Metal film forming cooling mechanism

By combining a clamping rotation and sliding mechanism with a coolant spraying system, the problem of poor cooling effect during the metal film forming process is solved, achieving rapid and uniform cooling and efficient forming of the film, thus improving film performance and ease of operation.

CN224175444UActive Publication Date: 2026-04-28JIANGMEN ZHAOYE TECH
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGMEN ZHAOYE TECH
Filing Date
2025-05-09
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

Traditional cooling rollers have poor cooling effect, which leads to deformation during the metal film forming process and affects the film performance.

Method used

By employing a clamping and rotating mechanism and a sliding mechanism, combined with a coolant spraying system, comprehensive cooling and rapid forming of the film can be achieved.

Benefits of technology

It improves the strength, toughness, and heat resistance of the film, simplifies the installation and handling process, and increases work efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224175444U_ABST
    Figure CN224175444U_ABST
Patent Text Reader

Abstract

The utility model discloses a metal film forming cooling mechanism which comprises a cooling box, a clamping rotating mechanism comprises a fixing frame, rotating rods are rotationally connected to the side edges of the two ends of the inner wall of the fixing frame, fixing blocks are fixed to the two ends of the outer walls of the two rotating rods, and L-shaped mounting blocks are fixed to the two sides of each fixing block. Mounting grooves are formed in the two sides of the inner walls, close to each other, of the two L-shaped mounting blocks, one end of a second spring is fixed into each mounting groove, a clamping block is fixed to the other end of each second spring, a motor is mounted at one end of the side face of the fixing frame, an output shaft of the motor is fixedly connected with one rotating rod, and a second protective shell is fixed to the side face of the fixing frame. And the motor is located in the second protective shell. According to the utility model, the effect of quickly forming and cooling the film is realized, the deformation of the film is effectively prevented, and the quick and uniform cooling is beneficial to improving the performance of the film, such as strength, toughness and heat resistance, so that the overall performance of a product is further improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of thin film production technology, and in particular to a metal thin film forming and cooling mechanism. Background Technology

[0002] Metal thin film technology is an important research direction in materials science and engineering, and is widely used in electronics, optics, mechanics, and other fields. Metal thin films typically refer to metal layers with thicknesses ranging from nanometers to micrometers, possessing unique physical and chemical properties. Metal thin films are a novel type of metal-ceramic composite inorganic membrane, using porous stainless steel as the substrate and TiO2 ceramic as the film layer material. Metal membranes exhibit excellent plasticity, toughness, and strength, as well as adaptability to the environment and materials, making them one of the best-performing membrane materials after organic and ceramic membranes.

[0003] During the forming process of metal films, rapid cooling is required to accelerate the forming process and effectively prevent deformation. When cooling metal films, two cooling rollers are often used to cool both sides of the film. Traditional cooling rollers continuously cool the surface of the cooling rollers through cooling pipes. However, the actual contact area between the cooling water and the surface of the cooling rollers is small, resulting in poor cooling effect and affecting the forming of the film. Therefore, it is urgent to solve this problem. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a metal thin film forming and cooling mechanism.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A metal thin film forming cooling mechanism includes a cooling box, wherein the interior of the cooling box is provided with a clamping and rotating mechanism for rapidly cooling the metal thin film, and both ends of the inner wall of the cooling box are provided with sliding mechanisms for easy handling of the metal thin film.

[0007] The clamping and rotating mechanism includes a fixed frame, with rotating rods rotatably connected to both ends of the inner wall of the fixed frame. Fixed blocks are fixed to both ends of the outer walls of the two rotating rods. L-shaped mounting blocks are fixed to both sides of the multiple fixed blocks. Mounting grooves are formed on both sides of the inner walls of the two L-shaped mounting blocks that are close to each other. One end of a second spring is fixed inside the mounting groove, and a clamping block is fixed to the other end of the second spring. A motor is mounted on one side of the fixed frame, and the output shaft of the motor is fixedly connected to one of the rotating rods. A second protective shell is fixed to the side of the fixed frame, and the motor is located inside the second protective shell. The clamping block can clamp the metal film, and then the rotation of the rotating rods allows the metal film to be cooled from multiple sides, achieving a rapid forming effect.

[0008] Preferably, the other side of the fixed frame is provided with two synchronous pulleys, which are respectively fixedly connected to the other ends of the two rotating rods. The outer walls of the two synchronous pulleys are provided with matching synchronous belts. The other side of the fixed frame is provided with a first protective shell, and the synchronous pulleys and synchronous belts are located inside the first protective shell.

[0009] Preferably, the sliding mechanism includes slide rails fixed at both ends inside the cooling box, and a matching slider is slidably provided on the outer wall of the slide rails. A fixing rod is fixed on the side of the two sliders that are close to each other. The other end of the fixing rod is fixedly connected to both ends of the fixing frame. By pulling the slider, the fixing frame can be quickly pulled out, which facilitates the installation and removal of the metal film.

[0010] Preferably, mounting blocks are fixed at the top of both ends of the inner wall of the cooling box. The top and bottom of the mounting blocks are provided with communicating sliding holes, and a sliding rod is slidably provided inside the sliding holes. Positioning holes are provided on both sides of the top of the sliding block, and the bottom of the sliding rod is adapted to the positioning holes. A fixing ring is fixed at the bottom of the outer wall of the sliding rod, and one end of a first spring is fixed at the top of the fixing ring. The other end of the first spring is fixedly connected to the bottom of the mounting block, and the first spring is located on the outer surface of the sliding rod. A cooling mechanism for cooling the metal film is provided at the top of the inner wall of the cooling box.

[0011] Preferably, the cooling mechanism includes a connecting pipe fixed at both ends of the top inside the cooling box. The bottom of the connecting pipe is connected to several interconnected liquid outlet pipes via conduits. The bottom of the liquid outlet pipes is provided with several nozzles, which can spray coolant onto the metal film to enable it to form quickly.

[0012] Preferably, a liquid storage tank is fixed to one side of the top of the cooling box, the liquid storage tank contains coolant, a liquid pump is installed at the bottom of one side of the liquid storage tank, and the inlet end of the liquid pump is connected to the inside of the liquid storage tank through a pipe, and the outlet end of the liquid pump is connected to a connecting pipe, and the other end of the connecting pipe is connected to the outer surface of the connecting pipe.

[0013] Preferably, the cooling box is provided with a sealed door on its side.

[0014] The beneficial effects of this utility model are as follows:

[0015] 1. Due to the adoption of a clamping and rotating mechanism, when the film is clamped between two clamping blocks, the rotating rod driven by the motor rotates, which in turn drives the film to rotate, completing the flipping of the film. This allows the film to be fully sprayed with coolant, thereby achieving a rapid forming and cooling effect on the film. This effectively prevents the film from deforming. Rapid and uniform cooling helps to improve the film's performance, such as strength, toughness, and heat resistance, thereby improving the overall performance of the product.

[0016] 2. Due to the adoption of a sliding mechanism, pulling the sliding rod away from the positioning hole releases the slider's limit, and then pulling out the fixed frame allows for quick installation and removal of the film. This facilitates the operation of the staff, provides convenience for picking up or placing the film, reduces the staff's operation time, and thus improves the overall work efficiency. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of a metal thin film forming and cooling mechanism proposed in this utility model;

[0018] Figure 2 This is a partial structural diagram of the cooling box of a metal thin film forming cooling mechanism proposed in this utility model;

[0019] Figure 3 This utility model proposes a metal thin film forming cooling mechanism. Figure 2 Enlarged structural diagram at point A in the middle;

[0020] Figure 4 This is a partial structural diagram of the clamping and rotating mechanism of a metal thin film forming and cooling mechanism proposed in this utility model.

[0021] Figure 5 This utility model proposes a metal thin film forming cooling mechanism. Figure 4 Enlarged structural diagram at point B;

[0022] Figure 6 This is a partial structural diagram of the cooling mechanism of a metal thin film forming cooling mechanism proposed in this utility model.

[0023] In the diagram: 1. Cooling tank; 101. Sealed door; 2. Liquid storage tank; 201. Liquid pump; 202. Delivery pipe; 203. Discharge pipe; 204. Connecting pipe; 205. Nozzle; 3. Slide rail; 301. Slider; 3010. Positioning hole; 302. Mounting block; 303. Slide rod; 304. Fixing ring; 305. First spring; 306. Fixing rod; 4. Fixing frame; 401. First protective shell; 402. Synchronous pulley; 403. Synchronous belt; 404. Fixing block; 405. Second protective shell; 406. Motor; 407. L-shaped mounting block; 408. Mounting groove; 409. Second spring; 410. Clamping block; 411. Rotating rod. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0025] Reference Figure 1-6 A metal film forming cooling mechanism includes a cooling box 1. The interior of the cooling box 1 is provided with a clamping and rotating mechanism for rapidly cooling the metal film, and the two ends of the inner wall of the cooling box 1 are provided with sliding mechanisms for easy handling of the metal film.

[0026] The clamping and rotating mechanism includes a fixed frame 4. Rotating rods 411 are rotatably connected to both ends of the inner wall of the fixed frame 4. Fixing blocks 404 are fixed to both ends of the outer wall of the two rotating rods 411. L-shaped mounting blocks 407 are fixed to both sides of the multiple fixing blocks 404. Mounting grooves 408 are opened on both sides of the inner wall of the two L-shaped mounting blocks 407 that are close to each other. One end of a second spring 409 is fixed inside the mounting groove 408. A clamping block 410 is fixed to the other end of the second spring 409. The clamping block 410 can clamp the metal film. Then, the metal film is cooled from multiple sides by the rotation of the rotating rods 411 to achieve the effect of rapid forming. A motor 406 is installed on one side of the fixed frame 4. The output shaft of the motor 406 is fixedly connected to one of the rotating rods 411. A second protective shell 405 is fixed to the side of the fixed frame 4, and the motor 406 is located inside the second protective shell 405.

[0027] In this utility model, two synchronous wheels 402 are provided on the other side of the fixed frame 4. The two synchronous wheels 402 are fixedly connected to the other ends of the two rotating rods 411 respectively. The outer wall of the two synchronous wheels 402 is provided with a matching synchronous belt 403. The outer wall of the other side of the fixed frame 4 is provided with a first protective shell 401, and the synchronous wheels 402 and the synchronous belt 403 are located inside the first protective shell 401.

[0028] In this utility model, the sliding mechanism includes a slide rail 3 fixed at both ends inside the cooling box 1. The outer wall of the slide rail 3 is provided with a matching slider 301. The two sliders 301 are fixed with a fixing rod 306 on the side that is close to each other. The other end of the fixing rod 306 is fixedly connected to both ends of the fixing frame 4. By pulling the slider 301, the fixing frame 4 can be pulled out quickly, which is convenient for installing and removing the metal film.

[0029] In this utility model, mounting blocks 302 are fixed at the top of both ends of the inner wall of the cooling box 1. The top and bottom of the mounting blocks 302 are provided with communicating sliding holes, and a sliding rod 303 is slidably provided inside the sliding holes. Positioning holes 3010 are provided on both sides of the top of the slider 301, and the bottom of the slider 303 is adapted to the positioning holes 3010. A fixing ring 304 is fixed at the bottom of the outer wall of the slider 303. One end of the first spring 305 is fixed at the top of the fixing ring 304. The other end of the first spring 305 is fixedly connected to the bottom of the mounting block 302, and the first spring 305 is located on the outer surface of the slider 303. The slider 303 can limit the slider 301 to prevent it from shaking randomly inside the cooling box 1. A cooling mechanism for cooling the metal film is provided at the top of the interior of the cooling box 1.

[0030] In this utility model, the cooling mechanism includes a connecting pipe 204 fixed at both ends of the top inside the cooling box 1. The bottom of the connecting pipe 204 is connected to several interconnected liquid outlet pipes 203 through a conduit. The bottom of the liquid outlet pipe 203 is provided with several nozzles 205. The nozzles 205 can spray coolant onto the metal film to make it form quickly.

[0031] In this utility model, a liquid storage tank 2 is fixed on one side of the top of the cooling tank 1. The liquid storage tank 2 contains coolant. A liquid pump 201 is installed at the bottom of one side of the liquid storage tank 2. The inlet end of the liquid pump 201 is connected to the inside of the liquid storage tank 2 through a pipe. The outlet end of the liquid pump 201 is connected to a communicating delivery pipe 202. The other end of the delivery pipe 202 is connected to the outer surface of the connecting pipe 204.

[0032] In this utility model, a sealing door 101 is provided on the side of the cooling box 1.

[0033] Working principle: In use, open the sealing door 101, then pull the slide bar 303, and move the bottom of the slide bar 303 away from the positioning hole 3010. Then pull the fixing frame 4. The fixing frame 4 will drive the slider 301 to move through the fixing rods 306 at both ends. When the fixing frame 4 is pulled out, the bottom of the slide bar 303 will match the positioning hole 3010 on the other side of the top of the slider 301. Then the first spring 305 will drive the slide bar 303 to reset and insert into the corresponding positioning hole 3010, thereby limiting the slider 301, which is convenient for the user to install the metal film. Then the user inserts the metal film into the middle of the two sets of clamping blocks 410, which will squeeze the second spring 409. Under the reaction force of the second spring 409, the two clamping blocks 410 clamp and fix the metal film. Then the slide bar 303 releases the limitation on the slider 301, and then the fixing frame 4 is pushed into the interior of the cooling box 1. Then, the slide bar 303 will limit the fixed frame 4 again, then close the sealing door 101, and turn on the liquid pump 201. The liquid pump 201 will draw out the coolant inside the liquid storage tank 2 and then deliver it to the delivery pipe 202, and then into the connecting pipe 204. The coolant is then delivered into the liquid outlet pipe 203 through diversion, and then sprayed out from the nozzle 205 to cool and form the film. Then, the motor 406 is run. The motor 406 will drive one of the rotating rods 411 to rotate, and then drive one of the synchronous pulleys 402 to rotate. The synchronous pulley 402 drives the other synchronous pulley 402 to rotate through the synchronous belt 403. Then, the two rotating rods 411 will rotate simultaneously and drive the fixed block 404 to rotate. The fixed block 404 will drive the L-shaped mounting block 407 to rotate, and then drive the film to rotate, completing the flipping of the film so that the film can be fully sprayed with coolant, thereby completing the rapid forming and cooling effect and preventing deformation.

[0034] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A metal thin film forming cooling mechanism, comprising a cooling box (1), characterized in that, The cooling box (1) is equipped with a clamping and rotating mechanism for rapidly cooling the metal film inside, and a sliding mechanism for easy handling of the metal film is provided at both ends of the inner wall of the cooling box (1). The clamping and rotating mechanism includes a fixed frame (4), with rotating rods (411) rotatably connected to both sides of the inner wall of the fixed frame (4). Fixing blocks (404) are fixed to both ends of the outer walls of the two rotating rods (411). L-shaped mounting blocks (407) are fixed to both sides of the multiple fixing blocks (404). Mounting grooves (408) are opened on both sides of the inner walls of the two L-shaped mounting blocks (407) that are close to each other. One end of a second spring (409) is fixed inside the mounting groove (408). A clamping block (410) is fixed to the other end of the second spring (409). A motor (406) is installed on one side of the fixed frame (4). The output shaft of the motor (406) is fixedly connected to one of the rotating rods (411). A second protective shell (405) is fixed to the side of the fixed frame (4), and the motor (406) is located inside the second protective shell (405).

2. The metal thin film forming and cooling mechanism according to claim 1, characterized in that, Two synchronous pulleys (402) are provided on the other side of the fixed frame (4). The two synchronous pulleys (402) are fixedly connected to the other ends of the two rotating rods (411). The outer walls of the two synchronous pulleys (402) are provided with matching synchronous belts (403). The outer wall of the other side of the fixed frame (4) is provided with a first protective shell (401), and the synchronous pulleys (402) and synchronous belts (403) are located inside the first protective shell (401).

3. The metal thin film forming and cooling mechanism according to claim 1, characterized in that, The sliding mechanism includes slide rails (3) fixed at both ends inside the cooling box (1). The outer wall of the slide rails (3) is provided with matching sliders (301). The two sliders (301) are fixed with fixing rods (306) on the side that is close to each other. The other end of the fixing rods (306) is fixedly connected to both ends of the fixing frame (4).

4. The metal thin film forming and cooling mechanism according to claim 3, characterized in that, The inner wall of the cooling box (1) is fixed with mounting blocks (302) at both ends. The top and bottom of the mounting blocks (302) are provided with communicating sliding holes, and a sliding rod (303) is slidably provided inside the sliding holes. The top two sides of the slider (301) are provided with positioning holes (3010), and the bottom of the sliding rod (303) is adapted to the positioning holes (3010). The bottom of the outer wall of the sliding rod (303) is fixed with a fixing ring (304), and one end of a first spring (305) is fixed to the top of the fixing ring (304). The other end of the first spring (305) is fixedly connected to the bottom of the mounting block (302), and the first spring (305) is located on the outer surface of the sliding rod (303). The top of the interior of the cooling box (1) is provided with a cooling mechanism for cooling the metal film.

5. The metal thin film forming cooling mechanism according to claim 4, characterized in that, The cooling mechanism includes a connecting pipe (204) fixed at both ends of the top inside the cooling box (1). The bottom of the connecting pipe (204) is connected to several interconnected liquid outlet pipes (203) through a conduit. The bottom of the liquid outlet pipe (203) is provided with several nozzles (205).

6. The metal thin film forming and cooling mechanism according to claim 5, characterized in that, A liquid storage tank (2) is fixed on one side of the top of the cooling tank (1). The liquid storage tank (2) contains coolant. A liquid pump (201) is installed at the bottom of one side of the liquid storage tank (2). The inlet end of the liquid pump (201) is connected to the inside of the liquid storage tank (2) through a pipe. The outlet end of the liquid pump (201) is connected to a communicating delivery pipe (202). The other end of the delivery pipe (202) is connected to the outer surface of the connecting pipe (204).

7. The metal thin film forming and cooling mechanism according to claim 1, characterized in that, The cooling box (1) is provided with a sealed door (101) on its side.