Environment-friendly drainage system with protective structure and use method of environment-friendly drainage system
By adding a silencer and condenser to the steam pipeline condensate system, and combining it with a quick-release protective structure, the noise and white water vapor problems of the condensate system were solved, the steam delivery efficiency and system protection were improved, and the maintenance process was simplified.
Patent Information
- Application Number
- CN202510298444.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2025-11-25
AI Technical Summary
Traditional steam pipe drainage systems generate noise and white water vapor during drainage, are easily damaged, affect steam transport efficiency and the environment, and increase maintenance costs.
A silencer and condenser are added to the drainage end of the drainage system, combined with a quick-release protective structure, including a drain valve, silencer, condenser, prefabricated base, side plate, baffle and reinforcing corner pieces, to achieve noise reduction, temperature reduction and convenient maintenance.
It effectively reduces noise, avoids white water vapor, improves steam delivery efficiency, enhances system protection, simplifies maintenance operations, and reduces maintenance costs.
Smart Images

Figure CN121007293A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of steam pipeline drainage application, in particular to an environment-friendly drainage system with a protection structure and a use method thereof. BACKGROUND
[0002] As an important link in industrial production, the steam pipeline water conveying system undertakes the key task of conveying steam and discharging condensed water. In the traditional steam pipeline water conveying system, steam flows in the pipeline, and part of the steam will condense into water with heat transfer. If the condensed water cannot be discharged in time and properly, it will affect the steam conveying efficiency and even cause water hammer and other hazards to the pipeline.
[0003] In the drainage process of the traditional drainage system, the discharged water will produce sharp and loud noise due to the internal pressure of the pipeline. At the same time, the high-temperature drainage water will contact with the cold air outside to form a large amount of white water vapor. Long-term exposure will pollute the surrounding environment. In addition, the drainage system is easily damaged by accidents, thereby increasing the maintenance cost in the later period. Therefore, the present application provides an environment-friendly drainage system with a protection structure and a use method thereof. SUMMARY
[0004] The technical problem to be solved by the present application is to provide an environment-friendly drainage system with a protection structure and a use method thereof. An acoustic silencer and a condenser are innovatively added at the drainage end of the drainage system. The acoustic silencer can effectively reduce the noise when the steam pipeline discharges water, and the condenser can cool the discharge to avoid the phenomenon of gas emission, thereby significantly improving the environmental benefits. In addition, the quick-release protection structure is arranged outside the entire drainage system, which not only provides reliable protection for the drainage system, but also greatly facilitates the disassembly and maintenance work in the later period, thereby greatly improving the overall work efficiency.
[0005] To solve the above technical problems, one technical scheme adopted by the present application is to provide an environment-friendly drainage system with a protection structure, which comprises a steam pipeline for conveying internal steam, a drainage valve, an acoustic silencer and a condenser connected in sequence by bolts. The drainage valve is used to discharge the condensed water in the steam pipeline, and the acoustic silencer and the condenser are used to realize noise reduction and cooling. A prefabricated base is bolted to the bottom of the condenser, and a drainage port is formed in the prefabricated base for horizontally fixing the condenser. Side plates are symmetrically and clampingly connected to the top of the prefabricated base near the two side edges for forming a protection space with the baffle. The baffle is symmetrically and clampingly connected to the top of the prefabricated base near the two end edges for forming a protection space with the side plate. Four reinforcing corner pieces are respectively installed at the top connection of the side plate and the baffle. Two groups of connecting assemblies are symmetrically arranged at the top of the prefabricated base near the two ends. Two fixed blocks are symmetrically bolted to the top of the prefabricated base near the two middle positions of the sides.
[0006] The steam pipe is connected to the top of the hydrophobic valve through a flange connection pipe.
[0007] Through the technical scheme, the steam pipe can discharge the condensate in the pipe through the hydrophobic valve through the connection pipe during the hydrophobic operation.
[0008] The top of the prefabricated base is symmetrically provided with a prefabricated clamping groove near the two end positions, and the two groups of positioning clamping blocks are respectively connected with the two prefabricated clamping grooves.
[0009] Through the technical scheme, the positioning clamping block is used to fix the side plate to be installed on the prefabricated base in advance, facilitating the reinforcement operation later.
[0010] The two baffles are symmetrically fixed to the positioning columns near the bottom corners of the two baffles, and are connected with the positioning holes in the top of the prefabricated base near the two end corners in an insertion mode.
[0011] Through the technical scheme, the positioning column is used to fix the baffle in advance during installation, and the through hole is used to communicate the air flow, and the switch door is used to facilitate the entry of the staff into the interior for hydrophobic operation later.
[0012] The reinforcing corner piece comprises an angle block, a handheld block is fixedly connected to the inner center of the angle block, slot holes are formed in the middle positions of the two corner edges of the angle block, pull rods are penetratingly arranged in the two slot holes, pull blocks are fixedly connected to the end faces of the two pull rods, and butterfly nuts are threadedly connected to the positions away from the pull blocks on the outer walls of the two pull rods.
[0013] Through the technical scheme, the angle block is fixedly pulled in the top connecting grooves A and B of the side plate and the baffle through the pull rod and the pull block, so that the adjacent side plate and the baffle are reinforced and stabilized by the reinforcing corner piece.
[0014] The end faces of the two pull rods respectively extend to the inside of the connecting grooves A and B formed near the corner edges of the side plate and the baffle, and the pull blocks on the end faces of the pull rods abut against the inner walls of the connecting grooves A and B, and the two butterfly nuts abut against the surfaces of the angle blocks.
[0015] Through the technical scheme, the butterfly nut is used to pull the pull block and the side plate and the baffle, so that the side plate and the baffle are fixed on the angle block, and the top is fixed.
[0016] The application is further provided with: the connecting assembly comprises a sliding block slidingly connected inside the prefabricated card slot, a pressing block is installed on the top of the sliding block through a threaded adjusting bolt, a limiting block is fixedly connected to the bottom of the pressing block close to the end face, and a reinforcing spring is arranged on the outer wall of the adjusting bolt.
[0017] Through the above technical scheme, the sliding block is used to slide inside the prefabricated card slot, so that the sliding block can be adjusted to a suitable position according to requirements, and the adjusting bolt can drive the reinforcing spring to tightly press and fix the pressing block.
[0018] The application is further provided with: the bottom of the reinforcing spring abuts against the pressing block, so that the pressing block is clamped and connected inside the limiting slot of the baffle close to the bottom.
[0019] Through the above technical scheme, the reinforcing spring is used to stably abut and fix the pressing block, so that the limiting block is clamped inside the limiting slot, and the baffle is reinforced at the bottom.
[0020] The application is further provided with: a fixed slot is arranged in the middle position of the side wall of the fixed block, and the fixed block is clamped and connected to the protrusion fixedly connected to the side wall of the side plate close to the middle position of the bottom through the fixed slot.
[0021] Through the above technical scheme, the fixed block is used to fix the side plate on the prefabricated base, so that the fastness of the side plate is improved.
[0022] The application further provides a use method of the environment-friendly hydrophobic system with the protection structure. S1, first, the drain valve, the silencer and the condenser are sequentially installed at the bottom of the steam pipeline, and the prefabricated base is placed at the bottom of the condenser, so that the drain pipe of the condenser extends into the inside of the drain port; S2, then, the two baffles are inserted into the positioning holes arranged on the prefabricated base through the positioning columns at the bottom of the baffles, so that the baffles are preliminarily fixed; S3, then, the connecting assembly is slid inside the prefabricated card slot through the sliding block, so that the connecting assembly is moved to a suitable position, the pressing block is rotated and lifted on the adjusting bolt, the bottom limiting block is clamped and connected inside the limiting slot by the reset elasticity of the reinforcing spring, and the adjusting bolt can be adjusted according to the abutting requirement, so that the clamping operation of the baffle is reinforced; S4, then, the two side plates are respectively slid into the inside of the prefabricated card slot through the positioning clamping blocks at the bottom, and the fixed block is clamped and connected to the protrusion through the fixed slot, so that the side plates are stably fixed by being bolted to the prefabricated base. S5, then four reinforcing corner pieces are installed at the top intersection of the side plate and the baffle plate respectively, the pull rod drives the pull block to slide in the connecting groove A and the connecting groove B, so that it is moved to the appropriate position, and then the butterfly nut is rotated to make the pull rod drive the pull block to tighten the side plate and the baffle plate, so that the adjacent side plate and baffle plate are fixed at the top, and the overall protection effect is improved.
[0023] The beneficial effects of the present application are as follows: 1. The environmental protection type drainage system with protection structure and the use method thereof disclosed by the present application can effectively reduce noise through the innovative addition of the silencer and the condenser at the drainage end of the drainage system, and the condenser can cool the discharge to avoid the phenomenon of gas emission, thereby significantly improving the environmental protection benefit. 2. The environmental protection type drainage system with protection structure and the use method thereof disclosed by the present application can not only provide reliable protection for the drainage system, but also greatly facilitate the disassembly and maintenance work in the later stage, thereby greatly improving the overall work efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 It is the first structure diagram of the present application; Figure 2 It is the second structure diagram of the present application; Figure 3 It is the internal structure diagram of the present application; Figure 4 It is the connection structure diagram of the side plate, the baffle plate and the prefabricated base in the present application; Figure 5 It is the structure diagram of the side plate in the present application; Figure 6 It is the structure diagram of the baffle plate in the present application; Figure 7 It is Figure 4 the explosion diagram at A in the present application; Figure 8 It is Figure 4 the enlarged view at B in the present application; Figure 9 It is Figure 4 the explosion diagram at C in the present application; Figure 10 It is the structure diagram of the fixed block in the present application.
[0025] In the figure: 1, steam pipe; 11, connecting pipe; 2, drain valve; 3, silencer; 4, condenser; 5, prefabricated base; 51, prefabricated clamping groove; 52, positioning hole; 53, drain port; 6, side plate; 61, through slot; 62, connecting groove A; 63, positioning block; 64, protruding block; 7, baffle; 71, connecting groove B; 72, through hole; 73, limiting groove; 74, positioning column; 75, switch door; 8, reinforcing corner piece; 81, corner block; 82, hand block; 83, slot hole; 84, pull rod; 85, pull block; 86, butterfly nut; 9, connecting assembly; 91, sliding block; 92, pressing block; 93, limiting block; 94, adjusting bolt; 95, reinforcing spring; 10, fixed block; 101, fixed groove. DETAILED DESCRIPTION
[0026] The advantages and features of the present application will be more easily understood by those skilled in the art through the detailed description of the preferred embodiments of the present application in conjunction with the accompanying drawings, so that the scope of protection of the present application can be more clearly defined.
[0027] As shown in Figures 1-4 An environmental protection type hydrophobic system with a protection structure, comprising a steam pipeline 1 for conveying internal steam, a hydrophobic valve 2, a silencer 3 and a condenser 4 connected in sequence by bolts, the condenser water inside the steam pipeline 1 is discharged by the hydrophobic valve 2, and noise reduction and cooling are realized by the silencer 3 and the condenser 4 to avoid a large amount of white gas from being emitted, the top of the hydrophobic valve 2 is bolted to the bottom of the steam pipeline 1 by a flange connection pipe 11, so that when hydrophobic operation is performed, the steam pipeline 1 can discharge the internal condenser water through the hydrophobic valve 2 through the connection pipe 11, a prefabricated base 5 bolted to the bottom of the condenser 4, a drain port 53 is formed on the prefabricated base 5 for horizontally fixing the condenser 4, and the treated water can be drained into a prefabricated pit by the drain port 53.
[0028] As shown in Figure 5 , Figure 9 and Figure 10As shown, the side plates 6 are symmetrically connected to the top of the prefabricated base 5 near the two side edges, used to form a protective space with the baffle 7, a plurality of through slots 61 are arranged in the interior of the two side plates 6, and a positioning clamping block 63 is arranged at the bottom corner of the two side plates 6, a prefabricated clamping groove 51 is symmetrically arranged at the top of the prefabricated base 5 near the two ends, and the two groups of positioning clamping blocks 63 are connected with the two prefabricated clamping grooves 51 in a clamping manner, so as to fix the side plates 6 to be installed on the prefabricated base 5 in advance by using the positioning clamping blocks 63, facilitate the later reinforcing operation, and the two fixing blocks 10 are symmetrically bolted to the top of the prefabricated base 5 near the two middle positions of the sides, a fixing groove 101 is arranged in the middle position of the side wall of the fixing block 10, and the fixing block 10 is connected with the protrusion 64 fixedly connected to the side wall of the side plate 6 near the middle position of the bottom in a clamping manner through the fixing groove 101, so as to fix the side plate 6 on the prefabricated base 5 by using the fixing block 10, and improve the firmness of the side plate 6.
[0029] As shown in Figure 6 The baffle 7 is symmetrically connected to the top of the prefabricated base 5 near the two end edges, used to form a protective space with the side plate 6, a plurality of through holes 72 are arranged in the interior of the two baffles 7, and the bottom near the corner of the two baffles 7 is fixedly connected to the positioning column 74 symmetrically, and the positioning column 74 is connected with the positioning hole 52 arranged at the top of the prefabricated base 5 near the two end corners in an insertion type, and the middle position of one of the baffles 7 is hingedly connected with the switch door 75, so as to fix the baffle 7 in advance when installing by using the positioning column 74, and utilize the through hole 72 to communicate the air circulation, and use the switch door 75 to facilitate the later staff to enter the interior to carry out the drainage operation.
[0030] As shown in Figure 4 And Figure 7As shown, four reinforcing corner pieces 8 are respectively installed at the top connecting part of the side plates 6 and the baffle plates 7, the reinforcing corner piece 8 comprises an angle block 81, a hand block 82 is fixedly connected at the inner center of the angle block 81, a slot hole 83 is formed at the middle position of the two corner edges of the angle block 81, a pull rod 84 is penetratingly arranged inside the two slot holes 83, a pull block 85 is fixedly connected to the end face of the two pull rods 84, the end faces of the two pull rods 84 respectively extend to the inside of the connecting grooves A62 and B71 formed at the corner of the side plates 6 and the baffle plates 7, and the pull block 85 on the end face of the pull rod 84 abuts against the inner wall of the connecting grooves A62 and B71, the two butterfly nuts 86 abut against the surface of the angle block 81, so as to use the butterfly nuts 86 to pull the pull rod 84 and the pull block 85 to tighten the side plates 6 and the baffle plates 7, so that the side plates 6 and the baffle plates 7 are fixed on the angle block 81, the top is fixed, the outer wall of the two pull rods 84 is threadedly connected with the butterfly nut 86 away from the pull block 85, so as to pull and fix the angle block 81 in the top connecting grooves A62 and B71 of the side plates 6 and the baffle plates 7 by the pull rod 84 and the pull block 85, so as to use the reinforcing corner piece 8 to reinforce and stabilize the adjacent side plates 6 and baffle plates 7.
[0031] As shown in Figure 4 and Figure 8 two groups of connecting assemblies 9 are symmetrically arranged at the top of the prefabricated base 5 near the two end positions, the connecting assembly 9 comprises a sliding block 91 slidingly connected in the prefabricated clamping groove 51, a pressing block 92 is installed on the top of the sliding block 91 through a threaded adjusting bolt 94, a limiting block 93 is fixedly connected to the bottom of the pressing block 92 near the end face position, a reinforcing spring 95 is wrapped on the outer wall of the adjusting bolt 94, and the bottom of the reinforcing spring 95 abuts against the pressing block 92, so that the pressing block 92 is clamped and connected in the limiting groove 73 formed near the bottom of the baffle plate 7 through the limiting block 93, the reinforcing spring 95 is used to stably abut and tighten the pressing block 92, so that the limiting block 93 is clamped in the limiting groove 73, and the bottom of the baffle plate 7 is reinforced, the sliding block 91 is used to slide in the prefabricated clamping groove 51, so that it can be adjusted at a suitable position according to the needs, and the adjusting bolt 94 can drive the reinforcing spring 95 to tightly press and fix the pressing block 92.
[0032] As shown in Figures 1-10 a method for using the environment-friendly hydrophobic system with the protection structure, comprising the following steps: S1, first, the drain valve 2, the silencer 3 and the condenser 4 are sequentially installed at the bottom of the steam pipeline 1, and the prefabricated base 5 is placed at the bottom of the condenser 4, so that the drain pipe of the condenser 4 extends into the drainage opening 53; S2, then, the two baffle plates 7 are inserted into the positioning holes 52 formed on the prefabricated base 5 through the positioning columns 74 at the bottom thereof, so as to be preliminarily fixed; S3, then the connecting assembly 9 is slid in the inside of the prefabricated card slot 51 through the slider 91, is moved to a suitable position, the pressing block 92 is rotated and lifted on the adjusting bolt 94, is made to use the reset elasticity of the reinforcing spring 95, so that the bottom limiting block 93 is clamped and connected to the inside of the limiting groove 73, and the adjusting bolt 94 can be adjusted according to the need of abutting, and the clamping operation of the baffle 7 is reinforced; S4, then the two side plates 6 are respectively slid into the inside of the prefabricated card slot 51 through the bottom positioning clamping block 63, and the fixed block 10 is clamped and connected to the lug 64 through the fixed groove 101, and is bolted on the prefabricated base 5, so that the side plate 6 is stably fixed; S5, then four reinforcing corner pieces 8 are respectively installed at the top intersection of the side plate 6 and the baffle 7, the pull rod 84 is used to drive the pull block 85 to slide in the inside of the connecting groove A 62 and the connecting groove B 71, so that it is moved to a suitable position, and the butterfly nut 86 is rotated to make the pull rod 84 drive the pull block 85 to tighten the side plate 6 and the baffle 7, so as to fix the top of the adjacent side plate 6 and baffle 7, and improve the overall protection effect.
[0033] The above-mentioned is only the embodiment of the present application, and does not limit the patent range of the present application, and any equivalent structure or equivalent process transformation using the content of the specification and drawings of the present application, or direct or indirect application in other related technical fields, is also included in the patent protection range of the present application.
Claims
1. An environmentally friendly hydrophobic system with a protective structure, characterized in that: include Steam pipe (1) is used to transport internal steam; The steam trap (2), silencer (3) and condenser (4) are bolted together in sequence. The steam trap (2) is used to discharge the condensate inside the steam pipe (1), and the silencer (3) and condenser (4) are used to reduce noise and temperature. A prefabricated base (5) is bolted to the bottom of the condenser (4). The prefabricated base (5) has a drain port (53) for horizontally fixing the condenser (4). The side plates (6) are symmetrically connected to the top of the precast base (5) near the two side edges, and are used to cooperate with the baffle (7) to form a protective space; A baffle (7) is symmetrically snapped onto the top of the precast base (5) near the two ends, and is used to cooperate with the side plate (6) to form a protective space; Four reinforcing corner pieces (8) are respectively installed at the top connection of the side plate (6) and the baffle (7); Two sets of connecting components (9) are symmetrically arranged on the top of the prefabricated base (5) near both ends; Two fixing blocks (10) are symmetrically bolted to the top of the precast base (5) near the middle of both sides.
2. The environmentally friendly hydrophobic system with a protective structure according to claim 1, characterized in that: The top of the steam trap (2) is bolted to the bottom of the steam pipe (1) via a flange connecting pipe (11).
3. The environmentally friendly hydrophobic system with a protective structure according to claim 1, characterized in that: Multiple through slots (61) are provided inside the two side plates (6), and positioning blocks (63) are provided at the bottom corners of the two side plates (6). Prefabricated slots (51) are symmetrically provided on the top of the prefabricated base (5) near both ends, and the two sets of positioning blocks (63) are respectively engaged with the two prefabricated slots (51).
4. The environmentally friendly hydrophobic system with a protective structure according to claim 1, characterized in that: Both baffles (7) have multiple through holes (72) inside. The bottom of both baffles (7) is symmetrically fixed to the positioning post (74) near the corners. The positioning post (74) is inserted into the positioning hole (52) at the top of the precast base (5) near the corners. A hinged door (75) is connected to the middle of one of the baffles (7).
5. The environmentally friendly hydrophobic system with a protective structure according to claim 1, characterized in that: The reinforced corner piece (8) includes a corner block (81), a hand-held block (82) is fixedly connected to the center of the corner block (81), and slots (83) are opened at the middle of the two corner edges of the corner block (81). Pull rods (84) are inserted through the two slots (83), and pull blocks (85) are fixedly connected to the end faces of the two pull rods (84). A wing nut (86) is threadedly connected to the outer wall of the two pull rods (84) away from the pull block (85).
6. An environmentally friendly hydrophobic system with a protective structure according to claim 5, characterized in that: The end faces of the two pull rods (84) extend into the interior of the connecting grooves A (62) and B (71) opened at the corners of the side plate (6) and the baffle (7), respectively, and are pressed against the inner walls of the connecting grooves A (62) and B (71) by the pull blocks (85) on the end faces of the pull rods (84), and the two wing nuts (86) are pressed against the surface of the corner block (81).
7. The environmentally friendly hydrophobic system with a protective structure according to claim 1, characterized in that: The connecting assembly (9) includes a slider (91) that is slidably connected inside the prefabricated slot (51). A pressure block (92) is installed on the top of the slider (91) by an adjusting bolt (94) connected by a thread. A limit block (93) is fixedly connected to the bottom of the pressure block (92) near the end face. A reinforcing spring (95) is wrapped around the outer wall of the adjusting bolt (94).
8. An environmentally friendly hydrophobic system with a protective structure according to claim 7, characterized in that: The bottom of the reinforcing spring (95) abuts against the pressure block (92), so that the pressure block (92) is engaged with the limit block (93) in the limit groove (73) near the bottom of the baffle (7) by means of the limit block (93).
9. An environmentally friendly hydrophobic system with a protective structure according to claim 1, characterized in that: The fixing block (10) has a fixing groove (101) in the middle of its side wall, and a protrusion (64) is fixedly connected to the side wall of the side plate (6) near the bottom middle position through the fixing groove (101).
10. A method of using an environmentally friendly hydrophobic system with a protective structure according to any one of claims 1-9, characterized in that: Includes the following steps: S1. First, install the steam trap (2), silencer (3) and condenser (4) in sequence at the bottom of the steam pipe (1), and place the prefabricated base (5) at the bottom of the condenser (4) so that the drain pipe of the condenser (4) extends into the interior of the drain outlet (53). S2. Next, insert the two baffles (7) into the positioning holes (52) opened on the prefabricated base (5) through the positioning pins (74) at their bottoms to pre-fix them; S3. Next, slide the connecting component (9) inside the prefabricated slot (51) via the slider (91) to move it to a suitable position. Rotate the pressure block (92) on the adjusting bolt (94) to lift it up. Utilize the restoring elasticity of the reinforcing spring (95) to make the bottom limiting block (93) engage with the inside of the limiting groove (73). The adjusting bolt (94) can be adjusted according to the tightening requirements to reinforce the clamping operation of the baffle (7). S4. Next, slide the two side plates (6) into the prefabricated slots (51) through the positioning blocks (63) at the bottom, and use the fixing blocks (10) to engage with the protrusions (64) through their fixing slots (101), and bolt them to the prefabricated base (5) to fix the side plates (6) stably. S5. Next, install the four reinforcing corner pieces (8) at the top junction of the side plate (6) and the baffle (7). Use the pull rod (84) to drive the pull block (85) to slide inside the connecting groove A (62) and the connecting groove B (71) to move it to the appropriate position. Then rotate the wing nut (86) to make the pull rod (84) drive the pull block (85) to tighten the side plate (6) and the baffle (7), thereby fixing the top of the adjacent side plate (6) and the baffle (7) and improving the overall protection effect.