Integrated processing equipment for inductance coil
By designing an integrated processing equipment for inductor coils, which integrates stamping, tin plating, finishing, spot welding, and storage mechanisms, the problem of dispersed processing steps in copper parts has been solved, automated production has been achieved, efficiency has been improved, and costs have been reduced.
Patent Information
- Application Number
- CN202511527926.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-24
- Publication Date
- 2025-12-05
AI Technical Summary
The existing copper parts processing procedures are scattered, require manual intervention, are costly, and are difficult to automate on a large scale.
Design an integrated processing equipment for inductor coils, integrating stamping, tin plating, finishing, spot welding, and storage mechanisms to achieve automated assembly line production.
Improve production efficiency, reduce labor costs, achieve automated integration of various processes, and enhance the efficiency and automation of copper parts processing.
Smart Images
Figure CN121075809A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of copper product production, and particularly relates to an inductance coil integrated processing equipment. BACKGROUND
[0002] Copper has excellent electrical conductivity and economic cost, so copper products are often used as the conduction between electrical signals in electronic products. With the development of science and technology, electronic products are increasingly miniaturized, and internal copper parts are increasingly miniaturized. Some copper parts are only a few millimeters, and the shapes of copper parts are various. After processing, in order to facilitate automatic feeding and statistics, the inductance coil and the rack need to be welded together. In order to improve the welding or electrical conductivity, tin plating is also needed. However, the current production and processing procedures are relatively scattered, and manual intervention is needed between each procedure, which is high in cost and low in efficiency, and it is difficult to realize large-scale automatic production. SUMMARY
[0003] To solve the above technical problems, one technical solution adopted by the application is: An inductance coil integrated processing equipment, comprising a punching mechanism, a tin plating mechanism, an arrangement mechanism, a spot welding mechanism and a storage mechanism. The punching mechanism is used for flattening the two ends of the coil, the tin plating mechanism is used for tin plating the flattened inductance coil, the arrangement mechanism is used for grouping and arranging a plurality of inductance coils, the spot welding mechanism is used for welding a plurality of inductance coils to a support, and the storage mechanism is used for storing and arranging qualified products.
[0004] Further, the punching mechanism comprises a punching frame, a feeding part, a press, a first grabbing part, a first conveying line and a punching part installed on the punching frame. The feeding part is used for feeding inductance coils, the first grabbing part is used for grabbing the inductance coils on the feeding part to the first conveying line, and the press is used for flattening the inductance coils on the first conveying line.
[0005] Further, the punching frame is provided with a second grabbing part on the side away from the first grabbing part, and the second grabbing part is used for grabbing the inductance coils on the first conveying line to the tin plating mechanism. The punching part comprises a pre-pressing assembly and a punching assembly, and the first conveying line sequentially sends the inductance coils into the pre-pressing assembly and the punching assembly.
[0006] Further, the tinning mechanism comprises a tinning rack and a second conveying line, a first tinning part, a second tinning part, a tin pool, a third grabbing part and a third conveying line which are installed on the tinning rack; the second conveying line is used for conveying the materials from the previous process; the first tinning part is used for grabbing the inductor coils and immersing them into the tin pool; the second tinning part is used for grabbing the inductor coils which have been immersed into the tin pool and immersing them into the tin pool again so as to immerse and tin the inductor coils at the clamping position of the first tinning part; the third grabbing part is used for placing the inductor coils from the second tinning part onto the third conveying line; and the third conveying line is used for conveying the inductor coils to the arranging part.
[0007] Further, the first tinning part comprises a tinning support and a clamping hand assembly which is installed on the tinning support and is used for clamping a plurality of groups of inductor coils; and the first tinning part further comprises a first driving assembly, a second driving assembly, a third driving assembly and a fourth driving assembly which are fixed to the tinning support; the first driving assembly is used for driving the clamping hand assembly to rotate on the tinning support; the second driving assembly is used for driving the tinning support to move along the X axis; the third driving assembly is used for driving the tinning support to move along the Y axis; and the fourth driving assembly is used for driving the tinning support to move along the Z axis.
[0008] Further, the arranging mechanism comprises an arranging rack and an arranging base plate, a fifth driving assembly, a fourth grabbing part and a fifth grabbing part which are installed on the arranging rack; the arranging base plate is provided with a rotatable first disc; the first disc is provided with a plurality of inductor coil placing grooves; the fifth driving assembly is used for driving the arranging base plate to move along the Y axis; the fifth grabbing part is used for clamping the inductor coils on the third conveying line to the first disc; and the fourth grabbing part is used for clamping the inductor coils on the first disc to the spot welding mechanism.
[0009] Further, the spot welding mechanism comprises a spot welding rack and a fourth conveying line, a fifth conveying line, a sixth grabbing part, a rotatable second disc and a spot welding assembly which are installed on the spot welding rack; the fourth conveying line is used for conveying the inductor coil supports; the second disc is used for rotating the inductor coils from the previous process to the spot welding assembly in sequence; the spot welding assembly is used for welding the inductor coils and the supports; the sixth grabbing part is used for carrying the welded supports to the fifth conveying line; and the fifth conveying line is used for moving the welded supports to the storage mechanism.
[0010] Further, the spot welding assembly comprises a mounting rack and a sixth driving assembly which is installed on the mounting rack; the output end of the sixth driving assembly is sequentially provided with a welding assembly and a clamping assembly; the clamping assembly is used for clamping the supports from the fourth conveying line to the second disc in sequence; and the welding assembly is used for welding a plurality of groups of inductor coils to the supports.
[0011] Further, the storage mechanism comprises a storage rack, a mechanical hand, a visual detection module, a storage rack, a third disc and a seventh grabbing part installed on the storage rack; the third disc is rotationally connected with the storage rack; the mechanical hand is used for clamping the inductor coil on the fifth conveying line onto the third disc; the visual detection module is used for detecting the inductor coil on the third disc in sequence; and the seventh grabbing part is used for clamping the qualified inductor coil onto the storage rack.
[0012] The present application has the following beneficial effects: The present application integrates the processes of blanking production, processing, detection, tinning, AI visual inspection and packaging of the inductor coil together, and does not need manual operation, so that the processes are connected through an automatic assembly line, the production efficiency is improved, and the labor cost is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments of the present application or the prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative effort on the basis of these drawings.
[0014] Figure 1 is a schematic diagram of the overall structure of the present application; Figure 2 is a schematic diagram of the first tinning part of the present application; Figure 3 is a schematic diagram of the spot welding assembly of the present application; Figure 4 is a schematic diagram of the spot welding mechanism of the present application; Figure 5 is a schematic diagram of the storage mechanism of the present application; Figure 6 is a schematic diagram of the stamping mechanism of the present application; Figure 7 is a schematic diagram of the tinning mechanism of the present application Figure 6 is an enlarged schematic diagram of the local part A; Figure 8 is a schematic diagram of the arrangement mechanism of the present application; Figure 9 is a schematic diagram of the tinning mechanism of the present application; Explanation of reference signs: 1, punch mechanism; 11, punch frame; 12, feeding part; 13, press; 14, first grabbing part; 15, second grabbing part; 16, first conveying line; 17, punching part; 171, pre-pressing assembly; 2, tinning mechanism; 21, tinning frame; 22, second conveying line; 23, first tinning part; 231, clamping hand assembly; 232, first driving assembly; 233, tinning support; 234, second driving assembly; 235, third driving assembly; 236, fourth driving assembly; 24, tin pool; 25, second tinning part; 26, third grabbing part; 27, third conveying line; 3, arrangement mechanism; 31, arrangement frame; 32, arrangement substrate; 33, fifth driving assembly; 34, first disc; 35, fourth grabbing part; 36, fifth grabbing part; 4, spot welding mechanism; 41, spot welding frame; 42, fourth conveying line; 43, spot welding assembly; 431, mounting frame; 432, welding assembly; 433, clamping assembly; 434, sixth driving assembly; 44, second disc; 45, sixth grabbing part; 46, fifth conveying line; 5, storage mechanism; 51, storage frame; 52, mechanical hand; 53, visual inspection module; 54, storage rack; 55, seventh grabbing part; 56, third disc. DETAILED DESCRIPTION
[0015] The advantages and features of the present application will be more readily understood from the detailed description which follows, with reference to the accompanying drawings, so as to define the scope of protection of the present application more clearly and definitely. Specific embodiment 1: As Figures 1-9 A kind of integrated processing equipment of inductance coil, including punch mechanism 1, tinning mechanism 2, arrangement mechanism 3, spot welding mechanism 4, storage mechanism 5; The stamping mechanism is used for flattening the wire ends of the coil, the tinning mechanism 2 is used for tinning the flattened inductance coil, the arranging part 3 is used for arranging a plurality of inductance coils, the spot welding part 4 is used for welding a plurality of inductance coils to a support, and the storage part 5 is used for storing qualified products. Specifically, the stamping mechanism 1 comprises a stamping frame 11, a feeding part 12, a pressing machine 13, a first grabbing part 14, a first conveying line 16, and a stamping part 17, which are installed on the stamping frame 11. The feeding part 12 is used for feeding inductance coils, the first grabbing part 14 is used for grabbing the inductance coils on the feeding part 12 onto the first conveying line 16, and the pressing machine 13 is used for flattening the inductance coils on the first conveying line 16. Of course, the stamping frame 11 is also provided with a second grabbing part 15 away from the first grabbing part 14, which is used for grabbing the inductance coils on the first conveying line 16 onto the tinning mechanism 2. The stamping part 17 comprises a pre-pressing assembly 171 and a stamping assembly, and the first conveying line 16 sequentially sends the inductance coils into the pre-pressing assembly 171 and the stamping assembly.
[0017] Specifically, the tinning mechanism 2 comprises a tinning frame 21, a second conveying line 22, a first tinning part 23, a second tinning part 25, a tin pool 24, a third grabbing part 26, and a third conveying line 27, which are installed on the tinning frame 21. The second conveying line 22 is used for transporting materials conveyed from the previous process, the first tinning part 23 is used for grabbing a plurality of inductance coils to immerse into the tin pool, the second tinning part 25 is used for grabbing the inductance coils immersed into the tin pool to immerse into the tin pool again to tin the clamping position of the first tinning part 23, the third grabbing part 26 is used for placing the inductance coils from the second tinning part 25 onto the third conveying line 27, and the third conveying line 27 conveys the inductance coils to the arranging part 3. It can be understood that the first tinning part 23 comprises a tinning support 233 and a clamping hand assembly 231 installed on the tinning support 233, the clamping hand assembly 231 is used for clamping a plurality of inductance coils, and the first tinning part 23 further comprises a first driving assembly 232, a second driving assembly 234, a third driving assembly 235, and a fourth driving assembly 236 fixed to the tinning support 233. The first driving assembly 232 is used for driving the clamping hand assembly 231 to rotate on the tinning support 233, the second driving assembly 234 is used for driving the tinning support 233 to move along the X-axis, the third driving assembly 235 is used for driving the tinning support 233 to move along the Y-axis, and the fourth driving assembly 236 is used for driving the tinning support 233 to move along the Z-axis.
[0018] It can be understood that the finishing mechanism 3 comprises a finishing rack 31, a finishing base plate 32, a fifth driving assembly 33, a fourth grabbing part 35, a fifth grabbing part 36 installed on the finishing rack 31, a plurality of groups of inductance coil placing grooves are arranged on the rotatable first disc 34 installed on the finishing base plate 32, the fifth driving assembly 33 is used for driving the finishing base plate 32 to move along the Y axis, the fifth grabbing part 36 is used for clamping the inductance coil on the third conveying line 27 to the first disc 34, and the fourth grabbing part 35 is used for clamping the inductance coil on the first disc 34 to the spot welding mechanism 4.
[0019] Further, the spot welding mechanism 4 comprises a spot welding rack 41, a fourth conveying line 42, a fifth conveying line 46, a sixth grabbing part 45, a rotatable second disc 44, a spot welding assembly 43 installed on the spot welding rack 41, the fourth conveying line 42 is used for conveying inductance coil supports, the second disc 44 is used for sequentially rotating the inductance coil of the previous process to the spot welding assembly 43, the spot welding assembly 43 is used for welding the inductance coil and the support, the sixth grabbing part 45 is used for carrying the welded support to the fifth conveying line 46, and the fifth conveying line 46 is used for moving the welded support to the storage mechanism 5. Specifically, the spot welding assembly 43 comprises a mounting rack 431 and a sixth driving assembly 434 installed on the mounting rack 431, a welding assembly 432 and a clamping assembly 433 are sequentially installed on the output end of the sixth driving assembly 434, the clamping assembly 433 is used for clamping the support from the fourth conveying line 42 to the second disc 44 in sequence, and the welding assembly 432 is used for welding a plurality of groups of inductance coils to the support.
[0020] Of course, the storage mechanism 5 comprises a storage rack 51, a manipulator 52, a visual detection module 53, a storage rack 54, a third disc 56 and a seventh grabbing part 55 installed on the storage rack 51, the third disc 56 is rotationally connected with the storage rack, the manipulator 52 is used for clamping the inductance coil on the fifth conveying line 46 to the third disc 56, the visual detection module 53 is used for sequentially detecting the inductance coil on the third disc 56, and the seventh grabbing part 55 is used for clamping the qualified inductance coil to the storage rack 54.
[0021] The above only describes the embodiments of the present application, and does not limit the patent range of the present application, and any equivalent structural transformation made by using the content of the specification and drawings, or direct or indirect application in other related technical fields, is also included in the patent protection range of the present application.
Claims
1. An inductor coil integrated processing apparatus, characterized by: The punch mechanism (1), the tinning mechanism (2), the arrangement mechanism (3), the spot welding mechanism (4) and the visual inspection and packaging mechanism (5) are arranged in sequence. The punch mechanism (1) is used for flattening the coil feet at both ends of the coil, the tinning mechanism (2) is used for tinning the flattened inductance coil, the arrangement part (3) is used for grouping and arranging a plurality of inductance coils, the spot welding part (4) is used for welding a plurality of inductance coils to a support, and the storage part (5) is used for storing and arranging qualified products.
2. The apparatus of claim 1, wherein: The punch mechanism (1) comprises a punch frame (11), a feeding part (12), a press (13), a first grabbing part (14), a first conveying line (16) and a punching part (17) which are arranged on the punch frame (11).
3. The apparatus of claim 2, wherein: The punch frame (11) is provided with a second grabbing part (15) on the side away from the first grabbing part (14), and the second grabbing part (15) is used for grabbing the inductance coil on the first conveying line (16) to the tinning mechanism (2). The punching part (17) comprises a pre-pressing assembly (171) and a punching assembly, and the first conveying line (16) sequentially sends the inductance coil into the pre-pressing assembly (171) and the punching assembly.
4. The apparatus of claim 1, wherein: The tinning mechanism (2) comprises a tinning frame (21), a second conveying line (22), a first tinning part (23), a second tinning part (25), a tin pool (24), a third grabbing part (26) and a third conveying line (27) which are arranged on the tinning frame (21). The second conveying line (22) is used for transporting the materials conveyed from the previous process, the first tinning part (23) is used for grabbing a plurality of inductance coils to immerse in the tin pool, the second tinning part (25) is used for grabbing the inductance coils immersed in the tin pool to immerse in the tin pool again to immerse and tin the clamping position of the first tinning part (23), the third grabbing part (26) is used for placing the inductance coil from the second tinning part (25) on the third conveying line (27), and the third conveying line (27) conveys the inductance coil to the arrangement part (3).
5. The apparatus of claim 4, wherein: The first tinning part (23) comprises a tinning support (233) and a clamping hand assembly (231) mounted on the tinning support (233), the clamping hand assembly (231) is used for clamping several groups of inductor coils, and further comprises a first driving assembly (232), a second driving assembly (234), a third driving assembly (235) and a fourth driving assembly (236) fixed to the tinning support (233), the first driving assembly (232) is used for driving the clamping hand assembly (231) to rotate on the tinning support (233), the second driving assembly (234) is used for driving the tinning support (233) to move along the X axis, the third driving assembly (235) is used for driving the tinning support (233) to move along the Y axis, and the fourth driving assembly (236) is used for driving the tinning support (233) to move along the Z axis.
6. The apparatus of claim 4, wherein: The finishing mechanism (3) comprises a finishing rack (31) and a finishing base plate (32), a fifth driving assembly (33), a fourth grabbing part (35) and a fifth grabbing part (36) mounted on the finishing rack (31), the finishing base plate (32) is provided with a rotatable first disc (34), the first disc (34) is provided with a plurality of inductor coil placing grooves, the fifth driving assembly (33) is used for driving the finishing base plate (32) to move along the Y axis, the fifth grabbing part (36) is used for clamping the inductor coils on the third conveying line (27) to the first disc (34), and the fourth grabbing part (35) is used for clamping the inductor coils on the first disc (34) to the spot welding mechanism (4).
7. The apparatus of claim 1, wherein: The spot welding mechanism (4) comprises a spot welding rack (41) and a fourth conveying line (42), a fifth conveying line (46), a sixth grabbing part (45), a rotatable second disc (44) and a spot welding assembly (43) mounted on the spot welding rack (41), the fourth conveying line (42) is used for conveying inductor coil supports, the second disc (44) is used for rotating the inductor coils in the previous process to the spot welding assembly (43) in sequence, the spot welding assembly (43) is used for welding the inductor coils and the supports, the sixth grabbing part (45) is used for carrying the welded supports to the fifth conveying line (46), and the fifth conveying line (46) is used for moving the welded supports to the visual detection and packaging mechanism.
8. The apparatus of claim 7, wherein: The spot welding assembly (43) comprises a mounting rack (431) and a sixth driving assembly (434) mounted on the mounting rack (431), a welding assembly (432) and a clamping assembly (433) are sequentially mounted on the output end of the sixth driving assembly (434), the clamping assembly (433) is used for clamping the supports from the fourth conveying line (42) to the second disc (44) in sequence, and the welding assembly (432) is used for welding the several groups of inductor coils to the supports.
9. The apparatus of claim 7, wherein: The visual inspection and packaging mechanism comprises a receiving frame (51), a mechanical hand (52) installed on the receiving frame (51), a visual inspection module (53), a receiving rack (54), a third disc (56) and a seventh grabbing part (55); the third disc (56) is rotationally connected with the receiving frame; the mechanical hand (52) is used for clamping the inductance coil on the fifth conveying line (46) onto the third disc (56); the visual inspection module (53) is used for sequentially detecting the inductance coils on the third disc (56); and the seventh grabbing part (55) is used for clamping the qualified inductance coils onto the receiving rack (54).