An automatic assembling equipment for on-vehicle choke production
By using a differential system driven by a single servo motor and a stabilizing wheel structure, the problems of copper wire winding accuracy and synchronization in the assembly of vehicle chokes have been solved, enabling high-precision, low-cost, and flexible production of multiple varieties.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-22
- Publication Date
- 2026-03-20
AI Technical Summary
In the current assembly process of vehicle chokes, the accuracy of copper wire winding is low and the synchronization of multiple motors is poor, making it difficult to meet the ultra-high reliability production standards.
A differential system driven by a single servo motor is used to achieve absolute synchronization between winding and laying movements through a transmission belt and gear system. Combined with a stabilizing wheel and pulley structure, it ensures uniform winding and quantitative rotation of the copper wire.
It achieves absolute accuracy in the number of winding turns and uniform consistency in wire arrangement, eliminates safety risks, reduces costs, adapts to flexible production of multiple varieties, and improves processing precision.
Smart Images

Figure CN121054384B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of vehicle-mounted choke assembly, and discloses an automatic assembly equipment for vehicle-mounted choke production. BACKGROUND
[0002] The vehicle-mounted choke is a key element for inhibiting high-frequency electromagnetic interference in automobile electronics, and mainly comprises a choke coil, a magnetic core, an insulating framework, a pin and a packaging shell. The vehicle-mounted choke allows smooth passage of direct current required by a vehicle, and can efficiently block and absorb high-frequency noise generated by various electronic devices, so as to prevent mutual interference of in-vehicle systems, guarantee external electromagnetic compatibility and improve the anti-interference ability of the whole vehicle.
[0003] At present, in the assembly process of the vehicle-mounted choke, various assembly processes need to wind and assemble the copper wire of the choke coil. At present, many production lines still rely on manual or semi-automatic equipment, which is low in efficiency and difficult to adapt to flexible production of multiple varieties. Manual operation cannot accurately ensure the accuracy of the number of turns, the winding tension and the neatness of the wire arrangement, so that the vehicle-mounted choke has a great safety risk. Moreover, some semi-automatic equipment needs to be matched with multiple motors to adjust the rotating speed of the choke coil and the winding speed of the copper wire. Even if the main shaft motor and the wire arrangement servo motor are made to move synchronously through the controller instruction, the load change of each motor, the mechanical transmission gap and the response time of the respective servo drivers will all be different, which will cause slight asynchronization. The asynchronization will directly lead to uneven wire arrangement, wire stacking or tension fluctuation of the copper wire, and it is difficult to meet the production standard of ultra-high reliability of the vehicle-mounted choke. SUMMARY
[0004] In view of the problems of low winding accuracy of the copper wire and poor synchronization of multiple motors in the assembly process of the vehicle-mounted choke, the application provides an automatic assembly equipment for vehicle-mounted choke production.
[0005] To solve the above problems, the application provides the following technical scheme:
[0006] The application discloses an automatic assembling equipment for vehicle-mounted choke production, which comprises a bottom plate, a stand fixedly installed on the bottom plate, a servo motor fixedly installed on the side of the stand, a rotatingly matched ring arranged on the outer side of the stand, the servo motor being used for driving the ring to rotate on the outer side of the stand, a driving main shaft in transmission connection with the output shaft of the servo motor, a rotating wheel fixedly connected to the inner side end of the driving main shaft, a support fixedly connected to the bottom plate and arranged on the side of the rotating wheel, a central shaft rotatingly installed in the support, a first ring and a second ring fixedly installed on the two sides of the central shaft, the rotating wheel being in transmission cooperation with the first ring and capable of driving the first ring to differentially rotate, a support base fixedly connected to the bottom plate and arranged on the side of the second ring, a driving slave shaft rotatingly installed on the support base, a first differential gear and a second differential gear fixedly installed on the inner side of one end of the driving slave shaft and differentially transmitting with the second ring, a first vertical shaft in transmission connection with the driving slave shaft through an intermediate shaft, a second vertical shaft and a third vertical shaft arranged on the two sides of the stand, the first vertical shaft, the second vertical shaft and the third vertical shaft being capable of jointly clamping a choke coil, the ring being vertically arranged and penetrating through the choke coil, and a copper wire roller fixedly installed in the ring and used for winding copper wires on the choke coil.
[0007] Preferably, a first pulley is sleeved on the output shaft of the servo motor, the top of the stand is in a semicircular ring structure, the inner diameter of the semicircular ring of the stand is larger than the outer diameter of the ring, a rotatingly matched arc plate is installed on the top of the stand, a bolt for stable connection is arranged between the stand and the arc plate, a plurality of second pulleys are installed on the stand, and a transmission belt is jointly wound between the first pulley and the second pulleys and in contact with the outer peripheral wall of the ring.
[0008] Preferably, a groove is formed in the outer peripheral wall of the ring, a stabilizing wheel is rotatingly installed on the arc plate, and the transmission belt and the stabilizing wheel are in sliding cooperation with the groove.
[0009] Preferably, an opening is formed in the ring, a connecting plate is arranged on the outer side of the opening and fixedly connected to the side wall of the ring, two limiting columns are fixedly installed on the inner peripheral wall of the ring, and the two ends of the copper wire roller are respectively hingedly connected to the two limiting columns.
[0010] Preferably, the output shaft end of the servo motor is fixedly provided with a first helical gear, the outer end of the driving main shaft is fixedly provided with a second helical gear, the first helical gear is in meshing transmission with the second helical gear, the outer end of the driving slave shaft is fixedly provided with a third helical gear, the two ends of the intermediate shaft are respectively fixedly provided with a fourth helical gear and a fifth helical gear, the bottom end of the first vertical shaft is fixedly provided with a sixth helical gear, the third helical gear is in meshing transmission with the fourth helical gear, and the fifth helical gear is in meshing transmission with the sixth helical gear; the output shaft, the driving main shaft, the driving slave shaft and the intermediate shaft are all rotatably sleeved with shaft seats, and the shaft seats are fixedly connected with the bottom plate.
[0011] Preferably, the inside of the first ring is provided with a differential gear fixedly connected with the central shaft, the runner is arranged in the inside of the first ring and on the side of the differential gear, the outer peripheral wall of the runner is in sliding fit with the inner peripheral wall of the first ring and the outer peripheral wall of the differential gear, the outer peripheral wall of the runner is fixedly provided with a protrusion, the outer peripheral wall of the differential gear is provided with a first notch, the inner peripheral wall of the first ring is provided with a second notch, the number of the first notch and the second notch is the same, and the shape and size of the protrusion are matched with the shape and size of the first notch and the second notch.
[0012] Preferably, the inner end of the driving slave shaft is fixedly provided with a horizontal plate, the first differential gear and the second differential gear are symmetrically arranged on the plate surface inside the horizontal plate, the inside of the second ring is provided with a transmission gear fixedly connected with the central shaft, the first differential gear and the second differential gear are arranged in the inside of the second ring and on the two sides of the transmission gear, the first differential gear and the second differential gear are in meshing transmission with the transmission gear, and the inner peripheral wall of the second ring is provided with a plurality of uniformly arranged tooth grooves, and the second ring is in meshing transmission with the first differential gear and the second differential gear through the tooth grooves.
[0013] Preferably, the outer diameter size and the modulus of the first differential gear and the second differential gear are the same, the outer diameter size of the first differential gear is smaller than that of the transmission gear, the modulus of the first differential gear is less than that of the transmission gear, and the modulus of the transmission gear is less than the arrangement number of the tooth grooves.
[0014] Preferably, the bottom plate is fixedly provided with two horizontal beams, the horizontal beams are fixedly provided with stable seats, the intermediate shaft and the first vertical shaft are in rotational fit with the stable seats, the horizontal beams are provided with adjusting grooves, the bottom of the second vertical shaft and the third vertical shaft is inserted into the adjusting grooves, and the second vertical shaft and the third vertical shaft are sleeved with locking ear plates, and the locking ear plates are used for locking and fixing the second vertical shaft and the third vertical shaft with the horizontal beams.
[0015] Preferably, the first vertical shaft, the second vertical shaft and the third vertical shaft are in triangular distribution, the top of the first vertical shaft is fixedly provided with a first pulley, the top of the second vertical shaft and the third vertical shaft is rotatably provided with a second pulley and a third pulley respectively, both sides of the first pulley, the second pulley and the third pulley are fixedly provided with a wheel plate, the outer circumferential wall of the choke coil is in sliding fit with the outer circumferential wall of the first pulley, the second pulley and the third pulley, and the side wall of the choke coil is in contact with the plate surface of the wheel plate.
[0016] Compared with the prior art, the present application has the following beneficial effects:
[0017] 1、The single servo motor is arranged, the servo motor drives the circular ring and the copper wire roller to revolve around the sun through the transmission belt, the power is transmitted into the first ring and the second ring through the meshing of the first helical gear and the second helical gear, the differential system is formed by the first ring, the second ring and the related runner, the differential gear and the two differential gears, the precise intermittent indexing motion is converted from the continuous rotation through the precise meshing of the convex block on the runner and the notch on the differential gear and the first ring, and finally the power is transmitted to the driving sun gear through the gear train, so that the first vertical shaft and the choke coil generate quantitative rotation, the above structure ensures the absolute synchronization of the winding action and the wire arranging action, the problems of asynchronization and tension fluctuation caused by the response delay of the electronic signal and the parameter drift of the traditional multi-motor scheme are completely eliminated, the control system is simplified, the cost is reduced, the absolute accuracy of the winding turns of each choke coil product and the uniform consistency of the wire arranging are ensured, and the safety risk of the vehicle-mounted choke is eliminated;
[0018] 2、The circular ring is provided with the supporting structure of the second pulley and the transmission belt, and is matched with the stabilizing wheel on the top arc plate, so that a stable, floating and low-vibration supporting structure is formed, the copper wire roller runs stably in the revolution process, the wire trajectory is smooth, the sudden change of the tension caused by the vibration or the jumping is avoided from the source, and the first pulley, the second pulley and the third pulley in triangular distribution jointly clamp the outer circle of the choke coil, the wheel plates on both sides limit the axial movement of the choke coil, the above cooperation can not only provide enough clamping force to prevent slipping, but also can reduce the abrasion degree of the insulating skeleton of the choke coil, and directly improves the electrical safety and long-term durability of the choke coil;
[0019] 3、The winding density of the copper wire in the application depends on the angle of self-rotation of the choke coil after receiving a turn of copper wire, which can be realized by changing the ratio of the meshing teeth of the convex block on the rotating wheel to the differential gear and the first ring, or by changing the modulus ratio between the transmission gear and the first and second differential gears. The above structure avoids batch quality accidents caused by incorrect servo parameter setting, and can quickly adapt to the production of various types of choke coils, ensuring high machining precision, further applicable to small-batch, multi-variety flexible choke coil production lines, and therefore has very wide application prospects. BRIEF DESCRIPTION OF DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the present application, the drawings required to be used in the description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0021] Figure 1 It is the overall equipment structure diagram of the present application;
[0022] Figure 2 It is the stand and drive belt mounting structure diagram of the present application;
[0023] Figure 3 It is the copper wire roller mounting structure diagram of the present application;
[0024] Figure 4 It is the drive main shaft and drive shaft transmission structure diagram of the present application;
[0025] Figure 5 It is the first ring and second ring mounting structure diagram of the present application;
[0026] Figure 6 It is the rotating wheel and differential gear cooperation mounting structure diagram of the present application;
[0027] Figure 7 It is the first differential gear, second differential gear and transmission gear cooperation transmission structure diagram of the present application;
[0028] Figure 8 It is the choke coil arrangement structure diagram of the present application;
[0029] In the diagram: 1. Base plate, 2. Stand, 3. Servo motor, 4. Ring, 5. Drive spindle, 6. Rotary wheel, 7. Bracket, 8. Central shaft, 9. First ring, 10. Second ring, 11. Support, 12. Drive shaft, 13. First differential gear, 14. Second differential gear, 15. Intermediate shaft, 16. First vertical shaft, 17. Second vertical shaft, 18. Third vertical shaft, 19. Choke coil, 20. Copper wire roller, 21. First pulley, 22. Arc plate, 23. Pin, 24. Second pulley, 25. Drive belt, 26. Groove, 27. Stabilizing wheel, 2 8. Opening, 29. Connecting plate, 30. Limiting post, 31. First helical gear, 32. Second helical gear, 33. Third helical gear, 34. Fourth helical gear, 35. Fifth helical gear, 36. Sixth helical gear, 37. Shaft seat, 38. Differential wheel, 39. Protrusion, 40. First notch, 41. Second notch, 42. Cross plate, 43. Transmission gear, 44. Tooth groove, 45. Crossbeam, 46. Stabilizing seat, 47. Adjusting groove, 48. Locking lug, 49. First pulley, 50. Second pulley, 51. Third pulley, 52. Wheel plate. Detailed Implementation
[0030] To make the objectives, features, and advantages of this invention more apparent and understandable, the technical solutions of this invention will be clearly and completely described below with reference to the accompanying drawings of the specific embodiments. Obviously, the embodiments described below are only some embodiments of this invention, and not all embodiments. Based on the embodiments of this invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this invention.
[0031] This specific embodiment provides an automated assembly equipment for the production of vehicle chokes, such as... Figures 1-8 As shown, the device includes a base plate 1, which serves as the load-bearing structure for the entire device and can be placed in the vehicle choke production area. A support frame 2 is fixedly mounted on the base plate 1. The bottom of the support frame 2 has a square structure and is securely connected to the base plate 1. The top of the support frame 2 has a semi-circular ring structure with its semi-circular opening facing obliquely upwards. A servo motor 3 is fixedly mounted on the side of the support frame 2. The axis of the output shaft of the servo motor 3 is parallel to the direction of the center line of the semi-circular ring at the top of the support frame 2. The output shaft of the servo motor 3 is an extended design, and a first pulley 21 is fixedly fitted around its outer perimeter.
[0032] like Figure 2As shown, the three second pulleys 24 are arranged on the stand 2, and the three second pulleys 24 are arranged on the lower half of the semicircular ring structure of the stand 2; the transmission belt 25 is wound around the first pulley 21 and the three second pulleys 24, and the circular ring 4 is placed on the transmission belt 25, and the outer diameter of the circular ring 4 is smaller than the inner diameter of the semicircular ring of the stand 2. The top of the stand 2 is provided with an arc plate 22 which is rotatably connected, and the stand 2 and the arc plate 22 are provided with a bolt 23 for stable connection, so that the installation position of the arc plate 22 can be adjusted and fixed. The arc plate 22 is rotatably provided with a stabilizing wheel 27, and the outer wall of the circular ring 4 is provided with a groove 26; the transmission belt 25 is arranged at the bottom of the circular ring 4, and the stabilizing wheel 27 is arranged at the top of the circular ring 4, and the three second pulleys 24 are arranged on the side of the stand 2, and the driving capacity of the servo motor 3 can make the circular ring 4 rotate on the side of the stand 2.
[0033] As shown in the figure, Figure 3 The circular ring 4 is provided with a through opening 28, and the outer side of the opening 28 is provided with a connecting plate 29, so that the opening 28 can be effectively closed, and the connecting plate 29 is tightly connected with the side wall of the circular ring 4. Two limiting columns 30 are fixedly installed on the inner wall of the circular ring 4, and a copper wire roller 20 is hingedly installed between the two limiting columns 30, and the copper wire roller 20 can be wound with copper wire, and the copper wire roller 20 can rotate with the circular ring 4.
[0034] As shown in the figure, Figures 4-8The output shaft end of the servo motor 3 is fixedly installed with a first helical gear 31, a plurality of shaft seats 37 are fixedly installed on the bottom plate 1, the bottom of each shaft seat 37 is tightly connected with the bottom plate 1, one of the shaft seats 37 is arranged around the output shaft of the servo motor 3, so as to effectively support the output shaft of the servo motor 3, and the other shaft seats 37 are respectively installed with the driving main shaft 5, the driving slave shaft 12 and the intermediate shaft 15. Meanwhile, a support 11 is fixedly installed on the bottom plate 1, and the driving slave shaft 12 is rotatably sleeved in the support 11. The outer side end of the driving main shaft 5 is fixedly installed with a second helical gear 32, the first helical gear 31 is in meshing transmission with the second helical gear 32, so that the output shaft of the servo motor 3 can drive the driving main shaft 5 to rotate. The outer side end of the driving slave shaft 12 is fixedly installed with a third helical gear 33, and the two ends of the intermediate shaft 15 are respectively fixedly installed with a fourth helical gear 34 and a fifth helical gear 35. The third helical gear 33 is in meshing transmission with the fourth helical gear 34. Two cross beams 45 are fixedly installed on the bottom plate 1, and the two cross beams 45 are respectively arranged on the two sides of the stand 2. A stabilizing seat 46 is fixedly installed on the cross beam 45, and the stabilizing seat 46 is arranged on the side of the stand 2 away from the servo motor 3. A first vertical shaft 16 is rotatably installed in the stabilizing seat 46, and the first vertical shaft 16 is vertically arranged. The bottom end of the first vertical shaft 16 is fixedly installed with a sixth helical gear 36, and the fifth helical gear 35 is in meshing transmission with the sixth helical gear 36.
[0035] A support 7 is arranged between the driving main shaft 5 and the driving slave shaft 12, the bottom of the support 7 is tightly connected with the bottom plate 1, a central shaft 8 is rotatably installed on the support 7, a first ring 9 is fixedly installed on the side of the central shaft 8 close to the driving main shaft 5, and a second ring 10 is fixedly installed on the side of the central shaft 8 close to the driving slave shaft 12. A runner 6 is fixedly connected to the inner side end of the driving main shaft 5, a differential gear 38 is arranged in the inside of the first ring 9 and tightly connected with the central shaft 8, the runner 6 is arranged in the inside of the first ring 9 and on the side of the differential gear 38, the outer peripheral wall of the runner 6 is in sliding fit with the inner peripheral wall of the first ring 9 and the outer peripheral wall of the differential gear 38, a protrusion 39 is fixedly arranged on the outer peripheral wall of the runner 6, a first notch 40 is formed on the outer peripheral wall of the differential gear 38, and a second notch 41 is formed on the inner peripheral wall of the first ring 9. The number of the first notches 40 is the same as that of the second notches 41, and the shape and size of the protrusion 39 are matched with those of the first notches 40 and the second notches 41.
[0036] The horizontal plate 42 is fixedly arranged at the inner side end of the driving slave shaft 12 close to the second ring 10, and the first differential gear 13 and the second differential gear 14 are symmetrically arranged on the inner side plate surface of the horizontal plate 42 and can rotate with the horizontal plate 42. The second ring 10 is internally provided with a transmission gear 43 which is fixedly connected with the central shaft 8, and the first differential gear 13 and the second differential gear 14 are arranged in the interior of the second ring 10 and on both sides of the transmission gear 43, and the first differential gear 13 and the second differential gear 14 are in meshing transmission with the transmission gear 43. A plurality of tooth grooves 44 are arranged on the inner circumferential wall of the second ring 10, and the second ring 10 is in meshing transmission with the first differential gear 13 and the second differential gear 14 through the tooth grooves 44.
[0037] The outer diameter size and the module of the first differential gear 13 and the second differential gear 14 are the same, the outer diameter size of the first differential gear 13 is smaller than that of the transmission gear 43, the module of the first differential gear 13 is less than that of the transmission gear 43, and the module of the transmission gear 43 is less than the arrangement number of the tooth grooves 44. By arranging the module of the first differential gear 13, the module of the transmission gear 43 and the outer diameter size thereof, the differential ratio between the central shaft 8 and the driving slave shaft 12 can be adjusted.
[0038] Adjusting grooves 47 are arranged on the two horizontal beams 45, and the second vertical shaft 17 and the third vertical shaft 18 are fixedly arranged on the adjusting grooves 47 of the two horizontal beams 45 and symmetrically arranged on both sides of the stand 2. The first vertical shaft 16, the second vertical shaft 17 and the third vertical shaft 18 are triangularly distributed, and the bottoms of the second vertical shaft 17 and the third vertical shaft 18 are inserted into the adjusting grooves 47. The second vertical shaft 17 and the third vertical shaft 18 are peripherally sleeved with locking lugs 48, and the second vertical shaft 17 and the third vertical shaft 18 are locked and fixed with the two horizontal beams 45 through the locking lugs 48. The first pulley 49 is fixedly arranged on the top of the first vertical shaft 16, and the second pulley 50 and the third pulley 51 are rotatably arranged on the top of the second vertical shaft 17 and the third vertical shaft 18, respectively. The second pulley 50 and the third pulley 51 can rotate on the outer periphery of the top of the second vertical shaft 17 and the third vertical shaft 18, respectively. The wheel plates 52 are fixedly arranged on both sides of the first pulley 49, the second pulley 50 and the third pulley 51. The first pulley 49, the second pulley 50 and the third pulley 51 jointly hold the choke coil 19, and the choke coil 19 can pass through the opening 28 into the circular ring 4. The outer circumferential wall of the choke coil 19 is in sliding cooperation with the outer circumferential wall of the first pulley 49, the second pulley 50 and the third pulley 51, and the side wall of the choke coil 19 is in contact with the plate surface of the wheel plate 52, so as to further limit the arrangement height of the choke coil 19 in the device.
[0039] The working principle of the present application is as follows:
[0040] The copper wire roller 20 is installed on the inner side of the ring 4, and the choke coil 19 without copper wire is inserted into the ring 4 through the opening 28, and the opening of the ring 4 is closed by the fixedly installed connecting plate 29. The ring 4 is placed on the second pulley 24 and the transmission belt 25, the stabilizing wheel 27 is in contact with the top groove 26 of the ring 4 by rotating the arc plate 22, and the ring 4 is stably assembled on the side of the stand 2 by rotating the bolt 23 to lock the arc plate 22. At the same time, the outer wall of the choke coil 19 is in contact with the outer wall of the first pulley 49, the second pulley 50 and the third pulley 51, so that it is stably placed between the first vertical shaft 16, the second vertical shaft 17 and the third vertical shaft 18.
[0041] The operator can wind the copper wire on the copper wire roller 20 into the choke coil 19, and the number of turns can be controlled to 3-5 turns; the transmission belt 25 is rotated by starting the servo motor 3, so that the ring 4 rotates on the side of the stand 2. At the same time, the output shaft of the servo motor 3 can rotate the driving main shaft 5, the driving main shaft 5 rotates the rotating wheel 6 inside the first ring 9, and the protrusion 39 provided on the rotating wheel 6 can pass through the first notch 40 and the second notch 41 in turn, so that the differential gear 38 and the first ring 9 rotate; the protrusion 39 is in contact with one of the first notches 40 and one of the second notches 41 when the rotating wheel 6 rotates one turn, so that the first ring 9 and the differential gear 38 drive the central shaft 8 to rotate on the support 7, and the rotation angle of the central shaft 8 is related to the number of the first notches 40 and the second notches 41; specifically, if there are 12 first notches 40, the rotation angle of the central shaft 8 is 30°. The rotation of the central shaft 8 can further drive the transmission gear 43 and the second ring 10 to rotate together, and the first differential gear 13 and the second differential gear 14 rotate together, so as to drive the driven shaft 12 to rotate; the rotation angle of the driven shaft 12 is related to the modulus of the first differential gear 13 and the modulus of the transmission gear 43.
[0042] The first vertical shaft 16 is rotated by the driven shaft 12, so that the choke coil 19 rotates, and under the rotation of the ring 4, the copper wire on the copper wire roller 20 is gradually wound around the outer periphery of the choke coil 19; the copper wire on the copper wire roller 20 can be wound around the choke coil 19 once for each rotation of the first vertical shaft 16. If it is necessary to adjust the density of the copper wire wound on the choke coil 19, the differential ratio between the rotating wheel 6 and the differential gear 38, and the differential ratio between the transmission gear 43 and the first differential gear 13 and the second differential gear 14 can be set, so as to adjust the single rotation angle of the choke coil 19, so as to realize more accurate copper wire winding operation.
[0043] The above description of the disclosed embodiments enables those skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. An automated assembly equipment for manufacturing vehicle chokes, comprising a base plate (1), characterized in that, A support frame (2) is fixedly installed on the base plate (1). A servo motor (3) is fixedly installed on the side of the support frame (2). A rotating ring (4) is provided on the outer side of the support frame (2). The servo motor (3) is used to drive the ring (4) to rotate on the outer side of the support frame (2). The output shaft of the servo motor (3) is connected to a drive spindle (5). A rotating wheel (6) is fixedly connected to the inner end of the drive spindle (5). A bracket (7) is provided on the side of the rotating wheel (6) and is fastened to the base plate (1). A central shaft (8) is rotatably installed inside the bracket (7). A first ring (9) and a second ring (10) are fixedly installed on both sides of the central shaft (8). The rotating wheel (6) is driven by the first ring (9). The rotating wheel (6) can drive the first ring (9) to rotate differentially. The second ring (10) is driven by the first ring (9) to rotate differentially. A support (11) is provided on the side and is fastened to the base plate (1). A drive shaft (12) is rotatably mounted on the support (11). A first differential gear (13) and a second differential gear (14) are installed on the inner end of the drive shaft (12) and are differentially driven with the second ring (10). The drive shaft (12) is connected to a first vertical shaft (16) through an intermediate shaft (15). A second vertical shaft (17) and a third vertical shaft (18) are provided on both sides of the stand (2). The first vertical shaft (16), the second vertical shaft (17), and the third vertical shaft (18) can jointly clamp the choke coil (19). The ring (4) is arranged perpendicularly to the choke coil (19) and passes through the choke coil (19). A copper wire roller (20) is fixedly installed inside the ring (4). The copper wire roller (20) is used to wind copper wire onto the choke coil (19).
2. The automated assembly equipment for producing vehicle chokes according to claim 1, characterized in that, The output shaft of the servo motor (3) is fitted with a first pulley (21). The top of the support frame (2) is a semi-circular ring structure. The inner diameter of the semi-circular ring of the support frame (2) is larger than the outer diameter of the ring (4). The top of the support frame (2) is fitted with a rotating arc plate (22). A pin (23) for stable connection is provided between the support frame (2) and the arc plate (22). Multiple second pulleys (24) are installed on the support frame (2). A transmission belt (25) is wound around the first pulley (21) and the second pulleys (24). The transmission belt (25) is in contact with the outer peripheral wall of the ring (4).
3. The automated assembly equipment for producing vehicle chokes according to claim 2, characterized in that, The outer peripheral wall of the ring (4) is provided with a groove (26), and a stabilizing wheel (27) is rotatably installed on the arc plate (22). The transmission belt (25) and the stabilizing wheel (27) are both in sliding fit with the groove (26).
4. The automated assembly equipment for producing vehicle chokes according to claim 1, characterized in that, The ring (4) has a through opening (28), and a connecting plate (29) is provided on the outside of the opening (28). The connecting plate (29) is fastened to the side wall of the ring (4). Two limiting posts (30) are fixedly installed on the inner circumferential wall of the ring (4), and the two ends of the copper wire roller (20) are respectively hinged to the two limiting posts (30).
5. The automated assembly equipment for producing vehicle chokes according to claim 1, characterized in that, The output shaft of the servo motor (3) is fixedly mounted with a first helical gear (31), and the outer end of the drive shaft (5) is fixedly mounted with a second helical gear (32). The first helical gear (31) and the second helical gear (32) mesh and drive each other. The outer end of the drive shaft (12) is fixedly mounted with a third helical gear (33). The two ends of the intermediate shaft (15) are fixedly mounted with a fourth helical gear (34) and a fifth helical gear (35). The bottom end of the first vertical shaft (16) is fixedly mounted with a sixth helical gear (36). The third helical gear (33) meshes and drives the fourth helical gear (34), and the fifth helical gear (35) meshes and drives the sixth helical gear (36). The output shaft of the servo motor (3), the drive shaft (5), the drive shaft (12), and the intermediate shaft (15) are all rotatably fitted with a bearing seat (37). The bearing seat (37) is fastened to the base plate (1).
6. The automated assembly equipment for producing vehicle chokes according to claim 1, characterized in that, The first ring (9) is provided with a differential wheel (38) that is fastened to the central shaft (8). The rotating wheels (6) are all arranged inside the first ring (9) and on the side of the differential wheel (38). The outer peripheral wall of the rotating wheel (6) is in sliding fit with the inner peripheral wall of the first ring (9) and the outer peripheral wall of the differential wheel (38). A protrusion (39) is fixedly provided on the outer peripheral wall of the rotating wheel (6). A first recess (40) is provided on the outer peripheral wall of the differential wheel (38). A second recess (41) is provided on the inner peripheral wall of the first ring (9). The number of the first recess (40) and the second recess (41) are the same. The shape and size of the protrusion (39) are adapted to the shape and size of the first recess (40) and the second recess (41).
7. The automated assembly equipment for producing vehicle chokes according to claim 1, characterized in that, A horizontal plate (42) is fixedly provided on the inner end of the drive shaft (12). The first differential gear (13) and the second differential gear (14) are symmetrically installed on the inner side of the plate (42). The second ring (10) is provided with a transmission gear (43) that is tightly connected to the central shaft (8). The first differential gear (13) and the second differential gear (14) are both arranged inside the second ring (10) and on both sides of the transmission gear (43). The first differential gear (13) and the second differential gear (14) mesh with the transmission gear (43) for transmission. A plurality of evenly arranged tooth grooves (44) are provided on the inner peripheral wall of the second ring (10). The second ring (10) meshes with the first differential gear (13) and the second differential gear (14) through the tooth grooves (44).
8. The automated assembly equipment for producing vehicle chokes according to claim 1, characterized in that, The outer diameter and module of the first differential gear (13) and the second differential gear (14) are the same. The outer diameter of the first differential gear (13) is smaller than that of the transmission gear (43), and the module of the first differential gear (13) is smaller than that of the transmission gear (43). The module of the transmission gear (43) is smaller than the number of tooth grooves (44).
9. An automated assembly equipment for manufacturing vehicle chokes according to claim 1, characterized in that, Two crossbeams (45) are fixedly installed on the base plate (1). A stabilizing seat (46) is fixedly installed on the crossbeams (45). The intermediate shaft (15) and the first vertical shaft (16) are rotatably engaged with the stabilizing seat (46). An adjustment groove (47) is provided on the crossbeams (45). The bottoms of the second vertical shaft (17) and the third vertical shaft (18) are inserted into the adjustment groove (47). Locking ear plates (48) are fitted around the second vertical shaft (17) and the third vertical shaft (18). The locking ear plates (48) are used to lock and fix the second vertical shaft (17), the third vertical shaft (18) and the crossbeams (45).
10. An automated assembly equipment for manufacturing vehicle chokes according to claim 1, characterized in that, The first vertical shaft (16), the second vertical shaft (17), and the third vertical shaft (18) are arranged in a triangular pattern. The top of the first vertical shaft (16) is fixedly mounted with a first pulley (49). The tops of the second vertical shaft (17) and the third vertical shaft (18) are respectively rotatably mounted with a second pulley (50) and a third pulley (51). Wheel plates (52) are fixedly mounted on both sides of the first pulley (49), the second pulley (50), and the third pulley (51). The outer peripheral wall of the choke coil (19) is in sliding cooperation with the outer peripheral wall of the first pulley (49), the second pulley (50), and the third pulley (51). The side wall of the choke coil (19) is in contact with the plate surface of the wheel plate (52).
Citation Information
Patent Citations
Ring pressing device for inductor assembly
CN117012543A
Encircling type winding device of annular inductor
CN120089520A