Wireless magnetizing ring assembling mechanism and assembling method

By combining the aligning, gluing, splicing, and magnetizing mechanisms, the problem of low assembly efficiency of magnetic rings in wireless chargers is solved, achieving efficient automated assembly, reducing repeated positioning time, and improving the overall efficiency and stability of the device.

CN121096776APending Publication Date: 2025-12-09SHENZHEN AIER MAGNETIC ELECTRIC CO LTD
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Patent Information

Application Number
CN202511423067.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-30
Publication Date
2025-12-09

AI Technical Summary

Technical Problem

The current wireless charger has a low efficiency in the magnetic ring assembly process, which requires repeated positioning, resulting in a decrease in the efficiency of the magnetic bonding process.

Method used

The system employs a combination of multiple actuators and transfer mechanisms, including an alignment mechanism, a gluing mechanism, an assembly mechanism, and a magnetizing mechanism. Through structures such as alignment molds, transfer seats, and suction ports, it achieves efficient and automated assembly of magnetic rings.

Benefits of technology

This improved the efficiency of magnetic ring assembly, reduced repeated positioning time, achieved high integration of the whole machine, and improved assembly efficiency and stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a wireless magnetizing ring assembling mechanism and method. The wireless magnetizing ring assembling mechanism comprises a plurality of executing mechanisms and a plurality of transferring mechanisms. The multiple executing mechanisms sequentially comprise an arraying mechanism, a gluing mechanism, a splicing mechanism and a magnetizing mechanism, the arraying mechanism is detachably connected with an arraying mold, a material storage groove is formed around the arraying mold and filled with magnetic sheets, a plurality of positioning rods are arranged on the arraying mold and the splicing mechanism in an array mode, and the magnetic sheets are arranged on the positioning rods. A clamping groove is formed around the positioning rod; the transfer mechanism comprises a moving pair, a lifting seat and a transfer seat, the moving pair is installed between any two adjacent execution mechanisms and is in driving connection with the lifting seat, a rotating structure is arranged at the bottom of the lifting seat in the horizontal direction, the transfer seat is connected to the rotating structure, a plurality of suction ports are formed in the transfer seat in an array mode, and the suction ports are communicated with the lifting seat. And the suction port is connected with an air pump. According to the invention, the whole machine is highly integrated, repeated positioning is not needed in the magnetic ring assembling process, and the purpose of improving the assembling efficiency is achieved.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of wireless chargers, in particular to a wireless charging magnetic ring assembling mechanism and method. BACKGROUND

[0002] Wireless charging is a new charging method in recent years, which can realize charging without connecting traditional charging wires. A wireless charging magnetic ring needs to be arranged in a wireless charging device or apparatus to realize positioning and guidance through the wireless charging magnetic ring, so that the charging efficiency can be greatly improved.

[0003] At present, the assembling work of the internal magnetic ring of the wireless charger on the market is as follows: the magnet assembling mold is placed on the vibration disc, and the magnet pieces are scattered on the magnet assembling mold; the magnet pieces are filled into the groove positions of the magnet assembling mold through the vibration of the vibration disc; when the groove positions are filled, the magnetic ring can be formed; after the vibration disc is stopped, the excess magnet pieces are removed; the adhesive film is positioned and covered on the magnet assembling mold by using the material taking and transferring mechanical arm; the magnetic ring can be adhered out; the film adopts the whole film and independent split film structure; each independent split film corresponds to a magnetic ring; the independent split film is taken down and arranged into the transmission mechanism, so that the magnetic ring sequentially passes through the magnetizing machine, the dispensing machine and the iron ring attaching machine; in order to ensure the stability of installation, each mechanism needs to be repeatedly positioned, which greatly reduces the efficiency of the magnetic attaching process. SUMMARY

[0004] The main purpose of the application is to provide a wireless charging magnetic ring assembling mechanism, which aims to realize the high integration of the whole machine and the magnetic ring assembling process without repeated positioning, so as to improve the assembling efficiency.

[0005] In order to achieve the above purpose, the application provides a wireless charging magnetic ring assembling mechanism, which comprises a plurality of executing mechanisms and a plurality of transfer mechanisms.

[0006] The executing mechanisms comprise, in sequence, a whole arranging mechanism, a gluing mechanism, a splicing mechanism and a magnetizing mechanism; the whole arranging mechanism is detachably connected with a whole arranging mold, and a storage groove is arranged opposite to the whole arranging mold; the storage groove is filled with magnetic pieces; a plurality of positioning rods are arranged on the whole arranging mold and the splicing mechanism, and a clamping groove for storing the magnetic pieces is arranged around the positioning rods.

[0007] The transfer mechanism comprises a moving vice, a lifting seat and a transferring seat; the moving vice is installed between any two adjacent executing mechanisms and is drivingly connected with the lifting seat; a rotating structure is arranged on the bottom of the lifting seat in the horizontal direction; the transferring seat is connected with the rotating structure; a plurality of suction ports are arranged on the transferring seat in an array; and the suction ports are connected with air pumps.

[0008] In an embodiment of the application, the whole arranging mechanism comprises a workbench, a vibration generating mechanism and a storage structure.

[0009] The workbench top is provided with a lifting assembly, the top of the lifting assembly is connected with a base, the lifting assembly is used for lifting or lowering the left and right ends of the base, and the magnetic sheet and the whole array mold are fully contacted;

[0010] The vibration generating mechanism is arranged in the base;

[0011] The storage structure is connected with the vibration generating mechanism and is slidingly connected with the base, the storage structure is provided with a fixing groove penetrating through the left and right ends, the two ends of the fixing groove are respectively provided with one material blocking structure, the two material blocking structures are clamped to form a mounting groove, and the whole array mold is detachably connected with the mounting groove.

[0012] In an embodiment of the present application, every two adjacent positioning rods constitute a group of reference material taking parts, any one of the clamping grooves is provided with an opening facing the opposite clamping groove, and the whole array mold and the splicing mechanism are provided with supporting grooves corresponding to the openings on the outer periphery of the clamping grooves; the supporting grooves of the opposite clamping grooves are staggered and parallel to each other.

[0013] In an embodiment of the present application, the material blocking structure is connected to one side of the whole array mold and is provided with a storage groove along the storage groove; one end of the material blocking structure away from the storage groove is connected with a locking structure, the locking structure comprises a screw rod and a handle, one end of the screw rod abuts against the material blocking structure, the other end of the screw rod is connected with the storage structure, and the handle is screwed on the screw rod.

[0014] In an embodiment of the present application, the gluing mechanism comprises a first feeding guide rail and a screen gluing structure;

[0015] The outer periphery of the screen gluing structure is symmetrically provided with a plurality of lifting structures, and a gluing channel is formed, the first feeding guide rail penetrates through the gluing channel, the screen gluing structure is provided with a screen plate facing the first feeding guide rail, the screen plate is provided with a capillary hole array opposite the clamping groove of the whole array mold; the screen gluing structure is provided with a scraper opposite the screen plate, and is connected with a driving mechanism along a direction perpendicular to the scraper.

[0016] In an embodiment of the present application, the splicing mechanism comprises a positioning platform and a ring arrangement mold, the positioning platform is arrayed with a plurality of positioning rods, the ring arrangement mold is provided with a plurality of positioning holes opposite the plurality of positioning rods, the clamping groove of the splicing mechanism is arranged in the ring arrangement mold and surrounds the positioning holes, the height of the positioning rod is greater than the thickness of the ring arrangement mold, and the ring arrangement mold is detachably connected to the positioning rod of the positioning platform through the positioning hole.

[0017] In an embodiment of the present application, the magnetizing mechanism comprises a second feeding guide rail, a lifting mechanism and a magnetizing structure;

[0018] The lifting mechanism is provided with a guide column opposite the outer periphery of the second feeding guide rail;

[0019] The magnetizing structure comprises a sealed shell, a first magnetizing core and a second magnetizing core, the N pole to the S pole of the first magnetizing core is arranged in a horizontal direction, the N pole to the S pole of the second magnetizing core is arranged in a vertical direction, the first magnetizing core and the second magnetizing core are both provided with a plurality of, and the plurality of first magnetizing cores and the plurality of second magnetizing cores are arranged alternately, and the sealed shell is wrapped around the plurality of first magnetizing cores and the plurality of second magnetizing cores.

[0020] In an embodiment of the present application, the magnetizing structure is connected with a transformer mechanism, the high-voltage output end of the transformer mechanism is connected with the first magnetizing core and the second magnetizing core, and a plurality of capacitor structures are connected in parallel on the low-voltage input end of the transformer mechanism.

[0021] The application further provides a wireless magnetizing ring assembling method comprising the wireless magnetizing ring assembling mechanism.

[0022] S100, the aligning mechanism makes the magnetic sheet enter the clamping groove of the aligning mold through high-frequency vibration, and a plurality of magnetic rings are formed;

[0023] S200, the suction port of the transfer seat vacuums the material taking film, and the material taking film is made to face the aligning mold through the moving vice and the lifting seat, the material taking film is lowered through the lifting seat and adheres to the magnetic sheet;

[0024] S300, the magnetic rings separated from the clamping groove are transported to the gluing mechanism by the transfer mechanism, and the gluing mechanism simultaneously glues a plurality of magnetic rings on the material taking film;

[0025] S400, the transfer mechanism rotates the transfer seat to take the magnetic rings glued on the gluing mechanism, and transfers to the splicing mechanism, and a plurality of magnetic rings are connected and adhered to a plurality of iron rings in the splicing mechanism by pressing the material taking film;

[0026] S500, the transfer mechanism transfers a plurality of magnetic rings with iron rings to the magnetizing mechanism, and the film pasting mechanism at the entrance of the magnetizing mechanism pastes the film on the iron ring;

[0027] S600, a plurality of magnetic rings after the film pasting are simultaneously input to the magnetizing mechanism for magnetizing;

[0028] S700, the material taking film carries a plurality of magnetic rings after magnetizing to the detection structure, and is discharged after detection.

[0029] In an embodiment of the present application, the S200 further comprises:

[0030] S201, the transfer mechanism vacuums the material taking film at the material taking film loading position, so that the alignment hole on the material taking film corresponds to the positioning rod on the aligning mold;

[0031] S202, when the taking film is descending, the plurality of alignment holes pass through the plurality of positioning rods to enable the taking film to simultaneously stick to the plurality of magnetic rings.

[0032] By adopting the technical scheme, the application has the following advantages:

[0033] The plurality of execution mechanisms are sequentially arranged and are connected in series by the plurality of transfer mechanisms, so that the efficiency of magnet pasting, glue brushing, iron ring assembling, film pasting, magnet charging and detection can be effectively improved. The specific execution mechanisms include a whole arrangement mechanism for automatically arranging and fixing the magnetic sheets so that the plurality of magnetic sheets are distributed in a magnetic ring shape, a glue coating mechanism for coating glue on the surface of the magnetic ring, a splicing mechanism for connecting the iron ring to the side of the magnetic ring coated with glue, and a magnet charging mechanism for charging the assembled magnetic ring. In the application, in order to improve the assembling efficiency, a plurality of film separation mechanisms for connecting the magnetic ring are arranged on a large taking film. The taking film and the film separation mechanisms are provided with positioning holes along the axis, and the whole arrangement mechanism and the splicing mechanism are both provided with a plurality of positioning rods, and the positioning rods are provided with clamping grooves for arranging the magnetic ring or the iron ring. Each magnetic ring is provided with a positioning rod. When the taking film takes a plurality of magnetic rings at the same time, the plurality of positioning rods and the plurality of positioning holes cooperate with each other, so that the two can be efficiently aligned, the taking film can quickly and stably stick to a plurality of magnetic rings or iron rings, the assembling efficiency can be effectively improved, and the time for repeated positioning can be reduced.

[0034] The transfer mechanism can facilitate taking and placing. The structure includes a moving pair for transferring the plurality of magnetic rings, a lifting seat for lifting and improving the stability of taking and placing, and a transfer seat for sucking the taking film and being capable of rotating freely by rotating the structure. Because the taking film itself is light and is made of plastic sheet, it has a certain toughness, so that the transfer seat can easily grasp the plurality of magnetic rings by connecting the suction port to the air pump. The whole structure is highly integrated, and a plurality of transfer mechanisms are connected together to ensure the assembling efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0035] In order to more clearly illustrate the technical solutions in the embodiments of the application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description only show some embodiments of the application, and other drawings can be obtained by those skilled in the art without any creative effort on the basis of the drawings shown.

[0036] Figure 1 It is a structure diagram of the whole arrangement mechanism of the wireless magnet ring assembling mechanism.

[0037] Figure 2 It is a structure diagram of the whole arrangement mechanism of the wireless magnet ring assembling mechanism. Figure 1 It is an enlarged view of the middle A.

[0038] Figure 3Structure diagram of the whole alignment mold of the wireless magnetizing ring assembling mechanism of the application;

[0039] Figure 4 Structure diagram of the gluing mechanism of the wireless magnetizing ring assembling mechanism of the application;

[0040] Figure 5 Structure diagram of the screen gluing structure of the wireless magnetizing ring assembling mechanism of the application;

[0041] Figure 6 Structure diagram of the splicing mechanism of the wireless magnetizing ring assembling mechanism of the application;

[0042] Figure 7 Structure diagram of the magnetizing mechanism of the wireless magnetizing ring assembling mechanism of the application;

[0043] Figure 8 Sectional view of the magnetizing mechanism of the wireless magnetizing ring assembling mechanism of the application;

[0044] Figure 9 Structure diagram of the transfer mechanism of the wireless magnetizing ring assembling mechanism of the application;

[0045] Figure 10 Structure diagram of the wireless magnetizing ring assembling method of the application;

[0046] Figure 11 Structure diagram of the material taking process of the wireless magnetizing ring assembling method of the application.

[0047] Explanation of the reference numerals:

[0048] 1, actuating mechanism; 2, alignment mechanism; 21, workbench; 22, lifting assembly; 23, base; 24, vibration generating mechanism; 25, storage structure; 26, fixed groove; 27, material blocking structure; 28, storage groove; 29, mounting groove; 3, locking structure; 31, screw rod; 32, handle; 4, alignment mold; 41, positioning rod; 42, clamping groove; 43, support groove; 5, gluing mechanism; 51, first feeding guide rail; 52, screen gluing structure; 53, screen plate; 54, scraper; 55, lifting structure; 56, driving mechanism; 6, splicing mechanism; 61, positioning platform; 62, iron ring alignment mold; 63, positioning hole; 7, magnetizing mechanism; 71, second feeding guide rail; 72, lifting mechanism; 73, magnetizing structure; 74, sealed shell; 75, first magnetizing core; 76, second magnetizing core; 77, guide column; 8, voltage transformation mechanism; 81, capacitor structure; 9, transfer mechanism; 91, moving pair; 92, lifting seat; 93, transfer seat; 94, suction port.

[0049] The realization of the object, functional features and advantages of the application will be further explained by combining with the embodiments and referring to the drawings. DETAILED DESCRIPTION

[0050] In order to make the purpose, technical scheme and advantages of the present application clearer, the present application is further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and not to limit the present application.

[0051] The present application is further described below with reference to the drawings and embodiments Figures 1 to 9 The present application is further described below with reference to the drawings and embodiments

[0052] To achieve the above object, the present application provides a wireless magnetizing ring assembly mechanism, comprising a plurality of execution mechanisms 1 and a plurality of transfer mechanisms 9;

[0053] The plurality of execution mechanisms 1 in turn comprises a whole arrangement mechanism 2, a glue coating mechanism 5, a splicing mechanism 6 and a magnetizing mechanism 7, the whole arrangement mechanism 2 is detachably connected with a whole arrangement mold 4, and a storage tank 28 is arranged opposite the whole arrangement mold 4, the storage tank 28 is filled with magnetic sheets, and a plurality of positioning rods 41 are arranged on the whole arrangement mold 4 and the splicing mechanism 6, and a clamping groove 42 is formed around the positioning rods 41;

[0054] The transfer mechanism 9 comprises a moving vice 91, a lifting seat 92 and a transfer seat 93, the moving vice 91 is installed between any two adjacent execution mechanisms 1 and is drivingly connected to the lifting seat 92, the bottom of the lifting seat 92 is provided with a rotating structure in the horizontal direction, and the transfer seat 93 is connected to the rotating structure, a plurality of suction ports 94 are arranged on the transfer seat 93, and the suction ports 94 are connected to an air pump.

[0055] The plurality of execution mechanisms 1 are arranged in turn and are connected to each other by the plurality of transfer mechanisms 9, which can effectively improve the efficiency of magnetizing, glue coating, iron ring assembling, film pasting, magnetizing and detection, and the specific execution mechanism 1 comprises the whole arrangement mechanism 2 for automatically arranging and fixing the magnetic sheets so that the plurality of magnetic sheets are distributed in a magnetic ring shape, the glue coating mechanism 5 for coating glue on the surface of the magnetic ring, the splicing mechanism 6 for connecting the iron ring to the coated side of the magnetic ring, and the magnetizing mechanism 7 for magnetizing the assembled magnetic ring, in order to improve the assembly efficiency, a plurality of sub-membranes for connecting the magnetic rings are arranged on a large material taking membrane, the material taking membrane and the sub-membranes are provided with positioning holes along the axis, and a plurality of positioning rods 41 are arranged on the whole arrangement mechanism 2 and the splicing mechanism 6, and a clamping groove 42 for arranging the magnetic rings or the iron rings is arranged around the positioning rods 41, each magnetic ring is provided with a positioning rod 41, and when the material taking membrane takes a plurality of magnetic rings at the same time, the plurality of positioning rods 41 and the plurality of positioning holes cooperate with each other to efficiently align the two, the material taking membrane can quickly and stably stick to the plurality of magnetic rings or the iron rings, the assembly efficiency can be effectively improved, and the time for repeated positioning can be reduced.

[0056] The transfer mechanism 9 can facilitate the taking and placing of materials. The structure comprises a moving pair 91 for transferring the plurality of magnetic rings, a lifting seat 92 for lifting and improving the stability of taking and placing materials, and a transfer seat 93 for sucking the taking film and being able to rotate freely through the rotating structure. Because the taking film itself is light and its material is plastic sheet, it has a certain toughness, so that the transfer seat 93 easily grasps the plurality of magnetic rings through the air pump connection suction port 94. The whole structure is highly integrated, and a plurality of transfer mechanisms 9 are connected together to ensure the assembly efficiency.

[0057] In an embodiment of the present application, the aligning mechanism 2 comprises a workbench 21, a vibration generating mechanism 24, and a storage structure 25;

[0058] The workbench 21 is provided with a lifting assembly 22 at the top, and a base 23 is connected to the top of the lifting assembly 22. The lifting assembly 22 is used to lift or lower the left and right ends of the base 23, and to make the magnetic sheet and the aligning mold 4 fully contact;

[0059] The vibration generating mechanism 24 is arranged in the base 23;

[0060] The storage structure 25 is connected to the vibration generating mechanism 24 and is slidingly connected to the base 23. The storage structure 25 is provided with a fixed groove 26 along the left and right ends. The two ends of the fixed groove 26 are respectively provided with a material blocking structure 27. The two material blocking structures 27 are clamped to form a mounting groove 29. The aligning mold 4 is detachably connected to the mounting groove 29.

[0061] The lifting structure is arranged on the workbench 21, which can make the base 23 tilt in the left and right directions, and can make the magnetic sheet and the aligning mold 4 fully contact. At the same time, the base 23 is provided with a vibration emitter, which is generally a spring and eccentric wheel structure. A plurality of springs are symmetrically arranged between the storage structure 25 and the base 23. The eccentric wheel is connected to the storage structure 25. When the eccentric wheel rotates, the whole storage structure 25 can vibrate at high speed, which can make the magnetic sheet quickly and stably fill the clamping groove 42 in the aligning mold 4 arranged in the storage structure 25, and can quickly assemble the magnetic ring.

[0062] The fixed groove 26 can be provided with a tie, so that the aligning mold 4 and the material blocking structure 27 can be easily installed. The material blocking structure 27 is used to block the magnetic sheet to prevent it from falling out, and can guide the magnetic sheet to stably connect the aligning mold 4. The aligning mold 4 itself can be disassembled and replaced, which can improve the maintenance efficiency and enable the user to quickly operate when assembling other structures of the magnetic ring, thereby improving the user's experience.

[0063] In an embodiment of the present application, every two adjacent positioning rods 41 form a group of reference material taking parts, any one clamping groove 42 is provided with an opening facing the opposite clamping groove 42, the whole column of molds 4 and the splicing mechanism 6 are provided with a supporting groove 43 corresponding to the opening at the outer periphery of the clamping groove 42; the supporting grooves 43 of the opposite two clamping grooves 42 are staggered and parallel to each other.

[0064] The material taking film can take two columns of magnetic rings corresponding to a group of reference material taking parts at a time. In addition to the annular magnetic structure, the magnetic ring of the present application is also provided with a branch magnetic sheet. Therefore, the clamping groove 42 of the assembled magnetic ring is provided with an opening, and the whole column of molds 4 and the splicing mechanism 6 are provided with a supporting groove 43 at the opening, which can ensure that the magnetic ring structure is assembled at one time. The supporting grooves 43 of the opposite two clamping grooves 42 are staggered and parallel to each other, which can make the two columns of clamping grooves 42 highly integrated, facilitate the material taking of the material taking film, and make the magnetic ring also highly integrated on the material taking film, which can facilitate the processing of the subsequent steps.

[0065] In an embodiment of the present application, the material blocking structure 27 is connected to one side of the material storage groove 28 of the whole column of molds 4, and the material storage groove 28 is provided facing the material storage groove 28 of the whole column of molds 4. The end of the material blocking structure 27 away from the material storage groove 28 is connected with the locking structure 3, and the locking structure 3 includes a screw rod 31 and a handle 32. One end of the screw rod 31 abuts against the material blocking structure 27, and the other end is connected to the storage structure 25. The handle 32 is screwed to the screw rod 31.

[0066] The material storage groove 28 of the material blocking structure 27 can be filled with magnetic sheets. Since the material storage groove 28 is arranged towards the whole column of molds 4, when the whole column of molds 2 is working, the material storage groove 28 can guide the magnetic sheets to the clamping groove 42 at high speed, which can improve the assembly rate of the magnetic ring.

[0067] One end of the screw rod 31 of the locking structure 3 abuts against the material blocking structure 27 through a rubber pad, and the other end rotates through a connecting piece. The handle 32 is provided with an internal thread and is connected to the screw rod 31. When the handle 32 is rotated, the distance between the material blocking structure 27 and the handle 32 can be changed with the help of the thread, so as to achieve the purpose of tightly abutting the whole column of molds 4.

[0068] In an embodiment of the present application, the gluing mechanism 5 includes a first feeding guide rail 51 and a screen gluing structure 52.

[0069] The outer periphery of the screen gluing structure 52 is symmetrically provided with a plurality of lifting structures 55, and a gluing channel is formed. The first feeding guide rail 51 is arranged in the gluing channel. The screen gluing structure 52 is provided with a screen plate 53 facing the first feeding guide rail 51. The screen plate 53 is provided with a capillary hole array opposite the clamping groove 42. The screen gluing structure 52 is provided with a scraper 54 opposite the screen plate 53, and is connected with a driving mechanism 56 along a direction perpendicular to the scraper 54.

[0070] The first feeding guide rail 51 of the gluing mechanism 5 can facilitate feeding or discharging of the taking film and the plurality of magnetic rings into the gluing mechanism 5. The screen gluing structure 52 comprises a frame and an intermediate screen plate 53. The lifting structure 55 is connected to the frame and can drive the screen plate 53 to descend after the magnetic ring arrives. The screen plate 53 is provided with capillary micro-holes. Glue is arranged on the upper surface of the screen plate 53 and the frame. The glue can be quantitatively fed through the capillary micro-holes by the scraper 54 with the help of the driving mechanism 56. Since the pattern of the capillary micro-holes is arranged in reference to the clamping groove 42, the surface of the magnetic ring can be uniformly coated with glue, thereby ensuring efficient subsequent assembly.

[0071] In an embodiment of the present application, the splicing mechanism 6 comprises a positioning platform 61 and a magnetic ring arrangement mold 62. The positioning platform 61 is provided with a plurality of positioning rods 41. The magnetic ring arrangement mold 62 is provided with a plurality of positioning holes 63 corresponding to the plurality of positioning rods 41. The clamping groove 42 of the splicing mechanism 6 is arranged on the magnetic ring arrangement mold 62 and surrounds the positioning hole 63. The height of the positioning rod 41 is greater than the thickness of the magnetic ring arrangement mold 62. The magnetic ring arrangement mold 62 is detachably connected to the positioning rod 41 of the positioning platform 61 through the positioning hole 63.

[0072] The splicing mechanism 6 comprises the positioning platform 61 and the magnetic ring arrangement mold 62, which are detachably connected. The magnetic ring arrangement mold 62 can be directionally filled with magnetic rings. The detachable connection can make the process of filling the magnetic rings more efficient. After the two are spliced, the positioning rod 41 will pass through the positioning hole 63. When the intermediate transfer mechanism 9 carrying the taking film and the magnetic ring reaches the splicing mechanism 6, the positioning holes on the taking film can correspond to each other, so that the taking film can be quickly positioned by the plurality of arrayed positioning rods 41 without repeated positioning, and the magnetic ring is guided so that the side of the magnetic ring coated with glue is connected to the magnetic ring, realizing quick assembly of the entire magnetic ring.

[0073] In an embodiment of the present application, the magnetizing mechanism 7 comprises a second feeding guide rail 71, a lifting mechanism 72, and a magnetizing structure 73.

[0074] The lifting mechanism 72 is provided with a guide column 77 relative to the outer periphery of the second feeding guide rail 71.

[0075] The magnetizing structure 73 comprises a sealed shell 74, a first magnetizing core 75, and a second magnetizing core 76. The N pole to the S pole of the first magnetizing core 75 is arranged in the horizontal direction. The N pole to the S pole of the second magnetizing core 76 is arranged in the vertical direction. The first magnetizing core 75 and the second magnetizing core 76 are both provided with a plurality of first magnetizing cores 75 and a plurality of second magnetizing cores 76, which are arranged alternately. The sealed shell 74 surrounds the plurality of first magnetizing cores 75 and the plurality of second magnetizing cores 76.

[0076] The magnetizing mechanism 7 comprises a second feeding guide rail 71 for feeding the material film on and off the magnetizing mechanism 7, a magnetizing structure 73 for magnetizing the magnetic ring, a lifting mechanism 72 capable of pressing the magnetizing structure 73 and making the magnetizing structure 73 close to the magnetic ring for magnetization, and a guide column 77 capable of guiding the lifting mechanism 72 to realize efficient positioning and guarantee the stability of the working path.

[0077] The magnetizing structure 73 itself comprises a sealing shell 74 capable of covering the material film and the magnetic ring to realize the performance of reducing magnetic leakage, the setting directions of the NS poles of the first magnetizing core 75 and the second magnetizing core 76 are perpendicular to each other, and a plurality of the first magnetizing core 75 and the second magnetizing core 76 are arranged, the first magnetizing core 75 and the second magnetizing core 76 are arranged alternately, and the specific structure can be regarded as that the second magnetizing core 76 with the vertical magnetic pole is arranged between the two first magnetizing cores 75, the NS poles of the one end of the two first magnetizing cores 75 facing the second magnetizing core 76 have the same polarity, the NS pole of the one end of the second magnetizing core 76 away from the second feeding guide rail 71 has the same polarity as the NS pole of the first magnetizing core 75 on the side facing the second magnetizing core 76, and such a structure can make the first and second groups of magnetizing cores form a Halbach array on the side facing the second feeding guide rail 71, effectively realize the high magnetic aggregation effect, guarantee that the magnetizing structure 73 itself can simultaneously magnetize the plurality of magnetic rings with the magnetic iron, greatly improve the magnetizing efficiency, avoid the problem that the magnetic ring can only be taken down one by one and magnetized individually due to the unsaturated magnetization and low efficiency, and realize efficient magnetization.

[0078] In an embodiment of the present application, the magnetizing structure 73 is connected with a voltage transformation mechanism 8, the high-voltage output end of the voltage transformation mechanism 8 is connected to the first magnetizing core 75 and the second magnetizing core 76, and a plurality of capacitor structures 81 are connected in parallel on the low-voltage input end of the voltage transformation mechanism 8.

[0079] The voltage transformation mechanism 8 can increase the voltage input to the magnetizing structure 73, and a plurality of parallel capacitor structures 81 are connected to the first input end of the voltage transformation mechanism 8, the plurality of capacitor structures 81 can stably store a certain amount of electric energy, and when magnetization is needed, together with the input power supply, the plurality of capacitor structures 81 can stably supply power to the magnetizing structure 73, and provide a prerequisite for efficient magnetization.

[0080] The following will be described in detail with reference to the accompanying drawings Figures 10 to 11 The present application will be further described.

[0081] The present application also provides a wireless magnetizing ring assembly method, and the specific structure of the assembly mechanism of the wireless magnetizing ring assembly method is referred to the above embodiments, since the wireless magnetizing ring assembly method adopts all the technical solutions of the above embodiments, at least has all the beneficial effects brought by the technical solutions of the above embodiments, which will not be described one by one here.

[0082] S100, the magnetic sheet is made to enter the card slot 42 by high-frequency vibration of the arranging mechanism 2, and a plurality of magnetic rings are formed;

[0083] The magnetic sheet can be arranged efficiently by vibration without repeated positioning, and the assembly efficiency of the magnetic ring is provided.

[0084] S200, the suction port 94 of the transfer seat 93 vacuums the material taking film, and the material taking film is lowered by the moving vice 91 and the lifting seat 92 and adheres to the magnetic sheet;

[0085] The material taking film is vacuum adsorbed by the transfer mechanism 9, the material taking film itself has adhesion, and the magnetic ring can be quickly adhered out, the whole process flow, and the efficiency can be guaranteed.

[0086] S300, the magnetic ring separated from the card slot 42 is transported to the glue applying mechanism 5 by the transfer mechanism 9, and the glue applying mechanism 5 simultaneously applies glue to a plurality of magnetic rings on the material taking film;

[0087] In order to apply glue to the side of the magnetic ring without connecting the material taking film, the magnetic ring needs to be flipped by the transfer mechanism 9 during the transfer process, so that a plurality of magnetic rings can face the glue applying mechanism 5, and the glue can be applied quickly and stably.

[0088] S400, the transfer mechanism 9 rotates the transfer seat 93 to take the glued magnetic ring on the glue applying mechanism 5, and transfers to the splicing mechanism 6, and by pressing the material taking film, a plurality of magnetic rings are connected and adhered to a plurality of iron rings in the splicing mechanism 6;

[0089] The plurality of arranged magnetic rings with glue applied can be directly taken by the transfer structure to the splicing mechanism 6 for pressing assembly, and the latter transfer structure can transfer the assembled magnetic ring, thereby guaranteeing the whole processing and assembly efficiency.

[0090] S500, the transfer mechanism transfers the plurality of magnetic rings with the iron ring to the magnetizing mechanism 7, and the film pasting mechanism at the entrance of the magnetizing mechanism 7 pastes the film on the iron ring;

[0091] The material taking film loaded with the magnetic ring reaches the magnetizing mechanism 7, and the film pasting mechanism pastes the film on the iron ring without positioning before entering the magnetizing structure 73, so that a plurality of products can be directly discharged after processing, thereby guaranteeing the assembly efficiency.

[0092] S600, the plurality of magnetic rings after pasting the film are simultaneously input to the magnetizing mechanism 7 for magnetizing;

[0093] S700, the material taking film loaded with the plurality of magnetizing completed magnetic rings is input to the detection structure, and is discharged after detection.

[0094] The detection structure generally includes an image processor and a magnetic detector, which can detect the performance of the magnetic ring and guarantee the product quality.

[0095] In an embodiment of the present application, S200 further comprises:

[0096] S201, the transfer mechanism sucks the taking film at the taking film loading position, so that the alignment holes on the taking film correspond to the positioning rods 41 on the arraying mold;

[0097] The taking film itself is provided with alignment holes, the plurality of alignment holes correspond to the plurality of positioning rods 41 one by one, and the positioning rods 41 have strong guiding property, which can guarantee the smooth connection.

[0098] S202, when the taking film is descending, the plurality of alignment holes pass through the plurality of positioning columns to make the taking film simultaneously stick to the plurality of magnetic rings.

[0099] When the taking film is assembled, the existence of the positioning rods 41 can make the moving path of the taking film more stable, guarantee the process of sticking the magnetic rings more stable, and can guarantee the processing and assembling efficiency of the whole structure. The whole machine is highly integrated, and the assembling part does not need to be positioned repeatedly, which can provide the use experience of the user.

[0100] In the drawings of the embodiment, the same or similar reference numerals correspond to the same or similar parts; in the description of the present application, it should be understood that if the terms "upper", "lower", "left", "right" and the like indicate the orientation or positional relationship shown in the drawings, they are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore the terms describing the positional relationship in the drawings are only used for exemplary illustration, and cannot be understood as a limitation of the present patent, any modification, equivalent replacement and improvement made within the spirit and principle of the present application should be included in the protection scope of the present application.

[0101] The above is only a preferred embodiment of the present application, and does not limit the present application, any modification, equivalent replacement and improvement made within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims

1. A wireless magnetizing ring assembly mechanism, characterized by, Include: A plurality of actuators, the plurality of actuators in turn includes a whole mechanism, a gluing mechanism, a split mechanism, a magnetizing mechanism, the whole mechanism is detachably connected with a whole mold, and the relative whole mold is provided with a storage tank, the storage tank is filled with magnetic sheet, the whole mold and the split mechanism are both provided with a plurality of positioning rods, and the positioning rods are provided with a clamping groove; A plurality of transfer mechanisms, the transfer mechanism includes a moving pair, a lifting seat and a transfer seat, the moving pair is installed between any two adjacent execution mechanisms, and is drivingly connected to the lifting seat, the bottom of the lifting seat is provided with a rotating structure in the horizontal direction, the transfer seat is connected to the rotating structure, a plurality of suction ports are arranged on the transfer seat, and the suction ports are connected to the air pump.

2. A wireless magnet charging ring assembly mechanism according to claim 1, wherein, The whole mechanism includes: A workbench, the top of the workbench is provided with a lifting assembly, the top of the lifting assembly is connected with a base, the lifting assembly is used for lifting or lowering the left and right ends of the base, and the magnetic sheet and the whole mold are fully contacted; A vibration generating mechanism is arranged in the base; A storage structure is connected to the vibration generating mechanism and slidingly connected to the base, the storage structure is provided with a fixing groove along the left and right ends, and the two ends of the fixing groove are respectively provided with one material blocking structure, the two material blocking structures are clamped to form a mounting groove, and the whole mold is detachably connected to the mounting groove.

3. A wireless magnet charging ring assembly mechanism according to claim 2, wherein, Every two columns of adjacent positioning rods constitute a group of reference material taking parts, any one of the clamping grooves is provided with an opening facing the opposite clamping groove, and the whole mold and the split mechanism are provided with a branch groove corresponding to the opening in the outer periphery of the clamping groove; The branch grooves of the two opposite clamping grooves are staggered and parallel to each other.

4. The wireless magnet charging ring assembly mechanism of claim 2, wherein, The material blocking structure is connected to one side of the whole mold and is provided with a storage tank facing the whole mold; The end of the material blocking structure away from the storage tank is connected with a locking structure, the locking structure includes a screw rod and a handle, one end of the screw rod abuts against the material blocking structure, the other end of the screw rod is connected to the storage structure, and the handle is screwed to the screw rod.

5. The wireless magnet charging ring assembly mechanism of claim 1, wherein, The gluing mechanism includes: A first feeding guide rail; A silk screen gluing structure, a plurality of lifting structures are symmetrically arranged on the outer periphery of the silk screen gluing structure, and a gluing channel is formed, the first feeding guide rail is arranged in the gluing channel, the silk screen gluing structure is provided with a screen plate facing the first feeding guide rail, and the screen plate is provided with a capillary hole array opposite the clamping groove; The silk screen gluing structure is provided with a scraper opposite the screen plate, and is connected with a driving mechanism in a direction perpendicular to the scraper.

6. The wireless magnet charging ring assembly mechanism of claim 1, wherein, The split mechanism includes a positioning platform and a ring arrangement mold, the positioning platform is provided with a plurality of positioning rods, the ring arrangement mold is provided with a plurality of positioning holes opposite the plurality of positioning rods, the clamping groove of the split mechanism is arranged in the ring arrangement mold and surrounds the positioning hole, the height of the positioning rod is greater than the thickness of the ring arrangement mold, and the ring arrangement mold is detachably connected to the positioning rod of the positioning platform through the positioning hole.

7. The wireless magnet charging ring assembly mechanism of claim 1, wherein, The magnetizing mechanism includes: A second feeding guide rail; A lifting mechanism, the lifting mechanism is provided with a guide column opposite the outer periphery of the second feeding guide rail; The magnetizing structure comprises a sealed shell, a first magnetizing core and a second magnetizing core, the N pole to S pole of the first magnetizing core is arranged in a horizontal direction, the N pole to S pole of the second magnetizing core is arranged in a vertical direction, the first magnetizing core and the second magnetizing core are both provided with a plurality of, and the plurality of first magnetizing cores and the plurality of second magnetizing cores are arranged alternately, and the sealed shell is wrapped around the plurality of first magnetizing cores and the plurality of second magnetizing cores.

8. A wireless magnet charging ring assembly mechanism according to claim 7, wherein, The magnetizing structure is connected with a transformer mechanism, the high-voltage output end of the transformer mechanism is connected with the first magnetizing core and the second magnetizing core, and a plurality of capacitor structures are connected in parallel on the low-voltage input end of the transformer mechanism.

9. A wireless magnetizing ring assembly method, characterized by, The wireless magnetizing ring assembling method comprises the wireless magnetizing ring alignment mechanism as claimed in claim 1. S100, the alignment mechanism makes the magnetic sheet enter the clamping groove of the alignment mold through high-frequency vibration, and a plurality of magnetic rings are formed; S200, the suction port of the transfer seat vacuums the material taking film, and the material taking film is made to face the alignment mold through the moving vice and the lifting seat, the material taking film is lowered through the lifting seat and adheres to the magnetic sheet; S300, the magnetic rings separated from the clamping grooves are transported to the gluing mechanism by the transfer mechanism, and the gluing mechanism simultaneously glues the plurality of magnetic rings on the material taking film; S400, the transfer mechanism rotates the transfer seat to take the magnetic rings coated with glue on the gluing mechanism, and transfers to the splicing mechanism, and a plurality of magnetic rings are connected and adhered to a plurality of iron rings in the splicing mechanism by pressing the material taking film; S500, the transfer mechanism transfers the plurality of magnetic rings with the iron rings to the magnetizing mechanism, and the film pasting mechanism at the entrance of the magnetizing mechanism pastes the film on the iron ring; S600, the plurality of magnetic rings after the film pasting are simultaneously input to the magnetizing mechanism for magnetizing; S700, the material taking film carries the magnetizing completed magnetic rings to the detection structure, and after detection, the material taking film is discharged.

10. The method of claim 9, wherein, The S200 further comprises: S201, the transfer structure vacuums the material taking film at the material taking film loading position, so that the alignment holes arranged in the relative positioning rod array on the material taking film are in a fixed position; S202, when the material taking film is lowered, the plurality of alignment holes pass through the plurality of positioning columns to simultaneously adhere to the plurality of magnetic rings.