An assembly system for a lancet
By designing the upper back seat, upper filter paper, and upper retaining ring device in the needle-piercing assembly system, the problem of existing equipment being unable to adapt to the new components was solved, achieving efficient automated production and improving product quality and production efficiency.
Patent Information
- Application Number
- CN202511682543.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-17
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2045-11-17
AI Technical Summary
The existing needle-piercing production equipment cannot meet the assembly requirements of the improved back seat, filter paper and retaining ring, and lacks waste paper recycling function.
An assembly system for a bottle-piercing needle was designed, including an upper back seat device, an upper filter paper device, and an upper retaining ring device. The system achieves automatic installation of the back seat, filter paper, and retaining ring through a mechanical structure and is equipped with a waste paper recycling mechanism.
This improved the equipment's adaptability to the production of bottle-piercing needles with backrests, filter paper, and retaining rings, reduced errors in manual operation, and improved production efficiency, product structural consistency, and reliability of ventilation performance.
Smart Images

Figure CN121104651B_ABST
Abstract
Description
Technical Field
[0001] This technical solution relates to the field of medical device manufacturing equipment technology, specifically to an assembly system for a needle-piercing device. Background Technology
[0002] A vial-piercing needle is a medical device used to pierce the rubber or plastic stoppers of containers such as medicine bottles to inject or extract liquids. It typically consists of a stainless steel needle tube and a plastic / metal needle hub. In use, the operator aligns the needle tube with the stopper and pierces it, allowing the liquid to be transferred through the needle.
[0003] The production of needle-piercing syringes often employs mechanized assembly lines, such as the automated assembly line for syringes disclosed in Chinese patent CN201911211777.1. This line assembles the needle by attaching the needle hub, inserting the needle tube into the hub and securing it with glue, and then covering the needle tube with a sheath. To balance the internal and external air pressures during liquid injection or extraction, existing needle-piercing syringes also feature a rear seat with a venting channel. One venting hole of the venting channel enters the container along with the needle tube, while the other venting hole is located outside the container. This external venting hole is fitted with a filter paper structure that allows gas to pass through but prevents liquid from passing through.
[0004] The improved needle requires an additional seat and filter structure, which means that the original assembly equipment, which was only designed for needle tubes, needle seats and sheaths, cannot be adapted to the assembly requirements of the new components and cannot meet the production requirements of the improved needle. Summary of the Invention
[0005] The purpose of this technical solution is to provide an assembly system for a bottle-piercing needle. The system uses an upper rear seat device to install the rear seat onto the needle holder, and an upper filter paper device and an upper retaining ring device to install the filter paper and retaining ring onto the rear seat, thereby assembling the bottle-piercing needle. This improves the problem that existing assembly equipment cannot adapt to the assembly of new components such as the rear seat and filter paper, thus failing to meet the production needs of improved bottle-piercing needles, and also improves the problem of the lack of waste paper recycling in existing filter paper flushing devices.
[0006] The purpose of this technical solution is achieved as follows:
[0007] An assembly system for a bottle-piercing needle includes: a worktable, on which a conveying mechanism for conveying tooling strips is provided, and the worktable is sequentially provided with an upper needle seat device, an upper needle tube device, an adhesive application device, a needle rolling device, a drying device, a plugging detection device, a silicone oil application device, a defect rejection device, an upper back seat device, an upper sheath device, a transfer device, a filter paper application device, an upper retaining ring device, and a feeding device; the conveying mechanism is capable of sequentially conveying the tooling strips to the aforementioned devices; the upper needle seat device is used to convey the needle seat of the bottle-piercing needle to the tooling strip located at the upper needle seat device; the upper needle tube device is used to... The syringe barrel of the bottle-piercing needle is inserted into the needle holder on the tooling strip; the gluing device applies glue to the connection between the syringe barrel and the needle holder on the tooling strip; the needle-rolling device drives the needle barrel on the syringe barrel to rotate to a set angle before the glue dries; the drying device dries the glue on the syringe barrel and needle holder; the blockage detection device detects the patency or blockage of the syringe barrel; the silicone oil application device applies silicone oil to the outer wall of the syringe barrel on the tooling strip; the defective product rejection device removes defective bottle-piercing needles from the tooling strip; and the mounting device installs the mounting seat of the bottle-piercing needle onto the needle holder on the tooling strip. The upper sheath device is used to insert the sheath of the needle into the rear seat on the tooling strip; the transfer device is used to move the needle with the sheath installed to the filter paper upper device; the filter paper upper device is used to install filter paper into the rear seat of the needle on the tooling strip; the upper retaining ring device is used to install the retaining ring into the rear seat of the needle containing filter paper on the tooling strip; the feeding device is used to feed the needles on the tooling strip; the filter paper upper device includes: a filter paper roll hopper, a filter paper conveying wheel mechanism, a paper flushing mechanism, a filter paper sheet feeding mechanism, a waste paper recycling mechanism, and a filter paper roll tightness detection mechanism; the filter paper roll hopper is installed on the worktable. The filter paper roll hopper is used to install filter paper rolls. The filter paper conveying wheel mechanism is installed on the workbench and located next to the filter paper roll hopper. The filter paper conveying wheel mechanism is used to send the filter paper in the filter paper roll hopper to the flushing mechanism. The flushing mechanism is installed on the workbench and is used to flush the filter paper delivered by the filter paper conveying wheel mechanism. The filter paper sheet feeding mechanism is installed on the workbench and is used to feed the filter paper sheets flushed by the flushing mechanism into the bottle-piercing needle seat in the tooling strip. The filter paper roll tightness detection mechanism is used to detect the tightness of the filter paper roll and enable the waste paper recycling mechanism to collect the waste paper after flushing.
[0008] Preferably, the paper-punching mechanism includes: a paper-punching drive, a paper-punching plate, paper-punching rods, a paper-punching positioning frame, and a paper-punching positioning mold; the paper-punching drive is mounted on a worktable, the drive end of the paper-punching drive is connected to the paper-punching plate, and several vertically arranged paper-punching rods are arranged sequentially along the length of the upper end of the paper-punching plate; the paper-punching positioning frame is mounted on the worktable and located on both sides of the paper-punching drive and the paper-punching plate, and the paper-punching positioning mold is mounted on the upper end of the paper-punching positioning frame; the paper-punching positioning mold is provided with a paper-punching positioning groove for filter paper to pass through and several paper-punching through holes for the paper-punching rods to pass through, the paper-punching through holes penetrating the upper and lower side walls of the middle part of the paper-punching positioning groove, and the movement direction of the filter paper in the paper-punching positioning groove is perpendicular to the movement direction of the paper-punching rods in the paper-punching through holes; the filter paper is moved into the paper-punching positioning groove by a filter paper conveying wheel mechanism, and the paper-punching drive drives the paper-punching plate and the paper-punching rods to move upward, so that the end of the paper-punching rod is inserted into the paper-punching through hole and abuts against the filter paper. The lower end face of the filter paper is flushed with the edge of the flushing hole located at the upper end of the flushing positioning groove to flush the filter paper into a filter paper sheet. The flushing rod pushes the filter paper sheet out from the upper end of the flushing hole at the upper end of the flushing positioning groove and is taken out by the upper filter paper sheet mechanism. The upper filter paper sheet mechanism includes: an upper filter paper sheet support, an upper filter paper sheet translation drive, an upper filter paper sheet translation plate, an upper filter paper sheet lifting drive, an upper filter paper sheet lifting plate, and an upper filter paper rod. The upper filter paper sheet support is installed on the worktable, and the upper filter paper sheet translation drive... The filter paper is mounted on the upper filter paper support, and the drive end of the upper filter paper translation drive is connected to and drives the upper filter paper translation plate to translate on the upper filter paper support. The upper filter paper lifting drive is mounted on the upper filter paper translation plate, and the drive end of the upper filter paper lifting drive is connected to and drives the upper filter paper lifting plate to rise and fall on the upper filter paper translation plate. Several upper filter paper rods are arranged along the length of the upper filter paper lifting plate, and the upper filter paper rods are used to pick up the filter paper pushed out by the flushing rod.
[0009] Preferably, the waste paper recycling mechanism includes: a waste paper recycling roller and a waste paper recycling drive, both of which are mounted on a workbench, and the drive end of the waste paper recycling drive is connected to the waste paper recycling roller; the filter paper roll tightness detection mechanism includes: a detection bracket, a first detector, a second detector, and a lifting detection rod; the detection bracket is mounted on the workbench, and a detection strip groove is vertically arranged on the detection bracket; the first detector and the second detector are respectively mounted on the upper half and lower half of the detection strip groove; the end of the lifting detection rod is slidably placed in the detection strip groove and used to trigger the first detector or the second detector, and the lifting detection rod is placed on the upper end of the filter paper between the filter paper roll hopper and the filter paper conveying wheel mechanism.
[0010] Preferably, the needle-rolling device includes: at least one set of needle-rolling limiting mechanism and needle-rolling mechanism, both mounted on the worktable and located on opposite sides of the tooling strip; the needle-rolling limiting mechanism is used to abut against the notch of the needle tube of the piercing needle on the tooling strip to restrict the rotation of the needle tube; the needle-rolling mechanism is used to abut against the side wall of the needle tube of the piercing needle on the tooling strip and drive the needle tube to rotate, thereby causing the needle-rolling limiting mechanism to abut against the notch of the needle tube; the needle-rolling mechanism includes: a first needle-rolling translation drive, a needle-rolling translation plate, a second needle-rolling translation drive, and a needle-rolling plate; the first needle-rolling translation drive is mounted on the worktable, and its drive end is connected to the needle-rolling translation plate, which drives the needle-rolling translation plate to move closer to or away from the tooling strip located at the needle-rolling device; the second needle-rolling translation drive is mounted on the needle-rolling translation plate, and its drive end is connected to the needle-rolling plate. The needle plate and the second needle rolling translation drive are used to drive the needle rolling plate to reciprocate along the length of the tooling strip. The first needle rolling translation drive drives the needle rolling plate to abut against the side wall of the needle tube inside the tooling strip, and the second needle rolling translation drive drives the needle rolling plate to reciprocate along the length of the tooling strip, so that the needle rolling plate drives the needle tube to rotate reciprocally. The needle rolling limiting mechanism includes: two needle rolling lifting support frames, two needle rolling lifting plates, and a needle rolling limiting plate. The two needle rolling lifting support frames are installed on the worktable, and a needle rolling lifting plate is movably installed on each needle rolling lifting support frame. The needle rolling limiting plate is rotatably set between the two needle rolling lifting plates. The side end of the needle rolling limiting plate is used to abut against the notch of the needle tube located inside the tooling strip. During the reciprocating rotation of the needle tube driven by the needle rolling mechanism, the notch of the needle tube abuts against the needle rolling limiting plate, so that the needle rolling limiting plate restricts the rotation of the needle tube, thereby making the notch of the needle tube face the set direction.
[0011] Preferably, the upper rear seat device includes: a rear seat hopper, a rear seat rotation mechanism, and a rear seat transfer and pressing mechanism; the rear seat hopper is located beside the workbench, the rear seat rotation mechanism is located at the discharge end of the rear seat hopper, and the rear seat transfer and pressing mechanism is installed on the workbench. The rear seat hopper transports the rear seat to the rear seat rotation mechanism via a rear seat conveying guide rail. The rear seat rotation mechanism clamps the rear seat and rotates it at a set angle. The rear seat transfer and pressing mechanism removes the rear seat from the rear seat rotation mechanism and moves it above the tooling strip located at the upper rear seat device. The rear seat transfer and pressing mechanism presses the rear seat onto the needle holder on the tooling strip. The rear seat rotation mechanism includes: a rear seat lifting drive. The device comprises a rear seat lifting plate, a rear seat rotation drive, a rear seat rotation plate, and a rear seat material removal mold. The rear seat lifting drive is installed at the discharge end of the rear seat hopper, and the drive end of the rear seat lifting drive is connected to the rear seat lifting plate to drive the rear seat lifting plate to move up and down above the discharge end of the rear seat hopper. The rear seat rotation drive is installed on the rear seat lifting plate, and the drive end of the rear seat rotation drive is connected to the rear seat rotation plate to drive the rear seat rotation plate to rotate. Several rear seat material removal molds are arranged along the length of the rear seat rotation plate on opposite sides. The rear seat material removal molds are used to insert into the rear seat at the discharge end of the rear seat hopper to remove the rear seat.
[0012] Preferably, the rear seat transfer pressing mechanism includes: a rear seat transfer pressing bracket, a rear seat transfer pressing sliding plate, a rear seat transfer drive, two rear seat transfer pressing lifting assemblies, a rear seat clamping assembly, and a rear seat transfer platform; the rear seat transfer pressing bracket is mounted on the worktable, the rear seat transfer drive is mounted on the rear seat transfer pressing bracket, the drive end of the rear seat transfer drive is connected to the rear seat transfer pressing sliding plate to drive the rear seat transfer pressing sliding plate to slide on the rear seat transfer pressing bracket, the rear seat transfer pressing lifting assembly is mounted on the rear seat transfer pressing sliding plate, and each rear seat transfer pressing lifting assembly is equipped with a rear seat clamping assembly for clamping the rear seat, one rear seat transfer pressing... A lifting assembly is used to move the rear seat on the rear seat rotation mechanism to the rear seat transfer platform. Another rear seat transfer pressing lifting assembly moves the rear seat on the rear seat transfer platform and presses it onto the needle seat on the tooling strip. The rear seat transfer pressing lifting assembly includes a transfer pressing lifting drive and a transfer pressing lifting plate. The transfer pressing lifting drive is mounted on the rear seat transfer pressing sliding plate, and the drive end of the transfer pressing lifting drive is connected to the transfer pressing lifting plate. The rear seat clamping assembly includes a rear seat clamping jaw and a rear seat clamping mold. A plurality of the rear seat clamping jaws are arranged sequentially along the length of the lower end of the transfer pressing lifting plate. The rear seat clamping mold is installed on the clamping end of each rear seat clamping jaw.
[0013] Preferably, the tooling strip of the conveying mechanism includes tooling strip one and tooling strip two. Tooling strip one moves sequentially between the needle tube upper device, glue application device, needle rolling device, drying device, plug detection device, silicone oil application device, waste rejection device, upper back seat device, upper sheath device, and transfer device. Tooling strip two moves sequentially between the transfer device, filter paper upper device, upper retaining ring device, and unloading device. The transfer device is used to transfer the bottle-piercing needles in tooling strip one to tooling strip two. The transfer device includes: a transfer demolding mechanism, a transfer support frame, a transfer translation drive component, a transfer translation plate, a transfer clamping assembly one, a transfer flipping assembly, a transfer temporary storage platform, and a transfer clamping mechanism. Component 2: A transfer demolding mechanism is installed on the worktable. This mechanism is used to demold the needle holders on tooling strip 1. A transfer support frame is installed on the worktable. A transfer translation drive is installed on the transfer support frame, and the drive end of the transfer translation drive is connected to a transfer translation plate to drive the transfer translation plate to move on the transfer support frame. Transfer clamping component 1 is installed on the transfer translation plate. Transfer clamping component 1 is used to remove the needles from tooling strip 1 and place them on the transfer flipping component. The transfer flipping component flips the needles at a set angle and, with the cooperation of transfer clamping component 2, temporarily stores the needles on the transfer storage stage. The transfer storage stage is equipped with several rotating... The transfer storage tank is used to store the needles after they have been flipped by the transfer flipping drive. The transfer clamping assembly two removes the material from the transfer storage tank and places it onto the tooling strip two. The transfer demolding mechanism includes: a transfer demolding drive, a transfer demolding slant block, a transfer demolding lifting plate, and transfer demolding rollers. The transfer demolding drive and the transfer demolding slant block are both mounted on the worktable. The transfer demolding lifting plate is vertically slidably mounted on the drive end of the transfer demolding drive. The lower front side of the transfer demolding lifting plate has a transfer demolding guide surface one, and the upper front side of the transfer demolding lifting plate has at least one demolding groove. The upper rear side of the transfer demolding slant block has a transfer demolding guide surface two. The transfer demolding roller is rotatably mounted on the worktable and located beside the transfer demolding inclined block. The transfer demolding roller is supported at the lower end of the transfer demolding lifting plate. The transfer demolding lifting plate is driven by the transfer demolding drive component to approach the transfer demolding inclined block and tooling strip one, so that the bottle-piercing needle in tooling strip one is placed in the demolding groove. Then, the transfer demolding guide surface one slides on the transfer demolding roller and the transfer demolding guide surface two, so that the transfer demolding lifting plate moves up, thereby causing the transfer demolding lifting plate to drive the bottle-piercing needle to move up and demold from tooling strip one. The transfer clamping assembly two includes: transfer clamping lifting drive component two, transfer picking rod, transfer clamping stripping drive component, and transfer clamping stripping plate.The second transfer clamping and lifting drive unit is installed on the transfer translation plate. The drive end of the second transfer clamping and lifting drive unit is equipped with a transfer picking rod and a transfer clamping and unloading drive unit. The transfer clamping and unloading drive unit is located beside the transfer picking rod. The drive end of the transfer clamping and unloading drive unit is equipped with a transfer clamping and unloading plate. Driven by the transfer clamping and unloading drive unit, the transfer clamping and unloading plate moves the piercing needle held by the transfer flipping gripper to the transfer temporary storage platform. The transfer picking rod is used to grip the piercing needle on the transfer temporary storage platform. Driven by the transfer translation drive unit, the transfer picking rod moves above the second tooling strip and places the piercing needle into the second tooling strip.
[0014] The key and beneficial technical effects of this technical solution compared to existing technologies are:
[0015] This technical solution incorporates an upper back seat device, an upper filter paper device, and an upper retaining ring device. These components are designed to accommodate the assembly of the improved bottle-piercing needle, enhancing the equipment's adaptability to bottle-piercing needles with a back seat, filter paper, and retaining ring. By replacing manual operation with a mechanical structure, it avoids problems such as component position deviations, inadequate filter paper sealing, and loose retaining rings that are prone to occur during manual assembly. This reduces assembly errors, improves production efficiency, enhances the structural consistency and air permeability reliability of the finished bottle-piercing needle, and ultimately increases the product qualification rate. Attached Figure Description
[0016] Figure 1 This is a top view of the assembly line of the bottle-piercing needle in this technical solution.
[0017] Figure 2 This is a cross-sectional view of the bottle-piercing needle in this technical solution.
[0018] Figure 3 This is a schematic diagram of the needle rolling device in this technical solution.
[0019] Figure 4 This is a schematic diagram of the rear seat device in this technical solution.
[0020] Figure 5 This is a schematic diagram of the rear seat rotation mechanism of this technical solution.
[0021] Figure 6 This is a schematic diagram of the rear seat transfer pressing mechanism of this technical solution.
[0022] Figure 7 This is a schematic diagram of the needle seat straightening mechanism in this technical solution.
[0023] Figure 8 This is a schematic diagram of the transfer device in this technical solution.
[0024] Figure 9 This is a schematic diagram of the transfer demolding mechanism and transfer flipping component of this technical solution.
[0025] Figure 10 This is a schematic diagram of the transfer clamping component two in this technical solution.
[0026] Figure 11 This is a schematic diagram of the transfer and demolding mechanism of this technical solution.
[0027] Figure 12 This is one of the structural schematic diagrams of the filter paper device in this technical solution.
[0028] Figure 13 This is the second schematic diagram of the filter paper device in this technical solution.
[0029] Figure 14 This is a cross-sectional view of the filter paper device in this technical solution.
[0030] Figure 15 This is a schematic diagram of the retaining ring device in this technical solution.
[0031] Figure 16 This is a schematic diagram of the circlip temporary storage mechanism and the circlip material handling and pressing mechanism in this technical solution.
[0032] Reference numerals: 1. Workbench; 11. Upper needle seat device; 12. Press needle seat device; 13. Upper needle tube device; 14. Glue application device; 15. Needle rolling device; 16. Drying device; 17. Detection and plugging device; 18. Imaging device; 19. Silicone oil application device; 110. Scrap removal device; 111. Upper back seat device; 112. Press back seat device; 113. Upper sheath device; 114. Press sheath device; 115. Transfer device; 116. Filter paper application device; 117. Upper retaining ring device; 118. Defective product ejection device; 119. Unloading device; 21. Needle rolling limiting mechanism; 211. Needle rolling lifting support frame; 2111. Needle rolling lifting strip hole; 212. Needle rolling lifting plate; 213. Needle rolling limiting plate; 22. Needle rolling mechanism 221. Needle rolling translation drive component one; 222. Needle rolling translation plate; 223. Needle rolling translation drive component two; 224. Needle rolling plate; 23. Lateral clamping mechanism; 31. Rear seat hopper; 311. Vibratory feeder; 312. Rear seat conveyor rail; 32. Rear seat rotation mechanism; 321. Rear seat lifting drive component; 322. Rear seat lifting plate one; 323. Rear seat rotation drive component; 324. Rear seat rotation plate; 325. Rear seat material handling mold; 33. Rear seat transfer pressing mechanism; 331. Rear seat transfer pressing bracket; 332. Rear seat transfer pressing sliding plate; 333. Rear seat transfer drive component; 334. Rear seat transfer pressing lifting assembly; 3341. Transfer pressing lifting drive component; 3342. Transfer pressing lifting plate; 335. Rear seat clamping material. Components; 3351, Rear seat clamping jaws; 3352, Rear seat clamping mold; 3353, Rear seat clamping groove; 336, Rear seat transfer platform; 34, Needle tube straightening mechanism; 341, Needle tube straightening and translational drive; 342, Needle tube straightening plate; 3421, Needle tube straightening groove; 3422, Needle tube straightening plane; 35, Needle seat straightening mechanism; 351, Needle seat straightening and translational drive; 352, Needle seat straightening plate; 3521, Needle seat straightening groove; 41, Transfer and demolding mechanism; 411, Transfer and demolding drive; 412, Transfer and demolding inclined block; 4121, Transfer and demolding guide surface two; 413, Transfer and demolding lifting plate; 4131, Transfer and demolding guide surface one; 4132, Demolding groove; 414, Transfer and demolding roller; 42, Transfer support Frame; 43. Transfer translation drive component; 44. Transfer translation plate; 45. Transfer gripping assembly one; 451. Transfer gripping lifting drive component one; 452. Transfer gripping claw one; 46. Transfer flipping assembly; 461. Transfer flipping drive component; 462. Transfer flipping plate; 463. Transfer flipping claw; 47. Transfer temporary storage platform; 48. Transfer gripping assembly two; 481. Transfer gripping lifting drive component two; 482. Transfer picking rod; 483. Transfer gripping unloading drive component; 484. Transfer gripping unloading plate; 485. Transfer picking drive component; 486. Transfer unloading plate; 51. Filter paper roll hopper; 511. Filter paper roll support rod; 52. Filter paper conveying wheel mechanism; 521. Filter paper conveying wheel assembly; 5211. Filter paper conveying roller;522. Filter paper conveyor wheel drive; 53. Paper punching mechanism; 531. Paper punching drive; 532. Paper punching plate; 533. Paper punching rod; 534. Paper punching positioning frame; 535. Paper punching positioning mold; 5351. Paper punching positioning slot; 5352. Paper punching through hole; 54. Upper filter paper disc mechanism; 541. Upper filter paper disc support; 542. Upper filter paper disc translation drive; 543. Upper filter paper disc translation plate; 544. Upper filter paper disc lifting mechanism. 545. Lowering drive component; 546. Upper filter paper lifting plate; 55. Upper filter paper rod; 56. Waste paper recycling mechanism; 571. Waste paper recycling roller; 582. Waste paper recycling drive component; 59. Filter paper roll tightness detection mechanism; 50. Detection bracket; 51. Detection strip groove; 52. First detector; 53. Second detector; 54. Lifting detection rod; 65. Clamping ring hopper; 66. Clamping ring feeding mechanism; 67. Feeding... Material channel; 622, feeding drive; 623, feeding scraper; 63, circlip storage mechanism; 631, circlip storage drive; 632, circlip storage plate; 6321, circlip storage groove; 64, circlip picking and pressing mechanism; 641, circlip picking bracket; 642, circlip picking translation drive; 643, circlip picking translation plate; 644, circlip picking lifting drive (one); 645, circlip picking lifting plate (one); 646 647. Snap ring picking rod; 648. Snap ring picking lifting drive component two; 649. Snap ring picking lifting plate two; 640. Snap ring release plate; 641. Snap ring release sleeve; 7. Tooling strip; 71. Tooling strip one; 72. Tooling strip two; 721. Workpiece placement slot; 100. Bottle piercing needle; 101. Needle tube; 1010. Notch; 102. Needle seat; 103. Rear seat; 104. Filter paper; 105. Snap ring; 106. Protective sleeve. Detailed Implementation
[0033] The specific implementation of this technical solution will be further described in detail below with reference to the accompanying drawings.
[0034] like Figure 1 An assembly system for a needle for piercing bottles includes: a workbench 1, on which a conveying mechanism for conveying tooling strips 7 is provided, and on the workbench 1 are sequentially arranged an upper needle seat device 11, a lower needle presser device 12, an upper needle tube device 13, an adhesive application device 14, a needle rolling device 15, a drying device 16, a plug detection device 17, an imaging device 18, a silicone oil application device 19, a defective product rejection device 110, an upper back seat device 111, a back seat presser device 112, an upper sheath device 113, a sheath presser device 114, a transfer device 115, an upper filter paper device 116, an upper retaining ring device 117, a defective product ejection device 118, and a feeding device 119; the conveying mechanism is capable of conveying the tooling strips 7 sequentially to the above-mentioned devices.
[0035] The upper needle seat device 11 is used to transport the needle seat 102 of the vial-piercing needle 100 to the tooling strip 7 located at the upper needle seat device 11; the lower needle seat device 12 is used to press the needle seat 102 tightly onto the tooling strip 7, ensuring the stability of the needle seat 102 through an interference fit, and preventing the needle seat 102 from rotating, tilting, or falling off on the tooling strip 7; the upper needle tube device 13 is used to insert the needle tube 101 of the vial-piercing needle 100 into the needle seat 102 on the tooling strip 7; the glue application device 14 is used to apply glue to the connection between the vial-piercing needle 100 needle seat 102 and the needle tube 101 on the tooling strip 7, specifically, the glue application device 14 lifts the needle tube 101 on the needle seat 102 and applies glue to the outer wall of the needle tube 101, and then inserts the needle tube 101 into the needle seat 102. The device drives the needle tube 101 to rotate around its axis by a set angle, so that the glue is applied to the connection between the needle seat 102 and the needle tube 101; the needle rolling device 15 is used to drive the needle tube 101 on the needle seat 102 of the needle piercing needle 100 to rotate to a set angle when the glue is not dry, so that the notch 1010 on the needle tube 101 faces the set direction; the drying device 16 is used to dry the glue on the needle seat 102 and the needle tube 101 of the needle piercing needle 100, and the drying device 16 also has a cooling mechanism, which has a cooling platform for cooling the heated and dried needle tube 101 and needle seat 102 to room temperature, or fans can be added on both sides of the cooling platform according to actual needs; the blockage detection device 17 is used to detect the unobstructed or blocked state of the needle tube 101 of the needle piercing needle 100. The imaging device 18 uses an industrial camera to inspect the needle tube 101 and needle holder 102 on the tooling strip transported from the plugging device 17. The imaging device 18 detects whether glue is applied, whether the head of the needle tube 101 is placed upward on the needle holder 102, and whether the cutting edge or notch 1010 of the needle tip of the needle tube 101 exists and is oriented in a set direction. The silicone oil application device 19 is used to apply silicone oil to the outer wall of the needle tube 101 on the tooling strip. The defect rejection device 110 is used to reject defective bottle-piercing needles 100 on the tooling strip 7. The upper back seat device 111 is used to install the back seat 103 of the bottle-piercing needle 100 onto the needle holder 102 on the tooling strip 7, and the lower back seat pressing device 112 is used to press the back seat 103 tightly onto the needle holder 102, so that the back seat 103 is pressed into place. An interference fit is used to fix the needle seat 103 and the needle holder 102; the upper sheath device 113 is used to install the sheath 106 of the needle 100 into the back seat 103 on the tooling strip 7; the sheath pressing device 114 is used to press the sheath 106 tightly onto the back seat 103 to prevent the sheath 106 from falling off the back seat 103; the transfer device 115 is used to move the needle 100 with the sheath 106 installed to the upper filter paper device 116; the upper filter paper device 116 installs the filter paper 104 into the back seat 103 of the needle 100 on the tooling strip 7; the upper retaining ring device 117 installs the retaining ring 105 into the back seat 103 of the needle 100 containing the filter paper 104 on the tooling strip 7, and the retaining ring 105 is used to prevent the filter paper 104 from falling off the back seat 103;The defective product ejection device 118 is used to detect whether filter paper 104 and retaining ring 105 are installed in the rear seat 103, and ejects the bottle-piercing needles 100 that are not simultaneously equipped with filter paper 104 and retaining ring 105, along with the corresponding tooling strip 7, for subsequent manual operation. The feeding device 119 is used to feed the bottle-piercing needles 100 on the tooling strip 7. When the defective product ejection device 118 detects that the bottle-piercing needles 100 on the tooling strip are equipped with filter paper 104 and retaining ring 105, the feeding device 119 feeds the bottle-piercing needles 100 equipped with filter paper 104 and retaining ring 105.
[0036] The needle seat device 11, needle press device 12, needle tube device 13, glue application device 14, drying device 16, plug detection device 17, imaging device 18, silicone oil application device 19, defective product rejection device 110, sheath application device 113, sheath pressing device 114, unloading device 119, and conveying mechanism are all existing technologies. For specific structures, please refer to the design scheme disclosed in Chinese Patent CN201911211777.1. The structure of the back seat pressing device 112 is the same as that of the needle press device 12 or the sheath pressing device 114. The defective product ejection device 118 and the defective product rejection device 110 have the same structure.
[0037] like Figure 2 The piercing needle 100 includes a needle seat 102, a needle tube 101, a rear seat 103, a filter paper 104, a retaining ring 105, and a protective sleeve 106. The tooling strip 7 is long and narrow, and several piercing needles 100 are placed on the tooling strip 7. In this technical solution, there are several tooling strips, and several piercing needles 100 can be arranged along the length of each tooling strip. The direction of horizontal movement of the tooling strip is defined as horizontal transverse, and the horizontal direction perpendicular to the horizontal movement of the tooling strip is horizontal longitudinal. The conveying mechanism can drive the tooling strip to move horizontally and longitudinally. The conveying mechanism adopts cylinder or sprocket chain drive.
[0038] like Figure 3The needle-rolling device 15 includes at least one set of needle-rolling limiting mechanisms 21 and needle-rolling mechanisms 22. In this design, there are two sets of needle-rolling limiting mechanisms 21 and needle-rolling mechanisms 22, meaning there are two of each. The needle tube 101 is rolled twice using these two sets of mechanisms, thereby improving the accuracy and pass rate of the needle tube notch 1010 facing the set direction after needle rolling. Both the needle-rolling limiting mechanisms 21 and 22 are installed on the workbench 1 and are located on both sides of the tooling strip 7. 21 is used to abut against the notch 1010 of the needle tube 101 of the tooling strip to restrict the rotation of the needle tube 101; the needle rolling mechanism 22 is used to abut against the side wall of the needle tube 101 of the tooling strip and drive the needle tube 101 to reciprocate through friction, so that the needle rolling limiting mechanism 21 abuts against the notch 1010 of the needle tube 101; when the needle rolling limiting mechanism 21 abuts against the notch 1010 of the needle tube 101, the needle rolling mechanism 22 can no longer drive the needle tube 101 to rotate, and at this time the notch 1010 of the needle tube 101 faces the set direction.
[0039] The needle rolling mechanism 22 includes: a needle rolling translation drive 221, a needle rolling translation plate 222, a needle rolling translation drive 223, and a needle rolling plate 224. Both the needle rolling translation drive 221 and the needle rolling translation drive 223 are linear cylinders or linear motors. The needle rolling translation drive 221 is mounted on the worktable 1, and its drive end is connected to the needle rolling translation plate 222. The needle rolling translation plate 222 is slidably mounted on the worktable 1 via a slide rail slider. The needle rolling translation drive 221 drives the needle rolling translation plate 222 to move on the worktable 1 and move closer to or away from the tooling strip located at the needle rolling device 15. The needle rolling translation drive 223 is mounted on the needle rolling translation plate 222, and its drive end is connected to the needle rolling plate. 224. The needle rolling plate 224 is slidably mounted on the needle rolling translation plate 222 via a slide rail slider. The needle rolling translation drive component 223 is used to drive the needle rolling plate 224 to reciprocate along the length direction of the tooling strip, that is, to drive the needle rolling plate 224 to reciprocate along a direction parallel to the needle rolling limit plate 213. The needle rolling plate 224 is driven to abut against the side wall of the needle tube 101 inside the tooling strip by the needle rolling translation drive component 221, and then driven to reciprocate along the length direction of the tooling strip by the needle rolling translation drive component 223, so that the needle rolling plate 224 drives the needle tube 101 to rotate back and forth. The end of the needle rolling plate 224 is made of silicone or rubber material to increase the friction between the needle rolling plate 224 and the side wall of the needle tube 101, ensuring that the needle rolling plate 224 can drive the needle tube 101 to rotate.
[0040] The needle rolling limiting mechanism 21 includes: two needle rolling lifting support frames 211, two needle rolling lifting plates 212, and a needle rolling limiting plate 213. The two needle rolling lifting support frames 211 are installed on the workbench 1. Each needle rolling lifting support frame 211 is movably installed with a needle rolling lifting plate 212. The end of the needle rolling limiting plate 213 is rotatably disposed between the two needle rolling lifting plates 212 through a bearing. An angle micrometer is provided at the rotation point between the end of the needle rolling limiting plate 213 and the needle rolling lifting plate 212. The side end of the needle rolling limiting plate 213 is used to abut against the notch 1010 of the needle tube 101 located in the tooling strip 7.
[0041] The needle-rolling plate 224 moves back and forth along a direction parallel to the needle-rolling limiting plate 213, causing the needle-rolling plate 224 of the needle-rolling mechanism 22 to drive the needle tube 101 to rotate back and forth, thereby causing the notch 1010 of the needle tube 101 to abut against the needle-rolling limiting plate 213, so that the needle-rolling limiting plate 213 restricts the rotation of the needle tube 101, thereby making the notch 1010 of the needle tube 101 face the set direction.
[0042] The needle rolling lifting support frame 211 is provided with a needle rolling lifting strip hole 2111. Bolts pass through the needle rolling lifting strip hole 2111 and are connected to the side wall of the needle rolling lifting plate 212. The needle rolling lifting plate 212 is installed on the needle rolling lifting support frame 211 at different positions by the pressing fit between the needle rolling lifting strip hole 2111 and the bolt.
[0043] The needle-rolling device 15 also includes a lateral clamping mechanism 23, which is installed on the worktable 1 and used to abut against the two side walls of the tooling strip 7 to restrict the movement of the tooling strip. The lateral clamping mechanism 23 includes several lateral clamping drive components, which are cylinders or linear motors. The several lateral clamping drive components are distributed on opposite sides of the length of the tooling strip, and the drive end of the lateral clamping drive component is connected to a lateral clamping block. The lateral clamping block abuts against the side wall of the tooling strip under the drive of the lateral clamping drive component. By abutting against the opposite sides of the tooling strip, the movement of the tooling strip under the operation of the needle-rolling mechanism 22 is restricted, thereby ensuring the accuracy and pass rate of needle rolling.
[0044] The conveying mechanism moves the tooling strip from the gluing device 14 to the needle rolling device 15. The lateral clamping mechanism 23 abuts against the opposite sides of the tooling strip to limit the position of the tooling strip. The needle rolling limiting plate 213 abuts against the side wall of the needle tube 101. The needle rolling translation drive 1 221 drives the needle rolling translation plate 222 to approach the tooling strip. The needle rolling translation drive 223 drives the needle rolling plate 224 to move along the length direction of the tooling strip. That is, the needle rolling translation drive 223 drives the needle rolling plate 224 to move in a direction parallel to the needle rolling limiting plate 213, so that the needle rolling plate 224 drives the needle tube 101 to rotate, so that the notch 1010 of the needle tube 101 abuts against the side wall of the needle rolling limiting plate 213.
[0045] Because the spacing between the pin holder fixing molds on the tooling strip 7 is small, it is impossible to complete the upper back seat in one go by one upper back seat device 111. Therefore, this design scheme sets up two upper back seat devices 111 arranged side by side. One upper back seat device 111 is used to perform upper back seat on the pin holder fixing molds located at the first, third, fifth and other odd-numbered positions on the tooling strip 7, and the other one is used to perform upper back seat on the pin holder fixing molds located at the second, fourth and sixth even-numbered positions on the tooling strip 7.
[0046] Combination Figures 4-7 The upper rear seat device 111 includes: a rear seat hopper 31, a rear seat rotation mechanism 32, and a rear seat transfer pressing mechanism 33;
[0047] The rear seat hopper 31 is located on the side of the workbench 1. The rear seat hopper 31 includes a vibratory feeder 311 for storing the rear seats and a rear seat conveying guide rail 312 for conveying the rear seats. The rear seats are fed to the rear seat rotating mechanism 32 by driving the vibration of the vibratory feeder 311 and the rear seat conveying guide rail 312. The rear seat rotating mechanism 32 is located at the discharge end of the rear seat hopper 31. The rear seat transfer pressing mechanism 33 is installed on the workbench 1. The rear seat hopper 31 transports the rear seats to the rear seat rotating mechanism 32 through the rear seat conveying guide rail 312. The rear seat rotating mechanism 32 clamps the rear seats and rotates them at a set angle, that is, flips the rear seats 180 degrees. The rear seat transfer pressing mechanism 33 takes out the rear seats from the rear seat rotating mechanism 32 and moves the rear seats to the tooling strip located at the upper rear seat device 111. Then the rear seat transfer pressing mechanism 33 presses the rear seats onto the needle seat on the tooling strip.
[0048] like Figure 5 The rear seat rotation mechanism 32 includes: a rear seat lifting drive 321, a rear seat lifting plate 322, a rear seat rotation drive 323, a rear seat rotation plate 324, and a rear seat material handling mold 325. The rear seat lifting drive 321 is a linear cylinder or a linear motor, and is installed at the discharge end of the rear seat hopper 31. The drive end of the rear seat lifting drive 321 is connected to the rear seat lifting plate 322 to drive the rear seat lifting plate 322 to move up and down above the discharge end of the rear seat hopper 31. The rear seat rotation drive 323 is a rotary cylinder or a rotary motor, and is installed on the rear seat lifting plate 324. On 322, the drive end of the rear seat rotation drive 323 is connected to the rear seat rotation plate 324 to drive the rear seat rotation plate 324 to rotate. Several rear seat picking molds 325 are arranged on opposite sides of the rear seat rotation plate 324 along the length direction of the rear seat rotation plate 324. The rear seat picking molds 325 are used to insert into the bottom of the rear seat at the discharge end of the rear seat hopper 31 to take out the rear seat. The rear seat picking molds 325 are driven to move up and down by the rear seat lifting drive 321 to insert into the rear seat. The rear seat picking molds 325 are driven to flip by the rear seat rotation drive 323 to flip the rear seat so that the bottom of the rear seat faces the placement.
[0049] like Figure 6 The rear seat transfer pressing mechanism 33 includes: a rear seat transfer pressing bracket 331, a rear seat transfer pressing sliding plate 332, a rear seat transfer drive component 333, two rear seat transfer pressing lifting assemblies 334, a rear seat clamping assembly 335, and a rear seat transfer platform 336. The rear seat transfer pressing bracket 331 is mounted on the workbench 1, and the rear seat transfer drive component 333 is mounted on the rear seat transfer pressing bracket 331. The rear seat transfer drive component 333 is a linear motor or a cylinder. The drive end of the rear seat transfer drive component 333 is connected to the rear seat transfer pressing sliding plate 332 to drive the rear seat transfer pressing sliding plate 332 on the rear seat transfer pressing bracket 331. The rear seat transfer platform 336 is located on the workbench 1 next to the rear seat rotation mechanism 32. The rear seat transfer pressing and lifting assembly 334 is installed on the rear seat transfer pressing sliding plate 332, and each rear seat transfer pressing and lifting assembly 334 is equipped with a rear seat clamping assembly 335. The rear seat clamping assembly 335 is used to clamp the rear seat. One of the rear seat transfer pressing and lifting assemblies 334 is used to move the rear seat on the rear seat rotation mechanism 32 to the rear seat transfer platform 336, and the other rear seat transfer pressing and lifting assembly 334 is used to move the rear seat on the rear seat transfer platform 336 and press it onto the needle seat on the tooling strip.
[0050] The rear seat transfer pressing and lifting assembly 334 includes: a transfer pressing and lifting drive 3341 and a transfer pressing and lifting plate 3342. The transfer pressing and lifting drive 3341 is a linear cylinder or a linear motor. The transfer pressing and lifting drive 3341 is mounted on the rear seat transfer pressing sliding plate 332, and the drive end of the transfer pressing and lifting drive 3341 is connected to the transfer pressing and lifting plate 3342 to drive the transfer pressing and lifting plate 3342 to move up and down.
[0051] The rear seat clamping assembly 335 includes a rear seat clamping claw 3351 and a rear seat clamping mold 3352. Several rear seat clamping claws 3351 are arranged sequentially along the length of the lower end of the transfer pressing lifting plate 3342. Each rear seat clamping claw 3351 has a rear seat clamping mold 3352 installed on its clamping end. There are two rear seat clamping molds 3352 arranged opposite to each other. The rear seat clamping mold 3352 has a rear seat clamping groove 3353 adapted to the shape of the rear seat. The rear seat is clamped in the rear seat clamping groove 3353 by driving the two rear seat clamping molds 3352 to move closer to each other through the rear seat clamping claws 3351.
[0052] The upper rear seat device 111 also includes two needle straightening mechanisms 34, which are installed on the worktable 1 and respectively set on both sides of the tooling strip at the upper rear seat device 111, for respectively abutting against the opposite sides of the needle 101 on the tooling strip;
[0053] The needle alignment mechanism 34 includes a needle alignment and translation drive 341 and a needle alignment plate 342. The needle alignment and translation drive 341 is a linear cylinder or a linear motor. The needle alignment and translation drive 341 is mounted on the worktable 1, and the drive end of the needle alignment and translation drive 341 is connected to the needle alignment plate 342. One end of the needle alignment plate 342 of the needle alignment mechanism 34 has several needle alignment grooves 3421. The end of the needle tube straightening plate 342 of the tube straightening mechanism 34 is the needle tube straightening plane 3422. The needle tube is straightened by the cooperation of the needle tube straightening groove 3421 and the needle tube straightening plane 3422. That is, the needle tube is straightened by the needle tube being located between the needle tube straightening groove 3421 and the needle tube straightening plane 3422, and the needle tube straightening groove 3421 and the needle tube straightening plane 3422 abutting against the side wall of the needle tube, thereby ensuring the accuracy of the seat sleeve on the needle tube.
[0054] like Figure 7 The upper rear seat device 111 also includes two needle seat straightening mechanisms 35, which are installed at the lower end of the worktable 1. The straightening ends of the two needle seat straightening mechanisms 35 extend into the upper end of the worktable 1 and are respectively placed on both sides of the tooling strip at the upper rear seat device 111, for respectively abutting against the opposite sides of the needle seat fixing mold on the tooling strip.
[0055] The needle seat straightening mechanism 35 includes a needle seat straightening translation drive 351 and a needle seat straightening plate 352. The needle seat straightening translation drive 351 is a linear cylinder. The needle seat straightening translation drive 351 is installed at the lower end of the worktable 1. The needle seat straightening plate 352 is installed at the driving end of the needle seat straightening translation drive 351. The upper end of the needle seat straightening plate 352 passes through the worktable 1 and is placed next to the tooling strip. The end of the needle seat straightening plate 352 has several needle seat straightening grooves 3521. The needle seat straightening grooves 3521 are used to position and straighten the needle seat fixing mold on the tooling strip. The needle seat fixing mold is used to insert into the lower end of the needle seat to position and fix the needle seat. After the needle seat straightening grooves 3521 straighten the needle seat fixing mold, the needle seat can be straightened and the back seat can be aligned with the needle seat to achieve insertion, ensuring that the position of the back seat and the needle seat is accurate.
[0056] The rear seat hopper 31 loads material onto the rear seat rotating mechanism 32. The rear seat lifting drive 321 drives the rear seat lifting plate 322 to descend and approach the rear seat on the rear seat conveying guide rail 312, causing the rear seat picking mold 325 to insert into the rear seat. The rear seat lifting drive 321 then moves the rear seat upward. The rear seat rotating drive 323 drives the rear seat rotating plate 324 to rotate by a set angle, causing the rear seat picking mold 325 and the rear seat to rotate 180 degrees. The rear seat transfer drive 333 drives the rear seat transfer pressing sliding plate 332 to approach the rear seat rotating mechanism 32. The transfer pressing lifting drive 3341 drives the transfer pressing lifting plate 3342 to approach the rear seat on the rear seat picking mold 325, and the material clamping mechanism of the rear seat at the lower end of the transfer pressing lifting plate 3342 is also activated. The gripper 3351 clamps the rear seat through the rear seat clamping mold 3352, and the rear seat transfer drive 333 drives a rear seat transfer pressing and lifting assembly 334 to move the rear seat to the rear seat transfer platform 336. At the same time, it drives another rear seat transfer pressing and lifting assembly 334 to remove the rear seat from the rear seat transfer platform 336. Under the drive of the transfer pressing and lifting drive 3341, the rear seat is pressed onto the needle holder on the tooling strip. During the pressing of the rear seat onto the needle holder, the needle tube straightening and translation drive 341 drives the needle tube straightening plate 342 to abut against the side wall of the needle tube to ensure that the rear seat can be vertically fitted onto the needle tube. The needle holder straightening and translation drive 351 drives the needle holder straightening plate 352 to abut against the side wall of the needle holder to ensure that the position of the rear seat fitted onto the needle holder is accurate.
[0057] The back seat pressing device 112 presses the back seat tightly onto the needle seat, so that the needle seat and the back seat are connected and fixed by an interference fit.
[0058] like Figure 8 The tooling strip 7 of the conveying mechanism includes tooling strip one 71 and tooling strip two 72. Tooling strip one 71 moves sequentially and forms a cycle among the following devices: upper needle seat device 11, pressure needle seat device 12, upper needle tube device 13, glue application device 14, needle rolling device 15, drying device 16, blockage detection device 17, imaging device 18, silicone oil application device 19, waste rejection device 110, upper back seat device 111, pressure back seat device 112, upper sheath device 113, and pressure sheath device 114. Tooling strip two 72 moves sequentially and circulates among the following devices: transfer device 115, upper filter paper device 116, upper retaining ring device 117, defective product ejection device 118, and unloading device 119. Transfer device 115 is used to transfer the bottle-piercing needle 100 in tooling strip one 71 to tooling strip two 72.
[0059] The tooling strip 71 is equipped with a needle holder fixing mold. The needle holder is vertically fitted on the upper end of the needle holder fixing mold. The stability of the needle holder on the needle holder fixing mold is ensured by friction or interference fit. The tooling strip 72 is equipped with a workpiece placement groove 721. The workpiece placement groove 721 is used for horizontal placement of the bottle piercing needle 100, which facilitates the pressing and installation of filter paper and retaining ring on the side wall of the rear seat.
[0060] like Figure 8 The transfer device 115 includes: a transfer demolding mechanism 41, a transfer support frame 42, a transfer translation drive component 43, a transfer translation plate 44, a first transfer clamping assembly 45, a transfer flipping assembly 46, a transfer temporary storage table 47, and a second transfer clamping assembly 48.
[0061] The transfer demolding mechanism 41 is installed on the worktable 1. The transfer demolding mechanism 41 is used to demold the needle holders 100 on the tooling strip 71 from the fixed mold on the tooling strip 71. The transfer support frame 42 is installed on the worktable 1. The transfer translation drive 43 is a linear cylinder. The transfer translation drive 43 is installed on the transfer support frame 42. The transfer translation plate 44 is slidably set on the transfer support frame 42 via a slide rail slider. The drive end of the transfer translation drive 43 is connected to the transfer translation plate 44 to drive the transfer translation plate 44 to move on the transfer support frame 42. The transfer clamping assembly 45 is installed on the transfer translation plate 44. The tool 45 removes the bottle-piercing needle 100 from the tooling strip 71 and places it on the transfer flipping assembly 46. The transfer flipping assembly 46 and the transfer temporary storage platform 47 are both installed on the worktable 1. The transfer flipping assembly 46 flips the bottle-piercing needle 100 at a set angle and, with the cooperation of the transfer clamping assembly 48, temporarily stores the bottle-piercing needle 100 on the transfer temporary storage platform 47. The transfer temporary storage platform 47 is provided with several transfer temporary storage slots. The transfer temporary storage slots are used to store the bottle-piercing needle 100 after being flipped by the transfer flipping drive 461. The transfer clamping assembly 48 removes the bottle-piercing needle 100 from the transfer temporary storage platform 47 and places it into the workpiece placement slot 721 of the tooling strip 72.
[0062] Combination Figure 9 and Figure 11 The transfer demolding mechanism 41 includes: a transfer demolding drive component 411, a transfer demolding inclined block 412, a transfer demolding lifting plate 413, and a transfer demolding roller 414;
[0063] The transfer demolding drive 411 is a linear cylinder or a linear motor. Both the transfer demolding drive 411 and the transfer demolding inclined block 412 are mounted on the worktable 1. The transfer demolding lifting plate 413 is vertically slidably mounted on the drive end of the transfer demolding drive 411 via a slide rail slider. The lower front end of the transfer demolding lifting plate 413 has a first transfer demolding guide surface 4131. The upper front end of the transfer demolding lifting plate 413 has at least one demolding groove 4132. The upper rear end of the transfer demolding inclined block 412 is provided with a second transfer demolding guide surface 4121. The transfer demolding roller 414 is rotatably mounted on the worktable 1 via a bearing and is located next to the transfer demolding inclined block 412. The transfer demolding roller 414 is supported on the lower end of the transfer demolding lifting plate 413.
[0064] The transfer demolding drive 411 drives the transfer demolding lifting plate 413 to approach the transfer demolding inclined block 412 and the tooling strip 71, so that the needle 100 in the tooling strip 71 is placed in the demolding groove 4132. Then, the transfer demolding guide surface 4131 slides on the transfer demolding roller 414 and the transfer demolding guide surface 4121, so that the transfer demolding lifting plate 413 moves upward, thereby causing the transfer demolding lifting plate 413 to drive the needle 100 to move upward and demold from the tooling strip 71. This avoids the problem that the needle seat and the tooling strip 71 are too tightly connected after the upper back seat device 111 and the pressing back seat device 112 press the back seat into the needle seat, making demolding difficult. This ensures that the transfer clamping assembly 45 can take out the needle seat.
[0065] like Figure 10 The transfer gripping assembly 45 includes: a transfer gripping lifting drive 451 and a transfer gripping jaw 452; the transfer gripping lifting drive 451 is a linear cylinder or a linear motor, the transfer gripping lifting drive 451 is mounted on the transfer translation plate 44, and the transfer gripping jaw 452 is mounted on the drive end of the transfer gripping lifting drive 451. The transfer gripping jaw 452 is used to grip the needle 100 on the tooling strip 71.
[0066] The transfer and flip assembly 46 includes: a transfer and flip drive 461, a transfer and flip plate 462, and a transfer and flip gripper 463;
[0067] The transfer and flipping drive 461 is a motor or a rotary cylinder. The transfer and flipping drive 461 is mounted on the worktable 1. The drive end of the transfer and flipping drive 461 is connected to the transfer and flipping plate 462. The transfer and flipping drive 461 is used to drive the transfer and flipping plate 462 to rotate. The transfer and flipping plate 462 is provided with a transfer and flipping gripper 463. The transfer and flipping gripper 463 is used to grip the needle 100 transported by the transfer gripping assembly 45.
[0068] like Figure 10The transfer clamping assembly 2 48 includes: a transfer clamping lifting drive 2 481, a transfer picking rod 482, a transfer clamping unloading drive 483, a transfer clamping unloading plate 484, a transfer picking drive 485, and a transfer unloading plate 486.
[0069] The transfer clamping and lifting drive unit 481, the transfer picking drive unit 485, and the transfer clamping and unloading drive unit 483 are all linear cylinders or linear motors. The transfer clamping and lifting drive unit 481 is mounted on the transfer translation plate 44. The transfer picking drive unit 485, the transfer unloading plate 486, and the transfer clamping and unloading drive unit 483 are installed on the drive end of the transfer clamping and lifting drive unit 481. The transfer unloading plate 486 is located below the drive end of the transfer picking drive unit 485. The drive end of the transfer picking drive unit 485 is equipped with a transfer picking rod 482. The lower end of the transfer picking rod 482 passes through the transfer unloading plate 486. The clamping and unloading drive unit 483 is located beside the transfer picking rod 482. The drive end of the transfer clamping and unloading drive unit 483 is equipped with a transfer clamping and unloading plate 484. Under the drive of the transfer clamping and unloading drive unit 483, the transfer clamping and unloading plate 484 moves the bottle-piercing needle 100 clamped by the transfer flipping gripper 463 to the transfer temporary storage stage 47. The transfer picking rod 482 is used to insert the bottle-piercing needle 100 on the transfer temporary storage stage 47 and remove the bottle-piercing needle 100. Under the drive of the transfer translation drive unit 43, the transfer picking rod 482 moves to the top of the tooling strip 2 72 and puts the bottle-piercing needle 100 into the tooling strip 2 72.
[0070] The transfer demolding drive 411 drives the transfer demolding lifting plate 413 to approach the transfer demolding inclined block 412. The first transfer demolding guide surface 4131 slides on the second transfer demolding guide surface 4121, causing the transfer demolding lifting plate 413 to move upward and drive the needle seat to disengage from the needle seat fixing mold of the tooling strip 71. The transfer translation drive 43 drives the transfer clamping assembly 45 to be placed above the transfer demolding lifting plate 413. The transfer clamping lifting drive 451 drives the transfer clamping jaw 452 to lift and clamp the bottle-piercing needle 100 on the transfer demolding lifting plate 413, and then places it on the transfer flipping assembly 46. The transfer flipping drive 461 drives the transfer flipping plate 462 to rotate, thereby causing the transfer flipping jaw 463 to rotate 90 degrees, so that the bottle-piercing needle 100 rotates 90 degrees. At this time, the front half of the bottle-piercing needle 100 is located at the rotating plate. On the temporary storage platform 47, the transfer clamping and unloading drive 483 drives the transfer clamping and unloading plate 484 to move, thereby causing the transfer clamping and unloading plate 484 to drive the bottle-piercing needle 100 to move completely onto the temporary storage platform 47. The transfer clamping lifting drive 481 drives the transfer picking rod 482 to rise and fall, so that the transfer picking rod 482 is inserted into the rear seat and the bottle-piercing needle 100 is taken out. The transfer translation drive 43 drives the transfer clamping assembly 48 to move above the tooling strip 72. The transfer clamping lifting drive 481 drives the bottle-piercing needle 100 to move down and be placed into the tooling strip 72. The transfer picking drive 485 drives the transfer picking rod 482 to move up, so that the lower end of the transfer picking rod 482 retracts into the transfer unloading plate 486. The transfer unloading plate 486 separates the bottle-piercing needle 100 from the lower end of the transfer picking rod 482.
[0071] Combination Figures 12-14 The filter paper feeding device 116 includes: a filter paper roll hopper 51, a filter paper conveying wheel mechanism 52, a paper flushing mechanism 53, a filter paper sheet feeding mechanism 54, a waste paper recycling mechanism 55, and a filter paper roll tightness detection mechanism 56. The filter paper roll hopper 51 is installed on the workbench 1 and is used to install filter paper rolls. The filter paper roll hopper 51 has a filter paper roll support rod 511, which is rotatably mounted on the workbench 1 and rotatably connected to the filter paper roll. The filter paper conveying wheel mechanism 52 is installed on the workbench 1 and located beside the filter paper roll hopper 51. The filter paper conveying wheel mechanism 52 is used to feed the filter paper rolls inside the filter paper roll hopper 51. One end of the filter paper roll is pulled out and fed to the flushing mechanism 53. The flushing mechanism 53 is installed on the worktable 1. The flushing mechanism 53 is used to flush the filter paper transported by the filter paper conveying wheel mechanism 52 and form a circular filter paper sheet. The filter paper sheet feeding mechanism 54 is installed on the worktable 1. The filter paper sheet feeding mechanism 54 is used to feed the filter paper sheet flushed out by the flushing mechanism 53 into the back seat of the bottle-piercing needle 100 in the tooling strip. The filter paper roll tightness detection mechanism 56 is used to detect the tightness of the filter paper roll and enable the waste paper recycling mechanism 55 to collect the waste paper after flushing. The waste paper recycling mechanism 55 rolls up the filter paper waste paper sent out by the flushing mechanism 53 to realize waste paper recycling.
[0072] The filter paper conveying wheel mechanism 52 includes: a plurality of filter paper conveying wheel assemblies 521 and a filter paper conveying wheel drive 522; the filter paper conveying wheel assembly 521 includes two vertically distributed filter paper conveying rollers 5211, the ends of which are mounted on the worktable 1 by bearings, and filter paper passes through the two filter paper conveying rollers 5211. The filter paper is held between the two vertically distributed filter paper conveying rollers 5211. At least one filter paper conveying roller 5211 in at least one filter paper conveying wheel assembly 521 is equipped with a filter paper conveying wheel drive 522 at its end. The filter paper conveying wheel drive 522 is a motor, which drives the filter paper conveying roller 5211 to rotate, thereby moving the filter paper to a set position.
[0073] like Figure 14 The paper-punching mechanism 53 includes: a paper-punching drive unit 531, a paper-punching plate 532, a paper-punching rod 533, a paper-punching positioning frame 534, and a paper-punching positioning mold 535. The paper-punching drive unit 531 is a cylinder, which is mounted on the worktable 1. The drive end of the paper-punching drive unit 531 is connected to the paper-punching plate 532. Several vertically arranged paper-punching rods 533 are arranged sequentially along the length of the upper end of the paper-punching plate 532. The paper-punching positioning frame 534 is mounted on the worktable 1 and located on both sides of the paper-punching drive unit 531 and the paper-punching plate 532. The paper-punching positioning mold 535 is mounted on the upper end of the paper-punching positioning frame 534 and is located above the paper-punching drive unit 531 and the paper-punching plate 532. The paper-punching positioning mold 535 is provided with a paper-punching positioning groove 5351 for filter paper to pass through and several paper-punching through holes 535 for the paper-punching rods 533 to pass through. 352, the paper-punching through hole 5352 penetrates the upper and lower side walls of the middle part of the paper-punching positioning through groove 5351. The movement direction of the filter paper in the paper-punching positioning through groove 5351 is perpendicular to the movement direction of the paper-punching rod 533 in the paper-punching through hole 5352. The filter paper is moved into the paper-punching positioning through groove 5351 by the filter paper conveying wheel mechanism 52. The paper-punching drive member 531 drives the paper-punching plate 532 and the paper-punching rod 533 to move upward, so that the end of the paper-punching rod 533 is inserted into the paper-punching through hole 5352 and abuts against the lower end face of the filter paper. The paper-punching drive member 531 further drives the paper-punching rod 533 to move upward and cooperate with the lower edge of the paper-punching through hole 5352 located at the upper end of the paper-punching positioning through groove 5351 to punch the filter paper into a filter paper sheet. The paper-punching rod 533 pushes the filter paper sheet out from the upper end of the paper-punching through hole 5352 at the upper end of the paper-punching positioning through groove 5351 and is taken out by the upper filter paper sheet mechanism 54.
[0074] The upper filter paper mechanism 54 includes: an upper filter paper support 541, an upper filter paper translation drive 542, an upper filter paper translation plate 543, an upper filter paper lifting drive 544, an upper filter paper lifting plate 545, and an upper filter paper rod 546.
[0075] The upper filter paper support 541 is installed on the workbench 1. The upper filter paper translation drive 542 is a cylinder. The upper filter paper translation drive 542 is installed on the upper filter paper support 541, and the drive end of the upper filter paper translation drive 542 is connected to and drives the upper filter paper translation plate 543 to translate on the upper filter paper support 541. The upper filter paper lifting drive 544 is a cylinder. The upper filter paper lifting drive 544 is installed on the upper filter paper translation plate 543, and the drive end of the upper filter paper lifting drive 544 is connected to and drives the upper filter paper lifting plate 545 to lift on the upper filter paper translation plate 543. Several upper filter paper rods 546 are arranged along the length of the upper filter paper lifting plate 545. The upper filter paper rods 546 are used to pick up the filter paper pushed out by the flushing rod 533.
[0076] When the paper-punching rod 533 moves upward so that the upper end of the filter paper abuts against the lower edge of the paper-punching through hole 5352 located at the upper end of the paper-punching positioning groove 5351, the lower end of the upper filter paper rod 546 extends into the paper-punching through hole 5352 located at the upper end of the paper-punching positioning groove 5351 and abuts against the upper end surface of the filter paper. That is, the paper-punching rod 533 and the upper filter paper rod 546 abut against the lower end and upper end surface of the filter paper, respectively. Then, the paper-punching rod 533 and the upper filter paper rod 546 move upward synchronously, so that the filter paper is punched out with the cooperation of the lower edge of the paper-punching through hole 5352, and the lower end of the upper filter paper rod 546 sucks the filter paper through the suction nozzle.
[0077] The waste paper recycling mechanism 55 includes a waste paper recycling roller 551 and a waste paper recycling drive 552. The waste paper recycling drive 552 is a motor. Both the waste paper recycling roller 551 and the waste paper recycling drive 552 are mounted on the workbench 1, and the drive end of the waste paper recycling drive 552 is connected to the waste paper recycling roller 551 to drive the waste paper recycling roller 551 to rotate.
[0078] The filter paper roll tightness detection mechanism 56 includes: a detection bracket 561, a first detector 562, a second detector 563, and a lifting detection rod 564. The first detector 562 and the second detector 563 are both detected by CCD (charge-coupled device), photoelectric sensor, infrared photodiode, or industrial camera. The detection bracket 561 is installed on the workbench 1, and a detection strip groove 5611 is vertically arranged on the detection bracket 561. The first detector 562 and the second detector 563 are respectively installed on the upper half and lower half of the detection strip groove 5611. The end of the lifting detection rod 564 is slidably placed in the detection strip groove 5611 and is used to trigger the first detector 562 or the second detector 563. The lifting detection rod 564 is placed on the upper end of the filter paper between the filter paper roll hopper 51 and the filter paper conveying wheel mechanism 52, and the filter paper is pressed down by the gravity of the lifting detection rod 564 itself.
[0079] When the filter paper tension between the waste paper recycling mechanism 55 and the filter paper conveying wheel mechanism 52 is lower than the first set value, the lifting detection rod 564 moves down in the detection strip groove 5611 and is detected by the second detector 563. The second detector 563 causes the control system to control the waste paper recycling mechanism 55 to collect waste paper, so that the filter paper tension between the waste paper recycling mechanism 55 and the filter paper conveying wheel mechanism 52 rises and is between the first set value and the second set value.
[0080] When the filter paper tension between the waste paper recycling mechanism 55 and the filter paper conveying wheel mechanism 52 is higher than the second set value, the lifting detection rod 564 rises in the detection strip groove 5611 and is detected by the first detector 562. The first detector 562 causes the control system to control the waste paper recycling mechanism 55 to stop working or slow down the waste paper collection speed, so that the filter paper tension between the waste paper recycling mechanism 55 and the filter paper conveying wheel mechanism 52 decreases and is between the first set value and the second set value.
[0081] One end of the filter paper roll in the filter paper roll hopper 51 extends out and passes through the filter paper conveying wheel mechanism 52, and then enters the waste paper recycling mechanism 55. The filter paper conveying wheel drive 522 drives the filter paper conveying roller 5211 to rotate, thereby moving the filter paper above the punching mechanism 53. Then, the punching drive 531 of the punching mechanism 53 drives the punching plate 532 and the punching rod 533 to punch holes in the filter paper located in the punching positioning mold 535. The upper filter paper sheet lifting drive 544 drives the upper filter paper sheet lifting plate 545 to move down, causing the upper filter paper rod 546 to extend into the punching positioning mold 535 to cooperate with the punching. The paper rod 533 is punched, and the upper filter paper rod 546 takes out the punched filter paper sheet and moves it to the rear seat on the tooling strip 72 under the drive of the upper filter paper sheet translation drive 542. The upper filter paper sheet lifting drive 544 drives the upper filter paper rod 546 to descend and load the filter paper sheet into the rear seat. The filter paper roll tightness detection mechanism 56 detects the tightness of the filter paper. The detection by the first detector 562 and the second detector 563 enables the control system to control the operation of the waste paper recycling drive 552, so that the waste paper recycling drive 552 drives the waste paper recycling roller 551 to rotate to collect waste paper.
[0082] Combination Figure 15 and Figure 16 The upper retaining ring device 117 includes: a retaining ring hopper 61, a retaining ring feeding mechanism 62, a retaining ring temporary storage mechanism 63, and a retaining ring picking and pressing mechanism 64; the retaining ring hopper 61 is installed on the workbench 1 and is used to store retaining rings; the retaining ring feeding mechanism 62 is installed on the workbench 1 and is used to transport the retaining rings in the retaining ring hopper 61 to a set position; the retaining ring temporary storage mechanism 63 is installed at the discharge end of the retaining ring feeding mechanism 62 and is used to store retaining rings; the retaining ring picking and pressing mechanism 64 is used to take out the retaining rings in the retaining ring temporary storage mechanism 63 and press them into the needle seat on the tooling strip 72.
[0083] The snap ring feeding mechanism 62 includes: several feeding channels 621, a feeding drive 622, and a feeding scraper 623; one end of the feeding channel 621 extends into the snap ring hopper 61, and the other end of the feeding channel 621 is connected to the snap ring temporary storage mechanism 63. The feeding drive 622 is a motor and is mounted on the worktable 1. The feeding scraper 623 is mounted on the drive end of the feeding drive 622 and extends into the feeding channel 621 in the snap ring hopper 61. The feeding drive 622 drives the feeding scraper 623 to rotate, thereby driving the snap rings in the feeding channel 621 to approach the snap ring temporary storage mechanism 63.
[0084] like Figure 16 The retaining ring temporary storage mechanism 63 includes: a retaining ring temporary storage drive 631 and a retaining ring temporary storage plate 632; the retaining ring temporary storage drive 631 is mounted on the workbench 1, and the retaining ring temporary storage drive 631 is a cylinder. The drive end of the retaining ring temporary storage drive 631 is connected to the retaining ring temporary storage plate 632 to drive the retaining ring temporary storage drive 631 to reciprocate in a direction perpendicular to the feeding channel 621. The retaining ring temporary storage plate 632 is provided with a part that is aligned with the discharge end of the feeding channel 621. Several retaining ring storage slots 6321 are provided. The sidewall of the retaining ring storage slot 6321 penetrates the sidewall of the retaining ring storage plate 632. The retaining rings at the discharge end of the feeding channel 621 enter the retaining ring storage slot 6321. That is, one retaining ring is stored in one retaining ring storage slot 6321 at a time. The retaining ring storage plate 632 is moved by the retaining ring storage driving component 631 to make the retaining ring storage slot 6321 and the discharge end of the feeding channel 621 connected or disconnected.
[0085] The retaining ring material handling and pressing mechanism 64 includes: a retaining ring material handling bracket 641, a retaining ring material handling translation drive 642, a retaining ring material handling translation plate 643, a first retaining ring material handling lifting drive 644, a first retaining ring material handling lifting plate 645, a retaining ring material handling rod 646, a second retaining ring material handling lifting drive 647, a second retaining ring material handling lifting plate 648, and a retaining ring demolding sleeve 6491;
[0086] The snap ring picking bracket 641 is mounted on the workbench 1. The snap ring picking translation drive 642 is a cylinder, mounted on the snap ring picking bracket 641. The drive end of the snap ring picking translation drive 642 is connected to the snap ring picking translation plate 643 to drive the snap ring picking translation plate 643 to translate on the snap ring picking bracket 641. The snap ring picking lifting drive one 644 and the snap ring picking lifting drive two 647 are both cylinders. The snap ring picking lifting drive one 644 is mounted on the snap ring picking translation plate 643. The drive end of the snap ring picking lifting drive one 644 is connected to the snap ring picking lifting plate one 645 to drive the snap ring picking lifting plate one 645 to lift and lower on the snap ring picking translation plate 643. The snap ring picking lifting drive two 647 is mounted on the snap ring picking lifting plate one 645. The drive end of the snap ring picking lifting drive two 647 is connected to... The second circlip lifting plate 648 drives the second circlip lifting plate 648 to rise and fall on the first circlip lifting plate 645; a circlip release template 649 is connected to the lower sides of both ends of the first circlip lifting plate 645, and a circlip release sleeve 6491 is provided on the circlip release template 649 along its length direction. The lower end of the circlip release sleeve 6491 movably abuts against the upper end face of the circlip at the lower end of the circlip picking rod 646. Located outside the snap ring picking rod 646; several snap ring picking rods 646 are arranged along the length of the lower end of the snap ring picking lifting plate 648. The lower end of the snap ring picking rod 646 moves through the lower end of the snap ring demolding sleeve 6491. The lower end of the snap ring picking rod 646 is used to insert into the snap ring in the snap ring temporary storage mechanism 63. The snap ring picking rod 646 is driven to slide in the snap ring demolding sleeve 6491 by the snap ring picking lifting drive component 647.
[0087] The feeding drive 622 drives the feeding scraper 623 to rotate, causing the retaining ring to move within the feeding channel 621 to the feeding channel 621. The retaining ring temporary storage drive 631 drives the retaining ring temporary storage plate 632 to move, disconnecting the retaining ring temporary storage slot 6321 from the discharge end of the feeding channel 621, so that one retaining ring is stored in one retaining ring temporary storage slot 6321. The retaining ring picking lifting drive one 644 and the retaining ring picking lifting drive two 647 drive the retaining ring picking lifting plate two 648 and the retaining ring picking rod 646 to move downward, so that the lower end of the retaining ring picking rod 646 is inserted into the retaining ring in the retaining ring temporary storage slot 6321. The retaining ring picking lifting drive one 644 and the retaining ring picking lifting drive two 647 rise to remove the retaining ring. The retaining ring picking translation... Driven by drive component 642, the retaining ring moves to the rear seat on tooling strip 2 72. The retaining ring picking lifting drive component 1 644 and retaining ring picking lifting drive component 2 647 move down, causing the retaining ring picking rod 646 to move the retaining ring into the rear seat on tooling strip 2 72. Then, the retaining ring picking lifting drive component 1 644 drives the retaining ring picking lifting plate 1 645 and retaining ring demolding sleeve 6491 to move down, or the retaining ring picking lifting drive component 2 647 drives the retaining ring picking lifting plate 2 648 and retaining ring picking rod 646 to move up, causing the lower end of the retaining ring picking rod 646 to retract into the retaining ring demolding sleeve 6491. The lower end of the retaining ring demolding sleeve 6491 abuts against the upper end of the retaining ring, causing the retaining ring to disengage from the lower end of the retaining ring picking rod 646, thus realizing the installation of the retaining ring into the rear seat of the needle 100.
[0088] The foregoing has shown and described the basic principles, main features, and advantages of this technical solution. Those skilled in the art should understand that this technical solution is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this technical solution. Various changes and modifications can be made to this technical solution without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed technical solution. The scope of protection of this technical solution is defined by the appended claims and their equivalents.
[0089] It should be noted that the structures, proportions, and sizes depicted in the accompanying drawings are solely for illustrative purposes and to aid those skilled in the art in understanding and reading the content disclosed herein. They are not intended to limit the implementation of this technical solution and therefore have no substantial technical significance. Any modifications to the structure, changes in proportions, or adjustments to size, provided they do not affect the effectiveness or purpose of this technical solution, should still fall within the scope of the technical content disclosed herein. Furthermore, the terms "above," "below," and "one" used in this specification are merely for clarity and not intended to limit the scope of implementation of this technical solution. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered within the scope of the technical solution's implementation.
[0090] It should also be noted that when an element is referred to as "connecting" another element, it can be a direct connection to the other element or an indirect connection through an intermediary element. Furthermore, the descriptions using terms such as "first," "second," etc., in this application are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features.
Claims
1. An assembly system for a vial-piercing needle, characterized in that, include: The workbench (1) is provided with a conveying mechanism for conveying tooling strips (7), and the workbench (1) is provided with the following in sequence: upper needle seat device (11), upper needle tube device (13), glue application device (14), needle rolling device (15), drying device (16), blockage detection device (17), silicone oil application device (19), waste removal device (110), upper back seat device (111), upper sheath device (113), transfer device (115), upper filter paper device (116), upper retaining ring device (117), and unloading device (119); the conveying mechanism can convey the tooling strips (7) to the above-mentioned devices in sequence; The upper needle holder device (11) is used to transport the needle holder (102) of the needle needle (100) to the tooling strip (7) located at the upper needle holder device (11); The upper needle tube device (13) is used to insert the needle tube (101) of the needle (100) into the needle seat (102) on the tooling strip (7); The gluing device (14) is used to apply glue to the connection between the needle seat (102) and the needle tube (101) of the needle pin (100) on the tooling strip (7); The needle-rolling device (15) is used to drive the needle tube (101) on the needle seat of the bottle-piercing needle (100) to rotate to a set angle when the glue is not dry; The drying device (16) is used to dry the glue on the needle seat (102) and needle tube (101) of the needle needle (100); The plugging detection device (17) is used to detect the unobstructed or blocked state of the needle tube (101) of the puncture needle (100); The silicone oil application device (19) is used to apply silicone oil to the outer wall of the needle (101) of the tooling strip (7); The waste rejection device (110) is used to remove the bottle-piercing needles (100) on the tooling strip as waste; The upper back seat device (111) is used to install the back seat (103) of the needle (100) onto the needle seat (102) on the tooling strip (7); The upper sheath device (113) is used to insert the sheath (106) of the needle (100) into the back seat on the tooling strip; The transfer device (115) is used to move the needle (100) after the protective sleeve (106) is installed to the upper filter paper device (116); The filter paper device (116) is used to install the filter paper (104) into the seat of the needle (100) on the tooling strip (7); The upper retaining ring device (117) is used to install the retaining ring (105) into the back seat of the needle (100) containing filter paper (104) on the tooling strip (7); The feeding device (119) is used to feed the bottle-piercing needles (100) on the tooling strip (7); The filter paper feeding device (116) includes: a filter paper roll hopper (51), a filter paper conveying wheel mechanism (52), a paper flushing mechanism (53), a filter paper sheet feeding mechanism (54), a waste paper recycling mechanism (55), and a filter paper roll tightness detection mechanism (56). The filter paper roll hopper (51) is installed on the workbench (1) and is used to install filter paper rolls. The filter paper conveying wheel mechanism (52) is installed on the workbench (1) and is located beside the filter paper roll hopper (51). The filter paper conveying wheel mechanism (52) is used to feed the filter paper rolls inside the filter paper roll hopper (51). The filter paper is sent to the flushing mechanism (53), which is installed on the workbench (1). The flushing mechanism (53) is used to flush the filter paper delivered by the filter paper conveying wheel mechanism (52). The filter paper feeding mechanism (54) is installed on the workbench (1). The filter paper feeding mechanism (54) is used to feed the filter paper fed out by the flushing mechanism (53) into the back seat of the bottle needle (100) in the tooling strip. The filter paper roll tightness detection mechanism (56) is used to detect the tightness of the filter paper roll and enable the waste paper recycling mechanism (55) to collect the waste paper after flushing.
2. The assembly system for a vial-piercing needle according to claim 1, characterized in that: The paper punching mechanism (53) includes: a paper punching drive (531), a paper punching plate (532), a paper punching rod (533), a paper punching positioning frame (534), and a paper punching positioning mold (535). A paper-punching drive unit (531) is installed on the workbench (1). The drive end of the paper-punching drive unit (531) is connected to the paper-punching plate (532). Several vertically arranged paper-punching rods (533) are arranged sequentially along the length of the upper end of the paper-punching plate (532). A paper-punching positioning frame (534) is installed on the workbench (1) and located on both sides of the paper-punching drive unit (531) and the paper-punching plate (532). A paper-punching positioning mold is installed on the upper end of the paper-punching positioning frame (534). 535); The paper-punching positioning mold (535) is provided with a paper-punching positioning groove (5351) for the filter paper to pass through and a number of paper-punching through holes (5352) for the paper-punching rod (533) to pass through. The paper-punching through holes (5352) penetrate the upper and lower side walls of the middle part of the paper-punching positioning groove (5351). The movement direction of the filter paper in the paper-punching positioning groove (5351) is perpendicular to the movement direction of the paper-punching rod (533) in the paper-punching through holes (5352). The filter paper is moved into the punching positioning groove (5351) by the filter paper conveying wheel mechanism (52). The punching paper plate (532) and the punching rod (533) are driven to move upward by the punching driving member (531), so that the end of the punching rod (533) is inserted into the punching hole (5352) and abuts against the lower end face of the filter paper. It cooperates with the edge of the punching hole (5352) located at the upper end of the punching positioning groove (5351) to punch the filter paper into a filter paper sheet. The punching rod (533) pushes the filter paper sheet out from the upper end of the punching hole (5352) at the upper end of the punching positioning groove (5351) and is taken out by the upper filter paper sheet mechanism (54). The upper filter paper mechanism (54) includes: an upper filter paper support (541), an upper filter paper translation drive (542), an upper filter paper translation plate (543), an upper filter paper lifting drive (544), an upper filter paper lifting plate (545), and an upper filter paper rod (546). The upper filter paper support (541) is installed on the workbench (1), the upper filter paper translation drive (542) is installed on the upper filter paper support (541), and the drive end of the upper filter paper translation drive (542) is connected to and drives the upper filter paper translation plate (543) to translate on the upper filter paper support (541). The upper filter paper lifting drive (544) is installed on the upper filter paper translation plate (543), and the drive end of the upper filter paper lifting drive (544) is connected to and drives the upper filter paper lifting plate (545) to lift on the upper filter paper translation plate (543). Several upper filter paper rods (546) are arranged along the length direction on the upper filter paper lifting plate (545). The upper filter paper rods (546) are used to pick up the filter paper pushed out by the flushing rod (533).
3. The assembly system for a vial-piercing needle according to claim 1 or 2, characterized in that: The waste paper recycling mechanism (55) includes: waste paper recycling roller (551) and waste paper recycling drive (552). Both the waste paper recycling roller (551) and the waste paper recycling drive (552) are installed on the workbench (1), and the drive end of the waste paper recycling drive (552) is connected to the waste paper recycling roller (551). The filter paper roll tightness detection mechanism (56) includes: a detection bracket (561), a first detector (562), a second detector (563), and a lifting detection rod (564). The detection bracket (561) is installed on the workbench (1). A detection strip groove is vertically arranged on the detection bracket (561). The first detector (562) and the second detector (563) are respectively installed on the upper half and lower half of the detection strip groove. The end of the lifting detection rod (564) is slidably placed in the detection strip groove and used to trigger the first detector (562) or the second detector (563). The lifting detection rod (564) is placed on the upper end of the filter paper between the filter paper roll hopper (51) and the filter paper conveying wheel mechanism (52).
4. The assembly system for a vial-piercing needle according to claim 1 or 2, characterized in that: The needle rolling device (15) includes at least one set of needle rolling limiting mechanism (21) and needle rolling mechanism (22), both of which are installed on the workbench (1) and located on both sides of the tooling strip (7); The needle-rolling limiting mechanism (21) is used to abut against the notch (1010) of the needle tube of the needle tube of the tooling strip (7) to limit the rotation of the needle tube (101); The needle-rolling mechanism (22) is used to press against the side wall of the needle tube of the needle (100) of the tooling strip and drive the needle tube (101) to rotate, so that the needle-rolling limiting mechanism (21) abuts against the notch (1010) of the needle tube; The needle rolling mechanism (22) includes: a needle rolling translation drive (221), a needle rolling translation plate (222), a needle rolling translation drive (223), and a needle rolling plate (224); the needle rolling translation drive (221) is mounted on the worktable (1), and the drive end of the needle rolling translation drive (221) is connected to the needle rolling translation plate (222). The needle rolling translation drive (221) is used to drive the needle rolling translation plate (222) to move closer to or further away from the tooling strip located at the needle rolling device (15); the needle rolling translation drive (223) is mounted on the needle rolling translation plate (222), and the drive end of the needle rolling translation drive (223) is connected to the needle rolling plate (224). The needle rolling translation drive (223) is used to drive the needle rolling plate (224) to reciprocate along the length direction of the tooling strip. The needle rolling plate (224) is driven to abut against the side wall of the needle tube inside the tooling strip by the first needle rolling translation drive (221), and then the needle rolling plate (224) is driven to reciprocate along the length of the tooling strip by the second needle rolling translation drive (223), so that the needle rolling plate (224) drives the needle tube to reciprocate. The needle rolling limiting mechanism (21) includes: two needle rolling lifting support frames (211), two needle rolling lifting plates (212), and a needle rolling limiting plate (213). The two needle rolling lifting support frames (211) are installed on the workbench (1). Each needle rolling lifting support frame (211) is movably installed with a needle rolling lifting plate (212). The needle rolling limiting plate (213) is rotatably disposed between the two needle rolling lifting plates (212). The side end of the needle rolling limiting plate (213) is used to abut against the notch (1010) of the needle tube located in the tooling strip. During the reciprocating rotation of the needle tube driven by the needle rolling mechanism (22), the notch (1010) of the needle tube comes into contact with the needle rolling limit plate (213), thereby restricting the rotation of the needle tube by the needle rolling limit plate (213) and thus making the notch (1010) of the needle tube face the set direction.
5. The assembly system for a vial-piercing needle according to claim 1, characterized in that: The upper rear seat device (111) includes: a rear seat hopper (31), a rear seat rotation mechanism (32), and a rear seat transfer pressing mechanism (33). The rear seat hopper (31) is located on the side of the workbench (1), the rear seat rotation mechanism (32) is located at the discharge end of the rear seat hopper (31), and the rear seat transfer pressing mechanism (33) is installed on the workbench (1). The rear seat hopper (31) transports the rear seat to the rear seat rotation mechanism (32) through the rear seat conveying guide rail (312). The rear seat rotation mechanism (32) clamps the rear seat and rotates it at a set angle. The rear seat transfer pressing mechanism (33) takes out the rear seat (103) from the rear seat rotation mechanism (32) and moves the rear seat (103) to the tooling strip located at the upper rear seat device (111). The rear seat transfer pressing mechanism (33) presses the rear seat onto the needle seat on the tooling strip. The rear seat rotation mechanism (32) includes: a rear seat lifting drive (321), a rear seat lifting plate (322), a rear seat rotation drive (323), a rear seat rotation plate (324), and a rear seat material handling mold (325); the rear seat lifting drive (321) is installed at the discharge end of the rear seat hopper (31), and the drive end of the rear seat lifting drive (321) is connected to the rear seat lifting plate (322) to drive the rear seat lifting plate (322) to rise and fall above the discharge end of the rear seat hopper (31). The rear seat rotation drive (323) is installed on the rear seat lifting plate (322), and the drive end of the rear seat rotation drive (323) is connected to the rear seat rotating plate (324) to drive the rear seat rotating plate (324) to rotate. Several rear seat picking molds (325) are arranged on the opposite sides of the rear seat rotating plate (324) along the length direction of the rear seat rotating plate (324). The rear seat picking molds (325) are used to insert into the rear seat at the discharge end of the rear seat hopper (31) to take out the rear seat.
6. The assembly system for a vial-piercing needle according to claim 5, characterized in that: The rear seat transfer pressing mechanism (33) includes: a rear seat transfer pressing bracket (331), a rear seat transfer pressing sliding plate (332), a rear seat transfer drive component (333), two rear seat transfer pressing lifting assemblies (334), a rear seat clamping assembly (335), and a rear seat transfer platform (336). The rear seat transfer pressing bracket (331) is installed on the workbench (1), and the rear seat transfer drive component (333) is installed on the rear seat transfer pressing bracket (331). The drive end of the rear seat transfer drive component (333) is connected to the rear seat transfer pressing sliding plate (332) to drive the rear seat transfer pressing sliding plate (332) to slide on the rear seat transfer pressing bracket (331). The rear seat transfer pressing lifting assembly (334) is installed on the rear seat transfer pressing sliding plate (331). On 32), and each rear seat transfer pressing lifting assembly (334) is equipped with a rear seat clamping assembly (335), the rear seat clamping assembly (335) is used to clamp the rear seat, one rear seat transfer pressing lifting assembly (334) is used to move the rear seat on the rear seat rotating mechanism (32) to the rear seat transfer platform (336), and another rear seat transfer pressing lifting assembly (334) moves the rear seat on the rear seat transfer platform (336) and presses it onto the needle seat on the tooling strip; The rear seat transfer pressing lifting assembly (334) includes: a transfer pressing lifting drive (3341) and a transfer pressing lifting plate (3342). The transfer pressing lifting drive (3341) is mounted on the rear seat transfer pressing sliding plate (332), and the drive end of the transfer pressing lifting drive (3341) is connected to the transfer pressing lifting plate (3342). The rear seat clamping assembly (335) includes a rear seat clamping claw (3351) and a rear seat clamping mold (3352). A plurality of the rear seat clamping claws (3351) are arranged sequentially along the length of the lower end of the transfer pressing lifting plate (3342), and the rear seat clamping mold (3352) is installed on the clamping end of each rear seat clamping claw (3351).
7. The assembly system for a vial-piercing needle according to claim 1, characterized in that: The tooling strip (7) of the conveying mechanism includes tooling strip one (71) and tooling strip two (72). Tooling strip one (71) moves sequentially between the upper needle tube device (13), the glue application device (14), the needle rolling device (15), the drying device (16), the blockage detection device (17), the silicone oil application device (19), the waste rejection device (110), the upper back seat device (111), the upper sheath device (113), and the transfer device (115). Tooling strip two (72) moves sequentially between the transfer device (115), the upper filter paper device (116), the upper retaining ring device (117), and the unloading device (119). The transfer device (115) is used to transfer the bottle-piercing needle (100) in tooling strip one (71) to tooling strip two (72). The transfer device (115) includes: Transfer demolding mechanism (41), transfer support frame (42), transfer translation drive (43), transfer translation plate (44), transfer clamping assembly one (45), transfer flipping assembly (46), transfer temporary storage platform (47), transfer clamping assembly two (48). A transfer demolding mechanism (41) is installed on the workbench (1). The transfer demolding mechanism (41) is used to demold the needle holder of the needle pin (100) on the tooling strip (71). A transfer support frame (42) is installed on the workbench (1). A transfer translation drive (43) is installed on the transfer support frame (42), and the drive end of the transfer translation drive (43) is connected to a transfer translation plate (44) to drive the transfer translation plate (44) to move on the transfer support frame (42). A transfer clamping assembly (45) is installed on the transfer translation plate (44). The transfer clamping assembly (45) is used to demold the tooling strip. The needle (100) on the first (71) is taken out and placed on the transfer flipping assembly (46). The transfer flipping assembly (46) flips the needle (100) at a set angle and, with the cooperation of the second transfer clamping assembly (48), temporarily stores the needle (100) on the transfer storage table (47). The transfer storage table (47) is provided with several transfer storage slots. The transfer storage slots are used to store the needle (100) after being flipped by the transfer flipping drive (461). The second transfer clamping assembly (48) takes out the material on the transfer storage table (47) and places it on the tooling strip (72).
8. The assembly system for a vial-piercing needle according to claim 7, characterized in that: The transfer demolding mechanism (41) includes: a transfer demolding drive (411), a transfer demolding inclined block (412), a transfer demolding lifting plate (413), and a transfer demolding roller (414). The transfer demolding drive (411) and the transfer demolding slant block (412) are both mounted on the worktable (1). The transfer demolding lifting plate (413) is vertically slidably mounted on the drive end of the transfer demolding drive (411). The lower front end of the transfer demolding lifting plate (413) has a first transfer demolding guide surface (4131). The upper front end of the transfer demolding lifting plate (413) has at least one demolding groove (4132). The upper rear end of the transfer demolding slant block (412) is provided with a second transfer demolding guide surface (4121). The transfer demolding roller (414) is rotatably mounted on the worktable (1) and located next to the transfer demolding slant block (412). The transfer demolding roller (414) is supported on the lower end of the transfer demolding lifting plate (413). The transfer demolding drive (411) drives the transfer demolding lifting plate (413) to approach the transfer demolding inclined block (412) and the tooling strip (71), so that the bottle-piercing needle (100) in the tooling strip (71) is placed in the demolding groove (4132). Then the transfer demolding guide surface (4131) slides on the transfer demolding roller (414) and the transfer demolding guide surface (4121), so that the transfer demolding lifting plate (413) moves upward, thereby causing the transfer demolding lifting plate (413) to drive the bottle-piercing needle (100) to move upward and demold from the tooling strip (71). The second transfer clamping assembly (48) includes: a second transfer clamping lifting drive (481), a transfer picking rod (482), a transfer clamping unloading drive (483), a transfer clamping unloading plate (484), a transfer picking drive (485), and a transfer unloading plate (486). The second transfer clamping lifting drive unit (481) is mounted on the transfer translation plate (44). The drive end of the second transfer clamping lifting drive unit (481) is equipped with a transfer picking drive unit (485), a transfer stripping plate (486), and a transfer clamping stripping drive unit (483). The transfer stripping plate (486) is located below the drive end of the transfer picking drive unit (485). The drive end of the transfer picking drive unit (485) is equipped with the transfer picking rod (482). The lower end of the transfer picking rod (482) passes through the transfer stripping plate (486). The transfer clamping stripping drive unit (483) is located on the transfer picking rod (482). On the side, the transfer clamping and unloading drive (483) is equipped with a transfer clamping and unloading plate (484). Under the drive of the transfer clamping and unloading drive (483), the transfer clamping and unloading plate (484) moves the bottle needle (100) clamped by the transfer flipping gripper (463) to the transfer temporary storage platform (47). The transfer picking rod (482) is used to pick up the bottle needle (100) on the transfer temporary storage platform (47). Under the drive of the transfer translation drive (43), the transfer picking rod (482) moves to the top of the tooling strip two (72) and puts the bottle needle (100) into the tooling strip two (72).
9. The assembly system for a vial-piercing needle according to claim 1, characterized in that: The upper retaining ring device (117) includes: a retaining ring hopper (61), a retaining ring feeding mechanism (62), a retaining ring temporary storage mechanism (63), and a retaining ring material taking and pressing mechanism (64). A snap ring hopper (61) is installed on the workbench (1). The snap ring hopper (61) is used to store snap rings. A snap ring feeding mechanism (62) is installed on the workbench (1). The snap ring feeding mechanism (62) is used to transport the snap rings in the snap ring hopper (61) to a set position. A snap ring temporary storage mechanism (63) is installed at the discharge end of the snap ring feeding mechanism (62) to store snap rings. A snap ring picking and pressing mechanism (64) is used to take out the snap rings in the snap ring temporary storage mechanism (63) and press them into the needle seat on the tooling strip two (72). The retaining ring feeding mechanism (62) includes: a plurality of feeding channels (621), a feeding drive (622), and a feeding scraper (623). One end of the feeding channel (621) extends into the snap ring hopper (61), and the other end of the feeding channel (621) is connected to the snap ring storage mechanism (63). The feeding drive (622) is installed on the workbench (1), and the feeding scraper (623) is installed on the drive end of the feeding drive (622). The feeding scraper (623) extends into the feeding channel (621) in the snap ring hopper (61). The feeding drive (622) drives the feeding scraper (623) to rotate, thereby driving the snap ring in the feeding channel (621) to approach the snap ring storage mechanism (63).
10. The assembly system for a vial-piercing needle according to claim 9, characterized in that: The retaining ring temporary storage mechanism (63) includes: a retaining ring temporary storage drive (631) and a retaining ring temporary storage plate (632); The circlip storage drive (631) is installed on the workbench (1). The drive end of the circlip storage drive (631) is connected to the circlip storage plate (632) to drive the circlip storage drive (631) to move back and forth in a direction perpendicular to the feeding channel (621). The circlip storage plate (632) is provided with a number of circlip storage slots (6321) corresponding to the discharge end of the feeding channel (621), and the side wall of the circlip storage slot (6321) penetrates the side wall of the circlip storage plate (632). The retaining ring feeding and pressing mechanism (64) includes: Snap ring picking bracket (641), snap ring picking translation drive (642), snap ring picking translation plate (643), snap ring picking lifting drive one (644), snap ring picking lifting plate one (645), snap ring picking rod (646), snap ring picking lifting drive two (647), snap ring picking lifting plate two (648), snap ring demolding sleeve (6491); The snap ring pick-up bracket (641) is installed on the workbench (1), the snap ring pick-up translation drive (642) is installed on the snap ring pick-up bracket (641), the drive end of the snap ring pick-up translation drive (642) is connected to the snap ring pick-up translation plate (643) to drive the snap ring pick-up translation plate (643) to translate on the snap ring pick-up bracket (641), and the snap ring pick-up lifting drive (644) is installed on the snap ring pick-up translation plate. On (643), the drive end of the first circlip material lifting drive component (644) is connected to the first circlip material lifting plate (645) to drive the first circlip material lifting plate (645) to move up and down on the circlip material lifting translation plate (643). The second circlip material lifting drive component (647) is installed on the first circlip material lifting plate (645). The drive end of the second circlip material lifting drive component (647) is connected to the second circlip material lifting plate (648). The second circlip lifting plate (648) is driven to rise and fall on the first circlip lifting plate (645); the two ends of the first circlip lifting plate (645) are connected to the circlip release plate (649), and the circlip release plate (649) is provided with a circlip release sleeve (6491) along its length direction. The lower end of the circlip release sleeve (6491) is used to movably abut against the upper end face of the circlip at the lower end of the circlip lifting rod (646), and the circlip release sleeve... (6491) is sleeved on the outside of the snap ring picking rod (646); the lower end of the snap ring picking lifting plate two (648) is provided with several snap ring picking rods (646) along its length direction. The lower end of the snap ring picking rod (646) is used to insert into the snap ring in the snap ring temporary storage mechanism (63). The snap ring picking rod (646) is driven to slide in the snap ring demolding sleeve (6491) by the snap ring picking lifting drive two (647).
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