Full-automatic battery boxing equipment

Abstract

The full-automatic battery boxing equipment comprises a machine table, a paper box flow channel, a paper box feeding mechanism, a battery feeding mechanism and a discharging conveying belt are arranged on the machine table, the paper box feeding mechanism is connected with one end of the paper box flow channel, and the discharging conveying belt is connected with the other end of the paper box flow channel; a paper box forming mechanism, a partition plate mounting mechanism, a battery boxing mechanism and a box covering mechanism are arranged on the machine table. The paper box feeding mechanism is used for supplying paper boxes, the battery feeding mechanism is used for conveying batteries to the battery boxing mechanism, the paper box forming mechanism is used for folding and forming the paper boxes, the partition plate mounting mechanism is used for mounting partition plates in the paper boxes, and the battery boxing mechanism is used for placing the batteries between the partition plates in the paper boxes. The box covering mechanism is used for covering the paper box filled with the batteries, and the discharging conveying belt is used for conveying the whole box of batteries out of the machine table. According to the battery boxing machine, full-automatic machining of battery boxing can be achieved, the machining efficiency of battery boxing is greatly improved, manual participation is not needed, and the labor cost is saved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of automation equipment, in particular to a full-automatic battery boxing equipment. BACKGROUND

[0002] After the battery is produced and processed, it needs to be boxed for subsequent transportation and storage. At present, this process still relies on manual operation, that is, the worker manually folds the paper box and then puts the battery into the box. This traditional method not only has low production efficiency, but also needs to invest a large amount of labor, resulting in a significant increase in labor cost. With the continuous improvement of the automation level of manufacturing industry, it has become an inevitable trend for the industry to transform and upgrade by replacing manual operation with mechanical equipment. Based on this, there is an urgent need for an equipment that can automatically box the battery. SUMMARY

[0003] In order to solve the above-mentioned problems in the prior art, the present application provides a full-automatic battery boxing equipment, which comprises a machine table, a paper box flow channel, a paper box feeding mechanism, a battery feeding mechanism and a discharging conveyor belt are arranged on the machine table, the paper box feeding mechanism is connected with one end of the paper box flow channel, the discharging conveyor belt is connected with the other end of the paper box flow channel, a paper box forming mechanism, a partition plate installation mechanism, a battery boxing mechanism and a box closing mechanism are respectively arranged at the corresponding positions of the paper box flow channel on the machine table; the paper box feeding mechanism is used to supply flat paper boxes to the paper box flow channel, the battery feeding mechanism is used to deliver batteries to the battery boxing mechanism, the paper box forming mechanism is used to fold and form the flat paper boxes, the partition plate installation mechanism is used to install partition plates in the paper boxes on the paper box flow channel, the battery boxing mechanism is used to place batteries between each partition plate of the paper boxes on the paper box flow channel, the box closing mechanism is used to close the paper boxes with batteries, and the discharging conveyor belt is used to send the whole box of batteries out of the machine table.

[0004] As a further improvement of the present application, the paper box feeding mechanism comprises a paper box feeding rack and a paper box feeding manipulator arranged on the machine table respectively, a feeding drive mechanism is arranged on the paper box feeding rack, a paper box placing table is arranged on the output end of the feeding drive mechanism, the paper box placing table is used to place stacked paper boxes, the feeding drive mechanism can drive the paper box placing table to move up and down, and the paper box feeding manipulator is used to grab the paper boxes from the paper box placing table and transport the paper boxes to the paper box forming mechanism; anti-adhesion brushes are arranged on the left and right sides of the paper box feeding rack respectively, and the anti-adhesion brushes can be in contact with the paper boxes on the paper box placing table.

[0005] As a further improvement of the present application, the carton forming mechanism comprises a carton conveying mechanism arranged in the carton flow channel, and a carton pre-forming mechanism and a carton edge folding forming mechanism are sequentially arranged along the movement direction of the carton conveying mechanism on the machine table, the carton feeding mechanism is capable of conveying the flat plate-shaped carton to the carton pre-forming mechanism, the carton pre-forming mechanism is used for folding and forming the bottom of the carton and sending the carton to the carton conveying mechanism, the carton conveying mechanism is capable of sequentially conveying the carton to the carton edge folding forming mechanism and the partition plate mounting mechanism, and the carton edge folding forming mechanism is used for bending and fastening the edge of the carton side wall.

[0006] As a further improvement of the present application, the carton edge folding forming mechanism comprises a folding edge fixing seat symmetrically arranged on the left and right sides of the carton movement mechanism, and a pre-folding assembly and a fastening assembly are arranged on the folding edge fixing seat; the pre-folding assembly comprises a pre-folding cylinder connected with the folding edge fixing seat, and a pre-folding sliding seat is arranged on the output end of the pre-folding cylinder, a pre-folding push rod is arranged on the pre-folding sliding seat, the pre-folding cylinder is capable of driving the pre-folding sliding seat to slide on the folding edge fixing seat, thereby driving the pre-folding push rod to be connected with or separated from the carton in the carton flow channel; the fastening assembly comprises a fastening sliding seat slidably connected with the pre-folding sliding seat, a fastening cylinder and a fastening push block are arranged on the fastening sliding seat, the fastening push block is hingedly connected with the fastening sliding seat, the fastening cylinder is hingedly connected with the fastening sliding seat, and the output end of the fastening cylinder is hingedly connected with the fastening push block; a pressing edge cylinder is arranged on the pre-folding sliding seat, the fastening sliding seat is slidably connected with the pre-folding sliding seat, the output end of the pressing edge cylinder is connected with the fastening sliding seat, and the pressing edge cylinder is capable of driving the fastening sliding seat to slide on the pre-folding sliding seat.

[0007] As a further improvement of the present application, the baffle plate mounting mechanism comprises a baffle plate feeding mechanism and a baffle plate boxing mechanism, the baffle plate boxing mechanism is connected with the baffle plate feeding mechanism and the carton flow channel respectively; the baffle plate feeding mechanism comprises a baffle plate lifting stock bin, a baffle plate feeding manipulator and a baffle plate transfer mechanism arranged on the machine table respectively, the baffle plate feeding manipulator is connected with the baffle plate lifting stock bin and the baffle plate transfer mechanism respectively, the baffle plate lifting stock bin is used for stacking the baffle plates, and can drive the baffle plates to lift to the grabbing height of the baffle plate feeding manipulator, the baffle plate feeding manipulator is used for grabbing the baffle plates from the baffle plate lifting stock bin and placing them on the baffle plate transfer mechanism; the baffle plate boxing mechanism comprises a baffle plate taking manipulator and a baffle plate turnover mechanism, the baffle plate turnover mechanism is connected with the baffle plate transfer mechanism, the baffle plate turnover mechanism is used for turning over the baffle plates in the baffle plate transfer mechanism to stand upright, the baffle plate taking manipulator is connected with the carton flow channel and the baffle plate transfer mechanism respectively, and is used for grabbing the baffle plates from the baffle plate transfer mechanism and placing them into the carton in the carton flow channel; the left and right sides of the carton flow channel are respectively provided with baffle plate guide mechanisms, the baffle plate guide mechanisms are used for positioning the cartons in the carton flow channel, and can guide the baffle plates into the cartons in the carton flow channel.

[0008] As a further improvement of the present application, the baffle plate guide mechanism comprises a baffle plate guide fixed seat, the baffle plate guide fixed seat is provided with a baffle plate guide horizontal movement module, a limiting mounting seat is arranged on the output end of the baffle plate guide horizontal movement module, a carton limiting block is arranged on the limiting mounting seat, the baffle plate guide horizontal movement module can drive the carton limiting block to be connected with or separated from the carton in the carton flow channel; a baffle plate guide lifting module is arranged on the limiting mounting seat, a baffle plate guide block is arranged on the output end of the baffle plate guide lifting module, a plurality of baffle plate guide grooves are arranged on the baffle plate guide block, and the baffle plate lifting module can drive the baffle plate guide block to move above the carton in the carton flow channel.

[0009] As a further improvement of the present application, the battery feeding mechanism comprises a stock bin assembly, a battery taking assembly, a battery conveying belt, a battery pushing mechanism and a battery receiving mechanism arranged on the machine table respectively, the stock bin assembly is used for placing the batteries to be fed, the battery taking assembly is connected with the battery conveying belt and the stock bin assembly respectively, is used for taking the batteries from the stock bin assembly and placing them on the battery conveying belt, the battery conveying belt is connected with the battery taking assembly and the battery pushing assembly respectively, and the battery pushing mechanism is used for pushing the batteries from the battery conveying belt into the battery receiving mechanism.

[0010] As a further improvement of the present application, the battery boxing mechanism comprises a paper box pushing mechanism, a boxing taking mechanical arm and a boxing guiding assembly, the boxing guiding assembly comprises a boxing guiding seat connected with the machine table, a boxing lifting module is arranged on the boxing guiding seat, a pre-positioning mounting block is arranged on the output end of the boxing lifting module, a boxing guiding block, a boxing pre-positioning mechanism and a battery pressing mechanism are arranged on the pre-positioning mounting block, a plurality of pre-positioning grooves are arranged on the boxing guiding block, the paper box pushing mechanism can push the paper box to the position right below the boxing guiding block, the boxing taking mechanical arm can grab the battery from the battery receiving mechanism and place the battery into each pre-positioning groove respectively, the boxing pre-positioning mechanism and the battery pressing mechanism are connected with the boxing guiding block respectively, the boxing pre-positioning mechanism is used to open or block the lower end of the pre-positioning groove, and the battery pressing mechanism is used to push the battery in the pre-positioning groove to move downward.

[0011] As a further improvement of the present application, the cover box mechanism comprises a discharging pushing mechanism arranged in the paper box flow channel and a cover box pushing mechanism, the cover box pushing mechanism is connected with the discharging pushing mechanism and the discharging conveying belt respectively, the discharging pushing mechanism is connected with the battery boxing mechanism and used to push the battery-boxed paper box to the cover box pushing mechanism, the machine table is provided with an oil paper laying mechanism, a pre-buckling mechanism and a buckling pressing mechanism, the cover box pushing mechanism can convey the battery-boxed paper box to the processing position of the oil paper laying mechanism, the pre-buckling mechanism and the buckling pressing mechanism respectively, the oil paper laying mechanism is used to place an oil paper into the paper box containing the battery, the pre-buckling mechanism is used to cover the upper cover of the paper box and insert the buckling edge of the paper box into the paper box, and the buckling pressing mechanism is used to buckle and press the buckling edge of the paper box and the side wall.

[0012] As a further improvement of the present application, the pre-fastening mechanism comprises a cover pressing mechanism and a buckle edge pressing mechanism, the cover pressing mechanism is capable of being in contact with the paper box on the cover box pushing mechanism, for bending the upper cover of the paper box on the cover box pushing mechanism, and pushing the buckle edge of the paper box to the processing position of the buckle edge pressing mechanism, the buckle edge pressing mechanism is capable of being in contact with the buckle edge of the paper box on the cover box pushing mechanism, and extruding the buckle edge of the paper box into the side wall of the paper box; the buckle edge pressing mechanism comprises a buckle edge pressing installation base, the buckle edge pressing installation base is connected with the machine table, a buckle edge pressing die set and a pressing horizontal pushing die set are arranged on the buckle edge pressing installation base, a buckle edge pressing block is arranged on the output end of the buckle edge pressing die set, a pressing block is arranged on the output end of the pressing horizontal pushing die set, the pressing horizontal pushing die set is capable of driving the pressing block to abut against the upper cover of the paper box, and then pushing the buckle edge of the paper box to be inserted into the side wall and limited.

[0013] Compared with the prior art, the present application has the following beneficial effects:

[0014] The present application integrates paper box feeding, forming, partition installation, battery box loading and cover box loading, realizes full-automatic operation from flat paper box to paper box forming and from battery feeding to battery box loading, greatly improves the processing efficiency of battery box loading, and realizes automatic processing of the whole process without manual intervention, reduces the dependence on manual work, and saves labor cost. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the schemes in the present application or prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0016] Figure 1 is a schematic diagram of the three-dimensional structure of the embodiment of the present application; Figure 2 is a schematic diagram of the three-dimensional structure of the embodiment of the present application from another perspective; Figure 3 is a schematic diagram of the top view structure of the embodiment of the present application; Figure 4 is a schematic diagram of the structure of the paper box flow channel in the embodiment of the present application; Figure 5 is a schematic diagram of the structure of the paper box feeding mechanism in the embodiment of the present application; Figure 6 is a schematic diagram of the structure of the paper box feeding rack in the embodiment of the present application; Figure 7 is a schematic diagram of the structure of the paper box feeding manipulator and the paper box pre-forming mechanism in the embodiment of the present application; Figure 8 is a schematic diagram of the structure of the paper box forming mechanism in the embodiment of the present application; Figure 9 is a schematic diagram of the structure of the paper box pre-forming mechanism in the embodiment of the present application; Figure 10 is a schematic diagram of the structure of the paper box edge folding forming mechanism in the embodiment of the present application;Figure 11 is a structural schematic diagram of a carton conveying mechanism in an embodiment of the present application; Figure 12 is a structural schematic diagram of a partition plate mounting mechanism in an embodiment of the present application; Figure 13 is a structural schematic diagram of a partition plate lifting hopper in an embodiment of the present application; Figure 14 is a structural schematic diagram of a partition plate feeding manipulator in an embodiment of the present application; Figure 15 is a structural schematic diagram of a partition plate transfer mechanism and a partition plate turnover mechanism in an embodiment of the present application; Figure 16 is a structural schematic diagram of a partition plate taking manipulator in an embodiment of the present application; Figure 17 is a structural schematic diagram of a partition plate guide mechanism in an embodiment of the present application; Figure 18 is a structural schematic diagram of a battery feeding mechanism in an embodiment of the present application; Figure 19 is a structural schematic diagram of a hopper assembly in an embodiment of the present application; Figure 20 is a structural schematic diagram of a battery conveying belt in an embodiment of the present application; Figure 21 is a structural schematic diagram of a battery taking assembly in an embodiment of the present application; Figure 22 is a structural schematic diagram of a battery pushing mechanism in an embodiment of the present application; Figure 23 is a structural schematic diagram of a battery receiving mechanism in an embodiment of the present application; Figure 24 is a structural schematic diagram of a battery boxing mechanism in an embodiment of the present application; Figure 25 is a structural schematic diagram of a boxing guide assembly in an embodiment of the present application; Figure 26 is a structural schematic diagram of a boxing guide assembly in another view in an embodiment of the present application; Figure 27 is a structural schematic diagram of a boxing taking manipulator in an embodiment of the present application; Figure 28 is a structural schematic diagram of a distance adjusting mechanism in an embodiment of the present application; Figure 29 is a structural schematic diagram of a carton pushing mechanism in an embodiment of the present application; Figure 30 is a structural schematic diagram of a carton covering mechanism and a discharging conveying belt in an embodiment of the present application; Figure 31 is a structural schematic diagram of a discharging pushing mechanism in an embodiment of the present application; Figure 32 is a structural schematic diagram of a carton covering pushing mechanism in an embodiment of the present application; Figure 33 is a structural schematic diagram of an oil paper laying mechanism in an embodiment of the present application; Figure 34 is a structural schematic diagram of a cover pressing mechanism in an embodiment of the present application; Figure 35 is a structural schematic diagram of a buckle edge extruding mechanism in an embodiment of the present application; Figure 36 is a structural schematic diagram of a buckle edge pressing mechanism in an embodiment of the present application; Figure 37 is a structural schematic diagram of various states of a carton in an embodiment of the present application. DETAILED DESCRIPTION

[0017] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used in the specification is for describing particular embodiments only and is not intended to be limiting of the application; the use herein of terms such as "comprise", "comprising", "comprises", "including", "includes" or "contain" or "containing" is to be construed as specifying the presence of stated features or steps and is not intended to preclude the presence or addition of one or more other features, steps or options; the use herein of terms such as "first", "second" and "third" and the like is to be construed as distinguishing between different objects, and not necessarily describing a particular sequential order.

[0018] Reference to "an embodiment" or "the embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the application. The appearances of the phrase "in one embodiment" or "in an embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are they necessarily mutually exclusive.

[0019] For better understanding of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings.

[0020] As shown in Figures 1-37 An automatic battery boxing equipment, comprising a machine table 100, the machine table 100 is provided with a paper box flow channel 200, a paper box feeding mechanism 300, a battery feeding mechanism 400 and a discharging conveying belt 500, the paper box feeding mechanism 300 is connected with one end of the paper box flow channel 200, and the paper box feeding mechanism 300 is used for supplying flat paper boxes to the paper box flow channel 200; the discharging conveying belt 500 is connected with the other end of the paper box flow channel 200, and the discharging conveying belt 500 is used for sending the whole battery box with batteries to the machine table 100.

[0021] The machine table 100 is provided with a paper box forming mechanism 600, a partition plate installing mechanism 700, a battery boxing mechanism 800 and a box closing mechanism 900 at positions corresponding to the paper box flow channel 200 respectively, the paper box forming mechanism 600 is used for folding and forming the flat paper box, the partition plate installing mechanism 700 is used for installing the partition plate in the paper box on the paper box flow channel 200, the battery feeding mechanism 400 is used for conveying the battery to the battery boxing mechanism 800, the battery boxing mechanism 800 is used for placing the battery between each partition plate of the paper box on the paper box flow channel 200, and the box closing mechanism 900 is used for closing the paper box with the battery.

[0022] Before processing, the whole stack of flat paper boxes is placed on the paper box feeding mechanism 300 by artificial, and the partition is placed on the partition mounting mechanism 700, and the battery is placed on the battery box loading mechanism 800. During processing, the flat paper box is taken out one by one by the paper box feeding mechanism 300 and sent to the paper box forming mechanism 600; the paper box is folded and formed by the paper box forming mechanism 600, and the folded paper box flows into the partition mounting mechanism 700 through the paper box flow channel 200, and the partition is mounted in the paper box through the partition mounting mechanism 700, and then the paper box with the partition is transported to the battery box loading mechanism 800 along the paper box flow channel 200. The battery is transported to the battery box loading mechanism 800 by the battery feeding mechanism 400, and the battery is loaded into the partition inside the paper box by the battery box loading mechanism 800; the battery-loaded paper box is transported to the cover box mechanism 900 by the paper box flow channel 200, and the battery-loaded paper box is covered by the cover box mechanism 900. The covered and packaged paper box is sent to the discharge conveying belt 500, and the whole box of batteries is sent out of the machine table 100 by the discharge conveying belt 500, and the whole automatic battery box loading process is completed.

[0023] As shown in Figures 5-6 The paper box feeding mechanism 300 includes a paper box feeding rack 310 and a paper box feeding manipulator 320 arranged on the machine table 100, respectively. The paper box feeding mechanism 300 is used to store and supply flat paper box blanks; the paper box feeding manipulator 320 is connected with the paper box feeding rack 310 and the paper box forming mechanism 600, respectively, and is used to grab the paper box from the paper box feeding rack 310 and transport the paper box to the paper box forming mechanism 600.

[0024] Specifically, the paper box feeding rack 310 is provided with a feeding driving mechanism 311, which can be a motor-driven screw structure or a synchronous belt linear driving device; of course, other structures or devices capable of realizing linear driving can also be used. The output end of the feeding driving mechanism 311 is vertically upward, and a paper box placing table 312 is connected to the output end of the feeding driving mechanism 311, which is used to support the stacked flat paper boxes, and the paper box feeding manipulator 320 can grab the paper box from the paper box placing table 312. The feeding driving mechanism 311 can drive the paper box placing table 312 to move up and down to always keep the uppermost paper box at an easy-to-grab height.

[0025] In order to limit the stacked paper boxes, the paper box feeding rack 310 is provided with a paper box limiting rack 313 and a paper box limiting plate 314. The paper box limiting plate 314 is connected with the paper box feeding rack 310 through a hinge, which can be opened outward to replenish paper boxes, and closed during work to prevent paper boxes from falling off, and the paper box limiting rack 313 and the paper box limiting plate 314 jointly enclose the periphery of the paper box placing table 312.

[0026] An optical sensor 315 is installed at the upper end of the carton supply rack 310, which is used to detect the position of the uppermost carton on the carton placing table 312 and feed a signal back to the control system, so as to control the carton supply manipulator 320 to grab the carton and then control the supply driving mechanism 311 to timely lift and replenish the carton.

[0027] In addition, an anti-sticking brush 316 is also installed on the inner side wall of each of the left and right sides of the carton supply rack 310. The bristles of the anti-sticking brush 316 slightly contact the side surface of the stacked cartons, which can effectively prevent the cartons from sticking due to static electricity or vacuum adsorption, ensure that only one carton is sucked each time, and improve the stability of the carton supply.

[0028] As shown in Figure 7 The carton supply manipulator 320 includes a feeding fixed frame 321 fixedly installed on the machine table 100. The feeding fixed frame 321 is installed with a feeding horizontal movement module 322. The feeding horizontal movement module 322 can be selected from a motor lead screw module, a motor synchronous belt module or other mechanical devices capable of achieving linear driving. The output end of the feeding horizontal movement module 322 is installed with a feeding lifting module 323. The feeding lifting module 323 can be selected from a pneumatic cylinder, an electric cylinder or other mechanical devices capable of achieving linear driving. The output end of the feeding lifting module 323 is provided with a suction cup mounting frame 324. The suction cup mounting frame 324 is installed with a plurality of feeding suction cups 325. These feeding suction cups 325 are externally connected to a negative pressure generating device through air pipes. The feeding horizontal movement module 322 can drive the entire suction cup mounting frame 324 and the feeding suction cups 325 to move horizontally between the carton placing table 312 of the carton supply mechanism 300 and the receiving position of the carton preforming mechanism. Through the cooperation of the feeding horizontal movement module 322 and the feeding lifting module 323, the feeding suction cups 325 can be driven to suck the cartons from the carton placing table 312 and move the cartons to the receiving position of the carton forming mechanism 600.

[0029] In the embodiment, the number of the feeding suction cups 325 is three. In other embodiments, the number of the feeding suction cups 325 can also be any other number.

[0030] As shown in Figure 5 , Figure 8As shown, the carton forming mechanism 600 comprises a carton conveying mechanism 610 located in the carton flow channel 200, and a carton pre-forming mechanism 620 and a carton edge forming mechanism 630 are sequentially arranged on the machine table 100 along the movement direction of the carton conveying mechanism 610. The carton feeding manipulator 320 can deliver the flat carton to the carton pre-forming mechanism 620, the carton pre-forming mechanism 620 is used for folding and forming the bottom of the carton, and sending the carton to the carton conveying mechanism 610. The carton conveying mechanism 610 can sequentially deliver the carton to the carton edge forming mechanism 630 and the partition plate installation mechanism 700, and the carton edge forming mechanism 630 is used for bending and fastening the edge of the carton side wall.

[0031] Specifically, as shown in Figure 5 、 Figure 9 The carton pre-forming mechanism 620 comprises a pre-forming fixed frame 621 connected with the feeding fixed frame 321. A pre-forming lifting module 622 is installed on the pre-forming fixed frame 621, which can be selected from an electric cylinder, an air cylinder or other mechanical devices capable of achieving linear driving. A receiving installation plate 623 is arranged on the output end of the pre-forming lifting module 622. A receiving cylinder 624 is installed on the receiving installation plate 623, and a receiving suction cup 625 is arranged on the output end of the receiving cylinder 624. When the carton feeding manipulator 320 moves the suctioned carton horizontally to the position directly below the receiving suction cup 625, the receiving cylinder 624 is extended, and the receiving suction cup 625 generates negative pressure to adsorb the carton. At the same time, the feeding suction cup 325 releases the negative pressure, so that the receiving suction cup 625 adsorbs the carton, and the transfer of the carton is completed.

[0032] In this embodiment, the number of receiving suction cups 625 is two; in other embodiments, the number of receiving suction cups 625 can also be any other number.

[0033] A carton pressing mechanism is fixedly installed at the lower end of the receiving installation plate 623, and the pre-forming lifting module 622 can drive the carton pressing mechanism to extend into or out of the carton flow channel 200. The carton pressing mechanism comprises a pressing plate 626 fixedly connected with the receiving installation plate 623, and four elastic pressing blocks 627 are respectively installed at the four corner positions of the pressing plate 626. The elastic pressing blocks 627 can be selected from rubber blocks, silica gel blocks or metal blocks with elastic structure. The pre-forming lifting module 622 can drive the entire receiving installation plate 623 to move downward, so that the carton pressing mechanism extends into the carton flow channel 200 below, and a forming positioning frame is arranged in the carton flow channel 200. The elastic pressing blocks 627 first contact the four corners of the carton blank, and under the action of pressure, they are folded along the inner wall of the forming positioning frame to preliminarily form a box shape, and the pre-pressing and forming of the carton is completed. Then, the pre-formed carton is delivered to the carton edge forming mechanism 630 by the carton conveying mechanism 610.

[0034] AsFigure 8 , Figure 10 , Figure 37 As shown, the paper box folding and forming mechanism 630 includes folding fixing seats 631 symmetrically arranged on the left and right sides of the paper box movement mechanism. The folding fixing seats 631 are provided with a pre-folding component 640 and a fastening component 650. The pre-folding component 640 is used to bend the edge 1000 of the paper box in the paper box flow channel 200, so that the edge 1000 of the paper box can be inclined towards the inside of the paper box along the pre-set fold 2000. The fastening component 650 is used to fasten the edge 1000 of the paper box to the side wall 3000 of the paper box, so that the paper box is formed as a whole.

[0035] like Figure 10 As shown, the pre-folding assembly 640 includes a pre-folding cylinder 641, which is fixedly connected to the folding edge fixing seat 631. A pre-folding sliding seat 642 is provided on the output end of the pre-folding cylinder 641, and a pre-folding push rod 643 is provided on the pre-folding sliding seat 642. The pre-folding cylinder 641 can drive the pre-folding sliding seat 642 to slide on the folding edge fixing seat 631, thereby driving the pre-folding push rod 643 to connect or separate from the paper box in the paper box flow channel 200. During the actual processing, after the carton conveying mechanism 610 transports the sealed bottom of the carton to the corresponding position of the folding edge fixing seat 631, it controls the pre-folding cylinder 641 to work. The pre-folding cylinder 641 drives the pre-folding sliding seat 642 to slide on the folding edge fixing seat 631. The pre-folding sliding seat 642 drives the pre-folding push rod 643 to move synchronously. The pre-folding push rod 643 connects with the edge of the carton in the carton flow channel 200. As the pre-folding push rod 643 continues to move, it pushes the edge of the carton to bend along the preset crease until the movement stroke of the pre-folding cylinder 641 ends, thereby completing the initial bending process of the edge of the carton into the carton.

[0036] To limit the stroke of the pre-folding, a pre-folding buffer limiter 644 is provided on the folding edge fixing seat 631. The pre-folding cylinder 641 can drive the pre-folding sliding seat 642 to abut against the pre-folding buffer limiter 644. In the initial state, the pre-folding sliding seat 642 is separated from the pre-folding buffer limiter 644. When the pre-folding cylinder 641 drives the pre-folding push rod 643 to bend the edge of the carton to the preset shape, the pre-folding sliding seat 642 also abuts against the pre-folding buffer limiter 644. The cooperation between the pre-folding sliding seat 642 and the pre-folding buffer limiter 644 can limit the driving stroke of the pre-folding cylinder 641, improving the processing accuracy and stability.

[0037] The fastening assembly 650 includes a fastening slide seat 651, which is slidably connected to a pre-folding slide seat 642. A fastening cylinder 652 and a fastening push block 653 are mounted on the fastening slide seat 651. The fastening push block 653 is hinged to the fastening slide seat 651, and the fastening cylinder 652 is also hinged to the fastening slide seat 651. The output end of the fastening cylinder 652 is hinged to the fastening push block 653. The fastening cylinder 652 can drive the fastening push block 653 to rotate and swing on the fastening slide seat 651. In operation, after the pre-folding cylinder 641 folds the edge of the cardboard box to a preset shape, the fastening cylinder 652 is controlled to operate, driving the fastening push block 653 to rotate and swing downwards along the hinge. The fastening push block 653 then pushes the edge of the cardboard box to continue bending downwards.

[0038] In this embodiment, two "L"-shaped fastening push rods 654 are installed on the fastening push block 653; when the fastening cylinder 652 drives the fastening push block 653 to rotate and swing, the fastening push rods 654 rotate synchronously with the fastening push block 653; by setting the fastening push rods 654 on the fastening push block 653, it is convenient to continue pressing down on the edge of the cardboard box, thereby improving the stability of the operation.

[0039] To ensure that the edges of the cardboard box fit snugly against the side wall of the cardboard box, a pressing cylinder 655 is provided on the pre-folding sliding seat 642. The fastening sliding seat 651 is slidably engaged with the pre-folding sliding seat 642. The output end of the pressing cylinder 655 is connected to the fastening sliding seat 651. The pressing cylinder 655 can drive the fastening sliding seat 651 to slide on the pre-folding sliding seat 642. After the stroke of the fastening cylinder 652 is completed, the edge of the cardboard box has been pressed down to the position where it meets the lower end of the inner wall of the cardboard box. At this time, the pressing cylinder 655 is controlled to work, driving the fastening sliding seat 651 to slide on the pre-folding sliding seat 642. The fastening sliding seat 651 will drive the fastening push rod 654 to move synchronously, so that the fastening push rod 654 continues to push the edge of the cardboard box towards the side wall of the cardboard box until the edge of the cardboard box is in contact with the side wall of the cardboard box. Then, the fastening cylinder 652 and the pressing cylinder 655 are controlled to reset respectively, so that the fastening push rod 654 rotates and swings in the opposite direction to extend out of the cardboard box.

[0040] like Figure 11As shown, the carton conveying mechanism 610 includes a conveying fixed base 611, which is fixedly mounted on the machine base 100 by screws. A conveying transverse module 612 is mounted on the conveying fixed base 611. The conveying transverse module 612 can be a cylinder, electric cylinder, or other linear drive device. A conveying lifting module 613 is mounted on the output end of the conveying transverse module 612. The conveying lifting module 613 can also be a cylinder, electric cylinder, or other linear drive device. A carton conveying plate 614 is mounted on the output end of the conveying lifting module 613. Multiple carton slots 615 are mounted on the carton conveying plate 614. The conveying transverse module 612 drives the carton slots 615 to move the cartons within the carton flow channel 200, and the conveying lifting module 613 drives the carton slots 615 to extrude the cartons from the carton flow channel 200.

[0041] Initially, the carton conveyor plate 614 is located below the carton flow channel 200. During operation, the carton pre-forming mechanism 620 forms the carton into the carton flow channel 200, and then controls the conveyor lifting module 613 to drive the carton conveyor plate 614 upward. As the carton conveyor plate 614 rises, the carton holder 615 contacts the carton in the carton flow channel 200, squeezing out the carton and holding it in place. The conveyor traversing module 612 then drives the conveyor lifting module 613 and the carton conveyor... The feeding plate 614 moves laterally until the cardboard box holder 615, carrying the cardboard box, aligns with the cardboard box folding and forming mechanism 630. Then, the conveying lifting module 613 drives the cardboard box conveying plate 614 to descend. As the cardboard box conveying plate 614 descends, the cardboard box on the cardboard box holder 615 comes into contact with the cardboard box flow channel 200, which catches the cardboard box, thus completing the process of transferring the cardboard box from the cardboard box pre-forming mechanism 620 to the cardboard box folding and forming mechanism 630. After completion, the conveying lateral movement module 612 is controlled to reset, moving the cardboard box holder 615 back to its initial position. At the same time, repeating the above actions can also transport the cardboard box from the folding and forming mechanism 630 to the processing position of the partition mounting mechanism 700.

[0042] To ensure stable paper box transport by the paper box conveyor plate 614, paper box suction cups 616 are provided at corresponding positions on the paper box conveyor plate 614 and paper box clamping positions 615. Each paper box suction cup 616 is externally connected to a negative pressure device. During processing, when the paper box conveyor plate 614 holds the paper box, the paper box suction cups 616 generate negative pressure to adhere to the paper box, fixing it to the paper box clamping position 615 and improving the processing stability of paper box transport.

[0043] like Figure 12As shown, the partition installation mechanism 700 includes a partition feeding mechanism and a partition boxing mechanism. The partition boxing mechanism is connected to the partition feeding mechanism and the carton flow channel 200, respectively. Before processing, the operator stacks the partitions on the partition feeding mechanism. During processing, the carton conveying mechanism 610 transports the folded carton to the processing position of the partition boxing mechanism, and then the partition feeding mechanism transports the partitions to the partition boxing mechanism. The partition boxing mechanism then installs the partitions one by one into the carton in the carton flow channel 200.

[0044] Specifically, the carton partition feeding mechanism includes a partition lifting bin 710, a partition feeding robot 720, and a partition transfer mechanism 730, which are respectively mounted on the machine base 100. The partition feeding robot 720 is located between the partition lifting bin 710 and the partition transfer mechanism 730, and is used to transfer partitions from the partition lifting bin 710 to the partition transfer mechanism 730. The partition lifting bin 710 is used for stacked partitions and can drive the partitions to be lifted to the gripping height of the partition feeding robot 720; the partition transfer mechanism 730 is used to transport the partitions to the processing position of the partition boxing mechanism.

[0045] like Figure 13 As shown, the partition lifting hopper 710 includes a partition feeding rack 711, which is fixed to the machine base 100. A partition feeding lifting mechanism 712 is installed on the partition feeding rack 711. The partition feeding lifting mechanism 712 can adopt a motor screw structure, a motor pulley structure, or other stepper linear drive devices. A support plate 713 is installed at the output end of the partition feeding lifting mechanism 712 to support stacked partitions. The partition feeding lifting mechanism 712 can automatically lift the partitions stacked on the support plate 713 to the gripping height of the partition feeding robot 720, ensuring the continuity and stability of the feeding process.

[0046] The partition feeding rack 711 is also equipped with a detachable partition magazine 714. The partition magazine 714 has multiple longitudinally distributed partition limiting guide grooves 715, which are used to guide and limit the partitions. One end of the pallet 713 extends into the bottom of the partition magazine 714 and can move up and down with the partition feeding lifting mechanism 712. The structure of the partition magazine 714 and the partition limiting guide grooves 715 facilitates the neat stacking and accurate positioning of the partitions on the pallet 713, improving the stability of the feeding process.

[0047] In this embodiment, there are two partition limiting guide grooves 715, that is, two sets of stacked partitions can be placed in the partition magazine 714 at the same time, thereby improving the efficiency of material supply.

[0048] like Figure 14As shown, the partition feeding robot 720 includes a robot mounting frame 721, which is fixedly connected to the machine base 100. A robot lateral movement module 722 is mounted on the robot mounting frame 721, and a lifting mounting plate 723 is connected to the output end of the robot lateral movement module 722. A robot lifting module 724 is mounted on the lifting mounting plate 723, and a gripping mounting plate 725 is mounted to the output end of the robot lifting module 724. Multiple partition gripping suction cups 726 are provided on the gripping mounting plate 725, and each partition gripping suction cup 726 is externally connected to a negative pressure generating device. In specific operation, by controlling the robot arm lateral movement module 722 and the robot arm lifting module 724, the gripping mounting plate 725 can be driven to move freely in two-dimensional space with the partition gripping suction cup 726, so as to achieve the purpose of driving the gripping mounting plate 725 with the partition gripping suction cup 726 to move back and forth between the partition magazine 714 and the partition transfer mechanism 730; the partition gripping suction cup 726 is used to pick up the partition to achieve the purpose of transporting the partition.

[0049] In this embodiment, the robot arm lateral movement module 722 adopts a motor pulley structure, and the robot arm lifting module 724 adopts a cylinder structure. In other embodiments, the robot arm lateral movement module 722 and the robot arm lifting module 724 may also adopt other linear drive devices, such as battery lead screw modules, electric cylinder structures, etc.

[0050] The gripping mounting plate 725 is also equipped with a partition detection sensor 727, which is used to detect whether the partition gripping suction cup 726 has successfully picked up the partition. By setting the partition detection sensor 727, the gripping status of the partition gripping suction cup 726 can be detected in real time, avoiding missed gripping or empty gripping, and improving the reliability of gripping.

[0051] like Figure 15 As shown, the partition conveying mechanism 730 includes a partition flow channel 731, which is fixedly installed on the machine base 100. The partition flow channel 731 has multiple equally spaced partition limiting grooves 732 for placing partitions. A partition feeding robot 720 can place partitions into the partition limiting grooves 732. A conveying component is provided inside the partition flow channel 731, which drives the partitions to be sequentially moved from the receiving partition limiting groove 732 to other partition limiting grooves 732.

[0052] Specifically, the conveying assembly includes a partition conveying fixture 733, which is mounted on the machine tool 100. The partition conveying fixture 733 is provided with a conveying transverse module 734. The output end of the conveying transverse module 734 is provided with a conveying lifting module 735. The output end of the conveying lifting module 735 is provided with a partition conveying block 736. The conveying lifting module 735 can drive the partition conveying block 736 to push the partition out of the partition limiting groove 732. The conveying transverse module 734 can drive the partition conveying block 736 to align with each partition limiting groove 732 respectively. In the initial state, the partition conveying block 736 is aligned with the first partition limiting groove 732. After the partition feeding robot 720 places the partition into the first partition limiting groove 732, the conveying lifting module 735 is controlled to operate, driving the partition conveying block 736 to rise. The partition conveying block 736 will then contact the partition in the partition flow channel 731 and push the partition out of the partition flow channel 731. Afterwards, the partition lateral movement module is controlled to drive the partition lifting module and the partition conveying block 736 to move laterally until the partition conveying block 736 contacts the next partition. After the partition limiting slot 732 is aligned, the partition lifting module is controlled to drive the partition transport block 736 to descend. As the partition transport block 736 descends, the partition on the partition transport block 736 will abut against the next partition limiting slot 732 in the partition flow channel 731. The partition is removed from the partition transport block 736 through the partition limiting slot 732, thereby realizing the transfer of the partition from the first partition limiting slot 732 to the next partition limiting slot 732; and so on, to complete the transport of the partition in each partition limiting slot 732 assembly.

[0053] In this embodiment, the partition conveying block 736 is provided with three conveying and placement grooves 737 and four partition limiting grooves 732. By setting three conveying and placement grooves 737 and four partition limiting grooves 732, three partitions can be moved simultaneously, improving processing efficiency. In actual operation, by repeating the above-mentioned action process, the partitions can be moved sequentially into each partition limiting groove 732, thereby conveying the partitions to the processing position of the partition boxing mechanism and completing the partition feeding work.

[0054] In this embodiment, both the transverse transport module 734 and the lifting transport module 735 adopt a cylinder structure; in other embodiments, any existing linear drive structure can also be used.

[0055] The partition transfer mechanism 730, through the cooperation of the partition flow channel 731 and the conveying component, realizes the step-by-step conveying and accurate positioning of the partition, which facilitates the partition boxing mechanism to grab or place it. The overall process is smooth and suitable for high-speed automated production lines.

[0056] like Figure 12 , Figure 15As shown, the partition boxing mechanism includes a partition picking robot 740 and a partition flipping mechanism 750. The partition flipping mechanism 750 is installed on the partition flow channel 731 and is used to flip the partition 4000 in the partition flow channel 731 and place it upright. The partition picking robot 740 is connected to the carton flow channel 200 and the partition flow channel 731 respectively, and is used to pick up the partition 4000 from the partition flow channel 731 and place it into the carton on the carton flow channel 200. The left and right sides of the carton flow channel 200 are respectively provided with partition guiding mechanisms 760. The partition guiding mechanisms 760 are used to position the carton in the carton flow channel 200 and can guide the partition into the carton on the carton flow channel 200.

[0057] Specifically, a set of flipping clamping assemblies is symmetrically arranged on both sides of the end of the partition flow channel 731. Each flipping clamping assembly includes a flipping clamping cylinder 751, and a flipping clamping limit block 752 is installed on the output end of the flipping clamping cylinder 751. Each flipping clamping limit block 752 has two flipping clamping positioning slots 753 machined on it. The partition flipping mechanism 750 includes a flipping transverse module 754 (which can be a linear drive device such as a cylinder or electric cylinder). A flipping lifting module 755 (which can be a linear drive device such as a cylinder or electric cylinder) is installed on the output end of the flipping transverse module 754. Two flipping push rods are installed on the output end of the flipping lifting module 755. The two flipping push rods correspond to the positions of the flipping clamping positioning slots 753.

[0058] During operation, the flat partition is conveyed by the transport assembly to the end of the partition flow channel 731 and falls into the partition limiting groove 732. Then, the tilting and lifting module 755 actuates, driving two tilting push rods to rise and lift the flat partition, causing it to rotate around one edge until it stands upright. Next, the tilting and traversing module 754 actuates, pushing the upright partition forward so that it is embedded in the tilting clamping positioning grooves 753 of the tilting clamping limiting blocks 752 on both sides. Finally, the tilting clamping cylinder 751 actuates, driving the tilting clamping limiting blocks 752 to clamp the partition, completing the tilting and fixing of the partition, ready for material removal.

[0059] like Figure 16As shown, the partition material handling robot 740 includes a robot mounting frame 741 fixed on the machine base 100. A robot X-axis module 742 is mounted on the robot mounting frame 741. A robot Y-axis module 743 is mounted on the output end of the robot X-axis module 742. A robot Z-axis module 744 is mounted on the output end of the robot Y-axis module 743. A partition box-feeding cylinder 745 is mounted on the output end of the robot Z-axis module 744. A robot rotation module 746 is mounted on the output end of the partition box-feeding cylinder 745. A partition material handling gripper 747 is mounted on the output end of the robot rotation module 746. The robot X-axis module 742, robot Y-axis module 743, and robot Z-axis module 744 can each be driven by existing linear drive devices such as motor lead screw modules, motor pulley modules, cylinders, or electric cylinders. The robotic arm rotating module 746 can employ a rotating cylinder, motor, or other structure that enables rotational drive. The partition gripper 747 can employ a pneumatic finger cylinder or other clamping structure.

[0060] During operation, the X-axis module 742, Y-axis module 743, and Z-axis module 744 of the robotic arm work together to precisely move the partition picking gripper 747 to the upright partition already held by the flipping gripping assembly. The partition picking gripper 747 closes, grasping the partition. Then, the flipping gripping cylinder 751 releases, and the various modules of the robotic arm move, transferring the partition to the top of the cardboard box on the cardboard box flow channel 200. If needed, the robotic arm rotation module 746 can drive the partition picking gripper 747 to rotate with the partition, thereby adjusting the partition's angle. Finally, the partition box insertion cylinder 745 actuates, driving the partition picking gripper 747 to move downwards with the partition, pressing the partition into the cardboard box on the lower cardboard box flow channel 200.

[0061] like Figure 17 As shown, the partition guide mechanism 760 includes a partition guide fixing seat 761 fixed on the machine base 100. A partition guide transverse movement module 762 (which can be a cylinder) is mounted on the partition guide fixing seat 761. A limit mounting seat 763 is mounted on the output end of the partition guide transverse movement module 762. A paper box limit block 764 is mounted on the limit mounting seat 763. A partition guide lifting module 765 (which can be a cylinder) is also mounted on the limit mounting seat 763. A partition guide block 766 is mounted on the output end of the partition guide lifting module 765, and the partition guide block 766 has multiple parallel partition guide grooves 767. Furthermore, a guide limit rail 768 and a limit buffer 769 are also mounted on the partition guide fixing seat 761. The limit mounting seat 763 is slidably connected to the guide limit rail 768, and its movement stroke end can be buffered by the limit buffer 769.

[0062] During operation, when the cardboard box conveying mechanism 610 transports the cardboard box to the processing position of the partition mounting mechanism 700, the partition guide lateral movement module 762 activates, driving the limiting mounting seat 763 and the cardboard box limiting block 764 to move towards the cardboard box. The cardboard box limiting block 764 clamps the cardboard box from both sides, achieving precise positioning. Then, the partition guide lifting module 765 activates, driving the partition guide block 766 to descend, causing the partition guide groove 767 to move directly above the cardboard box opening. When the partition picking robot 740 inserts the partition downwards, the partition guide groove 767 guides and limits the partition, ensuring that the partition can be accurately and smoothly inserted into the preset position inside the cardboard box, avoiding collisions or jamming. After completion, each module resets, awaiting the next work cycle.

[0063] like Figure 18 As shown, the battery feeding mechanism 400 includes a hopper assembly 410, a battery picking assembly 420, a battery conveyor belt 430, a battery pushing mechanism 440, and a battery receiving mechanism 450. The hopper assembly 410 holds the batteries to be fed; the battery picking assembly 420 is connected to both the battery conveyor belt 430 and the hopper assembly 410, and is used to remove batteries from the hopper assembly 410 and place them onto the battery conveyor belt 430; the battery conveyor belt 430 is connected to both the battery picking assembly 420 and the battery pushing assembly, and is used to transport the batteries to the corresponding positions in the battery receiving mechanism 450; the battery pushing mechanism 440 pushes the batteries from the battery conveyor belt 430 onto the battery receiving mechanism 450, and the battery receiving mechanism 450 is connected to the battery packaging mechanism 800.

[0064] During processing, the battery is first placed into the hopper assembly 410, and then the battery is taken out from the hopper assembly 410 by the battery picking assembly 420 and placed on the battery conveyor belt 430. Then the battery conveyor belt 430 works to transport the battery to the corresponding position of the battery receiving mechanism 450. Then the battery pushing mechanism 440 is controlled to work to push the battery on the battery conveyor belt 430 into the battery receiving mechanism 450, thereby completing the battery feeding.

[0065] like Figure 19 As shown, the hopper assembly 410 includes a hopper mounting frame 411 bolted to the machine base 100. A linear guide rail 412 and a hopper drive module 413 are mounted on the hopper mounting frame 411, along with a feeding hopper 414 that can slide along the linear guide rail 412. Two battery-holding boxes 415 are placed side-by-side inside the feeding hopper 414. The hopper drive module 413 can employ a linear drive mechanism such as a motor screw module, cylinder, or electric cylinder, which can precisely control the sliding of the feeding hopper 414, allowing the two battery-holding boxes 415 to alternately align with the battery dispensing station.

[0066] In other embodiments, other numbers of material boxes 415 may be provided in the material supply bin 414, and the present invention does not limit this.

[0067] like Figure 20 As shown, the battery conveyor belt 430 includes a conveyor frame 431 fixed to the machine base 100 by a bracket. A drive belt 432, consisting of rollers and a belt, is mounted on the conveyor frame 431, and the drive belt 432 can rotate on the conveyor frame 431. A conveyor drive assembly 433 (such as a motor) is mounted on the machine base 100, and the conveyor drive assembly 433 drives the drive belt 432 to move intermittently via a synchronous belt. The conveyor frame 431 has an inlet notch 434 at one end near the hopper assembly 410 and a push notch 435 at the other end. A clearance notch 436 is also provided on the conveyor frame 431 at a position corresponding to the battery dispensing assembly 420. The battery dispensing assembly 420 can pass through the inlet notch 434 and the clearance notch 436 to remove batteries from the hopper 415 within the feeding bin 414.

[0068] like Figure 21 As shown, the battery feeding assembly 420 includes a battery feeding cylinder 421 fixedly mounted on a conveying frame 431. A battery feeding block 422 is mounted on the output end of the battery feeding cylinder 421, and the battery feeding block 422 faces the feeding notch 434. A magnetic element 423 composed of several strong magnets is embedded on the end face of the battery feeding block 422. The battery picking cylinder 421 drives the battery picking block 422 to reciprocate horizontally, allowing it to pass through the infeed notch 434 and the clearance notch 436 and extend into the aligned material box 415. Multiple batteries are attracted by the magnetic component 423, and then the battery picking cylinder 421 resets. During the reset process, the battery picking block 422 pulls the batteries along with it. After passing through the clearance notch 436, the batteries on the battery picking block 422 abut against the inner wall of the conveyor frame 431. Blocked by the inner wall of the conveyor frame 431, the batteries detach from the magnetic component 423 and fall onto the conveyor belt 432, thus achieving the purpose of transferring the batteries to the conveyor belt 432. The clearance notch 436 provides space for the battery picking block 422 to extend, but the structure of the conveyor frame 431 prevents the batteries from being accurately placed on the conveyor belt 432.

[0069] In this embodiment, the battery feeding block 422 is provided with ten magnetic elements 423, thereby enabling the battery feeding block 422 to pull out ten batteries at a time, improving the battery feeding efficiency. In other embodiments, the number of magnetic elements 423 can also be any other number.

[0070] like Figure 22As shown, the battery pushing mechanism 440 includes a pushing cylinder 441 fixedly mounted on one side of the conveying frame 431. A pushing block 442 is provided on the output end of the pushing cylinder 441, pointing towards the pushing notch 435. A pushing pad 443 made of silicone or polyurethane is installed on the pushing end face of the pushing block 442. When the conveyor belt 432 conveys the battery to a position aligned with the pushing notch 435, the pushing cylinder 441 actuates, driving the pushing block 442 through the pushing notch 435, and using the pushing pad 443 to smoothly push the battery away from the conveyor belt 432, allowing it to fall onto the battery receiving mechanism 450.

[0071] In this embodiment, there are ten pusher pads 443, which enables the pusher cylinder 441 to push ten batteries into the battery receiving mechanism 450, thereby improving the battery feeding efficiency.

[0072] It should be noted that in this embodiment, the battery pushing mechanism 440 and the battery receiving mechanism 450 are located on the left and right sides of the pushing notch 435, respectively, so that the working of the pushing cylinder 441 can accurately feed the battery on the transmission belt 432 into the battery receiving mechanism 450.

[0073] like Figure 23 As shown, the battery receiving mechanism 450 includes a battery receiving mounting base 451 fixed on the machine base 100. A rotating shaft 452 is mounted on the battery receiving mounting base 451 via bearings, and the rotating shaft 452 is driven by a rotary cylinder 453 mounted on the battery receiving mounting base 451. A receiving block 454 is mounted on the rotating shaft 452. The receiving block 454 has multiple receiving grooves 455 machined on it to match the shape of the battery. Two rotation limit buffers 456 are also mounted on the battery receiving mounting base 451 to precisely limit the two rotation stop positions of the receiving block 454. In the initial state, the receiving groove 455 is aligned with the pushing notch 435, and the receiving block 454 abuts against one of the rotary limiting buffers 456. Then, the pushing cylinder 441 operates, pushing the batteries on the transmission belt 432 through the pushing notch 435 and into the corresponding receiving groove 455. Next, the rotary cylinder 453 is controlled to operate, driving the rotating shaft 452 to rotate the receiving block 454 until it abuts against the other rotary limiting buffer 456. At this point, all the batteries in the receiving groove 455 are upright, allowing the battery-retrieving robot to pick them up. After the batteries in the receiving groove 455 are removed, the rotary cylinder 453 is controlled to reset, driving the rotating shaft 452 to rotate the receiving block 454 in the opposite direction until it abuts against the rotary limiting buffer 456 in the initial state. At this point, the receiving groove 455 is aligned with the pushing notch 435.

[0074] In this embodiment, there are ten receiving slots 455, which enables the simultaneous feeding of ten batteries, thereby improving efficiency.

[0075] like Figure 24 As shown, the battery packaging mechanism 800 includes a carton pushing mechanism 810, a packaging and picking robot 820, and a packaging guide assembly. The packaging guide assembly includes a packaging guide seat 830 fixedly mounted on the machine base 100. A packaging lifting module 840 (which can be a cylinder or electric screw module) is mounted on the packaging guide seat 830. The packaging lifting module 840 can drive the pre-positioning mounting block 850 on its output end to lift as a whole. The pre-positioning mounting block 850 integrates three parts: a packaging guide block 860, a packaging pre-positioning mechanism 870, and a battery pressing mechanism 880.

[0076] The carton guide block 860 has multiple pre-positioning slots 861 that match the shape of the batteries to be packaged. These pre-positioning slots 861 are used to temporarily accommodate and position the batteries. The carton pushing mechanism 810 can push the carton to the underside of the carton guide block 860. The carton picking robot 820 can pick up the batteries from the battery receiving mechanism 450 and place them into the respective pre-positioning slots 861. The carton pre-positioning mechanism 870 and the battery pressing mechanism 880 are respectively connected to the carton guide block 860. The carton pre-positioning mechanism 870 is used to open or seal the lower end of the pre-positioning slot 861, and the battery pressing mechanism 880 is used to push the batteries in the pre-positioning slots 861 downward.

[0077] Initially, the pre-positioning mechanism 870 blocks the lower end of the pre-positioning slot 861. During operation, the pushing mechanism within the carton flow channel 200 transports empty cartons to the carton pushing mechanism 810. Simultaneously, the battery receiving mechanism 450 drives all the batteries in the receiving slot 455 to stand upright, allowing the carton-loading robot 820 to grab them. The carton pushing mechanism 810 then pushes the empty cartons directly below the carton guide block 860, and the carton-loading robot 820 grabs the batteries from the battery receiving mechanism 450 and places them into the respective pre-positioning slots 861. The carton lifting module 840 then lowers the carton guide block 860 to the appropriate cartoning height, and the pre-positioning mechanism 870 opens the pre-positioning slots 861, allowing the batteries to fall into the carton under gravity. To prevent the battery from getting stuck in the prepositioning slot 861, the battery pressing mechanism 880 is controlled to push the battery in the prepositioning slot 861 and push it out of the carton to complete the battery packaging.

[0078] like Figures 25-26As shown, the pre-positioning mechanism 870 includes two sealing blocks 871 symmetrically distributed along the centerline of the pre-positioning guide block 860, and the two sealing blocks 871 are slidably connected to the pre-positioning mounting block 850. Four sealing cylinders 872 are mounted on the pre-positioning mounting block 850, symmetrically distributed in pairs. The output end of each sealing cylinder 872 is connected to a corresponding sealing block 871; that is, two sealing cylinders 872 are connected to each sealing block 871, and the two sealing cylinders 872 are located at opposite ends of the sealing block 871. When the sealing cylinders 872 are activated, they can drive the two sealing blocks 871 to close towards each other or separate away from each other. When closed, the upper surface of the sealing block 871 seals the lower opening of the pre-positioning groove 861, allowing the battery to remain stably within the pre-positioning groove 861; when separated, the lower opening of the pre-positioning groove 861 is opened, allowing the battery to fall through the opening.

[0079] More preferably, a lever 873 is also fixed at the lower end of the sealing block 871. When the sealing block 871 moves under the drive of the sealing cylinder 872, the lever 873 moves synchronously. After the cardboard box is lifted into place, the lever 873 can insert between the partitions of the cardboard box and slightly open them, creating better conditions for the battery to be smoothly inserted into the box.

[0080] like Figure 25 As shown, the battery pressing mechanism 880 includes a clearance lateral movement module 881 (which can be a cylinder) mounted on a pre-positioning mounting block 850. A pressing lifting module 882 (which can be a cylinder) is mounted on the output end of the clearance lateral movement module 881. A pressing plate 883 is mounted on the output end of the pressing lifting module 882, and multiple pressing rods 884 corresponding one-to-one with the pre-positioning slots 861 are fixed on the pressing plate 883. The function of the clearance lateral movement module 881 is to keep the pressing lifting module 882, the pressing plate 883, and the pressing rods 884 away from the working area during non-pressing periods, preventing interference with the boxing and unloading robot 820. When pressure is required, the avoidance transverse module 881 first drives the pressure rod 884 to move directly above the prepositioning slot 861, and then the pressure lifting module 882 drives the pressure plate 883 and the pressure rod 884 to descend, so as to smoothly press the battery in the prepositioning slot 861 into the cardboard box that is already in place below.

[0081] like Figure 27As shown, the cartoning and picking robot 820 includes a cartoning robot mounting frame 821 fixed on the machine base 100. The cartoning robot mounting frame 821 is equipped with a cartoning and picking lateral movement module 822 (which can be a synchronous belt module, a lead screw module, etc.), which is responsible for the robot's large-range lateral movement. A cartoning and picking lifting module 823 (which can be a cylinder, an electric cylinder, etc.) is mounted on the output end of the cartoning and picking lateral movement module 822, responsible for driving the lifting and lowering of the picking component. A gripper mounting block 825 is connected to the output end of the cartoning and picking lifting module 823 via a horizontal push cylinder 824. The horizontal push cylinder 824 can drive the gripper mounting block 825 to make small-range longitudinal fine-tuning movements. In this embodiment, there are two rows of pre-positioning slots 861. By driving the gripper mounting block 825 to move longitudinally through the horizontal push cylinder 824, the box-packing and picking robot 820 can simultaneously feed materials to both rows of pre-positioning slots 861, improving efficiency. Multiple picking gripper cylinders 826 are installed on the gripper mounting block 825. The picking gripper cylinders 826 are used to pick up batteries from the battery feeding mechanism 400.

[0082] like Figure 28 As shown, the gripper mounting block 825 is provided with a spacing adjustment mechanism 890. The gripper cylinder 826 is connected to the output end of the spacing adjustment mechanism 890. The spacing adjustment mechanism 890 is used to adjust the spacing between the gripper cylinders 826 to adapt to the requirements of different specifications of batteries or cardboard box spacing.

[0083] Specifically, the distance adjustment mechanism 890 includes a distance adjustment cylinder 891 mounted on a gripper mounting block 825. The gripper mounting block 825 is equipped with a distance adjustment limiting block 892 and multiple slidable distance adjustment sliders 893. A distance adjustment drive block 894 is connected to the output end of the distance adjustment cylinder 891, and a distance adjustment push block 895 is mounted on the distance adjustment drive block 894. The distance adjustment push block 895 passes through each distance adjustment slider 893, serving as a guide and limiting block. When the distance adjustment cylinder 891 is activated, it drives the distance adjustment drive block 894 and the distance adjustment push block 895 to move. The boss structure allows each distance adjustment slider 893 to slide along the distance adjustment limiting block 892. The boss on the distance adjustment limiting block 892 limits the position of each distance adjustment slider 893, thereby changing the distance between them. A material handling gripper cylinder 826 is mounted on the distance adjustment drive block 894 and each distance adjustment slider 893, moving synchronously to achieve distance adjustment.

[0084] like Figure 29As shown, the carton pushing mechanism 810 is located within the carton flow channel 200. It is responsible for receiving empty cartons from the carton flow channel 200 and accurately pushing them directly below the carton guide block 860. It can also push cartons containing batteries onto the lid mechanism 900. The carton pushing mechanism 810 includes a pushing fixing seat 811 fixed on the machine base 100. The pushing fixing seat 811 is equipped with a carton pushing transverse module 812 (which can be a cylinder or a synchronous belt motor module). The output end of the carton pushing transverse module 812 is equipped with a carton pushing lifting module 813 (which can be a linear module such as a cylinder or electric cylinder). The output end of the carton pushing lifting module 813 is equipped with a pusher block mounting plate 814. One side of the pusher block mounting plate 814 is equipped with a carton pusher block 815 for pushing the carton.

[0085] To securely hold the cardboard box during the pushing and lifting process and prevent it from shifting, the push block mounting plate 814 is also equipped with a cardboard box clamping cylinder 816 and a cardboard box suction cup 817. The cardboard box suction cup 817 is connected to a negative pressure device, and a cardboard box clamping block 818 is installed on the output end of the cardboard box clamping cylinder 816. The cardboard box clamping block 818 is located on the side of the push block mounting plate 814 away from the cardboard box push block 815. When the cardboard box is conveyed from the flow channel to the push block mounting plate 814, the cardboard box clamping cylinder 816 is activated, driving the cardboard box clamping block 818 and the cardboard box push block 815 to clamp the cardboard box together. Then, the cardboard box suction cup 817 generates negative pressure to adhere to the cardboard box. Then, the push cardboard box lifting module 813 lifts the cardboard box into place, and then the push cardboard box lateral movement module 812 drives it to move laterally to the boxing station.

[0086] like Figure 30 As shown, the lid-closing mechanism 900 includes a feeding push mechanism 910 and a lid-closing push mechanism 920 disposed within the carton flow channel 200. The lid-closing push mechanism 920 is connected to the feeding push mechanism 910 and the feeding conveyor belt 500, respectively. The feeding push mechanism 910 is used to push the carton containing batteries, which is pushed by the carton pushing mechanism 810, to the initial receiving position of the lid-closing push mechanism 920. The machine 100 is equipped with an oil paper laying mechanism 930, a pre-fastening mechanism, and an edge-pressing mechanism 940. The cover box pushing mechanism 920 can transport the paper box containing the battery to the processing positions of the oil paper laying mechanism 930, the pre-fastening mechanism, and the edge-pressing mechanism 940 respectively. The oil paper laying mechanism 930 is used to place a sheet of oil paper into the paper box containing the battery. The pre-fastening mechanism is used to close the top cover 5000 of the paper box and insert the edge 6000 of the paper box into the paper box. The edge-pressing mechanism 940 is used to fasten and press the edge of the paper box to the side wall 3000.

[0087] During processing, the feeding mechanism 910 first pushes the cardboard box containing the battery onto the cover pushing mechanism 920; then the cover pushing mechanism 920 pushes the cardboard box to the processing position of the oil paper laying mechanism 930 and the pre-fastening mechanism. First, the oil paper laying mechanism 930 lays a sheet of oil paper into the cardboard box containing the battery; then the pre-fastening mechanism bends the top cover of the cardboard box and inserts the fastening edge of the cardboard box into the cardboard box; then the cover pushing mechanism 920 pushes the cardboard box with the fastening edge inserted to the processing position of the fastening and pressing mechanism 940, which fastens and presses the fastening edge of the cardboard box to the side wall, thus completing the cardboard box closing process; then the cover pushing mechanism 920 conveys the cardboard box with the fastening edge to the feeding conveyor belt 500, which sends the finished product out of the machine 100, completing the feeding process.

[0088] like Figures 31-32 As shown, the feeding push mechanism 910 includes a feeding push mounting base 911, which is connected to the machine base 100. A feeding push cylinder 912 is mounted on the feeding push mounting base 911, and the output end of the feeding push cylinder 912 is connected to a feeding push block 913. The lid push mechanism 920 includes a lid push mounting base 921 and a lid push cylinder 922, both mounted on the machine base 100. A lid push tray 923 is slidably mounted on the lid push mounting base 921, and a lid push block 924 is mounted on the lid push tray 923. The output end of the lid push cylinder 922 is connected to the lid push tray 923. During operation, the feeding push cylinder 912 drives the feeding push block 913 to push the paper box containing batteries in the paper box flow channel 200 onto the lid push tray 923, thus completing the transfer of the paper box from the feeding push mechanism 910 to the lid push mechanism 920. During the box-closing operation, the box-closing push cylinder 922 can drive the box-closing push tray to move. In cooperation with the box-closing push block, the carton containing the battery can be pushed sequentially to the processing positions of the oil paper laying mechanism 930, the pre-clamping mechanism, and the edge-clamping mechanism 940, and finally the finished product is pushed to the unloading conveyor belt 500 for output.

[0089] The feeding conveyor belt 500 can adopt the existing synchronous belt structure, and its specific structure will not be described in detail in this article.

[0090] like Figure 33As shown, the oil paper laying mechanism 930 includes an oil paper feeding bin 931 and an oil paper picking robot. The oil paper feeding bin 931 contains an oil paper lifting module 932, which can be a motor screw module. An oil paper placement block 933 is installed at the output end of the oil paper lifting module 932 for stacking oil paper. The oil paper picking robot includes a robot mounting frame 934, on which a robot traversing module 935 is mounted. The output end of the robot traversing module 935 is connected to a robot lifting module 936. Both the robot traversing module 935 and the robot lifting module 936 can be linear drive devices such as motor screw modules, cylinders, or electric cylinders. The output end of the robot lifting module 936 is equipped with a suction cup mounting plate 937, on which multiple oil paper suction cups 938 are mounted. The oil paper suction cups 938 are connected to an external negative pressure device.

[0091] During processing, the robot arm lateral movement module 935 drives the robot arm lifting module 936 and suction cup mounting plate 937 to move directly above the oil paper feeding bin 931. Then, the robot arm lifting module 936 drives the suction cup mounting plate 937 to descend, causing the oil paper suction cup 938 to contact and adhere to the topmost sheet of oil paper on the oil paper placement block 933. Next, the robot arm lifting module 936 rises, and the robot arm lateral movement module 935 drives it to move directly above the cardboard box on the cover pushing mechanism 920. The robot arm lifting module 936 descends again, placing the oil paper above the battery inside the cardboard box. After the oil paper suction cup 938 breaks the vacuum and releases the oil paper, the robot arm returns to its initial standby position, preparing for the next cycle. After completing one oil paper feeding cycle, the oil paper supply lifting module 932 operates to drive the oil paper placement block 933 to rise, causing the topmost sheet of oil paper to rise to the gripping position of the oil paper picking robot arm.

[0092] The pre-fastening mechanism includes a cover pressing mechanism 950 and a snap-fitting mechanism 960. The cover pressing mechanism 950 can connect with the cardboard box on the cover pushing mechanism 920 to bend the top cover of the cardboard box on the cover pushing mechanism 920 and push the snap-fitting edge of the cardboard box to the processing position of the snap-fitting mechanism 960. The snap-fitting mechanism 960 can connect with the snap-fitting edge of the cardboard box on the cover pushing mechanism 920 and squeeze the snap-fitting edge of the cardboard box into the side wall of the cardboard box. During processing, after the oil paper laying mechanism 930 completes its processing, the cover pressing mechanism 950 is controlled to operate. The cover pressing mechanism 950 will close the top cover of the cardboard box downwards and bend the top cover of the cardboard box along the preset crease, so that one end of the top cover extends to the processing position of the snap-fitting mechanism 960. Then, the snap-fitting mechanism 960 is controlled to operate to squeeze the snap-fitting edge of the cardboard box into the side wall of the cardboard box, completing the initial insertion of the snap-fitting edge of the cardboard box.

[0093] Specifically, such as Figure 34As shown, the capping mechanism 950 includes a capping mounting base 951, which is connected to the machine base 100. A capping horizontal push module 952 is mounted on the capping mounting base 951. A capping lifting module 953 is mounted on the output end of the capping horizontal push module 952. A capping push block 954 is mounted on the output end of the capping lifting module 953. The capping horizontal push module 952 and the capping lifting module 953 can drive the capping push block 954 to abut against the upper cover of the paper box on the cover pushing mechanism 920, thus bending the upper cover of the paper box. Both the capping horizontal push module 952 and the capping lifting module 953 can be linear drive modules such as cylinders, electric cylinders, or motor screw structures.

[0094] During operation, the pressure cap lifting module 953 and pressure cap pusher 954 are driven to move laterally by the pressure cap horizontal push module 952, so that the pressure cap pusher 954 is aligned with the top cover of the cardboard box, bending the top cover of the cardboard box forward along the predetermined crease. Subsequently, the pressure cap lifting module 953 drives the pressure cap pusher 954 to descend, pressing down on the top cover of the cardboard box and continuing to bend it downward until the drive stroke ends; at this time, the fastening edge on one side of the top cover of the cardboard box can be pushed to the processing position of the fastening edge extrusion mechanism 960; then the pressure cap horizontal push module 952 and pressure cap lifting module 953 are controlled to reset.

[0095] like Figure 35 As shown, the edge-clamping mechanism 960 includes an edge-clamping mounting base 961, which is connected to the machine base 100. An edge-clamping lifting module 962 is mounted on the mounting base 961. A pressing mounting block 963 is mounted on the output end of the lifting module 962, and pressing blocks 964 are mounted on both ends of the pressing mounting block 963. The lifting module 962 can drive the pressing blocks 964 to descend, thereby bending the edge of the cardboard box along a preset crease. A pushing lifting module 965 is mounted on the mounting base 961. A pushing block 966 is mounted on the output end of the pushing lifting module 965. The pushing block 966 is used to press against the lower end face of the cardboard box cover. A rotatable compression roller 967 is located between the two pressing blocks 964, and the compression roller 967 is used to compress the upper end face of the cardboard box. Both the edge-clamping lifting module 962 and the pushing lifting module 965 adopt a lead screw structure.

[0096] In practice, after the pressing action is completed, the control module 962 drives the lower pressing block 963 and the lower pressing blocks 964 at both ends to descend, pressing the two sides of the bent cardboard box cover to fix and shape it; the two lower pressing blocks 964 will bend the cardboard box's edge along the cover. Next, the pushing module 965 drives the pushing block 966 to rise, pressing against the root of the edge from inside the cardboard box, allowing the edge to be bent into a snap-fit ​​shape. Then, the pressing module 962 continues to drive the lower pressing block 963 to descend, while the pushing module 965 drives the pushing block 966 to descend; at this time, the pressing rollers 967 located between the lower pressing blocks 964 will press the cardboard box cover, rolling and crushing the root of the edge, causing the edge to rotate and squeeze into the side wall of the cardboard box. This coordinated action gently yet powerfully pushes the snap-on edge into the inner side wall of the cardboard box, completing the pre-locking and enabling the cardboard box to achieve initial closure.

[0097] like Figure 36 As shown, the edge-fastening and pressing mechanism 940 includes an edge-fastening and pressing mounting base 941, which is connected to the machine base 100. The edge-fastening and pressing mounting base 941 is equipped with a pressing and pressing module 942, and an edge-fastening and pressing block 943 is provided at the output end of the pressing and pressing module 942. The pressing and pressing module 942 can drive the edge-fastening and pressing block 943 to push the top cover of the cardboard box to close with the side wall. The edge-fastening and pressing mounting base 941 is equipped with a pressing and pushing module 944, and a pressing block 945 is provided at the output end of the pressing and pushing module 944. The pressing and pushing module 944 can drive the pressing block 945 to abut against the top cover of the cardboard box, thereby pushing the edge of the cardboard box to be tightly inserted and limited to the side wall. In this embodiment, both the pressing and pressing module 942 and the pressing and pushing module 944 adopt a cylinder structure; in other embodiments, other linear modules such as electric cylinders and motor lead screws can also be used.

[0098] During operation, after the pre-fastening is completed, the lid-pushing cylinder 922 is activated again, pushing the carton to the processing position of the edge-fastening pressing mechanism 940. Then, the fastening pressing module 942 drives the edge-fastening pressing block 943 to descend, applying vertical downward pressure to the pre-fastened lid to ensure the entire lid is fully closed. Subsequently, the pressing and pushing module 944 drives the pressing block 945 to move horizontally, applying a horizontal and continuous squeezing force to the fastening points on the carton's side walls, ensuring the edges are completely inserted and locked into the side walls, guaranteeing a secure and reliable package that is not easily opened.

[0099] Working principle:

[0100] Before processing, the stack of flat cardboard box blanks is manually placed in the cardboard box feeding mechanism 300, the partitions are placed in the partition feeding mechanism, and the batteries are placed in the hopper of the battery feeding mechanism 400. After the equipment is started, the cardboard box feeding robot 320 picks up the flat cardboard blanks and transfers them to the cardboard box pre-forming mechanism 620. After the bottom is initially folded by the cardboard box pre-forming mechanism 620, it is sent to the cardboard box edge forming mechanism 630 by the cardboard box conveying mechanism 610 to complete the edge bending and snap-fit ​​forming. Then the cardboard box is sent to the partition installation station. The partition feeding robot 720 grabs the partition from the partition lifting hopper 710, and after being stepped and conveyed by the partition transfer mechanism 730, it is uprighted by the partition flipping mechanism 750. The partition picking robot 740 grabs the partition and inserts it into the cardboard box with the assistance of the partition guiding mechanism 760.

[0101] In the battery feeding mechanism 400, the battery picking component 420 uses a magnetic component 423 to remove batteries from the hopper and place them on the battery conveyor belt 430. The batteries are then pushed into the battery receiving mechanism 450 by the battery pushing mechanism 440 and driven upright by a rotary cylinder 453. The cardboard boxes with partitions are pushed to the cardboard box moving mechanism 810 of the battery boxing mechanism 800 by a pushing device in the cardboard box flow channel 200. The cardboard box moving mechanism 810 pushes the empty cardboard box below the boxing guide block 860. The boxing and picking robot 820 picks up the battery and places it into the pre-positioning slot 861. The boxing pre-positioning mechanism 870 opens the bottom of the slot, and the battery pressing mechanism 880 presses the battery into the space between the cardboard box partitions.

[0102] After packaging, the carton is pushed into the unloading mechanism 910 on the lid-closing mechanism 900 by the carton-pushing mechanism 810. The unloading mechanism 910 pushes the carton to the lid-closing tray 923. The oil paper laying mechanism 930 places oil paper inside the carton containing the batteries. The pre-fastening mechanism bends the lid and initially inserts the fastening edge. The fastening edge pressing mechanism 940 presses the lid and fastening edge together, completing the sealing. The final product is then output by the unloading conveyor belt 500 via the lid-closing mechanism 920.

[0103] The above-described specific embodiments are preferred embodiments of the present invention and are not intended to limit the specific scope of the present invention. The scope of the present invention includes but is not limited to the specific embodiments described herein. All equivalent changes made in accordance with the present invention are within the protection scope of the present invention.

Claims

1. A fully automatic battery packaging device, characterized in that: The machine includes a paper box flow channel, a paper box feeding mechanism, a battery feeding mechanism, and a feeding conveyor belt. The paper box feeding mechanism is connected to one end of the paper box flow channel, and the feeding conveyor belt is connected to the other end of the paper box flow channel. A paper box forming mechanism, a partition installation mechanism, a battery boxing mechanism, and a cover mechanism are respectively provided at corresponding positions on the machine corresponding to the paper box flow channel. The paper box feeding mechanism is used to supply flat paper boxes into the paper box flow channel; the battery feeding mechanism is used to convey batteries into the battery packing mechanism; the paper box forming mechanism is used to fold the flat paper boxes into shape; the partition mounting mechanism is used to install partitions inside the paper boxes on the paper box flow channel; the battery packing mechanism is used to place the batteries between the partitions of the paper boxes on the paper box flow channel; the lid closing mechanism is used to close the paper boxes containing the batteries; and the unloading conveyor belt is used to send the entire box of batteries out of the machine.

2. The fully automatic battery packaging equipment according to claim 1, characterized in that: The paper box feeding mechanism includes a paper box feeding rack and a paper box feeding robot respectively mounted on the machine platform. The paper box feeding rack is equipped with a feeding drive mechanism. The output end of the feeding drive mechanism is equipped with a paper box placement platform. The paper box placement platform is used to place stacked paper boxes. The feeding drive mechanism can drive the paper box placement platform to move up and down. The paper box feeding robot is used to grab paper boxes from the paper box placement platform and transport the paper boxes to the paper box forming mechanism. The left and right sides of the paper box feeding rack are respectively equipped with anti-sticking brushes, which can connect with the paper boxes on the paper box placement table.

3. The fully automatic battery packaging equipment according to claim 1, characterized in that: The paper box forming mechanism includes a paper box conveying mechanism located within the paper box flow channel. A paper box pre-forming mechanism and a paper box folding forming mechanism are sequentially arranged on the machine base along the movement direction of the paper box conveying mechanism. The paper box feeding mechanism can convey flat paper boxes to the paper box pre-forming mechanism. The paper box pre-forming mechanism is used to fold the bottom of the paper box and send the paper box to the paper box conveying mechanism. The paper box conveying mechanism can sequentially convey the paper box to the paper box folding forming mechanism and the partition mounting mechanism. The paper box folding forming mechanism is used to bend the edges of the paper box and fasten the side wall of the paper box.

4. The fully automatic battery packaging equipment according to claim 3, characterized in that: The paper box folding and forming mechanism includes folding fixing seats symmetrically arranged on the left and right sides of the paper box moving mechanism. The folding fixing seats are provided with a pre-folding component and a fastening component. The pre-folding assembly includes a pre-folding cylinder, which is connected to the folding edge fixing seat. A pre-folding sliding seat is provided on the output end of the pre-folding cylinder, and a pre-folding push rod is provided on the pre-folding sliding seat. The pre-folding cylinder can drive the pre-folding sliding seat to slide on the folding edge fixing seat, thereby driving the pre-folding push rod to connect or separate from the paper box in the paper box flow channel. The fastening assembly includes a fastening sliding seat, which is slidably connected to the pre-folding sliding seat. The fastening sliding seat is provided with a fastening cylinder and a fastening push block. The fastening push block is hinged to the fastening sliding seat, and the fastening cylinder is hinged to the fastening sliding seat. The output end of the fastening cylinder is hinged to the fastening push block. The pre-folding sliding seat is equipped with a pressing cylinder. The fastening sliding seat is slidably engaged with the pre-folding sliding seat. The output end of the pressing cylinder is connected to the fastening sliding seat. The pressing cylinder can drive the fastening sliding seat to slide on the pre-folding sliding seat.

5. The fully automatic battery packaging equipment according to any one of claims 1-4, characterized in that: The partition installation mechanism includes a partition feeding mechanism and a partition boxing mechanism, wherein the partition boxing mechanism is connected to the partition feeding mechanism and the carton flow channel, respectively. The partition feeding mechanism includes a partition lifting hopper, a partition feeding robot, and a partition transfer mechanism, which are respectively mounted on the machine platform. The partition feeding robot is connected to the partition lifting hopper and the partition transfer mechanism. The partition lifting hopper is used to stack partitions and can drive the partitions to be lifted to the gripping height of the partition feeding robot. The partition feeding robot is used to grab partitions from the partition lifting hopper and place them on the partition transfer mechanism. The partition boxing mechanism includes a partition picking robot and a partition flipping mechanism. The partition flipping mechanism is connected to the partition conveying mechanism. The partition flipping mechanism is used to flip the partitions in the partition conveying mechanism and place them upright. The partition picking robot is connected to the carton flow channel and the partition conveying mechanism respectively, and is used to pick up the partitions from the partition conveying mechanism and place them into the carton on the carton flow channel. The left and right sides of the paper box flow channel are respectively provided with partition guide mechanisms. The partition guide mechanisms are used to position the paper boxes in the paper box flow channel and guide the partitions into the paper boxes in the paper box flow channel.

6. The fully automatic battery packaging equipment according to claim 5, characterized in that: The partition guide mechanism includes a partition guide fixing seat, a partition guide transverse movement module is provided on the partition guide fixing seat, a limiting mounting seat is provided on the output end of the partition guide transverse movement module, a paper box limiting block is provided on the limiting mounting seat, and the partition guide transverse movement module can drive the paper box limiting block to connect or separate from the paper box in the paper box flow channel. The limiting mounting base is equipped with a partition guide lifting module, and the output end of the partition guide lifting module is equipped with a partition guide block. The partition guide block is equipped with multiple partition guide grooves, and the partition lifting module can drive the partition guide block to move above the paper box on the paper box flow channel.

7. The fully automatic battery packaging equipment according to any one of claims 1-4, characterized in that: The battery feeding mechanism includes a hopper assembly, a battery picking assembly, a battery conveyor belt, a battery pushing mechanism, and a battery receiving mechanism, all respectively mounted on the machine platform. The hopper assembly is used to hold the batteries to be fed. The battery picking assembly is connected to both the battery conveyor belt and the hopper assembly and is used to pick up the batteries from the hopper assembly and place them on the battery conveyor belt. The battery conveyor belt is connected to both the battery picking assembly and the battery pushing assembly. The battery pushing mechanism is used to push the batteries from the battery conveyor belt onto the battery receiving mechanism.

8. The fully automatic battery packaging equipment according to claim 7, characterized in that: The battery packing mechanism includes a carton pushing mechanism, a packing and picking robot, and a packing guide assembly. The packing guide assembly includes a packing guide seat connected to the machine base. The packing guide seat is equipped with a packing lifting module. The output end of the packing lifting module is equipped with a pre-positioning mounting block. The pre-positioning mounting block is equipped with a packing guide block, a packing pre-positioning mechanism, and a battery pressing mechanism. The packing guide block is equipped with multiple pre-positioning slots. The carton pushing mechanism can push the carton to directly below the packing guide block. The packing and picking robot can grab the battery from the battery receiving mechanism and place the battery into each pre-positioning slot. The packing pre-positioning mechanism and the battery pressing mechanism are respectively connected to the packing guide block. The packing pre-positioning mechanism is used to open or seal the lower end of the pre-positioning slot, and the battery pressing mechanism is used to push the battery in the pre-positioning slot downward. The pre-positioning mechanism for boxing includes two sealing blocks symmetrically distributed along the center line of the boxing guide block. The sealing blocks are slidably connected to the pre-positioning mounting block. The pre-positioning mounting block is provided with at least two sealing cylinders. The output end of the sealing cylinder is connected to the sealing block, and each sealing block is connected to at least one sealing cylinder. The sealing cylinder can drive the two sealing blocks to close or separate. The lower end of the sealing block is provided with a lever block, which moves synchronously with the sealing block and is used to open the partition of the cardboard box on the cardboard box pushing mechanism.

9. The fully automatic battery packaging equipment according to any one of claims 1-4, characterized in that: The box-closing mechanism includes a feeding push mechanism and a box-closing push mechanism disposed in the carton flow channel. The box-closing push mechanism is connected to the feeding push mechanism and the feeding conveyor belt respectively. The feeding push mechanism is connected to the battery box-packing mechanism and is used to push the carton containing the battery onto the box-closing push mechanism. The machine is equipped with an oil paper laying mechanism, a pre-fastening mechanism, and an edge-pressing mechanism. The cover box pushing mechanism can transport the cardboard box containing the battery to the processing positions of the oil paper laying mechanism, the pre-fastening mechanism, and the edge-pressing mechanism respectively. The oil paper laying mechanism is used to place a sheet of oil paper into the cardboard box containing the battery. The pre-fastening mechanism is used to close the top cover of the cardboard box and insert the edge of the cardboard box into the cardboard box. The edge-pressing mechanism is used to fasten and press the edge of the cardboard box to the side wall.

10. The fully automatic battery packaging equipment according to claim 9, characterized in that: The pre-fastening mechanism includes a cover pressing mechanism and a snap-fastening edge mechanism. The cover pressing mechanism can connect with the paper box on the cover pushing mechanism to bend the top cover of the paper box on the cover pushing mechanism and push the snap-fastening edge of the paper box to the processing position of the snap-fastening edge mechanism. The snap-fastening edge mechanism can connect with the snap-fastening edge of the paper box on the cover pushing mechanism and squeeze the snap-fastening edge of the paper box into the side wall of the paper box. The edge-fastening and pressing mechanism includes an edge-fastening and pressing mounting base, which is connected to the machine base. The edge-fastening and pressing mounting base is provided with a fastening pressing module and a pressing and pushing module. The output end of the fastening pressing module is provided with an edge-fastening pressing block, and the output end of the pressing and pushing module is provided with a pressing block. The pressing and pushing module can drive the pressing block to abut against the top cover of the paper box, thereby pushing the edge of the paper box to be inserted and limited by the side wall.

Images