An automatic pulley processing and detecting all-in-one machine

Abstract

The application provides an automatic pulley processing and detecting integrated machine, and belongs to the technical field of semi-pulley processing. The machine solves the technical problem of poor process integration effect of the existing pulley processing and detecting, and cannot realize closed-loop production and automatic quality detecting processing. The automatic pulley processing and detecting integrated machine comprises a fixing frame, a conveying roller rotatably connected in the fixing frame, a conveying motor for driving the conveying roller, and a conveying belt meshingly connected on the surface of the conveying roller. In the application, the vertical arrangement of the conveying belt and the connecting plate enables the supporting plate to sequentially process the pulleys on the surface of the conveying belt through telescopic movement. The arrangement of the processing assembly and the recognition camera on the surface of the supporting plate enables the recognition camera to automatically rise for processing detection when the supporting plate moves to the corresponding position. The linear guide rail can drive the servo motor to adjust the position through the processing assembly of the supporting plate.

Description

Technical Field

[0001] This invention belongs to the field of belt pulley processing technology, and relates to an automated belt pulley processing device, particularly an automated belt pulley processing and testing integrated machine. Background Technology

[0002] In the field of machinery manufacturing, pulleys are a key transmission component and are widely used in various mechanical equipment. With the acceleration of industrial automation, higher requirements are placed on the production efficiency and quality of pulleys. However, existing intelligent processing forming devices for pulleys still have many shortcomings. The existing devices are not sufficiently automated, the connection between various processes is not smooth, and the production efficiency is low.

[0003] A search revealed a Chinese patent document disclosing an intelligent production line for motor pulleys [Application No.: CN202110855407.2; Publication No.: CN113446941A]. This intelligent production line for motor pulleys includes: a processing mechanism for processing pulleys to be inspected; a feeding mechanism for conveying pulleys to be inspected; a gripping mechanism for gripping the pulleys to be inspected; an inspection mechanism including an imaging device, a light source, a positioning block, and an image processing unit. The positioning block is used to place the pulley to be inspected, the light source is used to illuminate the pulley to be inspected, the imaging device is positioned in the backlight direction of the light source, and the image processing unit is used to acquire a workpiece image of the pulley to be inspected through the imaging device and detect the workpiece parameters of the pulley to be inspected through the workpiece image; and a feedback mechanism, communicatively connected to the inspection mechanism and the processing mechanism, for acquiring the workpiece parameters and adjusting the processing parameters of the processing mechanism according to the parameters.

[0004] Although the intelligent production line for motor pulleys disclosed in this patent detects pulleys by means of illumination, the processing and detection processes of this intelligent production line for motor pulleys are still separate. The pulleys need to go through multiple processing steps for loading, unloading, and circulation before finally being detected. It only achieves unit automation and cannot achieve fully automatic closed-loop production and quality control. Summary of the Invention

[0005] The purpose of this invention is to address the aforementioned problems in existing technologies by proposing an automated integrated machine for belt pulley processing and inspection. The technical problem this invention aims to solve is: how to achieve process integration in belt pulley processing to realize closed-loop production and automated quality inspection and processing.

[0006] The objective of this invention can be achieved through the following technical solutions:

[0007] An automated belt pulley processing and testing integrated machine includes a fixed frame, a conveyor roller rotatably connected inside the fixed frame, a conveyor motor for driving the conveyor roller, and a conveyor belt meshing with the surface of the conveyor roller. The surface of the conveyor belt is provided with multiple limiting units at equal intervals. Each limiting unit includes two sets of mounting seats, each of which is fixedly connected to the surface of the conveyor belt. The inner side of each mounting seat is rotatably connected to a limiting roller, and both ends of the limiting roller are fixedly connected to a transmission gear, which is located on the outer side of the mounting seat.

[0008] A side box frame is provided on one side of the conveyor belt, and a main shaft is rotatably connected to the top of the side box frame. A connecting plate is fixedly connected to the lower side of the side box frame, and the connecting plate passes through the middle of the conveyor belt. A vertical frame is fixedly connected to the end of the connecting plate away from the side box frame, and a lead screw is fixedly connected between the vertical frame and the side box frame. The lead screw is arranged parallel to one side of the connecting plate. The lead screw is driven by a bidirectional motor, and the bidirectional motor is fixedly installed inside the side box frame.

[0009] The outer wall of the lead screw is connected to a connecting block by a ball nut. A side plate is fixedly installed on the outer wall of the connecting block. A support plate is fixedly connected to the top of the side plate and is located above the conveyor belt. A processing component is fixedly connected to the surface of the support plate.

[0010] The inner side of the side plate is rotatably connected to a first gear disk, and the top of the first gear disk is meshed with a fixed rack. The fixed rack is fixedly installed at the bottom of the connecting plate. The other end of the first gear disk is fixedly connected to a second gear disk. The second gear disk is located on the outer side of the side plate. The outer wall of the second gear disk is meshed with a toothed column, which slides through and is connected to the inside of the support plate.

[0011] A top plate is fixedly connected to the top of the toothed column, and a recognition camera is fixedly connected to the surface of the top plate;

[0012] The surface of the pallet is fixedly connected to a fixed seat, and a gear column is rotatably connected to one side of the fixed seat. The gear column is movably meshed between two transmission gears, and transmission gears are meshed on both sides of the bottom of the gear column. The gear column is driven by an inner insert column, and the center of the inner insert column coincides with the center of the main shaft.

[0013] The working principle of this invention is as follows: A pulley blank is conveyed to the surface of each limiting unit. Under the action of two limiting rollers, the two limiting rollers limit the pulley blank on both sides of its bottom. Furthermore, through the fixed connection between the mounting base and the conveyor belt, the conveyor belt can stably convey the pulley blank through the limiting units. With a side box frame installed on one side of the conveyor belt, when the pulley blank to be processed is conveyed to the front end of the main shaft, a bidirectional motor drives the lead screw to rotate, causing the connecting block to move the side plate on the outer wall of the lead screw. A support plate is fixedly connected to the top of the side plate, causing the support plate to move towards one side of the side box frame, thus causing the support plate to synchronously move the fixed seat on the surface. With the inner insertion post rotatably connected to one side of the fixed seat, the inner insertion post is inserted into the central hole of the pulley blank, facilitating connection with the pulley blank. Simultaneously, an electric motor drives the meshing wheel, and through the meshing belt, the gear post and the inner insertion post rotate synchronously, facilitating the gear post to drive the transmission gears on both sides through meshing. The synchronous rotation of the moving gears achieves the circumferential rotation of the pulley, ensuring the concentricity of the pulley's rotation during processing. Furthermore, by placing the spindle on the other side of the pulley, the concentric action of the spindle and the inner insert facilitates surface processing of both the spindle and the pulley, guaranteeing the pulley's processing accuracy. Simultaneously, the fixed connection of the processing components to the support plate allows the linear guide rail to be positionally adjusted by a servo motor, facilitating the servo motor to drive the processing cutter to mill grooves on the pulley at different positions. This achieves integrated multi-process processing of the pulley, resulting in a high degree of process integration. Moreover, for synchronous identification and detection, the meshing connection between the first gear disc and the fixed rack allows the first gear disc to drive the second gear disc to rotate synchronously when the side plate moves. The meshing connection of the gear column on the outer wall of the second gear disc causes the gear column to lift the top plate, enabling the identification camera on the top plate surface to identify and detect the processing area of ​​the processing cutter. This achieves integrated pulley processing and detection, with a compact structure and small footprint.

[0014] The distance between the two limiting units is greater than the radius of the conveyor roller, and the two sets of mounting seats are arranged parallel to each other on the surface of the conveyor belt, and the distance between the two sets of mounting seats is less than the distance between the two limiting units.

[0015] By adopting the above structure, the setting of two limiting units with a distance greater than the radius of the conveyor roller avoids interference from the rotation of the conveyor roller, ensuring the service life of each limiting unit on the conveyor belt surface. Moreover, the close distance between the two sets of mounting seats facilitates the two mounting seats to limit the two sides of the pulley at the bottom, ensuring the conveying stability of the pulley on the conveyor belt surface, ensuring the vertical conveying of the pulley, and facilitating integrated conveying processing.

[0016] The top plate is arranged parallel above the support plate, and a telescopic spring is fixedly connected to the bottom end of the top plate. The bottom end of the telescopic spring is fixedly connected to the surface of the support plate. A guide post is fixedly connected to the bottom end of the top plate, and the guide post is arranged parallel to one side of the toothed post.

[0017] The outer wall of the guide post is slidably connected to a connecting plate, and the interior of the connecting plate is provided with a sliding track that can accommodate the sliding of the guide post.

[0018] With the above structure, the parallel arrangement of the top plate and the support plate, under the rotation of the first gear disk and the second gear disk, causes the gear column to rise through transmission, which facilitates the gear column to drive the top plate at the top to move upward. This allows the recognition camera on the surface of the top plate to accurately detect and identify the processing of the pulley. The recognition camera is a SMART-3000 model, which can identify and judge defects in the pulley and can be integrated with automated equipment. The recognition and judgment here is existing technology and will not be described in detail.

[0019] The bottom end of the tray is fixedly connected to a slider, which is slidably connected inside the slide rail, and the slider is perpendicular to the tray.

[0020] With the above structure, the fixed connection between the slider and the pallet allows the side plate to move the top pallet, while the pallet moves stably inside the connecting plate via the bottom slider, ensuring the accuracy of the pallet's movement. Furthermore, to avoid interference between the pallet and the pulley blank on the conveyor belt surface, the pallet is set in an "L" shape, ensuring that the processing components can efficiently process the pulley groove on one side of the pulley blank on the surface of the pallet, thus ensuring the compactness of the processing steps of the device.

[0021] The processing assembly includes a linear guide rail, which is fixedly connected to the surface of the pallet. A cylinder is fixedly connected to one side of the linear guide rail, and a servo motor is fixedly connected to the moving end of the linear guide rail surface. A processing tool is fixedly connected to the output end of the servo motor, and the processing tool is located on one side of the spindle.

[0022] With the above structure and the linear guide rail, the position of the linear guide rail can be adjusted by driving the servo motor. This makes it easy for the servo motor to drive the machining tool to mill grooves on the pulley at different positions. It is flexible and convenient, and it is also easy to process pulleys of different widths. It has wide applicability and strong practicality.

[0023] The machining tool is perpendicular to the spindle and is located between the spindle and the inner insert.

[0024] With the above structure, the spindle is rotatably connected to one side of the side box frame, and the drive motor for driving the spindle is fixedly installed inside the side box frame, which ensures the rotation effect of the spindle. Moreover, the setting of the machining tool and the spindle makes it easy for the spindle to machine the center hole of the pulley on one side, ensuring the machining effect of the pulley surface.

[0025] The surface of the fixed base is rotatably connected to two meshing wheels, the outer walls of which are meshed with meshing belts, and one of the meshing wheels is driven by an electric motor.

[0026] The outer end of the meshing wheel is fixedly connected to the output end of an electric motor, and the electric motor is located outside the fixed base.

[0027] With the above structure, the gear column and the inner insert column rotate synchronously under the action of the meshing belt through the setting of two meshing wheels. This facilitates the gear column to drive the transmission gears on both sides to rotate synchronously through meshing with the transmission gear, ensuring the circumferential rotation effect of the pulley during processing and facilitating precise and stable processing of the pulley by the machining tool.

[0028] One end of the lower meshing wheel is fixedly connected to a gear column, one end of the upper meshing wheel is fixedly connected to a transmission rod, the other end of the transmission rod is rotatably connected to a support plate, and the two sides of the support plate are connected to connecting ears and fixed seats.

[0029] The surface of the support plate is rotatably connected to an inner insert post.

[0030] By adopting the above structure, the transmission connection between the gear column and the inner insert column allows the inner insert column to be inserted into the center hole of the pulley, thus achieving the stability of the pulley during processing. Furthermore, the synchronous rotation of the inner insert column and the gear column enables the gear column to drive the transmission gears on both sides below to rotate synchronously and precisely, ensuring the concentricity of the pulley's rotation during processing and improving the processing accuracy and quality of the pulley.

[0031] Compared with the prior art, the automated pulley processing and inspection integrated machine of the present invention has the following advantages:

[0032] 1. In this invention, by vertically aligning the conveyor belt and the connecting plate, the pallet can sequentially process the pulleys on the surface of the conveyor belt through telescopic movement. Furthermore, by setting processing components and recognition cameras on the surface of the pallet, the recognition cameras automatically rise to perform processing and detection when the pallet moves to the corresponding position. In conjunction with the processing components of the pallet, the linear guide rail can be driven to adjust the position of the servo motor, facilitating the servo motor to drive the processing cutter to perform milling groove processing on the pulleys at different positions. This integrates multiple processing steps, realizing closed-loop production and automated quality inspection of the pulleys, resulting in a high degree of process integration.

[0033] 2. In this invention, under the action of the limiting unit, the parallel arrangement of two limiting rollers limits the pulley blank on both sides of the bottom of each pulley blank. Furthermore, through the fixed connection between the mounting base and the conveyor belt, the conveyor belt can drive the pulley blank through the limiting unit for stable conveying, realizing vertical conveying of the pulley. Moreover, by fixing the transmission gears on both sides of the limiting rollers, the transmission effect between the gear column and the limiting rollers is facilitated, making it easy to process and rotate each pulley independently. This invention offers high flexibility and strong practicality.

[0034] 3. In this invention, by setting the processing components and the inner insert, the inner insert can be inserted and connected to the central hole of the pulley, ensuring the stability of the pulley during processing. Moreover, by the synchronous rotation of the inner insert and the gear column, the gear column drives the transmission gears on both sides below to rotate synchronously and accurately, ensuring the concentricity of the pulley's rotation during processing, which is beneficial to improving the processing accuracy and quality of the pulley. Attached Figure Description

[0035] Figure 1 This is a schematic diagram of the structure of an automated belt pulley processing and inspection integrated machine according to the present invention;

[0036] Figure 2 In this invention Figure 1 A magnified structural diagram at point A;

[0037] Figure 3 In this invention Figure 1 A magnified structural diagram at point B;

[0038] Figure 4 This is a schematic diagram of the connection structure between the second gear disk and the gear column in this invention;

[0039] Figure 5 This is a schematic diagram of the connection structure between the first gear disk and the fixed rack in this invention;

[0040] Figure 6 This is an exploded structural diagram of the limiting unit and gear column in this invention;

[0041] Figure 7 This is a schematic diagram of the limiting unit in this invention.

[0042] In the diagram, 1. Fixed frame; 2. Conveyor roller; 3. Conveyor motor; 4. Conveyor belt; 5. Mounting seat; 6. Limiting roller; 7. Transmission gear; 8. Side box frame; 9. Main shaft; 10. Connecting plate; 11. Vertical frame; 12. Lead screw; 13. Connecting block; 14. Side plate; 15. First gear disc; 16. Fixed rack; 17. Second gear disc; 18. Gear column; 19. Top plate; 20. Telescopic spring; 21. Guide column; 22. Support plate; 23. Recognition camera; 24. Linear guide rail; 25. Cylinder; 26. Servo motor; 27. Machining tool; 28. Fixed seat; 29. ​​Gear column; 30. Electric motor; 31. Meshing wheel; 32. Meshing belt; 33. Transmission rod; 34. Support plate; 35. Inner column. Detailed Implementation

[0043] The following are specific embodiments of the present invention, which are described in conjunction with the accompanying drawings. However, the present invention is not limited to these embodiments.

[0044] like Figures 1-7 As shown, an automated belt pulley processing and inspection integrated machine includes a fixed frame 1, a conveyor roller 2 rotatably connected inside the fixed frame 1, a conveyor motor 3 for driving the conveyor roller 2, a conveyor belt 4 meshing with the surface of the conveyor roller 2, a mounting base 5, a limit roller 6, a transmission gear 7, a side box frame 8, a main shaft 9, a connecting plate 10, a vertical frame 11, a lead screw 12, a connecting block 13, a side plate 14, a first gear disc 15, a fixed rack 16, a second gear disc 17, a gear column 18, a top plate 19, a telescopic spring 20, a guide column 21, a support plate 22, a recognition camera 23, a linear guide rail 24, a cylinder 25, a servo motor 26, a processing tool 27, a fixed base 28, a gear column 29, an electric motor 30, a meshing wheel 31, a meshing belt 32, a transmission rod 33, a support plate 34, and an inner insert column 35. The conveyor motor 3 driving the conveyor roller 2 to rotate the conveyor belt 4 is existing technology and will not be elaborated further. Multiple limiting units are evenly spaced on the surface, and the distance between two adjacent limiting units is greater than the radius of the conveyor roller 2. This avoids interference between the conveyor roller 2 and the limiting unit when the conveyor belt 4 rotates, ensuring the service life of the limiting unit. The limiting unit includes two sets of mounting seats 5, which are fixedly connected to the surface of the conveyor belt 4. The inner side of the mounting seat 5 is rotatably connected to the limiting roller 6, and both ends of the limiting roller 6 are fixedly connected to the transmission gear 7, which is located on the outer side of the mounting seat 5. The two sets of mounting seats 5 are arranged parallel to each other on the surface of the conveyor belt 4, and the distance between the two sets of mounting seats 5 is less than the distance between the two limiting units. With the effect of the close distance between the two sets of mounting seats 5, it is easy for the two mounting seats 5 to limit the two sides of the pulley at the bottom, ensuring the conveying stability of the pulley on the surface of the conveyor belt 4, ensuring the vertical conveying of the pulley, and facilitating integrated conveying processing.

[0045] A side box frame 8 is provided on one side of the conveyor belt 4, and a main shaft 9 is rotatably connected to the top of the side box frame 8. A connecting plate 10 is fixedly connected to the bottom side of the side box frame 8. The connecting plate 10 is perpendicular to the conveyor belt 4, which facilitates precise machining of the pulleys conveyed on the surface of the conveyor belt 4. The connecting plate 10 is also installed through the middle of the conveyor belt 4. A vertical frame 11 is fixedly connected to the end of the connecting plate 10 away from the side box frame 8, and a lead screw 12 is fixedly connected between the vertical frame 11 and the side box frame 8. The lead screw 12 is arranged parallel to one side of the connecting plate 10. In this system, the lead screw 12 is driven by a bidirectional motor, which is fixedly installed inside the side box frame 8. A connecting block 13 is connected to the outer wall of the lead screw 12 via a ball nut. A side plate 14 is fixedly installed on the outer wall of the connecting block 13. A support plate 22 is fixedly connected to the top of the side plate 14, and the support plate 22 is located above the conveyor belt 4. When the bidirectional motor drives the lead screw 12 to rotate, the connecting block 13 causes the side plate 14 to move on the outer wall of the lead screw 12. A processing component is fixedly connected to the surface of the support plate 22. Specifically, the processing component includes a linear guide... The linear guide 24 is fixedly connected to the surface of the support plate 22. A cylinder 25 is fixedly connected to one side of the linear guide 24, and a servo motor 26 is fixedly connected to the moving end of the linear guide 24. A machining tool 27 is fixedly connected to the output end of the servo motor 26. The machining tool 27 is located on one side of the spindle 9. With this arrangement, the linear guide 24 can be adjusted in position by driving the servo motor 26, which facilitates the servo motor 26 to drive the machining tool 27 to perform milling grooves on the pulley at different positions, making it flexible and convenient. It is also convenient for processing pulleys of different widths, with wide applicability and strong practicality. Specifically, the processing cutter 27 is perpendicular to the spindle 9, and the processing cutter 27 is located between the spindle 9 and the inner insert 35, which rotatably connects the spindle 9 to one side of the side box frame 8. The drive motor for driving the spindle 9 is fixedly installed inside the side box frame 8, which ensures the rotation effect of the spindle 9. Moreover, through the setting of the processing cutter 27 and the spindle 9, it is convenient for the spindle 9 to process the center hole of the pulley on one side, ensuring the processing effect of the pulley surface.

[0046] A first gear disk 15 is rotatably connected to the inner side of the side plate 14, and a fixed rack 16 is meshed with the top of the first gear disk 15. The fixed rack 16 is fixedly installed at the bottom of the connecting plate 10. A second gear disk 17 is fixedly connected to the other end of the first gear disk 15. The second gear disk 17 is located on the outer side of the side plate 14. A toothed column 18 is meshed with the outer wall of the second gear disk 17. The toothed column 18 slides through the interior of the support plate 22. A top plate 19 is fixedly connected to the top of the toothed column 18, and a recognition camera 2 is fixedly connected to the surface of the top plate 19. 3. Through the parallel arrangement of the top plate 19 and the support plate 22, the rotation of the first gear disk 15 and the second gear disk 17 causes the gear column 18 to rise, which facilitates the top plate 19 at the top to move upward. This allows the recognition camera 23 on the surface of the top plate 19 to accurately detect and identify the processing of the pulley. The recognition camera 23 is a SMART-3000 model, which can identify and judge the defects of the pulley and can be integrated with automated equipment. The identification and judgment here is existing technology and will not be described in detail.

[0047] Furthermore, a top plate 19 is positioned parallel above the support plate 22, and a telescopic spring 20 is fixedly connected to the bottom end of the top plate 19. The bottom end of the telescopic spring 20 is fixedly connected to the surface of the support plate 22. A guide post 21 is fixedly connected to the bottom end of the top plate 19. The guide post 21 is positioned parallel to one side of the toothed post 18. A connecting plate 10 is slidably connected to the outer wall of the guide post 21, and a slide rail is formed inside the connecting plate 10 to accommodate the sliding of the guide post 21. Meanwhile, a slider is fixedly connected to the bottom end of the support plate 22, and the slider is slidably connected inside the slide rail. Furthermore, the slider and the support plate 22 are vertically distributed. Through the fixed connection between the slider and the support plate 22, when the side plate 14 drives the top support plate 22 to move, the support plate 22 moves stably inside the connecting plate 10 through the slider at the bottom end, ensuring the accuracy of the movement of the support plate 22. Moreover, in order to avoid interference between the support plate 22 and the pulley blank on the surface of the conveyor belt 4, the support plate 22 is set in an "L" shape, ensuring that the processing components can efficiently process the pulley groove on the surface of the support plate 22 on one side of the pulley blank, thus ensuring the compactness of the processing steps of the device.

[0048] A fixed seat 28 is fixedly connected to the surface of the support plate 22, and a gear column 29 is rotatably connected to one side of the fixed seat 28. The gear column 29 is movably meshed between two transmission gears 7, and transmission gears 7 are meshed on both sides of the bottom of the gear column 29. An inner insert 35 is drivenly connected to the gear column 29, and the center of the inner insert 35 coincides with the center of the main shaft 9. Through the drive connection between the gear column 29 and the inner insert 35, the inner insert 35 can be inserted into the center hole of the pulley, realizing the stability of the pulley during processing. Furthermore, through the synchronous rotation of the inner insert 35 and the gear column 29, the gear column 29 drives the transmission gears 7 on both sides below to rotate synchronously and accurately, ensuring the concentricity of the pulley rotation during processing, which is beneficial to improving the processing accuracy and quality of the pulley. Among them, two meshing wheels 31 are rotatably connected to the surface of the fixed seat 28, and the outer walls of the meshing wheels 31 are meshed with... A meshing belt 32 is connected, and one of the meshing pulleys 31 is driven by an electric motor 30. The outer end of the meshing pulley 31 is fixedly connected to the output end of the electric motor 30, and the electric motor 30 is located outside the fixed base 28. A gear column 29 is fixedly connected to one end of the lower meshing pulley 31, and a transmission rod 33 is fixedly connected to one end of the upper meshing pulley 31. The other end of the transmission rod 33 is rotatably connected to a support plate 34. The two sides of the support plate 34 are connected to connecting ears and fixedly connected to the fixed base 28. An inner insert 35 is rotatably connected to the surface of the support plate 34. With the two meshing pulleys 31, the gear column 29 and the inner insert 35 rotate synchronously under the action of the meshing belt 32. This facilitates the gear column 29 to drive the transmission gears 7 on both sides to rotate synchronously through meshing with the transmission gear 7, ensuring the circumferential rotation effect of the pulley during processing, and facilitating the precise and stable processing of the pulley by the processing tool 27.

[0049] The working principle of this invention is as follows: In use, the pulley blank is conveyed to the surface of each limiting unit. Under the action of the two limiting rollers 6, the two limiting rollers 6 limit the pulley blank on both sides of the bottom of each pulley blank. Moreover, through the fixed connection between the mounting base 5 and the conveyor belt 4, the conveyor belt 4 can drive the pulley blank through the limiting unit for stable conveying. With the side box frame 8 set on one side of the conveyor belt 4, when the pulley blank to be processed is conveyed to the front end of the main shaft 9, the bidirectional motor drives the lead screw 12 to rotate, which causes the connecting block 13 to drive the side plate 14 to move on the outer wall of the lead screw 12. The support plate 22 is fixedly connected to the top of the side plate 14. This causes the pallet 22 to move towards one side of the side frame 8, causing the pallet 22 to drive the fixed seat 28 on the surface to move synchronously. Under the action of the inner insertion post 35 rotatably connected to one side of the fixed seat 28, the inner insertion post 35 is inserted into the center hole of the pulley blank, facilitating connection with the pulley blank. At the same time, the electric motor 30 drives the meshing wheel 31, and through the setting of the meshing belt 32, the gear post 29 and the inner insertion post 35 rotate synchronously. This facilitates the gear post 29 to drive the transmission gears 7 on both sides to rotate synchronously through meshing with the transmission gear 7, achieving the circumferential rotation effect of the pulley and ensuring the concentricity of the pulley rotation during processing. Moreover, by placing the main shaft 9 on the pulley... On the other side, the concentric action of the spindle 9 and the inner insert 35 facilitates the surface machining of the spindle 9 and the pulley, ensuring the machining accuracy of the pulley. Simultaneously, the fixed connection of the machining components to the surface of the support plate 22 allows the linear guide 24 to be positionally adjusted by driving the servo motor 26. This facilitates the servo motor 26 driving the machining cutter 27 to perform milling on the pulley at different positions, achieving integrated multi-process machining of the pulley with a high degree of process integration. Furthermore, to achieve synchronous identification and detection, the meshing connection between the first gear disk 15 and the fixed rack 16 allows the first gear disk 15 to drive the second gear disk 17 to perform synchronous... As the gear rotates, the gear column 18 meshes with the outer wall of the second gear disk 17, causing the gear column 18 to drive the top plate 19 at the top to rise. This allows the recognition camera 23 on the surface of the top plate 19 to perform processing recognition and detection on the processing area of ​​the processing tool 27, realizing the integration of pulley processing and detection. The structure is compact and occupies little space. After processing a single pulley, the bidirectional motor reverses, causing the pallet 22 to return to one side of the conveyor belt 4, facilitating the conveyor belt 4 to transport the processed pulley. This allows the next pulley to move to the position of the main shaft 9, enabling continuous processing of the pulleys on the surface of the conveyor belt 4. This completes the working principle of the automated pulley processing and detection integrated machine.

[0050] In summary, in this invention, by vertically aligning the conveyor belt 4 with the connecting plate 10, the pallet 22 can sequentially process the pulleys on the surface of the conveyor belt 4 through telescopic movement. Furthermore, by setting processing components and an identification camera 23 on the surface of the pallet 22, the identification camera 23 automatically rises to perform processing and detection when the pallet 22 moves to the corresponding position. In conjunction with the processing components of the pallet 22, the linear guide rail 24 can be driven to adjust the position of the servo motor 26, facilitating the servo motor 26 to drive the processing cutter 27 to perform milling on the pulleys at different positions. This integrates multiple processing steps, achieving closed-loop production and automated quality inspection of the pulleys. The high degree of process integration solves the technical problem of poor process integration in existing pulley processing and inspection, which prevents the realization of closed-loop production and automated quality inspection.

[0051] The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which this invention pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of the invention or exceeding the scope defined by the appended claims.

Claims

1. An automatic pulley processing and detection all-in-one machine, comprising a fixed frame (1), a conveying roller (2) rotatably connected inside the fixed frame (1), a conveying motor (3) for driving the conveying roller (2), and a conveying belt (4) meshingly connected on the surface of the conveying roller (2), characterized in that, The surface of the conveying belt (4) is equidistantly provided with a plurality of limiting units, the limiting unit comprises two groups of mounting seats (5), the mounting seat (5) is fixedly connected to the surface of the conveying belt (4), the inner side of the mounting seat (5) is rotatably connected with a limiting roller (6), and the two ends of the limiting roller (6) are fixedly connected with a transmission gear (7), and the transmission gear (7) is located on the outer side of the mounting seat (5); One side of the conveying belt (4) is provided with a side box frame (8), and the upper side of the side box frame (8) is rotatably connected with a main shaft (9), one side of the lower side of the side box frame (8) is fixedly connected with a connecting plate (10), and the connecting plate (10) penetrates through the middle part of the conveying belt (4), one end of the connecting plate (10) away from the side box frame (8) is fixedly connected with a stand (11), and the stand (11) and the side box frame (8) are further fixedly connected with a lead screw (12), and the lead screw (12) is parallelly arranged on one side of the connecting plate (10); The outer wall of the lead screw (12) is connected with a connecting block (13) through a ball nut, the outer wall of the connecting block (13) is fixedly connected with a side plate (14), the top end of the side plate (14) is fixedly connected with a supporting plate (22), and the supporting plate (22) is located above the conveying belt (4), and the surface of the supporting plate (22) is fixedly connected with a processing assembly; The inner side of the side plate (14) is rotatably connected with a first gear disc (15), the top end of the first gear disc (15) is meshedly connected with a fixed rack (16), the fixed rack (16) is fixedly installed at the bottom end of the connecting plate (10), the other end of the first gear disc (15) is fixedly connected with a second gear disc (17), and the second gear disc (17) is located on the outer side of the side plate (14), the outer wall of the second gear disc (17) is meshedly connected with a tooth column (18), and the tooth column (18) is slidingly penetrated into the inside of the supporting plate (22); The top end of the tooth column (18) is fixedly connected with a top plate (19), and the surface of the top plate (19) is fixedly connected with an identification camera (23); The surface of the supporting plate (22) is fixedly connected with a fixed seat (28), one side of the fixed seat (28) is rotatably connected with a gear column (29), the gear column (29) is movably meshed between the two transmission gears (7), the bottom sides of the gear column (29) are meshedly connected with the transmission gears (7), the gear column (29) is drivingly connected with an inner insertion column (35), and the center of the inner insertion column (35) is coincident with the center of the main shaft (9).

2. The automatic belt wheel processing and detection all-in-one machine according to claim 1, characterized in that, The distance between the two limiting units is greater than the radius length of the conveying roller (2), the two groups of mounting seats (5) are parallelly arranged on the surface of the conveying belt (4), and the distance between the two groups of mounting seats (5) is less than the distance between the two limiting units.

3. The automatic belt wheel processing and detecting integrated machine according to claim 1, characterized in that, The top plate (19) is parallelly arranged above the supporting plate (22), the bottom end of the top plate (19) is fixedly connected with a telescopic spring (20), the bottom end of the telescopic spring (20) is fixedly connected to the surface of the supporting plate (22), the bottom end of the top plate (19) is fixedly connected with a guide column (21), and the guide column (21) is parallelly arranged on one side of the tooth column (18). The outer wall of the guide column (21) is slidably connected with a connecting plate (10), and a slide channel is formed in the connecting plate (10) to accommodate the sliding of the guide column (21).

4. The automatic belt wheel processing and detecting integrated machine according to claim 3, characterized in that, The bottom end of the supporting plate (22) is fixedly connected with a sliding block, the sliding block is slidably connected in the slide channel, and the sliding block and the supporting plate (22) are vertically distributed.

5. The automatic belt wheel processing and detecting integrated machine according to claim 1, characterized in that, The processing assembly comprises a linear guide rail (24), and the linear guide rail (24) is fixedly connected to the surface of the supporting plate (22). One side of the linear guide rail (24) is fixedly connected with a pneumatic cylinder (25), and the moving end of the surface of the linear guide rail (24) is fixedly connected with a servo motor (26). The output end of the servo motor (26) is fixedly connected with a processing cutter (27), and the processing cutter (27) is located on one side of the main shaft (9).

6. The automatic belt wheel processing and detecting integrated machine according to claim 5, characterized in that, The processing cutter (27) is vertically distributed with the main shaft (9), and the processing cutter (27) is located between the main shaft (9) and the inner insertion column (35).

7. The automatic belt wheel processing and detecting integrated machine according to claim 1, characterized in that, The surface of the fixed seat (28) is rotatably connected with two engaging wheels (31), the outer wall of the engaging wheel (31) is engaged with an engaging belt (32), and one of the engaging wheels (31) is driven by an electric motor (30). The outer end of the engaging wheel (31) is fixedly connected with the output end of the electric motor (30), and the electric motor (30) is located outside the fixed seat (28).

8. The automatic belt wheel processing and detecting integrated machine according to claim 7, characterized in that, The end of the lower engaging wheel (31) is fixedly connected with a gear column (29), and the end of the upper engaging wheel (31) is fixedly connected with a transmission rod (33). The other end of the transmission rod (33) is rotatably connected with a supporting plate (34), and the two side connecting ears of the supporting plate (34) are fixedly connected with the fixed seat (28). The surface of the supporting plate (34) is rotatably connected with an inner insertion column (35).

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