A roller shutter additional heat resistance measuring device and measuring method
By designing an additional thermal resistance measurement device for roller shutters and adopting automated replacement of roller shutters and unloading components, the problem of damage to the infill wall caused by the measurement of roller shutter heat transfer coefficient was solved, and efficient and accurate measurement of roller shutter heat transfer coefficient was achieved.
Patent Information
- Application Number
- CN202511526349.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-24
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2045-10-24
AI Technical Summary
In the existing technology, it is difficult to measure the additional thermal resistance of roller blinds, and the process of measuring the heat transfer coefficient causes damage to the infill wall, making it difficult to obtain the heat transfer coefficients of different types of roller blinds in batches.
Design a roller shutter additional thermal resistance measuring device, including a mounting frame, a storage rack and an unloading assembly. By automating the replacement of the roller shutter, direct drilling into the infill wall is avoided. The unloading assembly and counterweights are used to realize the automatic opening and unloading of the roller shutter. The heat transfer coefficient is measured by combining the hot box method.
It achieves efficient and non-destructive measurement of the heat transfer coefficient of roller shutters, reduces manpower consumption, improves measurement efficiency, is suitable for the measurement of large batches of roller shutters, has faster temperature stability, and provides more accurate measurement results.
Smart Images

Figure CN121027214B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of testing, and in particular to a device and method for measuring the additional thermal resistance of a roller shutter. Background Technology
[0002] Roller blinds are a type of sun-shading product installed on the inside or outside of windows, serving to block sunlight and keep the room cool. During installation, threaded holes must first be drilled in the wall above the window, then bolts are used to fix the bracket to the wall, and finally the roller blind is clipped onto the bracket to complete the installation.
[0003] Currently, there are many types of roller blinds. When purchasing, users often value light blocking and heat insulation functions the most. Light blocking performance can be measured by the light blocking rate of the roller blind, which can be easily measured with a portable light transmittance meter. However, heat insulation is difficult to measure.
[0004] When roller blinds and other sun-shading products are used in combination with windows, a relatively sealed air cavity is formed between them, the windows, and the window openings. This air cavity increases the thermal resistance of the building envelope. The increased thermal resistance due to the use of sun-shading products is called additional thermal resistance. Increased thermal resistance means a lower heat transfer coefficient, which can reduce building heating or cooling energy consumption and improve energy efficiency.
[0005] Additional thermal resistance is a specific parameter of shading products, reflecting their impact on the thermal resistance of the building envelope. While additional thermal resistance most directly reflects the effect of shading products on the heat transfer coefficient of the building envelope, its measurement is difficult. According to the "Test Methods for Physical Performance of Building Shading Products," the formula for calculating additional thermal resistance is: Where ∆R is the additional thermal resistance; U is the heat transfer coefficient of the window with the extended roller blind installed; This represents the heat transfer coefficient of the window without the roller blind installed. Therefore, to measure the additional thermal resistance of the roller blind, it is necessary to measure the heat transfer coefficient of the window with the roller blind installed.
[0006] The heat transfer coefficient of windows with roller blinds is mainly measured by the "heat box method". To measure the heat transfer coefficient of different models of roller blinds, bolt holes of different sizes need to be made on the wall above the window. The wall is easily damaged, and the manual disassembly and installation of roller blinds is cumbersome, making it difficult for merchants or testing agencies to obtain the heat transfer coefficients of different types of roller blinds in batches. Summary of the Invention
[0007] To address the difficulty in measuring the heat transfer coefficient of roller shutters, this application provides an additional thermal resistance measuring device and method for roller shutters.
[0008] Firstly, this application provides a roller shutter additional thermal resistance measuring device, which adopts the following technical solution:
[0009] The application discloses a kind of additional thermal resistance measuring device of roller shutter, including the filling wall for installing the roller shutter, window is provided on the filling wall, and the roller shutter covers the window;Including the mounting bracket arranged on the side of the roller shutter installation, mounting plate is provided on the mounting bracket, and the roller shutter is arranged on one side of the mounting plate by clamping component, the mounting bracket can be moved along the direction close to or away from the window, so that the other side of the mounting plate is attached to the filling wall, simulates the state that the roller shutter is installed on the filling wall;Unloading assembly is further provided on the mounting bracket, and the unloading assembly is used to unload the mounting plate provided on the mounting bracket;Storage rack for storing a plurality of mounting plates is provided above the mounting bracket, a plurality of mounting plates on the storage rack are arranged along the moving direction of the mounting bracket, and the mounting plate is mounted with the roller shutter;When the mounting bracket moves below the mounting plate on the storage rack, the mounting plate falls on the mounting bracket.
[0010] By using the above technical scheme, the roller shutter is fixed on the mounting plate, and then the mounting plate is closely attached to the filling wall where the window is located, to simulate the effect that the roller shutter is installed on the filling wall, without damaging the filling wall, and different roller shutters can be replaced more easily. By using the above technical scheme, the roller shutter can be automatically replaced, the temperature of the cold room or the hot room is less affected, and the temperature can tend to be stable more quickly, so that the measuring efficiency is higher, and the roller shutter is automatically replaced to save manpower, and batch measurement of different types of roller shutters is facilitated.
[0011] Preferably, the storage rack comprises a hollow box provided above the mounting bracket and a support frame supporting the box, a plurality of mounting plates provided with roller shutters are arranged in the box, and a drop port is formed in the bottom surface of the box;A blocking rod is arranged on the drop port, the blocking rod is located at the bottom of the mounting plate and supports the mounting plate, a abutting block with a height lower than the height of the top of the mounting bracket is arranged at the bottom of the blocking rod, and the mounting plate is pushed to make the blocking rod separate from the mounting plate when the mounting bracket moves to the bottom of the mounting plate;A guide rail is further arranged in the box, the blocking rod is slidingly arranged in the guide rail, a clamping groove is arranged on the guide rail, the height of the blocking rod is constantly increased during movement along the guide rail, until the height of the abutting block is higher than the height of the top of the mounting bracket, and at this time, the clamping groove clamps the blocking rod.
[0012] By using the above technical scheme, when the mounting bracket moves below the mounting plate on the storage rack, the mounting plate can automatically fall on the mounting bracket, and the structure is simple without additional driving structure.
[0013] Preferably, the roller shutter is rolled up in the box, the bottom end of the roller shutter body is provided with a counterweight, the counterweight is placed in the box, and when the mounting plate falls onto the mounting frame, the counterweight falls from the drop port and is pulled to unroll the roller shutter under the action of gravity.
[0014] By adopting the above technical scheme, when the mounting plate is located on the storage rack, the rolled-up roller shutter can save more space, and when the roller shutter falls onto the mounting frame, it can be automatically opened by the gravity of the counterweight, facilitating measurement.
[0015] Preferably, a plurality of limiting blocks are arranged in the box, and the plurality of limiting blocks are arranged on both sides of the mounting plate in the width direction to prevent the mounting plate from falling.
[0016] By adopting the above technical scheme, the mounting plate can be placed vertically on the storage rack, so that the mounting plate can fall onto the mounting frame more stably.
[0017] Preferably, an unloading area is arranged on the ground at the bottom of the mounting frame, and the unloading area is paved with an elastic pad, and the measured roller shutter falls into the unloading area after being unloaded by the unloading assembly.
[0018] By adopting the above technical scheme, the measured roller shutter is placed in the unloading area together with the mounting frame, facilitating subsequent recycling, and the elastic pad paved on the surface of the unloading area can protect the roller shutter.
[0019] Preferably, the mounting frame includes two parts of the same structure, and the two parts are symmetrically arranged at both ends of the mounting plate in the length direction; one part of the mounting frame includes a vertical support plate, a first clamping plate and a second clamping plate arranged on the support plate, the lower end of the support plate is arranged on the ground, and the first clamping plate and the second clamping plate are arranged on both sides of the mounting plate in the width direction and support the mounting plate. The first clamping plate and the second clamping plate extend from the upper end of the support plate to the lower end of the support plate, and the first clamping plate and the second clamping plate have a clearance space higher than the height of the mounting plate at one end close to the ground.
[0020] By adopting the above technical scheme, two clamping plates are used to fix the mounting plate, which can ensure the verticality of the mounting plate and facilitate the subsequent attachment of the mounting plate to the infill wall.
[0021] Preferably, the sliding assembly includes a support leg arranged at the bottom of the mounting frame and a sliding rail arranged along the direction close to and away from the window, the support leg is slidingly arranged in the sliding rail, and the bottom of the support leg is provided with a driving assembly, and the driving assembly drives the support plate to slide along the sliding rail.
[0022] Through the above technical scheme, the support plate can stably approach and move away from the window, and the completed roller shutter is prevented from being in the moving path of the support plate, so that the avoiding space can prevent the first clamping plate and the second clamping plate from colliding with the completed roller shutter.
[0023] Preferably, the unloading assembly comprises a support block, a guide rod, a guide groove and a first screw rod assembly arranged on the mounting frame; the support block is arranged below the mounting plate and supports the mounting plate; the side of the support block away from the window is provided with a guide groove; the guide rod is arranged on the mounting frame in the horizontal direction; the guide rod is slidingly arranged in the guide groove, so that the support block can reciprocate in the direction of approaching or moving away from the window; when the support block moves away from the window, the support of the mounting plate can be released; and the output end of the first screw rod assembly is arranged on the side of the support block away from the window and drives the support block to move.
[0024] Through the above technical scheme, the first screw rod assembly drives the support block to move, which can automatically unload the measured roller shutter at a suitable position, thereby improving the measurement efficiency.
[0025] Preferably, the clamping assembly comprises a fixing bolt and a clamping plate arranged on the mounting plate; the clamping plate is detachably arranged on the mounting plate through the fixing bolt; a support for fixing the roller shutter is arranged between the clamping plate and the mounting plate and is clamped through the fixing bolt; and the roller shutter is clamped on the support.
[0026] Through the above technical scheme, the roller shutter can be fixed, and the installation plate can be used repeatedly without being damaged during the installation of the roller shutter.
[0027] In the second aspect, the application provides a roller shutter additional thermal resistance measurement method, which adopts the following technical scheme:
[0028] A roller shutter additional thermal resistance measurement method uses the above roller shutter additional thermal resistance measurement device and comprises the following steps:
[0029] S1: arranging a plurality of mounting plates on which the roller shutters are arranged on the storage rack;
[0030] S2: driving the mounting frame to move below the mounting plates on the storage rack to receive the mounting plates falling from the storage rack;
[0031] S3: driving the mounting frame to approach the window so that the mounting plate is tightly attached to the filled wall;
[0032] S4: measuring the heat transfer coefficient of the roller shutter by the hot box method and calculating the additional thermal resistance in combination with the heat transfer coefficient of the window without the installed roller shutter.
[0033] S5: after the measurement is completed, driving the mounting frame away from the window, and unloading the mounting plate installed on the mounting frame through the unloading assembly;
[0034] S6: moving the mounting frame towards the mounting plate below on the storage rack, and receiving the mounting plate falling from the storage rack;
[0035] S7: repeating steps S3-S6 until the entire roll-up curtain on the storage rack is detected.
[0036] By adopting the above technical solution, the multiple roll-up curtains can be automatically measured, manpower is saved, the door needs not to be frequently opened and closed, the temperature in the cold room is more stable, the measurement efficiency is higher, and the effect is better.
[0037] In summary, the present application has at least one of the following beneficial technical effects:
[0038] 1. The roll-up curtain is installed on the mounting plate, which avoids damaging the filled wall, is more suitable for measuring a large number of roll-up curtains, and does not need to frequently open and close the door of the cold room or the hot room during the measurement process, so that the temperature of the system is more stable, and the measurement efficiency is higher.
[0039] 2. When the mounting frame reaches below the mounting plate to be measured pre-placed on the storage rack, the mounting plate can automatically fall onto the mounting frame, and the measured roll-up curtain can also fall to the ground through the unloading assembly, so that the automatic circulation detection is realized, and the efficiency is higher.
[0040] 3. The counterweight is arranged on the roll-up curtain, and when the roll-up curtain falls onto the mounting frame, the roll-up curtain can be automatically opened under the dragging of the counterweight, so that the subsequent detection is facilitated. BRIEF DESCRIPTION OF DRAWINGS
[0041] Figure 1 is an axonometric view mainly showing the relationship between the mounting frame and the wall surface in the embodiment of the present application;
[0042] Figure 2 is a front view mainly showing the relationship between the mounting frame and the wall surface in the embodiment of the present application;
[0043] Figure 3 is an axonometric view mainly showing the overall structure in the embodiment of the present application;
[0044] Figure 4 is a sectional view mainly showing the internal structure of the storage rack in the embodiment of the present application;
[0045] Figure 5 is a sectional view mainly showing the displacement mode of the blocking rod in the embodiment of the present application;
[0046] Figure 6 is a partial view of the embodiment of the application, which mainly embodies the displacement mode of the blocking rod Figure 5
[0047] Figure 7 is a partial exploded view of the embodiment of the application, which mainly embodies the overall structure of the mounting frame
[0048] Figure 8 is a partial view of the embodiment of the application, which mainly embodies the overall structure of the unloading assembly Figure 7
[0049] Figure 9 is a partial exploded view of the embodiment of the application, which mainly embodies the structure of the sliding assembly
[0050] Figure 10 is a partial exploded view of the embodiment of the application, which mainly embodies the overall structure of the mounting plate
[0051] Fig. 1 is a window; 11 is a filler wall; 12 is a wall surface; 2 is a mounting frame; 21 is a support plate; 22 is a first clamping plate; 23 is a second clamping plate; 24 is a support leg; 3 is a roller shutter; 31 is a support; 32 is a counterweight; 4 is a mounting plate; 41 is a clamping assembly; 411 is a fixing bolt; 412 is a clamping plate; 413 is a support part; 5 is an unloading assembly; 51 is a support block; 52 is a guide rod; 53 is a guide groove; 54 is a first screw rod assembly; 541 is a first screw rod; 542 is a first motor; 55 is a support opening; 6 is a storage rack; 61 is a box body; 62 is a support frame; 63 is a throwing opening; 64 is a blocking rod; 641 is an abutting block; 642 is a clamping block; 65 is a guide rail; 651 is a clamping groove; 66 is a limiting block; 7 is an unloading area; 8 is a sliding assembly; 81 is a sliding rail; 82 is a driving assembly; 821 is a second screw rod; 822 is a second motor; 9 is a flow guide plate. DETAILED DESCRIPTION
[0052] The following will be described in detail below with reference to the accompanying drawings Figure 1 - the accompanying drawings Figure 10 The application will be described in further detail.
[0053] The embodiment of the application discloses a roller shutter additional heat resistance measuring device.
[0054] Reference will be made to Figure 1 and Figure 2 The application relates to a curtain additional heat resistance measuring device, which comprises a filling wall 11 for mounting a curtain 3, a wall surface 12 arranged between a cold chamber and a hot chamber on the filling wall 11 and protruding from the wall surface 12 on the side close to the curtain, a window 1 arranged on the filling wall 11, and the curtain 3 to be measured covering the surface of the window 1; the device further comprises a mounting frame 2 arranged on the mounting side of the curtain 3, the mounting frame 2 being provided with a mounting plate 4 for mounting the curtain 3, the curtain 3 being arranged on one side of the mounting plate 4 through a clamping assembly 41, the bottom of the mounting frame 2 being provided with a sliding assembly 8, the mounting plate 4 being driven by the sliding assembly 8 to move in the direction close to or away from the window 1, so that the other side of the mounting plate 4 is attached to the filling wall 11, the state of the curtain 3 being mounted on the filling wall 11 being simulated; and a flow guide plate 9 is further arranged on the mounting frame 2, the flow guide plate 9 being located on the side of the curtain 3 away from the window, and being used for preventing the air flow in the cold chamber or the hot chamber from directly blowing the curtain 3; the hemispherical emissivity of the surface of the flow guide plate 9 facing the curtain 3 is greater than 0.85, the distance between the flow guide plate 9 and the window 1 is 150mm-300mm after the side of the mounting plate 4 is attached to the filling wall 11, and the size of the flow guide plate 9 is greater than that of the curtain 3; a plurality of temperature measuring devices are further arranged between the flow guide plate 9 and the soft curtain, and are used for measuring the temperature; and the temperature measuring devices can be hung between the flow guide plate 9 and the curtain 3 through a rope.
[0055] With reference to Figure 1 And Figure 2 , the mounting frame 2 is further provided with an unloading assembly 5, the unloading assembly 5 being used for unloading the mounting plate 4 arranged on the mounting frame 2; the upper portion of the mounting frame 2 is provided with a storage rack 6 for storing a plurality of mounting plates 4, the plurality of mounting plates 4 on the storage rack 6 being arranged in the moving direction of a supporting frame 62, and the mounting plate 4 being provided with the curtain 3; after the measurement of one curtain 3 is completed, the mounting plate 4 on the mounting frame 2 can be unloaded through the unloading assembly 5, then the mounting frame 2 is moved to the lower portion of the mounting plate 4 on the storage rack 6, then the mounting plate 4 on the storage rack 6 falls on the mounting frame 2, and then the measurement of the next curtain 3 can be carried out.
[0056] It should be noted that when the curtain 3 covers the filling wall 11, the curtain 3 and the window 1 form a relatively closed air cavity, and the curtain 3 cooperates with the air cavity to realize the heat insulation effect; in the actual use scene of the curtain 3, the support 31 for fixing the curtain 3 is directly fixed on the wall, and in the scheme of the application, the support 31 is first mounted on the mounting plate 4 and then covers the filling wall 11, so that the thickness of the air cavity in the embodiment is greater than that in the actual use scene, and the difference between the thicknesses is the thickness of one mounting plate 4, therefore, in the embodiment of the application, a groove with a thickness matching that of the mounting plate 4 is formed in the filling wall 11, the groove is opposite to the mounting plate 4, and when the mounting plate 4 is attached to the filling wall 11, the mounting plate 4 can be clamped in the groove, so that the distance between the curtain 3 and the window 1 is closer, the thickness of the air cavity is more consistent with the actual situation, and the heat transfer coefficient measurement result is more accurate.
[0057] Currently, when measuring the heat transfer coefficient of the roller shutter 3, the roller shutter 3 needs to be installed on the window 1 to simulate the actual installation state of the roller shutter 3, and then the heat transfer coefficient of the window 1 installed with the roller shutter 3 is measured. The heat transfer coefficient is measured by the "heat box method". The specific measurement method is as follows: the window 1 is installed on the wall 12 between the cold room and the hot room, wherein the wall 12 is provided with a test piece frame, the window 1 is arranged in the test piece frame, and the gap between the window 1 and the test piece frame is filled by the filling wall 11. The cold room is cooled by a refrigeration device to maintain a constant temperature, and the hot room is heated by a heating device to maintain another constant temperature. When the temperatures in the cold room and the hot room tend to be stable, the power consumed by the refrigeration device in the cold room and the heating device in the hot room is calculated in combination with other parameters to obtain the heat transfer coefficient of the window 1.
[0058] In the prior art, in order to measure the heat transfer coefficient of the window 1 installed with the roller shutter 3, the roller shutter 3 needs to be installed on the filling wall 11 above the window 1 on one side of the cold room or the hot room. The cold room represents the outdoor environment, and the hot room represents the indoor environment. If the roller shutter 3 is installed indoors, the roller shutter 3 is arranged on the window 1 on the side of the hot room in this embodiment. In the prior art, when measuring the heat transfer coefficient of the roller shutter 3, the roller shutter 3 needs to be installed on the window 1. First, a hole is drilled in the filling wall 11 above the window 1, a bracket 31 is fixed to the wall 12 by a bolt, and then the roller shutter 3 is hung on the bracket 31 to complete the fixation of the roller shutter 3. However, the drilling operation damages the filling wall 11. When multiple different types of roller shutters 3 need to be measured, multiple drilling operations will cause irreversible damage to the filling wall 11. On the other hand, when replacing the roller shutter 3, the operator needs to open the door to enter the cold room or the hot room, which will cause the hot air from the outside to enter the cold room or the cold air from the outside to enter the hot room, affecting the overall temperature balance. Before the next measurement, a long time needs to be waited until the temperature stabilizes, increasing the time of each measurement and leading to low measurement efficiency.
[0059] In the scheme of this embodiment, the roller shutter 3 is fixed on the mounting plate 4. During measurement, the mounting plate 4 installed with the roller shutter 3 is closely attached to the filling wall 11, simulating the state that the roller shutter 3 is installed on the filling wall 11, and avoiding direct drilling on the filling wall 11. In the scheme of this embodiment, the mounting rack 2 is provided with the unloading assembly 5, and the upper side of the mounting rack 2 is provided with the storage rack 6. After one roller shutter 3 is measured, the mounting plate 4 arranged on the mounting rack 2 can be unloaded by the unloading assembly 5, and then a new mounting plate 4 is lowered from the storage rack 6 to the mounting rack 2, thereby completing the replacement of the roller shutter 3. In this replacement mode, the door of the cold room or the hot room does not need to be opened, the influence on the stability of the cold room or the hot room is small, the balance can be reached faster, and the measurement efficiency is higher.
[0060] Referring to Figure 4 , Figure 5 and Figure 6 , the storage rack 6 includes a hollow box body 61 arranged above the support frame 62 and the support frame 62 for supporting the box body 61, the bottom of the support frame 62 is supported on the ground, and the top of the support frame 62 is fixed with the box body 61. A plurality of support frames 62 are arranged along the length direction of the box body 61, which stably supports the box body 61, so that the support frame 62 is not easy to hinder the movement of the mounting frame 2 at the bottom of the box body 61, and the support frame 62 provides stable support for the box body 61. In some embodiments, the box body 61 can also be installed on the top of the room, as long as the space below the box body 61 is reserved for the mounting frame 2 to pass through. A plurality of mounting plates 4 on which the roller shutter 3 is mounted are arranged in the box body 61, and the bottom surface of the box body 61 is provided with a drop opening 63 for the mounting plate 4 to fall, the drop opening 63 is rectangular and matches the size of the mounting plate 4 on which the roller shutter 3 is mounted, and the bottom of each mounting plate 4 is correspondingly provided with a drop opening 63. The drop opening 63 is provided with a blocking rod 64, which is located at the bottom of the mounting plate 4 and supports the mounting plate 4, and each mounting plate 4 is correspondingly provided with two blocking rods 64, which support the mounting plate 4 from both ends of the mounting plate 4 to prevent the mounting plate 4 from falling from the drop opening 63. The height of the top of the mounting frame 2 is higher than the height of the bottom of the blocking rod 64, so when the mounting frame 2 moves towards the bottom of the mounting plate 4, the top of the mounting frame 2 will contact the bottom of the blocking rod 64, push the blocking rod 64 to move and separate from the mounting plate 4, and then the mounting plate 4 losing the support of the blocking rod 64 will fall from the drop opening 63. The bottom of the blocking rod 64 has an abutting block 641, which can facilitate the contact between the top of the mounting frame 2 and the blocking rod 64.
[0061] Referring to Figure 4 , Figure 5 and Figure 6The inside of the box 61 is also provided with a guide rail 65, which is used to constrain the moving direction of the guide rail 65. One end of the guide rail 65 is flush with the bottom of the mounting plate 4, and the other end extends away from the window 1 and is inclined upward. The stopper 64 is slidingly arranged in the guide rail 65, and the height of the stopper 64 increases when the stopper 64 moves in the guide rail 65. Since multiple mounting plates 4 provided with the roller shutter 3 are arranged in the box 61, when the mounting rack 2 receives the mounting plate 4 closest to the window 1 and completes the measurement of the roller shutter 3 on the mounting plate 4, the mounting rack 2 will pass through the drop opening 63 below the closest mounting plate 4 and continue to move away from the window 1 until it reaches the next drop opening 63. Therefore, the stopper 64 at the previous drop opening 63 should not block the progress of the mounting plate 4. Therefore, in this embodiment, the guide rail 65 is inclined upward, and the height of the stopper 64 increases when the stopper 64 moves in the guide rail 65. The guide rail 65 is also provided with a clamping groove 651, and the stopper 64 is provided with a clamping block 642 at a corresponding position. When the stopper 64 is pushed to the highest position, the clamping block 642 on the stopper 64 is clamped in the clamping groove 651, so that the stopper 64 will not fall. When the clamping block 642 is clamped in the clamping groove 651, the height of the abutting block 641 at the bottom of the stopper 64 will be higher than the top of the mounting rack 2, so that the abutting block 641 will not block the mounting rack 2 when the mounting rack 2 passes through the drop opening 63 again.
[0062] Referring to Figure 4 , Figure 5 and Figure 6 , four limiting blocks 66 are arranged in the box 61. Two of the limiting blocks 66 are arranged at one end of the mounting plate 4 in the length direction and clamp the mounting plate 4 from both sides in the width direction of the mounting plate 4. The other two limiting blocks 66 are arranged at the other end of the mounting plate 4 in the length direction and also clamp the mounting plate 4 from both sides in the width direction of the mounting plate 4, so that the mounting plate 4 can only move up and down and cannot tilt left and right, thereby preventing the mounting plate 4 from falling over when it falls from the drop opening 63.
[0063] Referring to Figure 4 , the roller shutter 3 is in a rolled-up state in the box 61. The bottom end of the roller shutter 3 body is provided with a counterweight 32, which is tied to the bottom of the roller shutter 3 by a rope. When the roller shutter 3 is in the box 61, the counterweight 32 is placed on the bottom plate of the box 61. When the roller shutter 3 falls onto the mounting rack 2 along with the mounting plate 4, the counterweight 32 falls from the drop opening 63 along with the roller shutter 3 and pulls the roller shutter 3 open by the force of gravity. This achieves automatic opening of the roller shutter 3.
[0064] Referring to Figure 7 and Figure 8The mounting frame 2 comprises two vertically arranged support plates 21, which are arranged at the two ends of the mounting plate 4 in the length direction, and the lower ends of the support plates 21 are arranged on the ground. The upper ends of the two support plates 21 are provided with a first clamping plate 22 and a second clamping plate 23. The first clamping plate 22 is arranged on the side away from the window 1, and the second clamping plate 23 is arranged on the side close to the window 1. The first clamping plate 22 and the second clamping plate 23 form a space for accommodating the mounting plate 4. A structure for supporting the mounting plate 4 is arranged between the first clamping plate 22 and the second clamping plate 23. The structure cooperates with the first clamping plate 22 and the second clamping plate 23 to support the mounting plate 4, so that the mounting plate 4 is kept in an upright state and can better fit the infilled wall 11. When the support plate 21 moves towards the bottom of the mounting plate 4 on the storage rack 6, the top of the first clamping plate 22 first contacts the abutting block 641 and pushes the blocking rod 64 to move, so that the top of the first blocking rod 64 is inclined away from the window 1, and the top of the first clamping plate 22 and the second clamping plate 23 present a funnel shape, which can better receive the mounting plate 4.
[0065] Referring to Figure 7 and Figure 8 , the structure for supporting the mounting plate 4 is the unloading assembly 5. The same unloading assembly 5 is symmetrically arranged on the two mounting plates 4. The unloading assembly 5 comprises a support block 51 arranged on the mounting frame 2, a guide rod 52, a guide groove 53 and a first lead screw assembly 54. The first clamping plate 22 and the second clamping plate 23 are horizontally provided with a support opening 55. The support block 51 is slidingly arranged in the support opening 55, and the support block 51 closes the gap between the first clamping plate 22 and the second clamping plate 23, so that the support block 51 can support the mounting plate 4. When the support block 51 supports the mounting plate 4, the height of the mounting plate 4 should be just aligned with the infilled wall 11 above the window 1, so as to simulate the normal installation of the roller shutter 3 on the infilled wall 11. The side of the support block 51 away from the window 1 is provided with the guide groove 53, and the support plate 21 is provided with the guide rod 52 in the horizontal direction. The guide rod 52 is slidingly arranged in the guide groove 53, so that the support block 51 can reciprocate in the direction close to or away from the window 1. The support block 51 can be separated from the support of the mounting plate 4 when it is away from the window 1. The first lead screw assembly 54 comprises a first motor 542 fixed on the support plate 21 and a first lead screw 541 connected with the output end of the first motor 542. The first lead screw 541 is threadedly connected with the side of the support block 51 away from the window 1. When the first motor 542 rotates, the support block 51 is driven to move along the direction of the guide rod 52 through the first lead screw 541.
[0066] Referring to Figure 7 and Figure 8, the first clamping plate 22 and the second clamping plate 23 extend from the upper end of the support plate 21 to the lower end of the support plate 21, and the first clamping plate 22 and the second clamping plate 23 are provided with a clearance space higher than the height of the mounting plate 4 at one end close to the ground, so that when the mounting plate 4 falls into the unloading area 7 along the clearance between the first clamping plate 22 and the second clamping plate 23, the mounting plate 4 falling into the unloading area 7 will not hinder the movement of the first clamping plate 22 and the second clamping plate 23. During the downward extension of the first clamping plate 22 and the second clamping plate 23, the clearance between the first clamping plate 22 and the second clamping plate 23 is continuously reduced, so that when the mounting plate 4 falls between the first clamping plate 22 and the second clamping plate 23, the speed gradually slows down. Referring to the drawings, the ground at the bottom of the mounting frame 2 is provided with an unloading area 7, the unloading area 7 is located between adjacent mounting plates 4, and the detected roller shutter 3 is unloaded through the unloading assembly 5 and then falls into the unloading area 7, and a shock pad is laid on the unloading area 7 to prevent the mounting plate 4 from being damaged after falling.
[0067] Referring to Figure 9 , the ground at the bottom of the support plate 21 is provided with a sliding rail 81, the sliding rail 81 is arranged along the direction close to and away from the window 1, the bottom of the support plate 21 is provided with two support legs 24, the sliding rail 81 has two sliding rails, the two support legs 24 are respectively slidably arranged in the two sliding rails 81, and the support leg 24 is connected with the sliding rail 81, and the bottom of the support plate 21 is further provided with a driving assembly 82, and in some embodiments, the driving assembly 82 is a second screw rod 821 assembly, the driving assembly 82 includes a second screw rod 821 threadedly connected with the support leg 24 and a second motor 822 driving the second screw rod 821, and the second motor 822 drives the whole mounting frame 2 to move. The second motor 822 is arranged at one end away from the window 1, so that the sliding rail 81 can extend to a position closer to the window 1, and the mounting plate 4 can be closer to the window 1.
[0068] Referring to Figure 10 , the clamping assembly 41 includes a fixing bolt 411 and a clamping plate 412 arranged on the mounting plate 4; the clamping plate 412 is detachably arranged on the mounting plate 4 through the fixing bolt 411; in the prior art, the roller shutter 3 is generally fixed by two supports 31, and the two supports 31 are fixed on the wall surface 12 by bolts, in this embodiment, the support 31 can be clamped between the mounting plate 4 and the clamping plate 412, and the support 31 is fixed on the mounting plate 4, the support 31 is generally "L" shaped, one side of which is clamped by the clamping plate 412 for connection with the mounting plate 4, and the other side is used for mounting the roller shutter 3, in order to more stably fix the support 31, the clamping plate 412 is further provided with a supporting portion 413, the supporting portion 413 is perpendicular to the mounting plate 4 and located at the bottom of the one side of the support 31 mounting the roller shutter 3, and the supporting portion 413 can support the support 31.
[0069] The embodiment of the application also discloses a roller shutter additional thermal resistance measurement method.
[0070] A method for measuring additional thermal resistance of a roller shutter, comprising the following steps:
[0071] S1: A plurality of installation plates 4 provided with roller shutters 3 are arranged on a storage rack 6;
[0072] S2: The mounting frame 2 is driven to move below the installation plates 4 on the storage rack 6 to receive the installation plates 4 falling from the storage rack 6;
[0073] S3: The mounting frame 2 is driven to approach the window 1 so that the installation plate 4 is tightly attached to the filled wall 11;
[0074] S4: The heat transfer coefficient of the roller shutter 3 is measured by the hot box method, and the additional thermal resistance is calculated in combination with the heat transfer coefficient of the window 1 without the roller shutter 3;
[0075] S5: After the measurement is completed, the mounting frame 2 is driven to move away from the window 1, and the installation plate 4 installed on the mounting frame 2 is unloaded by the unloading assembly 5;
[0076] S6: The mounting frame 2 is driven to move below the installation plates 4 on the storage rack 6, and the installation plates 4 falling from the storage rack 6 are received;
[0077] S7: The steps S3-S6 are repeated until the roller shutters 3 on the storage rack 6 are completely detected.
[0078] By this measurement method, a plurality of roller shutters 3 can be automatically measured without opening the door of the cold room or the hot room, the temperature of the cold room or the hot room can reach equilibrium faster, and the measurement efficiency of the heat transfer coefficient is improved.
[0079] Specifically, the method for measuring additional thermal resistance of a roller shutter disclosed in the embodiments of the present application is as follows: a plurality of roller shutters 3 to be measured are prepared, the plurality of roller shutters 3 are respectively installed on different installation plates 4, and the installation of the roller shutter 3 in the cold room is taken as an example. The installation plate 4 provided with the roller shutter 3 is placed inside the box body 61 on the storage rack 6. In this embodiment, the plurality of roller shutters 3 are numbered from the direction close to the window 1 to the direction away from the window 1, and the numbers of the plurality of roller shutters 3 are 1, 2, 3, and so on. An installation plate 4 provided with a roller shutter 3 is arranged on the mounting frame 2. The mounting frame 2 and the window 1 are driven to approach by the driving assembly 82 until the installation plate 4 is attached to the filled wall 11, so as to simulate the installation state of the roller shutter 3. The cold room is closed, the refrigeration equipment of the cold room and the heating equipment of the hot room are started, and the heat transfer coefficient of the window 1 provided with the roller shutter 3 is measured by using the method required in the specification.
[0080] After the measurement is completed, the mounting frame 2 is driven away from the window 1 by the driving assembly 82, and when the mounting frame 2 is between the window 1 and the No. 1 roller shutter 3, the support block 51 for supporting the mounting plate 4 is driven by the first screw rod assembly 54 to make the mounting plate 4 fall from the gap between the first clamping plate 22 and the second clamping plate 23 to the unloading area 7, and the support block 51 is reset by the first screw rod assembly 54 after the mounting plate 4 falls, at this time, there is no roller shutter 3 on the mounting frame 2; because the first clamping plate 22 and the second clamping plate 23 are provided with a clearance higher than the height of the mounting plate 4 at the end close to the ground. Therefore, the mounting frame 2 can continue to move away from the window 1 through the unloading area 7, and when the mounting frame 2 reaches below the No. 1 roller shutter 3, the top of the first clamping plate 22 abuts against the bottom of the stop rod 64 on the storage rack 6, and with the movement of the mounting frame 2, the first clamping plate 22 constantly pushes the stop rod 64 to move away from the window 1, and when the stop rod 64 moves a certain distance, the stop rod 64 cannot support the mounting frame 2 on the stop rod 64, so the mounting frame 2 with the No. 1 roller shutter 3 falls through the drop opening 63 to the mounting frame 2, the counterweight 32 installed on the roller shutter 3 falls and drives the roller shutter 3 to open, and the mounting frame 2 continues to move away from the window 1 until the stop rod 64 is clamped on the clamping groove 651 to prevent the stop rod 64 from blocking the mounting frame 2 when the mounting frame 2 passes next time; then the mounting frame 2 is driven to approach the window 1 to complete the measurement of the No. 1 roller shutter 3, and after the measurement is completed, the mounting frame 2 reaches between the No. 1 roller shutter 3 and the No. 2 roller shutter 3, and the No. 1 roller shutter 3 is placed on the unloading area 7 between the No. 1 roller shutter 3 and the No. 2 roller shutter 3 by the unloading assembly 5, then the mounting frame 2 reaches below the No. 2 roller shutter 3, and the No. 2 roller shutter 3 is made to fall on the mounting frame 2 by pushing the stop rod 64 to move in the same way, and after the measurement of the No. 2 roller shutter 3 is completed, the No. 3 roller shutter 3 is measured in the same way, and so on, until the measurement of all the roller shutters 3 in the box body 61 is completed, after the measurement is completed, the cold room is opened, the roller shutter 3 measured on the unloading area 7 is taken out, and a new roller shutter 3 to be measured is installed on the box body 61 and the mounting frame 2. The measurement is continuously carried out.
[0081] The above are preferred embodiments of the present application, which do not limit the protection scope of the present application, therefore: any equivalent changes made on the structure, shape, principle of the present application should be covered within the protection scope of the present application.
Claims
1. A roller shutter additional thermal resistance measuring device, comprising a filler wall (11) for mounting the roller shutter (3), wherein a window (1) is provided on the filler wall (11), and the roller shutter (3) covers the window (1); characterized in that: The system includes a mounting bracket (2) disposed on the mounting side of the roller blind (3), and a mounting plate (4) disposed on the mounting bracket (2). The roller blind (3) is disposed on one side of the mounting plate (4) by a clamping assembly (41). The mounting bracket (2) can be moved along the direction close to or away from the window (1) by a sliding assembly (8) so that the other side of the mounting plate (4) fits against the infill wall (11), simulating the state of the roller blind (3) being installed on the infill wall (11). The mounting frame (2) is also provided with an unloading assembly (5), which is used to remove the mounting plate (4) provided on the mounting frame (2); A storage rack (6) is provided above the mounting frame (2), and a plurality of mounting plates (4) on which the roller shutter (3) is installed are provided on the storage rack (6); The plurality of mounting plates (4) on the storage rack (6) are arranged along the moving direction of the mounting frame (2). When the mounting frame (2) moves to below the mounting plate (4) on the storage rack (6), the mounting plate (4) falls onto the mounting frame (2).
2. The roller shutter additional thermal resistance measuring device according to claim 1, characterized in that: The storage rack (6) includes a hollow box (61) disposed above the mounting frame (2) and a support frame (62) supporting the box (61). The box (61) is provided with a plurality of mounting plates (4) on which roller shutters (3) are installed. The bottom surface of the box (61) is provided with a delivery port (63). A stop bar (64) is provided on the delivery port (63). The stop bar (64) is located at the bottom of the mounting plate (4) and supports the mounting plate (4). A stop block (641) with a height lower than the top height of the mounting frame (2) is provided at the bottom of the stop bar (64). When the mounting frame (2) moves towards the bottom of the mounting plate (4), it pushes the stop block (641) to make the stop bar (64) disengage from the mounting plate (4). The housing (61) is also provided with a guide rail (65), and the stop bar (64) is slidably disposed in the guide rail (65). The guide rail (65) is provided with a slot (651). As the stop bar (64) moves along the guide rail (65), its height continuously increases until the height of the abutment block (641) is higher than the height of the top of the mounting bracket (2). At this time, the slot (651) locks the stop bar (64).
3. The roller shutter additional thermal resistance measuring device according to claim 2, characterized in that: The roller shutter (3) is rolled up inside the housing (61). A counterweight (32) is provided at the bottom of the roller shutter (3) body. The counterweight (32) is placed inside the housing (61). When the mounting plate (4) falls onto the mounting frame (2), the counterweight (32) falls from the delivery port (63) and pulls the roller shutter (3) open under the action of gravity.
4. The roller shutter additional thermal resistance measuring device according to claim 2, characterized in that: The housing (61) is provided with a plurality of limiting blocks (66), and the plurality of limiting blocks (66) are arranged in pairs on both sides of the mounting plate (4) in the width direction.
5. The roller shutter additional thermal resistance measuring device according to claim 1, characterized in that: The unloading assembly (5) includes a support block (51), a guide rod (52), a guide groove (53), and a first lead screw assembly (54) disposed on the mounting frame (2); The support block (51) is disposed below the mounting plate (4) and supports the mounting plate (4). The support block (51) has a guide groove (53) on the side away from the window (1). The guide rod (52) is disposed horizontally on the mounting bracket (2). The guide rod (52) is slidably disposed in the guide groove (53), so that the support block (51) can move back and forth in the direction of approaching or moving away from the window (1). When the support block (51) moves away from the window (1), it can disengage from the support of the mounting plate (4). The output end of the first lead screw assembly (54) is disposed on the side of the support block (51) away from the window (1) and drives the support block (51) to move.
6. The roller shutter additional thermal resistance measuring device according to claim 1, characterized in that: The mounting frame (2) has an unloading area (7) on the ground at the bottom. The unloading area (7) is covered with an elastic pad. After the roller shutter (3) has been inspected, it is unloaded by the unloading assembly (5) and falls into the unloading area (7).
7. The roller shutter additional thermal resistance measuring device according to claim 1, characterized in that: The mounting bracket (2) comprises two identical parts, which are symmetrically arranged at both ends of the mounting plate (4) along its length. A portion of the mounting bracket (2) includes a vertically arranged support plate (21) and a first clamping plate (22) and a second clamping plate (23) arranged on the support plate (21). The lower end of the support plate (21) is set on the ground. The first clamping plate (22) and the second clamping plate (23) are respectively arranged on both sides of the mounting plate (4) in the width direction and support the mounting plate (4). The first clamping plate (22) and the second clamping plate (23) have a clearance space at the end near the ground that is higher than the height of the mounting plate (4).
8. The roller shutter additional thermal resistance measuring device according to claim 1, characterized in that: The sliding assembly (8) includes a support leg (24) and a slide rail (81) disposed at the bottom of the mounting bracket (2). The slide rail (81) is arranged along the direction of approaching and away from the window (1). The support leg (24) is slidably disposed in the slide rail (81), and a drive assembly (82) is disposed at the bottom of the support leg (24). The drive assembly (82) drives the support plate (21) to slide along the slide rail (81).
9. The roller shutter additional thermal resistance measuring device according to claim 1, characterized in that: The clamping assembly (41) includes a fixing bolt (411) and a clamping plate (412) disposed on the mounting plate (4), and the clamping plate (412) is detachably disposed on the mounting plate (4) by means of the fixing bolt (411); The bracket (31) for fixing the roller blind (3) is disposed between the clamping plate (412) and the mounting plate (4) and is clamped by the fixing bolt (411), and the roller blind (3) is attached to the bracket (31).
10. A method for measuring the additional thermal resistance of a roller shutter, characterized in that: Using the roller shutter additional thermal resistance measuring device according to any one of claims 1-9 includes the following steps: S1: Multiple mounting plates (4) on which the roller shutters (3) are installed are provided on the storage rack (6); S2: Drive the mounting frame (2) to move to the area below the mounting plate (4) on the storage rack (6) to receive the mounting plate (4) falling from the storage rack (6); S3: Drive the mounting bracket (2) closer to the window (1) so that the mounting plate (4) is in close contact with the infill wall (11); S4: The heat transfer coefficient of the roller blind (3) is measured by the hot box method, and the additional thermal resistance is calculated by combining the heat transfer coefficient of the window (1) without the roller blind (3) installed. S5: After the measurement is completed, drive the mounting bracket (2) away from the window (1) and remove the mounting plate (4) installed on the mounting bracket (2) through the unloading assembly (5); S6: The mounting bracket (2) moves toward the mounting plate (4) on the storage rack (6) and receives the mounting plate (4) falling from the storage rack (6); S7: Repeat steps S3-S6 until all the roller shutters (3) on the storage shelf (6) have been inspected.
Citation Information
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