Energy-saving air compression filter for textile workshop

The automatic filter replacement technology using a lifting mechanism and magnetic adsorption solves the problem of frequent air filter shutdowns in textile factories, enabling automatic filter replacement and continuous filtration, thus ensuring the continuity and safety of air filtration.

CN121016353BActive Publication Date: 2026-02-10DAIWELL (NANTONG) TEXTILE TECH CO LTD
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Patent Information

Application Number
CN202511562605.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-10-29
Publication Date
2026-02-10
Estimated Expiration
2045-10-29

AI Technical Summary

Technical Problem

Existing mechanical air filters in textile factories require frequent manual replacement of filter plates, resulting in long downtime, the spread of pollutants, and harm to human health.

Method used

An energy-saving air compressor filter for textile workshops was designed. It adopts a lifting mechanism and magnetic adsorption to automatically replace the filter plate box. The filter plate box is automatically switched between filter boxes by a motor, realizing the replacement and cleaning of filter plates without manual intervention.

Benefits of technology

The filter plate replacement process has been automated, reducing downtime, maintaining continuous air filtration, preventing the spread of pollutants, and improving work efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses an energy-saving air compression filter for a textile workshop, which comprises a moving base, four universal wheels fixedly connected to the lower end of the moving base, a hollow column fixedly connected to the upper end of the moving base, a cylindrical lifting cavity arranged in the hollow column, a lifting mechanism arranged in the lifting cavity, the lifting mechanism comprising a threaded rod rotatably connected between the upper and lower inner walls of the lifting cavity, a first motor fixedly installed in the moving base and used for driving the threaded rod to rotate, a lifting block threadedly sleeved on the threaded rod, a limiting rod fixedly connected between the upper and lower inner walls of the lifting cavity, the limiting rod slidingly penetrating through the lifting block, and a rotating ring rotatably connected to the outer circumferential surface of the lifting block.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of air purification, in particular to an energy-saving air compression filter for textile workshops. BACKGROUND

[0002] The existing air mechanical filter needs to be manually replaced by workers when used in textile mills, so as to ensure the filtering effect of the air filter. The disassembly and installation of the filter plate usually consumes a lot of time and energy, which causes the air filter to be unable to work normally during the replacement process, and the pollutants in the textile mill will spread again, causing harm to the human body.

[0003] To solve the above problems, an energy-saving air compression filter for textile workshops is proposed. SUMMARY

[0004] The present application aims to solve the problems in the background art and proposes an energy-saving air compression filter for textile workshops.

[0005] To achieve the above-mentioned purpose, the present application adopts the following technical scheme: an energy-saving air compression filter for textile workshops, comprising a mobile seat, the lower end of which is fixedly connected with four universal wheels, and the upper end of which is fixedly connected with a hollow column, a cylindrical lifting cavity is arranged in the hollow column, a lifting mechanism is arranged in the lifting cavity, the lifting mechanism comprises a threaded rod rotatably connected between the upper and lower inner walls of the lifting cavity, a first motor is fixedly installed in the mobile seat to drive the threaded rod to rotate, a lifting block is threadedly sleeved on the threaded rod, a limiting rod is fixedly connected between the upper and lower inner walls of the lifting cavity, the limiting rod is slidably penetrated through the lifting block, and a rotating ring is sleeved and rotatably connected on the outer circumferential surface of the lifting block.

[0006] The outer periphery of the hollow column is provided with two rotating sliding openings at positions close to the upper and lower ends, two vertical sliding openings are formed on the outer periphery of the hollow column, the upper and lower ends of each vertical sliding opening are communicated with one end of the two corresponding rotating sliding openings in clockwise direction, two fixed rods are uniformly and fixedly connected to the outer periphery of the rotating ring, the ends of the two fixed rods away from the rotating ring penetrate the two rotating sliding openings above and are fixedly connected with a ring sleeve outside the hollow column, rotating plates are rotatably sleeved on the outer periphery of the hollow column at positions away from the two pairs of rotating sliding openings, the ends of the two rotating plates away from each other are fixedly connected with tooth plates, gears are engaged with the two tooth plates, the shaft centers of the two gears are fixedly connected with transmission rods, the transmission rods penetrate the outer wall of the hollow column and extend into the lifting cavity, a second motor is fixedly installed on the upper end of the hollow column, a drive rod is fixedly connected to the output end of the second motor, the lower end of the drive rod penetrates the lifting block vertically and is rotatably connected with the inner bottom wall of the lifting cavity, second bevel gears are fixedly sleeved on the drive rod at the positions of the transmission rods, first bevel gears are fixedly sleeved on the ends of the transmission rods in the lifting cavity, and the first bevel gears are vertically engaged with the corresponding second bevel gears.

[0007] The two sides of the upper and lower ends of the hollow column are fixedly connected with fixed plates, the opposite sides of the two pairs of fixed plates above and below are fixedly connected with fan-shaped filter box plates by bolts, filter plates are arranged in the filter box plates, box openings are formed in the left and right sides of each filter box plate, sliding baffle plates are arranged in each box opening, push blocks are fixedly connected to the sides of the sliding baffle plates away from the filter box plates, exhaust fans are fixedly connected to the outer periphery of the ring sleeve at the corresponding positions of the two filter box plates above, fan-shaped filter boxes are fixedly connected to the ends of the two exhaust fans close to the filter box plates, the ends of the two filter boxes in the clockwise direction are provided with openings, and the upper and lower ends are provided with moving openings, the two filter box plates above are respectively inserted into the two filter boxes, and the size of the opening of the filter box is the same as that of the filter box plate.

[0008] In the above-mentioned energy-saving air compression filter for textile workshops, magnets are fixedly embedded in the opposite ends of the two rotating plates, and the ring sleeve is made of ferromagnetic material.

[0009] In the above-mentioned energy-saving air compression filter for textile workshops, sliding grooves are formed in the inner walls of each box opening, sliding rods are fixedly connected between the front and rear inner walls of the sliding grooves, sliding blocks are slidingly sleeved on the sliding rods, the sliding blocks are fixedly connected with the corresponding sliding baffle plates, springs are sleeved on the sliding rods, and the two ends of the springs are fixedly connected with the sliding blocks and the inner walls of the sliding grooves, and the sliding baffle plates, the sliding grooves and the sliding rods are arc-shaped.

[0010] In the energy-saving air compression filter for textile workshop, the filter box is provided with an air outlet at one end close to the air extractor, the air outlet is communicated with the air inlet end of the air extractor, the filter box is provided with an air inlet at the end away from the air extractor, and the air inlet is fixedly connected with a dust suction cover outside.

[0011] In the energy-saving air compression filter for textile workshop, the filter box is provided with an air outlet at one end close to the air extractor, the air outlet is communicated with the air inlet end of the air extractor, the filter box is provided with an air inlet at the end away from the air extractor, and the air inlet is fixedly connected with a dust suction cover outside.

[0012] Compared with the prior art, the energy-saving air compression filter for textile workshop has the advantages that:

[0013] The energy-saving air compression filter for textile workshop has the advantages that: BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 A perspective view of the energy-saving air compression filter for textile workshop is provided;

[0015] Figure 2 A perspective view of the front structure of the energy-saving air compression filter for textile workshop is provided;

[0016] Figure 3 A perspective view of the front structure of the energy-saving air compression filter for textile workshop is provided; Figure 2 An enlarged structural schematic view of A in the energy-saving air compression filter for textile workshop is provided;

[0017] Figure 4 A perspective view of the front structure of the energy-saving air compression filter for textile workshop is provided; Figure 2 An enlarged structural schematic view of B in the energy-saving air compression filter for textile workshop is provided;

[0018] Figure 5 A perspective view of the front structure of the energy-saving air compression filter for textile workshop is provided;

[0019] Figure 6 A perspective view of the front structure of the energy-saving air compression filter for textile workshop is provided; Figure 5 An enlarged structural schematic view of C in the energy-saving air compression filter for textile workshop is provided;

[0020] Figure 7A part structure perspective view of a lifting mechanism of an energy-saving air compression filter for a textile workshop is provided.

[0021] In the figure: 1 moving seat, 2 hollow column, 3 lifting cavity, 4 threaded rod, 5 first motor, 6 lifting block, 7 limiting rod, 8 rotating ring, 9 rotating sliding port, 10 fixed rod, 11 vertical sliding port, 12 annular sleeve, 13 rotating plate, 14 toothed plate, 15 gear, 16 first bevel gear, 17 drive rod, 18 second bevel gear, 19 second motor, 20 magnet, 21 fixed plate, 22 filter plate box, 23 filter plate, 24 sliding baffle, 25 push block, 26 sliding groove, 27 sliding rod, 28 spring, 29 air extractor, 30 filter box, 31 moving port, 32 air outlet, 33 air inlet, 34 dust cover, 35 sealing sliding bar. DETAILED DESCRIPTION

[0022] The following examples are for illustrative purposes only and are not intended to limit the scope of the present application. EMBODIMENT

[0023] REFERENCE Figures 1-7 An energy-saving air compression filter for a textile workshop, comprising a moving seat 1, the lower end of the moving seat 1 is fixedly connected with four universal wheels, which facilitates the movement of the device, the upper end of the moving seat 1 is fixedly connected with a hollow column 2, the hollow column 2 is provided with a cylindrical lifting cavity 3 inside, the lifting cavity 3 is provided with a lifting mechanism inside, the lifting mechanism comprises a threaded rod 4 which is rotatably connected between the upper and lower inner walls of the lifting cavity 3, a first motor 5 is fixedly installed in the moving seat 1 to drive the rotation of the threaded rod 4, a lifting block 6 is threadedly sleeved on the threaded rod 4, a limiting rod 7 is fixedly connected between the upper and lower inner walls of the lifting cavity 3, the limiting rod 7 is slidably penetrated through the lifting block 6, a rotating ring 8 is sleeved and rotatably connected on the outer circumferential surface of the lifting block 6, the limiting rod 7 plays a limiting role, so that the lifting block 6 cannot rotate, thereby when the threaded rod 4 rotates, the lifting block 6 can stably move up and down.

[0024] Two rotating sliding ports 9 are circumferentially provided on the outer circumferential surface of the hollow column 2 and near the upper and lower ends, two vertical sliding ports 11 are provided on the outer circumferential surface of the hollow column 2, the upper and lower ends of each vertical sliding port 11 are respectively communicated with one end of the two upper and lower corresponding rotating sliding ports 9 in clockwise direction, two fixed rods 10 are uniformly fixedly connected on the outer circumferential surface of the rotating ring 8, the ends of the two fixed rods 10 away from the rotating ring 8 are respectively penetrated through the two rotating sliding ports 9 located above and are fixedly connected with an annular sleeve 12 on the outside of the hollow column 2, when the fixed rods 10 are located in the rotating sliding ports 9, the lifting block 6 cannot perform lifting work, it is necessary to rotate the two fixed rods 10 clockwise by a certain angle, to the position of the vertical sliding port 11, only then the lifting block 6 can move up and down, the lifting of the lifting block 6 drives the annular sleeve 12 to move on the outside of the hollow column 2.

[0025] Rotating plates 13 are rotatably sleeved on the outer circumference of the hollow column 2 and on the opposite side of the two pairs of rotating sliding ports 9. A toothed plate 14 is fixedly connected to the opposite end of the two rotating plates 13. A gear 15 meshes on the two toothed plates 14. When the gear 15 rotates, it can drive the toothed plate 14 to rotate, thereby driving the corresponding rotating plate 13 to rotate. A magnet 20 is fixedly embedded at the opposite end of the two rotating plates 13. The annular sleeve 12 is made of ferromagnetic material. When the lifting block 6 moves to the highest or lowest point, the corresponding magnet 20 can be magnetically attracted to the annular sleeve 12 and can be driven to rotate by the magnetic force.

[0026] Both gears 15 have transmission rods fixedly connected to their shaft centers. Both transmission rods penetrate the outer wall of the hollow column 2 and extend into the lifting cavity 3. A second motor 19 is fixedly installed at the upper end of the hollow column 2. A drive rod 17 is fixedly connected to the output end of the second motor 19. The lower end of the drive rod 17 vertically penetrates the lifting block 6 and is rotatably connected to the bottom wall of the lifting cavity 3. A second bevel gear 18 is fixedly sleeved on the drive rod 17 at the position of the transmission rod. A first bevel gear 16 is fixedly sleeved at the end of the transmission rod located inside the lifting cavity 3. The first bevel gear 16 meshes perpendicularly with the corresponding second bevel gear 18. When the annular sleeve 12 is attracted to a rotating plate 13 by a magnet 20, the second motor 19 drives the drive rod 17 to rotate. The first bevel gear 16 and the second bevel gear 18 can drive the two gears 15 to rotate, thereby driving the toothed plate 14 and the rotating plate 13 to rotate. The annular sleeve 12 is rotated together by magnetic attraction. The fixed rod 10 can be controlled to slide from the vertical slide 11 into the rotating slide 9, or it can be made to slide from the rotating slide 9 into the vertical slide.

[0027] The hollow column 2 has fixed plates 21 fixedly connected to both sides at its upper and lower ends. Each of the two pairs of fixed plates 21, located at the top and bottom, has a fan-shaped filter plate box 22 fixedly connected to its opposite side by bolts. The bolt connection facilitates the disassembly and installation of the filter plate box 22. The filter plate box 22 contains a filter plate 23, which is a prior art material used to filter fibers and dust from the air and to retain dust and particles within the filter plate box 22. Each filter plate box 22 has an opening on both the left and right sides. Each opening has a sliding baffle 24. The upper and lower inner walls of each opening have a sliding groove 26. A sliding rod 27 is fixedly connected between the front and rear inner walls of the sliding groove 26. A slider is slidably sleeved on the sliding rod 27. Each slider is fixedly connected to the corresponding sliding baffle 24. A spring 28 is sleeved on the sliding rod 27. The two ends of the spring 28 are fixedly connected to the slider and the inner wall of the sliding groove 26, respectively. The sliding baffle 24, the sliding groove 26 and the sliding rod 27 are all arc-shaped. Under the condition of no external force, the spring 28 is in its normal state, and the sliding baffle 24 is completely located inside the opening, which can close the opening. When the sliding baffle 24 is subjected to a clockwise force, the sliding baffle 24 can move along the sliding groove 26, and one end moves out of the opening, thereby opening the opening to filter the air. After the force disappears, it can be reset under the elastic force of the spring 28, closing the opening again, so that the trapped fibers and dust can fly out.

[0028] The centers of the filter box 30, filter plate box 22, sliding baffle 24, sliding groove 26 and sliding rod 27 are all located on the central axis of the hollow column 2.

[0029] A push block 25 is fixedly connected to the side of the sliding baffle away from the filter plate box 22. A blower 29 is fixedly connected to the outer circumference of the annular sleeve 12 and to the corresponding positions of the two filter plate boxes 22 located above. A fan-shaped filter box 30 is fixedly connected to the end of each blower 29 near the filter plate box 22. The clockwise end of each filter box 30 is open, and both the upper and lower ends are provided with moving openings 31. The two filter plate boxes 22 located above are respectively inserted into the two filter boxes 30. The size of the opening of the filter box 30 is the same as the size of the filter plate box 22. The filter plate box 22 is driven by the second motor 19 to rotate the annular sleeve 12, so that the two filter boxes 30 move toward the filter plate box 22, thereby automatically inserting the filter plate box 22 into the filter box 30. During the insertion process, the opening of the filter box 30 can push the corresponding two sliding baffles 24 to move through contact with the two push blocks 25, thereby opening the box opening inside the filter box 30. The filter box 30 has an air outlet 32 ​​at one end near the exhaust fan 29, which is connected to the air inlet of the exhaust fan 29. The filter box 30 has an air inlet 33 at the other end away from the exhaust fan 29. A dust collection hood 34 is fixedly connected to the outside of the air inlet 33. When the two boxes are opened, they directly connect the air inlet 33 and the air outlet 32. At this time, the exhaust fan 29 works, which can draw outside air into the filter box 30, filter it through the filter plate 23 in the filter plate box 22, and then discharge it to perform air filtration. Two exhaust fans 29 work at a time, facing the left and right sides respectively to expand the filtration range.

[0030] When prolonged air filtration causes excessive fiber debris in the filter plate box 22, affecting the filtration effect, the second motor 19 drives the two filter boxes 30 to rotate counterclockwise, causing the filter plate box 22, originally located inside the filter box 30, to detach from the filter box 30. During this process, the box opening is gradually closed by the sliding baffle 24 under the action of the spring 28, preventing dust and fibers from flying out of the filter plate box 22. The fixing rod 10 also moves from the rotating slide 9 to the corresponding vertical slide 11. Then, the first motor 5 operates, driving the annular sleeve 12 and the two filter boxes 30 to move down to the position of the two lower filter plate boxes 22 through the lifting mechanism. After the lower rotating plate 13 is attracted to the annular sleeve 12, the second motor 19 drives the two filter boxes 30 to rotate clockwise again, causing the two lower filter plate boxes 22 to insert into the corresponding filter box 30, thus directly performing air filtration. At this point, the filter plate box 22, which is filled with fibers and dust, can be disassembled and replaced. The replacement process does not affect the air filtration work, ensuring continuous and effective air filtration. The machine will not need to be stopped for disassembly work due to the need to replace and clean the filter plate 23. The replacement method is simple and convenient.

[0031] Sealing grooves are provided on the upper and lower sides of both sides of the filter plate box 22. Sealing strips 35 are fixedly connected to the inner walls of both sides of the filter box 30 at the corresponding positions of the sealing grooves, so as to ensure the airtightness of the filter box 30 except for the air outlet 32 ​​and the air inlet 33 when the air is filtered.

[0032] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An energy-saving air compressor filter for textile workshops, comprising a movable base (1), characterized in that, The lower end of the movable seat (1) is fixedly connected to four universal wheels, and the upper end of the movable seat (1) is fixedly connected to a hollow column (2). The hollow column (2) is provided with a cylindrical lifting cavity (3). The lifting cavity (3) is provided with a lifting mechanism. The lifting mechanism includes a threaded rod (4) rotatably connected between the upper and lower inner walls of the lifting cavity (3). The movable seat (1) is fixedly installed with a first motor (5) that drives the threaded rod (4) to rotate. A lifting block (6) is threaded onto the threaded rod (4). A limit rod (7) is fixedly connected between the upper and lower inner walls of the lifting cavity (3). The limit rod (7) slides through the lifting block (6). A rotating ring (8) is sleeved on the outer circumference of the lifting block (6) and rotatably connected to it. Two rotating slots (9) are circumferentially opened on the outer circumferential surface of the hollow column (2) near the upper and lower ends. Two vertical slots (11) are opened on the outer circumferential surface of the hollow column (2). The upper and lower ends of each vertical slot (11) are respectively connected to the clockwise ends of the two corresponding rotating slots (9). Two fixing rods (10) are evenly fixedly connected on the outer circumferential surface of the rotating ring (8). The ends of the two fixing rods (10) away from the rotating ring (8) pass through the two upper rotating slots (9) and are fixedly connected to an annular sleeve (12) on the outside of the hollow column (2). Rotating plates (13) are rotatably sleeved on the outer circumferential surface of the hollow column (2) on the side of the two pairs of rotating slots (9) that are far apart. The ends of the two rotating plates (13) that are far apart are fixedly connected with teeth. Plate (14), both of the two gear plates (14) are meshed with gears (15), and the shaft center of both gears (15) is fixedly connected to a transmission rod. Both transmission rods penetrate the outer wall of the hollow column (2) and extend into the lifting cavity (3). A second motor (19) is fixedly installed on the upper end of the hollow column (2). The output end of the second motor (19) is fixedly connected to a drive rod (17). The lower end of the drive rod (17) vertically penetrates the lifting block (6) and is rotatably connected to the bottom wall of the lifting cavity (3). A second bevel gear (18) is fixedly sleeved on the drive rod (17) and at the position of the transmission rod. A first bevel gear (16) is fixedly sleeved on one end of the transmission rod located in the lifting cavity (3). The first bevel gear (16) meshes perpendicularly with the corresponding second bevel gear (18). The hollow column (2) is fixedly connected to two fixed plates (21) at both ends. The two pairs of fixed plates (21) at the top and bottom are fixedly connected to fan-shaped filter plate boxes (22) on opposite sides by bolts. The filter plate boxes (22) are provided with filter plates (23). Each filter plate box (22) has a box opening on both the left and right sides. Each box opening is provided with a sliding baffle (24). A push block (25) is fixedly connected to the side of the sliding baffle away from the filter plate box (22). The outer circumference of the annular sleeve (12) is... Furthermore, exhaust fans (29) are fixedly connected to the corresponding positions of the two filter plate boxes (22) located above. A fan-shaped filter box (30) is fixedly connected to one end of each of the two exhaust fans (29) near the filter plate box (22). The two filter boxes (30) are open at one end in the clockwise direction, and movable openings (31) are provided at both the top and bottom. The two filter plate boxes (22) located above are respectively inserted into the two filter boxes (30). The size of the opening of the filter box (30) is the same as the size of the filter plate box (22).

2. The energy-saving air compressor filter for textile workshops according to claim 1, characterized in that, Magnets (20) are fixedly embedded at one end of each of the two rotating plates (13), and the annular sleeve (12) is made of ferromagnetic material.

3. The energy-saving air compressor filter for textile workshops according to claim 1, characterized in that, Each of the box openings has a sliding groove (26) on its upper and lower inner walls. A sliding rod (27) is fixedly connected between the front and rear inner walls of the sliding groove (26). A slider is slidably sleeved on the sliding rod (27). Each slider is fixedly connected to a corresponding sliding baffle (24). A spring (28) is sleeved on the sliding rod (27). The two ends of the spring (28) are fixedly connected to the slider and the inner wall of the sliding groove (26), respectively. The sliding baffle (24), the sliding groove (26), and the sliding rod (27) are all arc-shaped.

4. The energy-saving air compressor filter for textile workshops according to claim 1, characterized in that, The filter box (30) has an air outlet (32) at one end near the exhaust fan (29), and the air outlet (32) is connected to the air inlet of the exhaust fan (29). The filter box (30) has an air inlet (33) at one end away from the exhaust fan (29), and a dust collection hood (34) is fixedly connected to the outside of the air inlet (33).

5. The energy-saving air compressor filter for textile workshops according to claim 1, characterized in that, The filter plate box (22) has sealing grooves on both sides of the upper and lower sides, and sealing strips (35) are fixedly connected on both sides of the filter box (30) at the corresponding positions of the sealing grooves.

Citation Information

Patent Citations

  • Dust cleaning device for wood processing workshop

    CN117379902A

  • Workshop air filtering device for producing air film material

    CN216418672U