Steam condensate water recycling and deodorizing device for latex cotton production
By introducing a movable support box and a water tray limiting structure into the steam condensate recycling and deodorization device for latex cotton production, the replacement process of the activated carbon core is simplified, solving the problem of low production efficiency caused by the complex structure of the existing device, and realizing rapid replacement of the activated carbon core and improving production efficiency.
Patent Information
- Application Number
- CN202511260288.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-04
- Publication Date
- 2025-12-12
AI Technical Summary
Existing steam condensate deodorization devices have complex structures and require cumbersome activated carbon filter replacement, resulting in low production efficiency.
A device for deodorizing steam condensate from latex cotton production was designed. The replacement process of the activated carbon core is simplified by using a movable support box and a water tray limiting structure, making the replacement more convenient.
This enables rapid replacement of activated carbon cores, improving production efficiency and reducing waste of manpower and time.
Smart Images

Figure CN121102949A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of condensate recycling and deodorization technology, and more specifically, to a steam condensate recycling and deodorization device for latex cotton production. Background Technology
[0002] In the production process of latex cotton, the generation of steam condensate is an unavoidable step. This condensate often contains odorous substances. If it is discharged directly, it will not only waste water resources, but also have an adverse impact on the environment. Therefore, the reuse treatment of steam condensate and the removal of its odor are urgent problems to be solved in the current latex cotton production field.
[0003] Currently, most existing devices for deodorizing steam condensate on the market have complex structures, and replacing deodorizing components such as activated carbon filters is cumbersome. Replacing the activated carbon filter usually requires disassembling a large number of parts of the device, consuming a lot of time and manpower, resulting in reduced production efficiency. Therefore, we have made improvements and proposed a steam condensate recycling and deodorizing device for latex cotton production. Summary of the Invention
[0004] This invention provides a device for deodorizing and recycling steam condensate from latex cotton production, comprising a protective box, an inspection port on one side of the protective box, a support box inserted between the inspection port and the protective box, a water collection tray inserted at the top of the support box, several drainage holes at the bottom of the water collection tray, a support plate fixedly installed inside the support box, several countersunk holes on the support plate, a support ring inserted into the countersunk holes, a protective mesh cylinder fixedly installed in the middle of the support ring, a partition net at the top of the protective mesh cylinder, an activated carbon core placed inside the protective mesh cylinder, and a retaining ring threadedly connected to the bottom of the protective mesh cylinder.
[0005] As a preferred technical solution of this application, a support bar is fixedly installed inside the protective box, the top of the support bar is in contact with the bottom of the support box, and a top plate is also fixedly installed inside the protective box, the top plate is in contact with the top of the water receiving tray.
[0006] As a preferred technical solution of this application, two connecting seats are fixedly installed on the side of the protective box near the inspection port. A connecting shaft is fixedly installed on each of the two connecting seats. A support frame is sleeved on the outer surface of each of the two connecting shafts through a bearing. A connecting rod is fixedly connected between the two support frames.
[0007] As a preferred technical solution of this application, a damping shaft is installed on the protective box, and a baffle is connected to the end of the damping shaft away from the protective box, and the side of the baffle close to the protective box contacts the connecting rod.
[0008] As a preferred technical solution of this application, two support pads are fixedly installed on the side of the protective box near the inspection port, and the two support pads are respectively located below the support frame.
[0009] As a preferred technical solution of this application, two pads are fixedly installed on the front of the support box, and the positions of the two pads correspond to the positions of the two support frames respectively.
[0010] As a preferred technical solution of this application, a handle is also fixedly installed on the front of the support box.
[0011] As a preferred technical solution of this application, the top of the protective box is provided with a box cover, the box cover is provided with a water inlet pipe, the bottom of the protective box is provided with a drain pipe, and both the drain pipe and the water inlet pipe are provided with valves.
[0012] As a preferred technical solution of this application, a water distribution plate is fixedly installed at the bottom of the box cover, and the position of the water distribution plate corresponds to the position of the water inlet pipe.
[0013] As a preferred technical solution of this application, the lid and both sides of the protective box are provided with buckles.
[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0015] In the scheme of this application:
[0016] This application sets up a movable support box and a water receiving tray inside the support box. The water receiving tray presses and limits the support ring, thereby limiting the protective net cylinder. When the activated carbon core needs to be replaced, simply pull the support box outward and then pull the water receiving tray upward to release the restriction on the support ring. Then, push the protective net cylinder from bottom to top to remove it, so as to facilitate the replacement of the activated carbon core. Attached Figure Description
[0017] Figure 1 A schematic diagram of the steam condensate recycling and deodorization device for latex cotton production provided in this application;
[0018] Figure 2 A structural schematic diagram of the top plate provided in this application;
[0019] Figure 3 A schematic diagram of the structure of the water distribution plate provided in this application;
[0020] Figure 4 A structural schematic diagram of the support strip provided in this application;
[0021] Figure 5 A schematic diagram of the structure of the leakage hole provided in this application;
[0022] Figure 6This is a schematic diagram of the countersunk hole provided in this application;
[0023] Figure 7 This is a schematic diagram of the structure of the activated carbon provided in this application;
[0024] Figure 8 A schematic diagram of the support box provided in this application when it is pulled out from the inspection port.
[0025] The image shows:
[0026] 1. Protective box; 101. Inspection port; 102. Support box; 103. Water receiving tray; 104. Leakage hole; 105. Support plate; 106. Countersunk hole; 107. Support ring; 108. Protective net cylinder; 109. Partition net; 110. Retaining ring; 111. Activated carbon core; 112. Handle; 113. Pad; 114. Drain pipe; 115. Support bar; 116. Top plate; 2. Box cover; 201. Water inlet pipe; 202. Water distribution plate; 203. Fastener; 3. Connecting seat; 301. Connecting shaft; 302. Support frame; 304. Connecting rod; 305. Support pad; 4. Damping shaft; 401. Baffle plate. Detailed Implementation
[0027] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of the present invention.
[0028] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.
[0029] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0030] For an example, please refer to... Figures 1-7A device for deodorizing and recycling steam condensate from latex cotton production includes a protective box 1. An inspection port 101 is provided on one side of the protective box 1. A support box 102 is inserted between the inspection port 101 and the protective box 1. A water collection tray 103 is inserted into the top of the support box 102. Several drainage holes 104 are provided at the bottom of the water collection tray 103. A support plate 105 is fixedly installed inside the support box 102. Several countersunk holes 106 are provided on the support plate 105. A support ring 107 is inserted into each countersunk hole 106. A protective mesh cylinder 108 is fixedly installed in the middle of the support ring 107. A partition net is provided at the top of the protective mesh cylinder 108. 109. An activated carbon core 111 is placed inside the protective net cylinder 108. A retaining ring 110 is threadedly connected to the bottom of the protective net cylinder 108. By setting a movable support box 102 and a water receiving tray 103 inside the support box 102, the support ring 107 is pressed and limited by the water receiving tray 103, thereby limiting the protective net cylinder 108. When it is necessary to replace the activated carbon core 111, simply pull the support box 102 outward and then pull the water receiving tray 103 upward to release the restriction on the support ring 107. Then, push the protective net cylinder 108 from bottom to top to remove it, so as to facilitate the replacement of the activated carbon core 111.
[0031] Furthermore, a support bar 115 is fixedly installed inside the protective box 1, with the top of the support bar 115 contacting the bottom of the support box 102. A top plate 116 is also fixedly installed inside the protective box 1, with the top of the water receiving tray 103 contacting the top of the water receiving tray 103. The support bar 115 can support the bottom of the support box 102, while the top plate 116 can limit the water receiving tray 103 to ensure the pressing effect of the water receiving tray 103 on the support ring 107.
[0032] Furthermore, two connecting seats 3 are fixedly installed on the side of the protective box 1 near the inspection port 101. A connecting shaft 301 is fixedly installed on each of the two connecting seats 3. A support frame 302 is sleeved on the outer surface of each of the two connecting shafts 301 through a bearing. A connecting rod 304 is fixedly connected between the two support frames 302. A damping shaft 4 is installed on the protective box 1. A baffle 401 is connected to the end of the damping shaft 4 away from the protective box 1, and the side of the baffle 401 near the protective box 1 contacts the connecting rod 304. When the support frame 302 is erected, the baffle 401 limits the connecting rod 304, which allows the support frame 302 and the pad 113 to cooperate in limiting the support box 102. After the support frame 302 rotates downward and horizontally, it can support the support box 102 that is pulled outward.
[0033] Furthermore, two support blocks 305 are fixedly installed on the side of the protective box 1 near the inspection port 101. The two support blocks 305 are located below the support frame 302, and the support blocks 305 can support the support frame 302 when it rotates horizontally.
[0034] Furthermore, two pads 113 are fixedly installed on the front of the support box 102. The positions of the two pads 113 correspond to the positions of the two support frames 302, and the pads 113 can cooperate with the support frames 302 to limit the position of the support box 102.
[0035] Furthermore, a handle 112 is fixedly installed on the front of the support box 102, which facilitates pulling the support box 102 outward.
[0036] Furthermore, the top of the protective box 1 is provided with a box cover 2, and a water inlet pipe 201 is provided on the box cover 2. The bottom of the protective box 1 is provided with a drain pipe 114. Both the drain pipe 114 and the water inlet pipe 201 are provided with valves. The water inlet pipe 201 is used to bring in water, and the valve on the water inlet pipe 201 is used to control the amount of water entering the box. The drain pipe 114 is used to drain the water after deodorization inside the protective box 1.
[0037] Furthermore, a water distribution plate 202 is fixedly installed at the bottom of the cover 2. The position of the water distribution plate 202 corresponds to the position of the water inlet pipe 201. The water distribution plate 202 is arranged in a grid shape. The water distribution plate 202 can divert the water entering from the water inlet pipe 201, so that the water can be dispersed into the activated carbon core 111 for adsorption and deodorization.
[0038] Furthermore, a buckle 203 is provided between the lid 2 and both sides of the protective box 1. The buckle 203 can fix the lid 2 to the top of the protective box 1. The lid 2 is an existing component, and its specific structure and principle are existing technologies, which will not be described in detail in this application.
[0039] The usage process of the steam condensate recycling and deodorization device for latex cotton production provided by this invention is as follows:
[0040] Water that needs to be deodorized is added through the inlet pipe 201 and then diverted through the water distribution plate 202. The diverted water enters the water receiving tray 103, and then enters the protective net cylinder 108 through the drain hole 104 and the partition net 109. After being filtered by the activated carbon core 111, it is discharged into the protective box 1 through the baffle ring 110, and then discharged through the drain pipe 114.
[0041] When replacing the activated carbon core 111, rotate the baffle 401 to separate it from the connecting rod 304. Then, rotate the support frame 302 horizontally and pull the handle 112 outward to pull the support box 102 outward. The support box 102 is then supported by the support frame 302. Figure 8As shown, pull the water receiving tray 103 upward to remove it, then push the protective net cylinder 108 upward from the bottom to remove it. Then rotate the retaining ring 110 to separate the retaining ring 110 from the protective net cylinder 108 to remove the old activated carbon core 111. Insert the new activated carbon core 111 into the protective net cylinder 108, then screw on the retaining ring 110. Pass the protective net cylinder 108 through the countersunk hole 106 and insert the support ring 107 into the countersunk hole 106. Then put the water receiving tray 103 back on top of the support box 102, then push the support box 102 in through the inspection port 101. Rotate the support frame 302 to stand it upright and limit it by the baffle plate 401.
[0042] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0043] Obviously, the embodiments described above are merely some embodiments of the present invention, not all embodiments. The accompanying drawings show preferred embodiments of the present invention, but do not limit the patent scope of the present invention. The present invention can be implemented in many different forms; rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing specific embodiments, or make equivalent substitutions for some of the technical features. Any equivalent structures made using the content of this specification and drawings, directly or indirectly applied to other related technical fields, are similarly within the patent protection scope of this invention.
Claims
1. A device for deodorizing and recycling steam condensate from latex cotton production, characterized in that, The system includes a protective box (1), with an inspection port (101) on one side. A support box (102) is inserted between the inspection port (101) and the protective box (1). A water receiving tray (103) is inserted into the top of the support box (102), and several drainage holes (104) are provided at the bottom of the water receiving tray (103). A support plate (105) is fixedly installed inside the support box (102). (105) has several countersunk holes (106) and a support ring (107) is inserted into the countersunk hole (106). A protective net cylinder (108) is fixedly installed in the middle of the support ring (107). A partition net (109) is provided at the top of the protective net cylinder (108). An activated carbon core (111) is placed inside the protective net cylinder (108). A retaining ring (110) is threaded to the bottom of the protective net cylinder (108).
2. The steam condensate recycling and deodorization device for latex cotton production according to claim 1, characterized in that, A support bar (115) is fixedly installed inside the protective box (1). The top of the support bar (115) contacts the bottom of the support box (102). A top plate (116) is also fixedly installed inside the protective box (1). The top plate (116) contacts the top of the water receiving tray (103).
3. The steam condensate recycling and deodorization device for latex cotton production according to claim 1, characterized in that, Two connecting seats (3) are fixedly installed on the side of the protective box (1) near the inspection port (101). A connecting shaft (301) is fixedly installed on each of the two connecting seats (3). A support frame (302) is sleeved on the outer surface of each of the two connecting shafts (301) through a bearing. A connecting rod (304) is fixedly connected between the two support frames (302).
4. The steam condensate recycling and deodorization device for latex cotton production according to claim 3, characterized in that, A damping shaft (4) is installed on the protective box (1). A baffle (401) is connected to the end of the damping shaft (4) away from the protective box (1), and the side of the baffle (401) close to the protective box (1) is in contact with the connecting rod (304).
5. The steam condensate recycling and deodorization device for latex cotton production according to claim 3, characterized in that, Two support blocks (305) are fixedly installed on the side of the protective box (1) near the inspection port (101), and the two support blocks (305) are respectively located below the support frame (302).
6. The steam condensate recycling and deodorization device for latex cotton production according to claim 5, characterized in that, Two pads (113) are fixedly installed on the front of the support box (102), and the positions of the two pads (113) correspond to the positions of the two support frames (302).
7. The steam condensate recycling and deodorization device for latex cotton production according to claim 1, characterized in that, A handle (112) is also fixedly installed on the front of the support box (102).
8. The steam condensate recycling and deodorization device for latex cotton production according to claim 1, characterized in that, The protective box (1) is provided with a box cover (2) on the top, and a water inlet pipe (201) is provided on the box cover (2). The protective box (1) is provided with a drain pipe (114) at the bottom, and valves are provided on both the drain pipe (114) and the water inlet pipe (201).
9. The steam condensate recycling and deodorization device for latex cotton production according to claim 8, characterized in that, A water distribution plate (202) is fixedly installed at the bottom of the box cover (2), and the position of the water distribution plate (202) corresponds to the position of the water inlet pipe (201).
10. The steam condensate recycling and deodorization device for latex cotton production according to claim 8, characterized in that, Fasteners (203) are provided between the lid (2) and both sides of the protective box (1).