A mine stacking machine with adsorptive feeding mechanism
By introducing an adsorption-type feeding mechanism into the mining palletizing equipment, and utilizing multi-dimensional adjustment and vacuum adsorption technology, the problems of inaccurate equipment positioning and drive system failure were solved, achieving stable and accurate palletizing of coal gangue bricks and continuous production.
Patent Information
- Application Number
- CN202511279750.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-09
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2045-09-09
AI Technical Summary
Existing mining palletizing equipment lacks an automated positioning mechanism, which makes the palletizing base frame prone to shifting, and coal gangue bricks prone to tilting and collapsing when stacked. Furthermore, the equipment stops when the drive system fails, and it cannot achieve multi-angle rotation and multi-dimensional position adjustment, affecting palletizing accuracy and compatibility.
The adsorption-type feeding mechanism includes components such as a movable palletizing frame, a positioning servo cylinder, a screw drive frame, an axial adjustment frame, and a rotary control motor. Through initial limiting by stops, clamping by servo cylinders, screw drive, multi-dimensional adjustment, and vacuum adsorption, it achieves precise palletizing of coal gangue bricks.
It improves the stability and accuracy of stacking, ensures the continuity of mining production, enhances the adaptability and stacking compatibility of coal gangue bricks of different specifications, and reduces the risk of manual calibration errors and equipment failure downtime.
Smart Images

Figure CN121084979B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of palletizing machinery technology, specifically to a mining palletizing machine with an adsorption-type feeding mechanism. Background Technology
[0002] In the mining industry, coal gangue bricks are a common auxiliary building material used in mines, and their stacking is a key process in subsequent storage and transportation.
[0003] The existing palletizing equipment relies heavily on manual calibration for its base frame placement, lacking automated positioning mechanisms. This makes the base frame prone to shifting, leading to tilting and collapse during subsequent coal gangue brick stacking, requiring repeated adjustments and reducing palletizing efficiency. The lateral drive of multi-digital palletizing equipment relies solely on a single screw or gear transmission structure. When the drive motor or transmission components fail, the equipment shuts down immediately, failing to provide emergency drive and severely impacting the continuous production rhythm of the mining industry. Existing equipment limits the position adjustment of coal gangue bricks to unidirectional movement, lacking multi-angle rotation and multi-dimensional position calibration. This makes precise alignment difficult when dealing with coal gangue bricks of different specifications and placement angles, resulting in poor palletizing compatibility. Furthermore, the lack of stable auxiliary support structures during adjustment makes it prone to adjustment deviations, affecting palletizing accuracy.
[0004] Therefore, we propose a mining palletizer with an adsorption feeding mechanism. Summary of the Invention
[0005] To address the shortcomings of existing technologies, this invention provides a mining palletizing machine with an adsorption-type feeding mechanism to solve the aforementioned technical defects.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solution: a mining palletizer with an adsorption feeding mechanism, comprising a movable palletizer frame and a palletizer base frame, wherein the movable palletizer frame is provided with moving wheels on both sides of the bottom, and a stop block is fixed on one side inside; the palletizer base frame is placed inside the movable palletizer frame and one side contacts the stop block; two positioning servo electric cylinders are fixed on each of the left and right sides of the movable palletizer frame; and a central positioning frame is slidably provided on each of the front and rear sides inside; the two sides of the central positioning frame are fixed to the drive end of the positioning servo electric cylinder.
[0007] The movable palletizer frame is equipped with drive components on both the front and rear sides. The drive components include a screw drive frame and a fixed frame. The screw drive frame has a motor driving a drive screw. An axial adjustment frame is slidably provided on the front side. The bottom of the axial adjustment frame is threadedly connected to the drive screw. The fixed frame has a drive internal gear groove. The axial adjustment frame has a drive motor fixed on the front side. The output shaft of the drive motor has a drive gear. The drive gear extends into the fixed frame and meshes with the drive internal gear groove.
[0008] An adjustment unit is located above the front and rear drive components, and a stacking unit is located at the bottom of the adjustment unit. The stacking unit includes two symmetrical mounting frames at the bottom of the rotating frame. Several stacking frames are movably mounted on one side of the mounting frame. A telescopic control cylinder is located on the top of the stacking frame, and a movable frame is slidably mounted inside. The drive end of the telescopic control cylinder is fixed to the movable frame. A rubber gasket is located at the bottom of the movable frame, and an air blowing block and several top adsorption blocks are fixed inside the rubber gasket. A micro air pump and a micro vacuum pump are located on the top of the movable frame. The top adsorption block is connected to the micro vacuum pump, and the air blowing block is connected to the micro air pump.
[0009] Preferably, both the screw drive frame and the fixing frame are provided with rubber sealing strips inside, and the rubber sealing strips have an opening in the middle.
[0010] Preferably, the adjustment unit includes a radial adjustment frame, with a fixed lifting servo cylinder in each of the front and rear axial adjustment frames. The top end of the drive shaft of the lifting servo cylinder is fixed to the radial adjustment frame. A radial adjustment screw is driven by a motor in the radial adjustment frame. A matching adjustment block is slidably provided inside the frame. The matching adjustment block is threadedly connected to the radial adjustment screw. A fixing plate is fixed at the bottom of the matching adjustment block.
[0011] Preferably, a rotating support frame is fixed on both sides of the bottom of the fixed plate, and a rotating frame is provided at the bottom, with the outer circumference of the rotating frame rotating within the rotating support frame; a rotating control motor is fixed on the top of the fixed plate, a rotating control gear is provided on the output shaft of the rotating control motor, and a driven gear is provided on the top of the rotating frame, with the driven gear meshing with the rotating control gear.
[0012] Preferably, the palletizing rack is equipped with a palletizing control gear driven by a motor, which extends to the outside of the palletizing rack. A palletizing adjustment groove is provided on one side of the mounting frame, and the palletizing adjustment groove meshes with the palletizing control gear.
[0013] Preferably, each of the left and right sides of the bottom of the movable frame is fixed with a limit servo cylinder, and the drive end of the limit servo cylinder is fixed with a center limit frame; each of the front and rear sides of the bottom of the movable frame is slidably provided with an adsorption control frame, and a control block is fixed at the top of the movable frame. A motor drives a lead screw in the control block, and the lead screw is threadedly connected to the adsorption control frame. The lead screw has external threads with opposite directions on both sides of its surface.
[0014] Preferably, the adsorption control frame has an adsorption adjustment cylinder fixed inside, a connecting block fixed at the bottom of the adsorption adjustment cylinder drive shaft, an adjustment block rotatably mounted at the bottom of the connecting block, a rotating shaft fixed at the top inside the adjustment block, the two ends of the rotating shaft rotatably connected to the inner wall of the connecting block, a built-in servo motor inside the rotating shaft, and the output shaft of the built-in servo motor fixed to the rotating shaft to drive the adjustment block to rotate.
[0015] Preferably, a micro motor is fixed on one side of the adjusting block, and two adsorption extension frames are rotatably provided on the other side. A control gear and a transmission gear are fixed on one side of the adsorption extension frames respectively. The output shaft of the micro motor is fixed to the control gear, and the transmission gear meshes with the control gear. Side adsorption blocks are fixed on the upper side of one side of the adjusting block and the lower side of one side of the adsorption extension frames. A micro vacuum pump is provided in both the adjusting block and the adsorption extension frames, and the side adsorption blocks are connected to the micro vacuum pumps.
[0016] Compared with existing technologies, it has the following advantages:
[0017] 1. By setting up blocks, a central positioning frame, and positioning servo cylinders inside the movable palletizing machine frame, when the palletizing base frame is placed, the blocks first achieve initial positioning, and then the positioning servo cylinders on both sides drive the front and rear central positioning frames to clamp and position the palletizing base frame, ensuring that the palletizing base frame is stably located in the center inside the movable palletizing machine frame, avoiding errors from manual calibration, providing a stable foundation for the subsequent precise palletizing of coal gangue bricks, and reducing the risk of pallet tilting and collapse.
[0018] 2. The drive screw inside the screw drive frame is threadedly connected to the axial control frame, enabling the initial sliding of the axial control frame. At the same time, the drive motor on the axial control frame drives the drive gear to mesh with the drive internal gear groove in the fixed frame, ensuring the stability of the axial control frame during sliding and providing fault redundancy. When the motor inside the screw drive frame fails, the sliding can continue to be controlled by the drive motor in conjunction with the gear transmission, and vice versa, avoiding equipment shutdown due to a single drive failure and ensuring the continuity of mining production.
[0019] 3. The lifting servo electric cylinder can drive the radial adjustment frame to rise and fall, adapting to different stacking height requirements; the radial adjustment screw inside the radial adjustment frame is threadedly connected to the matching adjustment block, which can control the forward and backward sliding of the stacking unit; the rotary control motor drives the rotary frame to rotate through the meshing of the rotary control gear and the driven gear. This multi-dimensional adjustment allows the stacking unit to flexibly adjust its position and angle according to the specifications and placement angle of the coal gangue bricks, improving adaptability to different working conditions and ensuring precise alignment and stacking.
[0020] Other features and advantages of the invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of the invention may be realized and obtained by means of the structures pointed out in the description and the drawings. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of a mining palletizer structure with an adsorption feeding mechanism according to an embodiment of the present invention;
[0022] Figure 2 This is a schematic diagram of the internal structure of the screw drive frame and the fixing frame according to an embodiment of the present invention;
[0023] Figure 3 This is a schematic diagram of the axial adjustment frame and lifting servo electric cylinder structure according to an embodiment of the present invention;
[0024] Figure 4 This is a schematic diagram of the axial adjustment frame and radial adjustment frame structure according to an embodiment of the present invention;
[0025] Figure 5 This is a schematic diagram of the radial adjustment frame, fixing plate, and rotating frame structure according to an embodiment of the present invention;
[0026] Figure 6 This is a schematic diagram of the fixed plate and rotating frame structure according to an embodiment of the present invention;
[0027] Figure 7 This is a schematic diagram of the rotating frame and mounting frame structure according to an embodiment of the present invention;
[0028] Figure 8 This is a schematic diagram of the palletizing rack and movable rack structure according to an embodiment of the present invention;
[0029] Figure 9 This is a schematic diagram of the movable frame and adsorption control frame structure according to an embodiment of the present invention;
[0030] Figure 10 This is a schematic diagram of the adjusting block and adsorption extension frame structure according to an embodiment of the present invention.
[0031] In the diagram, 1. Movable palletizing frame; 2. Palletizing base frame; 3. Drive assembly; 4. Adjustment unit; 5. Palletizing unit; 6. Stop block; 7. Center positioning frame; 8. Positioning servo cylinder; 9. Screw drive frame; 10. Drive screw; 11. Axial adjustment frame; 12. Fixed frame; 13. Drive internal gear; 14. Drive motor; 15. Drive gear; 16. Lifting servo cylinder; 17. Radial adjustment frame; 18. Radial adjustment screw; 19. Matching adjustment block; 20. Fixed plate; 21. Rotating frame; 22. Rotating support frame; 23. Mounting frame; 24. Rotation control... 25. Control motor; 26. Rotary control gear; 27. Driven gear; 28. Stacking adjustment gear groove; 29. Stacking frame; 30. Movable frame; 31. Stacking control gear; 32. Telescopic control electric cylinder; 33. Control block; 34. Center limit frame; 35. Limit servo electric cylinder; 36. Adsorption control frame; 37. Rubber gasket; 38. Air blowing block; 39. Top adsorption block; 40. Adsorption adjustment electric cylinder; 41. Connecting block; 42. Adjusting block; 43. Rotating shaft; 44. Micro motor; 45. Control gear; 46. Transmission gear; 47. Adsorption extension frame; 48. Side adsorption block. Detailed Implementation
[0032] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Example
[0033] Please see Figures 1 to 10 As shown, a mining palletizer with an adsorption-type feeding mechanism includes: a movable palletizer frame 1 and a palletizer base 2. The movable palletizer frame 1 has casters on both sides of its bottom for flexible movement. A stop block 6 is fixedly installed on one side of the interior of the movable palletizer frame 1, and the palletizer base 2 is placed inside the frame. One side of the base 2 contacts the stop block 6. Two positioning servo cylinders 8 are fixedly installed on both the left and right sides of the frame. Center positioning frames 7 are slidably installed on the front and rear sides of the frame. The two sides of the center positioning frames 7 are fixedly connected to the drive ends of the positioning servo cylinders 8. When palletizing mining coal gangue bricks, the... The movable palletizing frame 1 is moved to one side of the coal gangue brick conveying frame. The palletizing base frame 2 is placed inside the movable palletizing frame 1, so that one side of the palletizing base frame 2 contacts one side of the stop block 6. The positioning servo electric cylinders 8 on both sides of the movable palletizing frame 1 drive the front and rear center positioning frames 7 to clamp and position the palletizing base frame 2 inside the movable palletizing frame 1, ensuring that the palletizing base frame 2 is in the middle inside the movable palletizing frame 1, which facilitates the subsequent palletizing of coal gangue bricks.
[0034] Specifically, the movable palletizing frame 1 is equipped with drive components 3 on both the front and rear sides, and an adjustment unit 4 is provided above the two drive components 3. A palletizing unit 5 is also provided at the bottom of the adjustment unit 4. The drive components 3 on the front and rear sides of the movable palletizing frame 1 drive the adjustment unit 4 to move left and right above the movable palletizing frame 1. The adjustment unit 4 controls the forward and backward movement of the palletizing unit 5 inside the movable palletizing frame 1. The adjustment unit 4 can also control the angle rotation of the palletizing unit 5, which facilitates the angle adjustment when palletizing coal gangue bricks, thereby effectively improving the palletizing flexibility of coal gangue bricks.
[0035] As a further explanation of the solution in this embodiment, the drive assembly 3 includes a screw drive frame 9 and a fixed frame 12. The specific structure of the drive assembly 3 on the front of the movable palletizer frame 1 will be described below. The drive assembly 3 on the back of the movable palletizer frame 1 is symmetrically arranged. The screw drive frame 9 is fixedly arranged on the lower part of the front of the movable palletizer frame 1, and the drive screw 10 is driven by a motor inside the screw drive frame 9. An axial adjustment frame 11 is also slidably arranged on the front of the screw drive frame 9, and the lower part of the axial adjustment frame 11 is threadedly connected to the surface of the drive screw 10. The motor inside the screw drive frame 9 controls the drive screw 10 to rotate in both directions. With the threaded connection between the drive screw 10 and the axial adjustment frame 11, the axial adjustment frame 11 can slide left and right along the screw drive frame 9. A fixed frame 12 is also fixedly installed on the upper front of the movable palletizing rack 1, and the fixed frame 12 has a drive internal gear groove 13 inside. A drive motor 14 is fixedly installed on the front of the axial adjustment frame 11, and a drive gear 15 is fixedly installed at one end of the output shaft of the drive motor 14. One side of the drive gear 15 extends into the interior of the fixed frame 12, and the tooth surface of the drive gear 15 meshes with the tooth surface of the drive internal gear groove 13. Rubber sealing strips are provided inside both the screw drive frame 9 and the fixed frame 12, and the rubber sealing strips have an opening in the middle to protect the drive screw 10 and the drive internal gear groove 13 from dust.
[0036] It should be noted that when controlling the palletizing unit 5 to slide left and right, the rotation of the drive screw 10 drives the axial adjustment frame 11 to slide along the screw drive frame 9. The output shaft of the drive motor 14 controls the drive gear 15 to mesh with the drive internal gear groove 13 inside the fixed frame 12 to ensure the stability of the axial adjustment frame 11 during the left and right sliding process. Even if the motor inside the screw drive frame 9 fails, the left and right sliding control can still be achieved by the drive motor 14 in conjunction with the drive gear 15 and the drive internal gear groove 13. Conversely, when the drive motor 14 fails, the left and right sliding control is achieved by the motor inside the screw drive frame 9 controlling the drive screw 10.
[0037] As a further explanation of the scheme in this embodiment, the adjustment unit 4 includes a radial adjustment frame 17. A lifting servo cylinder 16 is fixedly installed inside both the front and rear axial adjustment frames 11. The radial adjustment frame 17 is fixedly installed at the top of the drive shaft of the two lifting servo cylinders 16. A radial adjustment screw 18 is installed inside the radial adjustment frame 17 via a motor rotation. A mating adjustment block 19 is slidably installed inside the radial adjustment frame 17. The interior of the mating adjustment block 19 is threadedly connected to the surface of the radial adjustment screw 18, and the bottom of the mating adjustment block 19 is fixedly installed... A fixed plate 20 is provided, and rotating support frames 22 are fixedly provided on both sides of the bottom of the fixed plate 20. A rotating frame 21 is rotatably provided at the bottom of the fixed plate 20, and the outer circumferential surface of the rotating frame 21 is located inside the two rotating support frames 22 for rotational setting. A rotating control motor 24 is fixedly provided at the top of the fixed plate 20, and a rotating control gear 25 is fixedly provided at the bottom end of the output shaft of the rotating control motor 24. A driven gear 26 is fixedly provided at the middle of the top of the rotating frame 21, and the tooth surface of the driven gear 26 meshes with the tooth surface of the rotating control gear 25 for transmission.
[0038] It should be noted that when the palletizing unit 5 slides back and forth inside the movable palletizing frame 1, the radial adjustment screw 18 inside the radial adjustment frame 17 rotates in both directions, thereby allowing the adjusting block 19 to slide back and forth inside the radial adjustment frame 17; when the palletizing unit 5 rotates at an angle, the output shaft of the rotary control motor 24 controls the rotary control gear 25 to rotate, and the meshing transmission between the rotary control gear 25 and the driven gear 26 allows the rotating frame 21 to rotate at an angle.
[0039] As a further explanation of the scheme in this embodiment, the stacking unit 5 includes two mounting frames 23 symmetrically arranged at the bottom of the rotating frame 21, and several stacking frames 28 are movably arranged on opposite sides of the two mounting frames 23. The two stacking frames 28 form a group, and the top of the two stacking frames 28 in a group is fixedly provided with telescopic control cylinders 31. Movable frames 29 are slidably arranged inside the several groups of stacking frames 28, and one end of the drive shaft of the two telescopic control cylinders 31 is fixedly connected to one side of the movable frame 29. The movable frame 29 is controlled to slide between the two stacking frames 28 by the drive end of the two telescopic control cylinders 31, so that several coal gangue bricks can be stacked and stacked by the several groups of stacking frames 28. Then, under the action of the axial adjustment frame 11, the radial adjustment frame 17 and the rotating frame 21, the coal gangue bricks stacked by the several groups of stacking frames 28 are sent to the top of the stacking base frame 2 for feeding and stacking.
[0040] Furthermore, a palletizing control gear 30 is installed inside the palletizing frame 28 via a motor, and one side of the palletizing control gear 30 extends to the outside of the palletizing frame 28. A palletizing adjustment groove 27 is provided on one side of the mounting frame 23, and the tooth surface of the palletizing adjustment groove 27 meshes with the tooth surface of the palletizing control gear 30 for transmission. The palletizing control gear 30 is controlled to rotate forward and backward by the motor inside the palletizing frame 28. According to the meshing transmission relationship between the palletizing control gear 30 and the palletizing adjustment groove 27, the palletizing frame 28 can move up and down along the palletizing adjustment groove 27.
[0041] Furthermore, a rubber gasket 36 is fixedly installed in the middle of the bottom of the movable frame 29, and an air blowing block 37 and several top adsorption blocks 38 are fixedly installed inside the rubber gasket 36; wherein, a micro air pump and a micro vacuum pump are installed on the top of the movable frame 29, and several top adsorption blocks 38 are connected to the micro vacuum pump through conduits. Several top adsorption blocks 38 are arranged in a ring at equal angles around the air blowing block 37, and the inside of the air blowing block 37 is connected to the air outlet of the micro air pump through a conduit.
[0042] Furthermore, limit servo cylinders 34 are fixedly installed on both the left and right sides of the bottom of the movable frame 29, and a central limit frame 33 is fixedly installed on the drive end of each of the left and right limit servo cylinders 34; adsorption control frames 35 are slidably installed on both the front and rear sides of the bottom of the movable frame 29, and a control block 32 is fixedly installed on the top of the movable frame 29. A lead screw is installed inside the control block 32 through a motor rotation, and the surface of the lead screw is connected to the internal threads of the two adsorption control frames 35; wherein, the two sides of the lead screw surface are respectively provided with external threads with opposite directions of rotation. By controlling the rotation of the lead screw, the two... The adsorption control frame 35 slides back and forth at the bottom of the movable frame 29. When adsorbing and feeding coal gangue bricks, the coal gangue bricks are first centered by the center limiting frame 33 set on the left and right sides. The adsorption control frame 35 set on the front and rear sides is used to correct the center position of the coal gangue bricks so that the coal gangue is in the exact center position at the bottom of the movable frame 29. Then, the air blowing block 37 is used to blow air onto the adsorption end face of the coal gangue bricks to blow away the dust on the adsorption end face of the coal gangue bricks. Finally, several top adsorption blocks 38 are used to adsorb and position the adsorption end face of the coal gangue bricks.
[0043] Furthermore, an adsorption regulating cylinder 39 is fixedly installed inside the adsorption regulating frame 35, and a connecting block 40 is fixedly installed at the bottom end of the drive shaft of the adsorption regulating cylinder 39. An adjusting block 41 is rotatably installed at the bottom of the connecting block 40, and a rotating shaft 42 is fixedly installed at the top inside the adjusting block 41. The two ends of the rotating shaft 42 are rotatably connected to the inner wall of the connecting block 40, and a built-in servo motor is installed inside the rotating shaft 42. The rotating shaft 42 is controlled to rotate inside the connecting block 40 by the output shaft of the built-in servo motor, thereby adjusting the side positioning angle of the coal gangue brick and enhancing the positioning flexibility of the side of the coal gangue brick.
[0044] Furthermore, a micro motor 43 is fixedly installed on one side of the adjusting block 41, and two adsorption extension frames 46 are rotatably installed on one side of the adjusting block 41. A control gear 44 and a transmission gear 45 are fixedly installed on one side of the two adsorption extension frames 46 respectively. One end of the output shaft of the micro motor 43 is fixedly connected to the inside of the control gear 44, and the tooth surface of the transmission gear 45 meshes with the tooth surface of the control gear 44 for transmission. Side adsorption blocks 47 are fixedly installed on the upper side of one side of the adjusting block 41 and on the lower side of one side of the two adsorption extension frames 46. A micro vacuum pump is installed inside the adjusting block 41 and the two adsorption extension frames 46 to control the side adsorption blocks 47 to adsorb and position the sides of the coal gangue bricks. The output shaft of the micro motor 43 controls the control gear 44 to rotate clockwise. Due to the external meshing of the teeth between the control gear 44 and the transmission gear 45, the transmission gear 45 rotates counterclockwise synchronously, causing the two adsorption extension frames 46 to rotate in two directions respectively. After the two driven gears 26 are unfolded, the side adsorption blocks 47 on one side of the two adsorption extension frames 46 are used to further expand the adsorption area on the side of the coal gangue brick, thereby ensuring the stability of the coal gangue brick during the adsorption and stacking process.
[0045] Furthermore, this embodiment also discloses a working method for a mining palletizer with an adsorption-type feeding mechanism, including the following steps:
[0046] Step 1: Using the casters on both sides of the bottom of the movable palletizing frame 1, move the movable palletizing frame 1 to the preset working position of the mining coal gangue brick conveyor frame, ensuring that the palletizing unit 5 can cover the coal gangue brick grabbing area on the conveyor frame and the palletizing area of the palletizing base frame 2. Place the palletizing base frame 2 inside the movable palletizing frame 1, so that one side of the palletizing base frame 2 is in close contact with one side of the fixed stop block 6 inside the movable palletizing frame 1. The stop block 6 achieves the initial lateral limitation of the palletizing base frame 2, preventing the bottom... If a significant offset occurs during palletizing, the positioning servo cylinders 8 fixed on the left and right sides of the movable palletizing frame 1 are activated. The drive end of the positioning servo cylinder 8 pushes the central positioning frame 7, which is slidably set on the front and rear sides inside the movable palletizing frame 1, so that the two central positioning frames 7 clamp the palletizing base frame 2 from the front and rear directions. After the drive end of the positioning servo cylinder 8 reaches the preset stroke, the palletizing base frame 2 is stably fixed in the middle position inside the movable palletizing frame 1, completing the basic positioning of palletizing and preparing for subsequent precise palletizing.
[0047] Step 2: Start the motor inside the screw drive frame 9 in the drive assembly 3. The motor drives the drive screw 10 to rotate forward or in reverse. Since the lower part of the axial adjustment frame 11 is threadedly connected to the surface of the drive screw 10, the rotation of the drive screw 10 causes the axial adjustment frame 11 to slide left and right along the length of the screw drive frame 9. At the same time, the drive motor 14 fixed on the front of the axial adjustment frame 11 starts, and its output shaft drives the drive gear 15 to rotate. One side of the drive gear 15 extends into the interior of the fixed frame 12 and meshes with the drive internal gear groove 13 in the fixed frame 12. The gear meshing further ensures the stability of the left and right sliding of the axial adjustment frame 11. If the motor inside the screw drive frame 9 fails, the axial adjustment frame 11 can be slid left and right by the drive motor 14 in conjunction with the drive gear 15 and the drive internal gear groove 13. Conversely, if the drive motor 14 fails, it can also be driven by the motor inside the screw drive frame 9 to ensure that the adjustment process is not interrupted. The sliding of the axial adjustment frame 11 synchronously drives the adjustment unit 4 and the stacking unit 5 connected above it to move left and right until the stacking unit 5 moves to the top of the coal gangue brick conveying frame, ready to absorb the material.
[0048] Step 3: Start the lifting servo cylinders 16 fixed inside the two axial adjustment frames 11. The drive shaft of the lifting servo cylinders 16 extends or shortens, driving the radial adjustment frame 17 fixed at its top to rise or fall. The rising and falling of the radial adjustment frame 17 is synchronized with the lower adjusting block 19, fixing plate 20 and stacking unit 5 to rise or fall until the top adsorption block 38 and side adsorption block 47 of the adsorption structure of the stacking unit 5 reach the preset adsorption distance with the surface of the coal gangue bricks on the conveyor frame.
[0049] Step 4: Start the motor inside the radial control frame 17. The motor drives the radial control screw 18 to rotate forward or backward. Since the inner part of the adjusting block 19 is threadedly connected to the surface of the radial control screw 18, the rotation of the radial control screw 18 causes the adjusting block 19 to slide back and forth along the length of the radial control frame 17. The sliding of the adjusting block 19 synchronously drives the fixed plate 20, the rotating frame 21 and the stacking unit 5 at its bottom to move back and forth, so that the adsorption structure of the stacking unit 5 is accurately aligned with the coal gangue bricks to be adsorbed on the conveying frame.
[0050] Step 5: If there is an angle deviation in the placement of the coal gangue bricks on the conveyor frame, start the rotary control motor 24 fixed on the top of the fixed plate 20. The output shaft of the rotary control motor 24 drives the rotary control gear 25 to rotate. Since the rotary control gear 25 meshes with the driven gear 26 fixed in the middle of the top of the rotating frame 21, the rotation of the driven gear 26 drives the rotating frame 21 to rotate around the rotation connection point between it and the fixed plate 20. The rotation of the rotating frame 21 synchronously drives the bottom stacking unit 5 to rotate until the adsorption structure of the stacking unit 5 is completely in contact with the adsorption end face and side of the coal gangue brick, thus completing the angle calibration.
[0051] Step 6: Activate the limit servo cylinders 34 fixed on the left and right sides of the bottom of the movable frame 29. The drive end of the limit servo cylinder 34 pushes the central limit frame 33 to move towards the coal gangue brick, clamping and limiting the coal gangue brick from the left and right sides to achieve left and right positioning. Activate the motor inside the control block 32 fixed on the top of the fixed plate 20. The motor drives the lead screw inside the control block 32 to rotate. Since the lead screw has external threads with opposite directions on both sides of its surface, and the lead screw is connected to the internal threads of the two adsorption control frames 35, the rotation of the lead screw causes the two adsorption control frames 35 to slide in opposite directions at the bottom of the movable frame 29, clamping and limiting the coal gangue brick from the front and rear sides. Together with the central limit frame 33, the coal gangue brick is positioned at the exact center of the bottom of the movable frame 29, completing the positioning calibration.
[0052] Step 7: Activate the micro air pump at the top of the movable frame 29. The airflow generated by the micro air pump is delivered through a conduit to the air blowing block 37 inside the rubber gasket 36 at the bottom of the movable frame 29. The airflow is ejected from the air blowing block 37 to clean the top surface of the coal gangue brick's adsorption end face, removing the attached mineral dust and preventing dust from obstructing the subsequent adsorption effect. Activate the micro vacuum pump at the top of the movable frame 29. The micro vacuum pump creates negative pressure on the top adsorption block 38 through a conduit, causing the top adsorption block 38 to tightly adhere to the adsorption end face of the coal gangue brick, achieving... The top surface is fixed by adsorption; the adsorption regulating cylinder 39 fixed inside the adsorption regulating frame 35 is activated, the drive shaft of the adsorption regulating cylinder 39 extends or shortens, driving the connecting block 40 and the regulating block 41 to rise and fall, so that the side adsorption block 47 on one side of the regulating block 41 is in contact with the side of the coal gangue brick; if the side of the coal gangue brick is tilted, the built-in servo motor inside the rotating shaft 42 is activated, the motor drives the rotating shaft 42 to rotate on the inner wall of the connecting block 40, and then drives the regulating block 41 to rotate until the side adsorption block 47 is completely in contact with the side of the coal gangue brick.
[0053] Step 8: Start the micro motor 43 fixed on one side of the adjusting block 41. The output shaft of the micro motor 43 drives the control gear 44 to rotate clockwise. Since the control gear 44 meshes with the transmission gear 45, the transmission gear 45 rotates counterclockwise synchronously, driving the two adsorption extension frames 46 to unfold in opposite directions, so that the side adsorption blocks 47 on one side of the adsorption extension frame 46 fit against other areas on the side of the coal gangue brick. Start the micro vacuum pump inside the adjusting block 41 and the adsorption extension frame 46 to generate negative pressure on the side adsorption blocks 47, so as to achieve multi-area adsorption and fixation on the side of the coal gangue brick. Through the synergistic adsorption of the "top surface + multiple sides", it is ensured that the coal gangue brick does not fall off or tilt during transportation.
[0054] Step 9: Repeat steps 2-8. Drive the palletizing unit 5 left and right to be directly above the palletizing base 2 using the drive component 3. Lower the palletizing unit 5 to the preset palletizing height on the palletizing base 2 using the lifting servo cylinder 16. Move the palletizing unit 5 back and forth to the preset palletizing position on the palletizing base 2 using the radial adjustment screw 18. Turn off all micro vacuum pumps. The negative pressure on the top adsorption block 38 and side adsorption block 47 disappears, and the coal gangue bricks are stably placed on the palletizing base 2, completing a single palletizing operation. If multi-layer palletizing is required... The motor inside the palletizing frame 28 is started, and the motor drives the palletizing control gear 30 to rotate forward or reverse. Since the palletizing control gear 30 meshes with the palletizing adjustment groove 27 on one side of the mounting frame 23, the palletizing frame 28 rises and falls along the palletizing adjustment groove 27, which drives the movable frame 29 and the adsorption structure to rise and fall, adapting to the height requirements of the next layer of palletizing. At the same time, the telescopic control electric cylinder 31 can be started, and its drive end pushes the movable frame 29 to slide inside the palletizing frame 28, adjusting the extension length of the movable frame 29 to adapt to different palletizing spacing requirements.
[0055] Step 10: Repeat steps 6-9 until the coal gangue bricks on the palletizing base frame 2 reach the preset number of palletizing layers or quantities; then, turn off all drive motors and electric cylinders, release the clamping of the central positioning frame 7 on the palletizing base frame 2, and remove the palletizing base frame 2 from the inside of the movable palletizing machine frame 1 after palletizing; finally, move the equipment to the storage position using the moving wheels of the movable palletizing machine frame 1 to complete the entire palletizing operation process.
[0056] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.
[0057] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0058] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A mining palletizer with an adsorption-type feeding mechanism, characterized in that, The palletizing machine includes a movable palletizing frame (1) and a palletizing base frame (2). The movable palletizing frame (1) has movable wheels on both sides of its bottom and a fixed stop block (6) on one side inside. The palletizing base frame (2) is placed inside the movable palletizing frame (1) and one side is in contact with the stop block (6). Two positioning servo cylinders (8) are fixed on each side of the movable palletizing frame (1). A center positioning frame (7) is slidably provided on each side of the front and rear inside. The two sides of the center positioning frame (7) are fixed to the drive end of the positioning servo cylinder (8). The movable palletizing frame (1) is equipped with drive components (3) on the front and rear sides. The drive components (3) include a screw drive frame (9) and a fixed frame (12). The screw drive frame (9) has a motor driving a drive screw (10). An axial adjustment frame (11) is slidably provided on the front. The axial adjustment frame (11) is threadedly connected to the drive screw (10) at the bottom. The fixed frame (12) is equipped with a drive internal gear groove (13). The axial adjustment frame (11) is fixed with a drive motor (14) on the front. The output shaft of the drive motor (14) is equipped with a drive gear (15). The drive gear (15) extends into the fixed frame (12) and meshes with the drive internal gear groove (13). An adjustment unit (4) is provided above the front and rear drive assembly (3), and a stacking unit (5) is provided at the bottom of the adjustment unit (4); the adjustment unit (4) includes a radial control frame (17), and each of the front and rear axial control frames (11) is fixed with a lifting servo cylinder (16). The top of the drive shaft of the lifting servo cylinder (16) is fixed to the radial control frame (17). A radial control screw (18) is driven by a motor inside the radial control frame (17). A matching adjustment block (19) is slidably provided inside. The matching adjustment block (19) is threadedly connected to the radial control screw (18). A fixing plate (20) is fixed at the bottom of the matching adjustment block (19); a rotating support frame (22) is fixed on both sides of the bottom of the fixing plate (20). A rotating frame (21) is provided at the bottom. The outer circumference of the rotating frame (21) rotates inside the rotating support frame (22); a rotating control motor (2) is fixed at the top of the fixing plate (20). 4) The output shaft of the rotary control motor (24) is equipped with a rotary control gear (25), and the top of the rotary frame (21) is equipped with a driven gear (26). The driven gear (26) meshes with the rotary control gear (25). The palletizing unit (5) includes two symmetrical mounting frames (23) at the bottom of the rotary frame (21). Several palletizing frames (28) are movably mounted on one side of the mounting frame (23). The top of the palletizing frame (28) is equipped with a telescopic control cylinder (31), and a movable frame (29) is slidably mounted inside. The drive end of the telescopic control cylinder (31) is fixed to the movable frame (29). The bottom of the movable frame (29) is equipped with a rubber gasket (36). The rubber gasket (36) is fixed with an air blowing block (37) and several top adsorption blocks (38). The top of the movable frame (29) is equipped with a micro air pump and a micro vacuum pump. The top adsorption block (38) is connected to the micro vacuum pump, and the air blowing block (37) is connected to the micro air pump.
2. A mining palletizer with an adsorption-type feeding mechanism according to claim 1, characterized in that, Both the screw drive frame (9) and the fixing frame (12) are equipped with rubber sealing strips inside, and the rubber sealing strips have an opening in the middle.
3. A mining palletizer with an adsorption-type feeding mechanism according to claim 1, characterized in that, The palletizing rack (28) is driven by a motor and has a palletizing control gear (30). The palletizing control gear (30) extends to the outside of the palletizing rack (28). A palletizing adjustment groove (27) is provided on one side of the mounting frame (23), and the palletizing adjustment groove (27) meshes with the palletizing control gear (30).
4. A mining palletizer with an adsorption-type feeding mechanism according to claim 1, characterized in that, The movable frame (29) has fixed limit servo cylinders (34) on the left and right sides of the bottom, and the driving end of the limit servo cylinders (34) is fixed with a center limit frame (33); the movable frame (29) has sliding adsorption control frames (35) on the front and rear sides of the bottom, and a control block (32) is fixed on the top of the movable frame (29). The control block (32) has a motor driving a lead screw, which is threadedly connected to the adsorption control frame (35). The lead screw has external threads with opposite directions on both sides of its surface.
5. A mining palletizer with an adsorption-type feeding mechanism according to claim 4, characterized in that, The adsorption control frame (35) has an adsorption control cylinder (39) fixed inside. The bottom of the drive shaft of the adsorption control cylinder (39) has a fixed connecting block (40). The bottom of the connecting block (40) has an adjustment block (41) that rotates. The upper part of the adjustment block (41) has a fixed rotating shaft (42). The two ends of the rotating shaft (42) are rotatably connected to the inner wall of the connecting block (40). The rotating shaft (42) has a built-in servo motor. The output shaft of the built-in servo motor is fixed to the rotating shaft (42) to drive the adjustment block (41) to rotate.
6. A mining palletizer with an adsorption-type feeding mechanism according to claim 5, characterized in that, The adjusting block (41) has a micro motor (43) fixed on one side and two adsorption extension frames (46) rotating on the other side. A control gear (44) and a transmission gear (45) are fixed on one side of the adsorption extension frame (46). The output shaft of the micro motor (43) is fixed to the control gear (44), and the transmission gear (45) meshes with the control gear (44). Side adsorption blocks (47) are fixed on the upper side of one side of the adjusting block (41) and the lower side of one side of the adsorption extension frame (46). A micro vacuum pump is installed in both the adjusting block (41) and the adsorption extension frame (46), and the side adsorption block (47) is connected to the micro vacuum pump.
Citation Information
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