Photovoltaic cell panel lamination production equipment
By introducing limiting and preheating filtration components into the photovoltaic panel lamination production equipment, the problems of photovoltaic panel shaking and EVA curing were solved, ensuring stable transportation and high-quality lamination of photovoltaic panels.
Patent Information
- Application Number
- CN202511143391.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-15
- Publication Date
- 2025-12-09
AI Technical Summary
Existing photovoltaic panel lamination production equipment cannot effectively limit movement during transportation, causing the photovoltaic panels to sway and shift, affecting the lamination effect. At the same time, the external cold air pressurization can cause EVA to cure prematurely, affecting the lamination quality.
Limiting components are used to limit the photovoltaic panels in all directions, and preheating and filtration components are used to heat and purify the pressurized gas to ensure stable delivery of the photovoltaic panels and avoid contact with cold air.
This achieved stable delivery and tight lamination of photovoltaic panels, preventing premature curing of EVA and improving lamination quality and efficiency.
Smart Images

Figure CN121099752A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of photovoltaic cell panel production, in particular to a photovoltaic cell panel laminating production equipment. BACKGROUND
[0002] A solar laminator, commonly known as a laminator, is also called a solar cell module laminator or a photovoltaic module laminator. It is a mechanical device that presses glass, EVA, connected single cells, EVA, and back plates together. The solar laminator is used in a solar cell photovoltaic production line. Its principle is to apply pressure to the outer surface of each layer of material and press them tightly together under heating.
[0003] According to the search, application No. CN202311752956.2 discloses a photovoltaic cell panel laminating production equipment, which relates to the technical field of photovoltaic lamination and comprises a setting frame, a conveyor belt, a laminating assembly, a curing assembly, a first covering box, and a second covering box. The setting frame is fixedly connected to the ground, the conveyor belt is fixedly connected to the setting frame, the conveyor belt is provided in multiple groups, the multiple groups of conveyor belts are evenly distributed along the height position of the setting frame, the first covering box and the second covering box are fixedly connected to the ground, the first covering box is fixedly connected to the second covering box, the conveyor belt passes through the inside of the first covering box and the second covering box, the laminating assembly is fixedly connected to the first covering box, and the curing assembly is fixedly connected to the second covering box.
[0004] Although the photovoltaic cell panel laminating device in the prior art can diffuse local heat through the process of heat transfer inside the transmission capsule, making the second conduction plate obtain overall temperature rise more uniformly and greatly improving the heat exchange average, when the photovoltaic cell panel is transported into the laminator bin, some equipment may vibrate during work due to aging, causing the photovoltaic cell panel to slide and shift during transportation, so that the photovoltaic cell panel cannot be transported smoothly into the laminator bin, affecting the laminating effect. In addition, when the laminating device is pressurized to laminate the photovoltaic cell panel, it directly extracts external air and fills it into the laminating device. When the external temperature is low, the gas filled into the laminating device will be cold air, which will cause the EVA to solidify in advance when it comes into contact with the photovoltaic cell panel that has not been laminated, thereby affecting the laminating quality of the photovoltaic cell panel. SUMMARY
[0005] The present application aims to solve the problem that the existing photovoltaic cell panel laminating production equipment cannot limit the transported photovoltaic cell panel and cannot heat the gas extracted into the laminator bin for pressurization, thereby affecting the laminating quality of the photovoltaic cell panel.
[0006] In order to achieve the above-mentioned application purpose, the present application provides the following technical solutions:
[0007] The application discloses a photovoltaic cell panel laminating production equipment, which comprises a rack, an inlet assembly arranged on one side of the top of the rack, an outlet assembly arranged on the other side of the top of the rack and a laminating machine cabin arranged on the top of the rack, wherein the top of the rack is provided with a limiting assembly arranged above the inlet assembly, the limiting assembly comprises a pushing component arranged on the top of the rack, a clamping component arranged at the output end of the pushing component and a pressing component arranged at the bottom of the clamping component, the pushing component can drive the pressing component to press and limit the top of the photovoltaic panel while driving the clamping component to clamp the photovoltaic panel arranged on both sides of the inlet assembly, the side wall of the rack is further provided with a walking assembly used for driving the fixed photovoltaic panel to move horizontally towards the laminating machine cabin, and the top of the laminating machine cabin is provided with a processing assembly used for preheating and filtering the pressurized gas, wherein the processing assembly comprises a preheating component arranged on the top of the laminating machine cabin and a pressurized filtering component arranged between the preheating component and the laminating machine cabin.
[0008] As a preferred technical scheme of the application, the pushing component comprises a moving frame slidingly arranged on the top of the rack, a gas cylinder arranged on the top of the moving frame, a piston column arranged at the output end of the gas cylinder and a mounting plate arranged at the bottom of the piston column.
[0009] As a preferred technical scheme of the application, the clamping component comprises sliding plates arranged on both sides of the mounting plate and slidingly connected with the inner wall of the moving frame, clamping plates slidingly arranged on both sides of the moving frame and a push-pull rod movably arranged between the top of the clamping plate and the bottom of the sliding plate.
[0010] As a preferred technical scheme of the application, the pressing component comprises connecting plates arranged on both sides of the mounting plate, a fixing cylinder arranged at the bottom of the connecting plate, a pressing column slidingly arranged in the fixing cylinder, a pressing pad arranged at the bottom of the pressing column and a first spring arranged between the top of the pressing column and the inner top wall of the fixing cylinder.
[0011] As a preferred technical scheme of the application, the walking assembly comprises a fixing plate arranged on the side wall of the rack, a first motor arranged on the side wall of the fixing plate, a lead screw arranged on the output shaft of the first motor and a moving seat arranged on the inner wall of the moving frame and threadedly connected with the lead screw.
[0012] As a preferred technical scheme of the application, the moving frame is provided with a pressing assembly, the pressing assembly comprises a sliding rod slidingly arranged on the top of the moving frame and extending downward through the sliding plate, a pressing plate arranged at the bottom of the sliding rod and a reciprocating component arranged on the moving frame and capable of driving the sliding rod to slide up and down when the moving frame moves along the length direction of the rack.
[0013] As a preferred technical scheme of the present application, the reciprocating component comprises a gear rotatably arranged on the side wall of the moving frame, a toothed groove arranged on the top of the fixed plate, a rotating rod rotatably arranged on the top of the moving frame, a synchronous belt arranged between the rotating rod and the end of the gear, a cam arranged on the end of the rotating rod away from the synchronous belt, a roller rotatably arranged on the top of the slide rod, and a second spring sleeved on the wall of the slide rod.
[0014] As a preferred technical scheme of the present application, the preheating component comprises a preheating box arranged on the top of the warehouse of the laminating machine, an air suction pump arranged on the top of the preheating box, a plurality of electric heating plates distributed in the inner wall of the preheating box in a staggered manner, a plurality of rotating shafts rotatably arranged in the reserved gap between the electric heating plates and the inner wall of the preheating box, and a fan blade arranged on the outer wall of the rotating shaft.
[0015] As a preferred technical scheme of the present application, the preheating component comprises a preheating box arranged on the top of the warehouse of the laminating machine, an air suction pump arranged on the top of the preheating box, a plurality of electric heating plates distributed in the inner wall of the preheating box in a staggered manner, a plurality of rotating shafts rotatably arranged in the reserved gap between the electric heating plates and the inner wall of the preheating box, and a fan blade arranged on the outer wall of the rotating shaft.
[0016] As a preferred technical scheme of the present application, the feeding assembly comprises a plurality of rollers rotatably arranged on one side of the top of the rack, a rubber cylinder sleeved on the outside of the roller, and a second motor arranged on the side wall of the rack, the output shaft of the second motor being connected with one roller close to the direction of the warehouse of the laminating machine.
[0017] Compared with the prior art, the present application has the following advantages:
[0018] 1. When the photovoltaic panel needs to be laminated, the photovoltaic panel is first placed on the feeding assembly. At this time, the installation plate is driven to move downward by the pushing component. At this time, the two clamping plates are relatively moved and gradually close to the two sides of the photovoltaic panel by the push-pull rods arranged on both sides of the installation plate. In addition, the top of the photovoltaic panel is pressed by the fixed cylinder, the pressing column, the first spring and the pressing pad arranged on the installation plate moving downward, so that the photovoltaic panel can be positioned in all directions. Finally, the moving frame is driven to move to the feeding port of the warehouse of the laminating machine by the walking assembly, and then the photovoltaic panel is loosened. The photovoltaic panel is transmitted to the inside of the warehouse of the laminating machine for laminating treatment by the feeding assembly, so that the photovoltaic panel can be stably and orderly conveyed to the inside of the warehouse of the laminating machine, solving the problem that the photovoltaic panel is tilted and conveyed to the warehouse of the laminating machine by the existing technology, which affects the laminating effect.
[0019] 2、By setting the pressing assembly, when the walking assembly drives the moving frame to move towards the direction of the laminating machine warehouse, the gear, the gear slot, the synchronous belt and the rotating rod can drive the cam to rotate, and then the roller and the second spring can drive the slide rod to vertically reciprocate, so as to drive the pressing plate to reciprocate and press the edge of the photovoltaic panel, so as to press the edge of the photovoltaic panel assembly made of glass, EVA, connected single cell, EVA and back plate more closely, and solve the problem that the edge of the photovoltaic panel assembly is easy to be warped in the prior art.
[0020] 3、When the photovoltaic panel assembly is conveyed into the laminating machine warehouse for heating and pressing, by setting the processing assembly, the water is first pumped into the preheating box by starting the extraction pump, and then the air in the preheating box is filled into the laminating machine warehouse by starting the air pump to work, at the same time, by the staggered distribution of the electric heating plate, the rotating shaft and the fan blade, not only the air pumped into the preheating box can be heated, but also the flowing hot air can be hindered, the residence time of the hot air in the preheating box is increased, the hot air heating is facilitated, and the impurity particles in the hot air can be filtered and blocked by the filter cartridge, the air filter element and the activated carbon adsorption layer, the quality of the hot air is improved, and when the air with low temperature outside is directly extracted and filled into the laminating machine warehouse for pressure increase, the cold air is prevented from contacting the photovoltaic panel which is not laminated to cause the EVA to be cured in advance and affect the laminating quality of the photovoltaic panel. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is the overall structure diagram of the present application;
[0022] Figure 2 It is another overall structure diagram of the present application;
[0023] Figure 3 It is the front view of the present application;
[0024] Figure 4 It is the side view of the present application;
[0025] Figure 5 It is the partial structure diagram of the present application;
[0026] Figure 6 It is the limiting component structure diagram of the present application;
[0027] Figure 7 It is the split structure diagram of the limiting component of the present application;
[0028] Figure 8 It is the preheating component structure diagram of the present application;
[0029] Figure 9 It is the pressure increasing and filtering component structure diagram of the present application;
[0030] Figure 10The structure diagram of the electric heating plate of the present application;
[0031] Figure 11 The structure diagram of the electric heating plate of the present application Figure 5 The enlarged structure diagram of A in the middle
[0032] Figure 12 The structure diagram of the electric heating plate of the present application Figure 5 The enlarged structure diagram of B in the middle.
[0033] Indicated in the figure:
[0034] 1, frame; 101, laminating machine bin; 102, fixed plate; 2, feeding assembly; 201, roller; 202, rubber cylinder; 203, second motor; 3, discharging assembly; 4, moving frame; 5, pushing component; 501, air cylinder; 502, piston column; 503, mounting plate; 6, clamping component; 601, sliding plate; 602, push-pull rod; 603, clamping plate; 604, limiting plate; 605, guide rod; 7, walking assembly; 701, first motor; 702, screw rod; 703, moving seat; 8, extruding component; 801, connecting plate; 802, fixed cylinder; 803, pressing column; 804, pressing pad; 805, first spring; 9, pressing assembly; 901, sliding rod; 902, pressing plate; 10, reciprocating component; 1001, gear; 1002, gear slot; 1003, synchronous belt; 1004, rotating rod; 1005, cam; 1006, roller; 1007, second spring; 11, preheating component; 1101, preheating box; 1102, air suction pump; 1103, electric heating plate; 1104, rotating shaft; 1105, fan blade; 12, pressure boosting and filtering component; 1201, air charging pump; 1202, air pipe; 1203, filter cylinder; 1204, air filter element; 1205, activated carbon adsorption layer. DETAILED DESCRIPTION
[0035] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings. Obviously, the described embodiments are part of the embodiments of the present application, not all the embodiments.
[0036] As Figures 1 to 5As shown, the present embodiment proposes a photovoltaic cell panel laminated production equipment, which comprises a rack 1, a feeding assembly 2 arranged on one side of the top of the rack 1, a discharging assembly 3 arranged on the other side of the top of the rack 1, and a laminated machine bin 101 arranged on the top of the rack 1. The top of the rack 1 is provided with a limiting assembly located above the feeding assembly 2, which comprises a pushing component 5 arranged on the top of the rack 1, a clamping component 6 arranged at the output end of the pushing component 5, and an extrusion component 8 arranged at the bottom of the clamping component 6. The pushing component 5 can drive the extrusion component 8 to press and limit the top of the photovoltaic panel while driving the clamping component 6 to clamp the two sides of the photovoltaic panel placed on the feeding assembly 2. The side wall of the rack 1 is also provided with a walking assembly 7 for driving the fixed photovoltaic panel to move horizontally towards the laminated machine bin 101. The top of the laminated machine bin 101 is provided with a processing assembly for preheating and filtering the pressurized gas, which comprises a preheating component 11 arranged on the top of the laminated machine bin 101 and a pressurized filtering component 12 arranged between the preheating component 11 and the laminated machine bin 101.
[0037] When it is necessary to laminate the photovoltaic cell panel, the photovoltaic panel is first placed on the feeding assembly 2, and then the pushing component 5 is driven to work to drive the clamping component 6 to clamp the two sides of the photovoltaic panel. At the same time, the pushing component 5 can also drive the extrusion component 8 to press the upper surface of the photovoltaic panel, so as to fully limit the photovoltaic panel. Then the walking assembly 7 is driven to move the fixed photovoltaic panel to the feeding port of the laminated machine bin 101. The pushing component 5 is controlled to drive the clamping component 6 and the extrusion component 8 to move reversely to release the photovoltaic panel. At this time, the photovoltaic panel is transferred to the laminated machine bin 101 through the feeding assembly 2 for laminating treatment, so as to improve the stability of the photovoltaic panel transmission and prevent the photovoltaic panel from being tilted and conveyed into the laminated machine bin 101 due to shaking displacement caused by equipment vibration during the conveying process, thereby affecting the laminating quality. In addition, when the photovoltaic panel is laminated, the preheating component 11 and the pressurized filtering component 12 can be used to draw the outside air into the laminated machine bin 101 for pressurization operation. At the same time, the outside air drawn can be preheated and filtered to prevent the outside air with low temperature from being directly filled into the laminated machine bin 101 to cause the EVA in the photovoltaic panel assembly to be cured in advance and affect the laminating effect. Finally, when the photovoltaic panel assembly is laminated, it will be output to the processing assembly 3. The discharging assembly 3 is composed of a conveying belt, which can convey the output photovoltaic cell panel assembly to the next process.
[0038] As Figure 5 , Figure 6 and Figure 7As shown, as a preferred embodiment, on the basis of the above mode, further, the advancing component 5 comprises a moving frame 4 slidingly arranged on the top of the frame 1, a cylinder 501 arranged on the top of the moving frame 4, a piston column 502 arranged on the output end of the cylinder 501, and a mounting plate 503 arranged on the bottom of the piston column 502;
[0039] The clamping component 6 comprises sliding plates 601 arranged on both sides of the mounting plate 503 and slidingly connected with the inner wall of the moving frame 4, clamping plates 603 slidingly arranged on both sides of the moving frame 4, and push-pull rods 602 movably arranged between the top of the clamping plates 603 and the bottom of the sliding plates 601, wherein the side wall of the moving frame 4 is provided with limiting plates 604, the back of the clamping plates 603 is provided with guide rods 605, and the guide rods 605 are slidingly connected with the limiting plates 604, so that the clamping plates 603 can be limited and normally slide under the extrusion of the push-pull rods 602;
[0040] The extruding component 8 comprises connecting plates 801 arranged on both sides of the mounting plate 503, fixed cylinders 802 arranged on the bottom of the connecting plates 801, pressing columns 803 slidingly arranged in the fixed cylinders 802, pressing pads 804 arranged on the bottom of the pressing columns 803, and first springs 805 arranged between the top of the pressing columns 803 and the inner top wall of the fixed cylinders 802;
[0041] The walking assembly 7 comprises a fixed plate 102 arranged on the side wall of the frame 1, a first motor 701 arranged on the side wall of the fixed plate 102, a lead screw 702 arranged on the output shaft of the first motor 701, and a moving seat 703 arranged on the inner wall of the moving frame 4 and screw-connected with the lead screw 702;
[0042] When the photovoltaic panel assembly needs to be transported, the air cylinder 501 is started to work, the mounting plate 503 is driven to move downward by the piston column 502, the mounting plate 503 drives the sliding plate 601 to move downward and press the push-pull rod 602, so that the push-pull rod 602 pushes the clamping plate 603 to move towards the middle of the rack 1, so that the photovoltaic panel on both sides can be clamped by the two clamping plates 603 symmetrically arranged on both sides of the rack 1, and sponge pads can be arranged on the inner side of the clamping plate 603 to protect the side wall of the photovoltaic panel and prevent the clamping plate 603 from scratching the photovoltaic panel. At the same time, the downward moving mounting plate 503 also drives the fixed cylinder 802 and the pressing column 803 to move downward, so that the pressing pad 804 at the bottom of the pressing column 803 abuts against the upper surface of the photovoltaic panel. At this time, when the pressing pad 804 is blocked by the photovoltaic panel, it will drive the pressing column 803 to slide towards the inside of the fixed cylinder 802, and the first spring 805 will press the pressing column 803 to make the pressing pad 804 always abut against the surface of the photovoltaic panel, so as to press and position the photovoltaic panel, and the photovoltaic panel will not be pressed to death. Then the first motor 701 is started to work to drive the lead screw 702 to rotate, and the lead screw 702 drives the moving frame 4 to move towards the laminating machine bin 101 through the moving seat 703, so that the photovoltaic panel can be kept in a flat state and will not be displaced. When the photovoltaic panel is moved to the inlet of the laminating machine bin 101, the air cylinder 501 drives the piston column 502 to move upward, so as to drive the clamping plate 603 and the pressing pad 804 to move away from the photovoltaic panel. At this time, the photovoltaic panel is released and will be transported to the inside of the laminating machine bin 101 under the action of the feeding assembly 2 to realize laminating treatment.
[0043] The feeding assembly 2 comprises a plurality of rollers 201 rotatably arranged on one side of the top of the rack 1, rubber cylinders 202 sleeved outside the rollers 201, and a second motor 203 arranged on the side wall of the rack 1. The output shaft of the second motor 203 is connected with one roller 201 close to the laminating machine bin 101. The photovoltaic panel abuts against the rubber cylinder 202 on the roller 201 after being fixed. When the moving frame 4 is moved by the first motor 701 and the lead screw 702, the photovoltaic panel will slide on the surface of the rubber cylinder 202, and the rolling rubber cylinder 202 can also press the bottom of the photovoltaic panel, so that the photovoltaic panel assembly composed of glass, EVA, connected single cells, EVA and back plate can be more closely attached together. The rubber cylinder 202 has a buffering protection effect and can prevent the photovoltaic panel from being damaged under pressure. When the photovoltaic panel is released at the inlet of the laminating machine bin 101, the second motor 203 is started to work to drive one roller 201 close to the laminating machine bin 101 to rotate. At this time, the photovoltaic panel will contact the rotating roller 201 and be transported to the inside of the laminating machine bin 101 under the action of the rotating friction of the rubber cylinder 202.
[0044] As Figure 5 , Figure 6 , Figure 11And Figure 12 As shown in the preferred embodiment, on the basis of the above-mentioned mode, further, the moving frame 4 is provided with a pressing assembly 9, the pressing assembly 9 comprises a slide rod 901 slidingly arranged on the top of the moving frame 4 and extending downward through the slide plate 601, a pressing plate 902 arranged on the bottom of the slide rod 901, and a reciprocating component 10 arranged on the moving frame 4 and capable of driving the slide rod 901 to slide up and down when the moving frame 4 moves along the length direction of the rack 1;
[0045] The reciprocating component 10 comprises a gear 1001 rotatably arranged on the side wall of the moving frame 4, a tooth groove 1002 arranged on the top of the fixed plate 102, a rotating rod 1004 rotatably arranged on the top of the moving frame 4, a synchronous belt 1003 drivingly arranged between the rotating rod 1004 and the end of the gear 1001, a cam 1005 arranged on the end of the rotating rod 1004 away from the synchronous belt 1003, a roller 1006 rotatably arranged on the top of the slide rod 901, and a second spring 1007 sleeved on the rod wall of the slide rod 901;
[0046] When the moving frame 4 is driven to move by the first motor 701 and the lead screw 702, the gear 1001 on the side wall of the moving frame 4 will rotate with the tooth groove 1002, the gear 1001 will drive the rotating rod 1004 and the cam 1005 to rotate through the synchronous belt 1003, when the cam 1005 rotates to the small head part and contacts the roller 1006, it will extrude the roller 1006 and the slide rod 901 to slide downward and make the second spring 1007 compressed, and when the cam 1005 rotates to the large head part and contacts the roller 1006, the pressure on the second spring 1007 is released, which drives the slide rod 901 to move upward and reset, so that the cam 1005 can drive the slide rod 901 to reciprocate up and down when rotating, thereby driving the pressing plate 902 at the bottom of the slide rod 901 to pop up and down, continuously extruding the edge part of the photovoltaic panel assembly, improving the pressing tightness of the photovoltaic panel assembly composed of glass, EVA, connected monomer cells, EVA and back plate, preventing the edge of the photovoltaic panel assembly from being warped, and facilitating subsequent better lamination of the photovoltaic panel. In addition, in order to prevent the parts in the reciprocating component 10 from being exposed to the outside and being touched by foreign matters to affect normal operation, a protective shell can be arranged on the side wall and the top of the moving frame 4 to protect the gear 1001, the synchronous belt 1003, the cam 1005, the roller 1006 and the second spring 1007, so as to avoid the parts from being contacted by foreign matters to affect the normal operation of the equipment.
[0047] As Figure 2 , Figure 8 , Figure 9 and Figure 10As shown, as a preferred embodiment, on the basis of the above-mentioned mode, further, the preheating component 11 comprises a preheating box 1101 arranged at the top of the laminating machine cabin 101, an air suction pump 1102 arranged at the top of the preheating box 1101, a plurality of electric heating plates 1103 distributed in the inner wall of the preheating box 1101 in a staggered manner, a plurality of rotating shafts 1104 arranged in the reserved gap between the electric heating plates 1103 and the inner wall of the preheating box 1101, and a plurality of fan blades 1105 arranged on the outer wall of the rotating shafts 1104;
[0048] The pressurized filtering component 12 comprises an air charging pump 1201 arranged at the side wall of the preheating box 1101, an air pipe 1202 arranged between the air charging pump 1201 and the laminating machine cabin 101, a filter cartridge 1203 arranged outside the air pipe 1202, and an air filter core 1204 and an activated carbon adsorption layer 1205 arranged inside the filter cartridge 1203;
[0049] When the photovoltaic panel is transported into the laminating machine cabin 101 for laminating treatment, the air suction pump 1102 can be started to suck external air into the preheating box 1101, and the air charging pump 1201 can be started to work to charge air into the laminating machine cabin 101 for pressurization, so as to facilitate the laminating machine cabin 101 to better laminate the photovoltaic panel. Meanwhile, the power supply control electric heating plate 1103 inside the preheating box 1101 is started to work to heat the air sucked into the preheating box 1101. The heating wire inside the electric heating plate 1103 is in a serpentine shape, which can uniformly heat the air in the preheating box 1101. The staggered electric heating plates 1103 can block the gas flowing in the preheating box 1101, so as to increase the residence time of the gas in the preheating box 1101. Moreover, the fan blades 1105 can also block the gas, and the gas sucked by the air charging pump 1201 will impact the fan blades 1105 to make the fan blades 1105 rotate and agitate the gas, so as to improve the uniformity of the heated air. When the hot air is sucked into the air pipe 1202, it will pass through the filter cartridge 1203. The air filter core 1204 can filter and block the dust and impurities in the gas, and the activated carbon adsorption layer 1205 can adsorb and treat the harmful impurities in the gas, so as to improve the quality of the gas. Therefore, by heating and filtering the external air and then charging it into the laminating machine cabin 101 for pressurization, it can not only prevent the laminating machine cabin 101 from being charged with external air with a stable low temperature, which will cause the EVA to be cured in advance and affect the laminating quality of the photovoltaic panel, but also prevent the dust and impurities in the gas from contacting the photovoltaic panel assembly and affecting the laminating quality.
[0050] The working principle of the present application is: when the photovoltaic panel needs to be laminated, first place the photovoltaic panel on the feeding assembly 2, then start the air cylinder 501 to work to drive the mounting plate 503 to move downward, the mounting plate 503 will drive the sliding plate 601 to move downward and extrude the push-pull rod 602, so that the push-pull rod 602 pushes the clamping plate 603 to move towards the middle of the rack 1, then the two sides of the photovoltaic panel can be clamped, at the same time, the downward moving mounting plate 503 will also drive the fixed cylinder 802 and the pressing column 803 to move downward, so that the pressing pad 804 at the bottom of the pressing column 803 abuts against the upper surface of the photovoltaic panel, so that the photovoltaic panel can be extruded and positioned, then start the first motor 701 to work to drive the lead screw 702 to rotate, the lead screw 702 will drive the moving frame 4 to move towards the laminator warehouse 101 through the moving seat 703, so that the photovoltaic panel can be kept in a flat state and will not be displaced, when the photovoltaic panel is moved to the feeding port of the laminator warehouse 101, control the air cylinder 501 to drive the piston column 502 to move upward, so that the clamping plate 603 and the pressing pad 804 can be away from the photovoltaic panel, at this time the photovoltaic panel is loosened, under the action of the feeding assembly 2 it will be transported into the laminator warehouse 101 to realize laminating treatment. And when the moving frame 4 moves, through the gear 1001 cooperating with the tooth groove 1002, the gear 1001 can be rotated and drive the cam 1005 to rotate through the synchronous belt 1003 and the rotating rod 1004, then drive the sliding rod 901 and the pressing plate 902 to move up and down, constantly extruding the edge of the photovoltaic panel assembly, improving the pressing tightness of the photovoltaic panel assembly composed of glass, EVA, connected monomer battery, EVA and back plate, preventing the edge of the photovoltaic panel assembly from being warped, facilitating better laminating treatment of the photovoltaic panel.When the photovoltaic panel is conveyed into the lamination machine chamber 101 for lamination, the air pump 1102 is started to draw outside air into the preheating box 1101, and the air charging pump 1201 is started to work to charge air into the lamination machine chamber 101 for pressure boosting, so as to facilitate the lamination machine chamber 101 to better laminate the photovoltaic panel. Meanwhile, the power control electric heating plate 1103 in the preheating box 1101 is started to work to heat the air drawn into the preheating box 1101. The staggered electric heating plates 1103 can block the air flowing in the preheating box 1101, so as to increase the residence time of the air in the preheating box 1101. The fan blades 1105 can also hinder the air. The air is drawn by the air charging pump 1201 to impact the fan blades 1105, so as to rotate the fan blades 1105 and stir the air, thereby further improving the air heating uniformity. When the hot air passes through the filter cylinder 1203, the air filter core 1204 can filter and block the dust and impurities in the air, and the activated carbon adsorption layer 1205 can adsorb and treat the harmful impurities in the air, so as to improve the air quality. Therefore, the outside air is heated and filtered and then charged into the lamination machine chamber 101 for pressure boosting, which can not only prevent the outside air from being charged into the lamination machine chamber 101 due to the too low stable air pressure, so as to affect the EVA curing and the photovoltaic panel lamination quality, but also prevent the dust and impurities in the air from contacting the photovoltaic panel assembly to affect the lamination quality.
[0051] The above embodiments are only used to illustrate the present application and not to limit the technical solutions described in the present application. Although the present application has been described in detail with reference to the above embodiments, the present application is not limited to the above specific embodiments. Therefore, any modification or equivalent replacement of the present application; all technical solutions and improvements without departing from the spirit and scope of the application are covered in the scope of the claims of the present application.
Claims
1. A photovoltaic panel lamination production equipment, comprising a frame, a feeding assembly disposed on one side of the top of the frame, a discharging assembly disposed on the other side of the top of the frame, and a lamination chamber disposed on the top of the frame, characterized in that, The top of the frame is provided with a limiting component located above the feeding assembly. The limiting component includes a pushing component located on the top of the frame, a clamping component located at the output end of the pushing component, and a squeezing component located at the bottom of the clamping component. The pushing component drives the clamping component to clamp the photovoltaic panels placed on the feeding assembly on both sides, and can also drive the squeezing component to press and limit the top of the photovoltaic panels. The side wall of the frame is also provided with a traveling component for driving the fixed photovoltaic panels to move horizontally towards the laminator chamber. The top of the laminator chamber is provided with a processing component for preheating and filtering the pressurized gas. The processing component includes a preheating component located on the top of the laminator chamber and a pressurized filtering component located between the preheating component and the laminator chamber.
2. The photovoltaic panel lamination production equipment according to claim 1, characterized in that, The propulsion component includes a movable frame slidably mounted on top of the frame, a cylinder mounted on top of the movable frame, a piston rod mounted at the output end of the cylinder, and a mounting plate mounted at the bottom of the piston rod.
3. The photovoltaic panel lamination production equipment according to claim 2, characterized in that, The clamping components include sliding plates disposed on both sides of the mounting plate and slidably connected to the inner wall of the movable frame, clamping plates slidably disposed on both sides of the movable frame, and push-pull rods movably disposed between the top of the clamping plates and the bottom of the sliding plates.
4. The photovoltaic panel lamination production equipment according to claim 2, characterized in that, The extrusion component includes connecting plates on both sides of the mounting plate, a fixed cylinder at the bottom of the connecting plate, a pressure column slidably disposed inside the fixed cylinder, a pressure pad at the bottom of the pressure column, and a first spring disposed between the top of the pressure column and the inner top wall of the fixed cylinder.
5. The photovoltaic panel lamination production equipment according to claim 3, characterized in that, The walking assembly includes a fixed plate disposed on the side wall of the frame, a first motor disposed on the side wall of the fixed plate, a lead screw disposed on the output shaft of the first motor, and a moving seat disposed on the inner wall of the moving frame and threadedly connected to the lead screw.
6. The photovoltaic panel lamination production equipment according to claim 5, characterized in that, The movable frame is equipped with a pressing assembly, which includes a slide rod that is slidably disposed on the top of the movable frame and extends downward through the slide plate, a pressure plate disposed at the bottom of the slide rod, and a reciprocating component disposed on the movable frame that can drive the slide rod to slide up and down when the movable frame moves along the length of the frame.
7. A photovoltaic panel lamination production equipment according to claim 6, characterized in that, The reciprocating component includes a gear rotatably mounted on the side wall of the moving frame, a toothed groove mounted on the top of the fixed plate, a rotating rod rotatably mounted on the top of the moving frame, a synchronous belt that transmits power between the ends of the rotating rod and the gear, a cam mounted on the end of the rotating rod away from the synchronous belt, a roller rotatably mounted on the top of the slide rod, and a second spring sleeved on the wall of the slide rod.
8. The photovoltaic panel lamination production equipment according to claim 1, characterized in that, The preheating component includes a preheating box located at the top of the laminator chamber, an air pump located at the top of the preheating box, several electric heating plates staggered on the inner wall of the preheating box, several rotating shafts rotatably mounted on the inner wall of the gap reserved between the electric heating plates and the preheating box, and fan blades mounted on the outer wall of the rotating shafts.
9. A photovoltaic panel lamination production equipment according to claim 8, characterized in that, The pressurized filtration component includes an air pump installed on the side wall of the preheating chamber, an air pipe installed between the air pump and the laminator chamber, a filter cylinder installed outside the air pipe, and an air filter element and an activated carbon adsorption layer installed inside the filter cylinder.
10. A photovoltaic panel lamination production equipment according to claim 1, characterized in that, The feeding assembly includes several rollers rotatably mounted on one side of the top of the frame, rubber cylinders sleeved on the outside of the rollers, and a second motor mounted on the side wall of the frame. The output shaft of the second motor is connected to a roller near the laminator chamber.
Citation Information
Patent Citations
Photovoltaic cell panel lamination production equipment
CN117637921B