heat preservation unit is used to keep the coils transported by the high-temperature transportation unit warm. The heat preservation unit includes a heat preservation wall, a first heat preservation door, and a second heat preservation door. The space between the heat preservation wall, the first heat preservation door, and the second heat preservation door is a closed space when the first heat preservation door and the second heat preservation door are closed. The control module is configured as follows: Get volume collection instructions; The winding module is controlled to wind up the target coil according to the winding command to obtain the target coil; The control module transports the target coil into the first insulated door and then uses the high-temperature transport unit to transport the target coil. The parameter acquisition unit is used to acquire and store in real time the detection parameters related to the target coil during its transportation in the temperature-controlled corridor. Obtain the target parameters of the target coil during transportation in the temperature-controlled corridor; Based on the detection parameters during the time period from the first historical moment to the current moment, predict the estimated parameters corresponding to the target parameters during the time period from the current moment to the first future moment. If the difference between the target parameter during the time period from the current time to the first future time and the estimated parameter corresponding to the target parameter during the time period from the current time to the first future time is within a preset error range, then the control parameter of the temperature-controlled corridor at the current time will be used as the control parameter of the temperature-controlled corridor during the time period from the current time to the second future time. If the difference is not within the preset error range, then based on the difference and the control parameters of the temperature-controlled corridor at the current moment, initial control parameters are obtained; based on the difference between the actual value of the target parameter at the current moment and the estimated parameter of the target parameter at the current moment, and the control parameters of the temperature-controlled corridor at the current moment, compensation control parameters are obtained; the initial control parameters and the compensation control parameters are fused to obtain the control parameters for the time period from the current moment to the second future moment. According to the control parameters, the high-temperature transport unit is controlled during the time period from the current moment to the second future moment, and the temperature control unit operates until the high-temperature transport unit transports the target coil out of the second heat-insulating door, thereby obtaining the target coil with stable mechanical performance parameters.
2. The system according to claim 1, characterized in that, The step of predicting the estimated parameters corresponding to the target parameters in the time period from the current time to the first future time based on the detection parameters in the time period from the first historical time to the current time includes: Based on the detection parameters during the time period from the first historical moment to the current moment, and the control parameters of the temperature-controlled corridor during the time period from the first historical moment to the current moment, a parameter prediction model is used to predict the estimated parameters corresponding to the target parameters during the time period from the current moment to the first future moment.
3. The system according to claim 1 or 2, characterized in that, The system also includes a temperature control zone, which includes a third insulation door, a temperature detection unit, and a cooling unit. The space between the first insulation door, the third insulation door, the cooling unit, and the temperature detection unit is a closed space when the first insulation door, the third insulation door, and the cooling unit are all closed. The control module is configured as follows: Before controlling the transport module to transport the target coil into the first insulated door, control the transport module to transport the target coil into the third insulated door; The cooling unit is controlled to cool the target coil until the temperature detection unit detects that the temperature of the target coil has reached the target temperature.
4. The system according to claim 3, characterized in that, The temperature control unit includes a heating component, and the temperature control corridor includes a thermal isolation unit. When the target coil is transported by the high-temperature transport unit, the thermal isolation unit is located between the heating component and the target coil to prevent the heating component from directly heating the target coil.
5. The system according to claim 3, characterized in that, The step of obtaining the target parameters of the target coil during transportation in the temperature-controlled corridor includes: Obtain the type of the target disk; Based on the type of the target coil, obtain the target parameters for the target coil during transportation in the temperature-controlled corridor.
6. The system according to claim 4, characterized in that, The temperature control unit also includes a circulating fan, and the control parameters include the thermal power of the heating component, the transport rate of the high-temperature transport unit, and the operating frequency of the circulating fan.
7. The system according to claim 3, characterized in that, The target parameters include one or more of the following: target temperature drop rate, target heat preservation time, and target transport rate; the detection parameters related to the target coil include one or more of the following: temperature of the target coil, air humidity near the target coil, transport speed of the target coil, and air volume near the target coil.
8. A method for transporting wire with a temperature-controlled corridor, characterized in that, The wire transport system with a temperature-controlled corridor includes a control module, a transport module, a temperature-controlled corridor, and a coil assembly module. The temperature-controlled corridor includes a temperature control unit, a high-temperature transport unit, a heat preservation unit, and a parameter acquisition unit. The heat preservation unit is used to keep the coils transported by the high-temperature transport unit warm. The heat preservation unit includes a heat preservation wall, a first heat preservation door, and a second heat preservation door. The space between the heat preservation wall, the first heat preservation door, and the second heat preservation door is a closed space when the first heat preservation door and the second heat preservation door are closed. The method is applied to the control module and includes: Get volume collection instructions; The winding module is controlled to wind up the target coil according to the winding command to obtain the target coil; The control module transports the target coil into the first insulated door and then uses the high-temperature transport unit to transport the target coil. The parameter acquisition unit is used to acquire and store in real time the detection parameters related to the target coil during its transportation in the temperature-controlled corridor. Obtain the target parameters of the target coil during transportation in the temperature-controlled corridor; Based on the detection parameters during the time period from the first historical moment to the current moment, predict the estimated parameters corresponding to the target parameters during the time period from the current moment to the first future moment. If the difference between the target parameter during the time period from the current time to the first future time and the estimated parameter corresponding to the target parameter during the time period from the current time to the first future time is within a preset error range, then the control parameter of the temperature-controlled corridor at the current time will be used as the control parameter of the temperature-controlled corridor during the time period from the current time to the second future time. If the difference is not within the preset error range, then based on the difference and the control parameters of the temperature-controlled corridor at the current moment, initial control parameters are obtained; based on the difference between the actual value of the target parameter at the current moment and the estimated parameter of the target parameter at the current moment, and the control parameters of the temperature-controlled corridor at the current moment, compensation control parameters are obtained; the initial control parameters and the compensation control parameters are fused to obtain the control parameters for the time period from the current moment to the second future moment. According to the control parameters, the high-temperature transport unit is controlled during the time period from the current moment to the second future moment, and the temperature control unit operates until the high-temperature transport unit transports the target coil out of the second heat-insulating door, thereby obtaining the target coil with stable mechanical performance parameters.
Citation Information
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