Mobile premixed flow-state solidified soil preparation device with uniform stirring function

By designing a mobile premixed fluidized solidified soil preparation device, combined with a rotary drive mechanism and cross-mixing blades, the problems of large device size and low transfer efficiency were solved, realizing the rapid preparation and efficient pouring of fluidized solidified soil, and improving construction efficiency and flexibility.

CN121105214APending Publication Date: 2025-12-12CHINESE PEOPLES LIBERATION ARMY UNIT 63926

Patent Information

Application Number
CN202511551489.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-10-28
Publication Date
2025-12-12

AI Technical Summary

Technical Problem

Existing premixed fluidized solidified soil preparation equipment is bulky, occupies a large area, requires secondary transportation, wastes machinery and is inefficient, the screening process increases machinery and labor costs, and the equipment is inconvenient to move.

Method used

Design a mobile premixed fluidized solidified soil preparation device including a mobile frame, a mixer, a vibrating screen assembly, and a material handling mechanism. Uniform mixing is achieved through the rotation drive mechanism of the mixing assembly and the cross-distributed mixing blades. It is equipped with casters and an industrial hose pump to support rapid movement and real-time pouring.

Benefits of technology

It enables rapid preparation and efficient pouring of fluidized solidified soil, reduces investment in mechanical equipment, improves construction efficiency, and reduces labor and time costs. The device can flexibly adjust the construction area.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a movable premixed flow-state solidified soil preparation device with a uniform stirring function, and relates to the technical field of building construction equipment, and the movable premixed flow-state solidified soil preparation device comprises a movable frame, a stirrer, a vibrating screen assembly and a material taking mechanism. The fluid solidified soil preparation device can be flexibly adjusted and arranged according to changes of a construction area, preparation of the fluid solidified soil is achieved on a construction site, real-time pouring of the fluid solidified soil is achieved through the industrial hose pump directly connected with the stirrer, the flow concrete transferring procedure is reduced, investment of mechanical equipment is saved, and the construction efficiency is improved. The pouring construction efficiency of the flow-state solidified soil can be greatly improved; the stirring shaft drives the stirring blades to rotate and stir materials, and the first spiral blade and the second spiral blade stir the materials spirally, so that the materials are stirred, mixed and interactively stirred in the stirrer spirally, the materials are stirred more uniformly, and the stirring effect of the materials can be effectively improved.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of building construction equipment, in particular to a mobile prepared fluidized solidified soil preparation device with uniform stirring function. BACKGROUND

[0002] In the field of building construction, prepared fluidized solidified soil is a new type of building material, mainly used for backfill pouring of various types of trenches, foundation trenches and pipe corridors. The main raw material is engineering waste soil mixed with a certain amount of special solidifying agent, and after uniform mixing with water, a pumpable, large fluidity and self-compacting mixture is formed. No manual intervention is required during pouring, and the mixture automatically flows and fills the inside of the trench. After curing and forming, the backfill is compacted and does not settle. Due to its superior construction performance and forming quality, it not only solves the problem of difficult backfilling of narrow trenches, but also recycles engineering waste mud and slag, which is in line with the green and low-carbon development of the construction industry.

[0003] However, there are the following problems in the process of on-site mixing: (1) the device for preparing prepared fluidized solidified soil is complex, bulky, occupies a large area, and the preparation site is far from the construction area, which requires secondary transportation by tank trucks and other equipment, wasting machinery and being low in efficiency; (2) the waste soil needs to be sieved separately before being added to the mixing device, which not only increases the use cost of machinery, but also wastes manpower and time; (3) the mixing device is usually installed in a fixed manner on the ground, and when the construction area needs to be changed, the mixing device needs to be moved by hoisting, manual trolley or chute, which is not convenient to operate.

[0004] For example, the above-mentioned problems exist in the patent (CN219748515U); which records "a small mobile fluidized solidified soil manufacturing system, which is composed of a mixing bucket loader, a screening crusher, a pulp preparation background, a loader, a water transport tank truck, a pulp conveying device and earthwork; the mixing bucket loader is equipped with a special mixing bucket, which is a single batch manufacturing container for fluidized solidified soil; the pulp preparation background can realize dust-free solidifying agent liquid preparation, and the water transport tank truck and the pulp conveying device are both equipped with flow meters to accurately control the output volume of each slurry. The fluidized solidified soil manufacturing system of the utility model has strong mobility and can efficiently fill the holes and gaps in the entire site; it can accurately and efficiently manufacture single batch fluidized solidified soil, and has adjustable flowability and strength. The fluidized solidified soil is made of on-site excavated earthwork and added with solidifying agent slurry, which has outstanding economic and environmental benefits", the above-mentioned patent needs secondary transportation by tank trucks and other equipment, wasting machinery and being low in efficiency, needs separate sieving, and the products in the storage tank need to be moved by hoisting, manual trolley or chute.

[0005] In view of the above-mentioned needs, the secondary transfer by tank truck and other equipment wastes machinery and is low in efficiency, and needs to be separately screened, and the products in the storage tank need to be transferred by hoisting, manual pushing or chute, etc. SUMMARY

[0006] The present application aims to provide a mobile pre-mixed fluidified soil preparation device with uniform stirring function to solve the problems in the above background.

[0007] To solve the above technical problems, the present application provides the following technical scheme: a mobile pre-mixed fluidified soil preparation device with uniform stirring function, comprising a mobile frame, a stirrer, a vibrating screen assembly and a material taking mechanism, the stirrer is fixedly arranged on the top of the mobile frame, the vibrating screen assembly is arranged above the stirrer, the material taking mechanism is arranged on one side of the stirrer, a plurality of stirring assemblies are horizontally arranged on the inside bottom of the stirrer, a curing agent feeding pipe and a water feeding pipe are connected to the top of the outer wall of the stirrer, a fluidified soil conveying pipe and a sewage pipe are arranged on the bottom of the outer wall of the stirrer, and a plurality of universal wheels are arranged on the bottom of the mobile frame.

[0008] Further, a control host is further included, the stirrer is connected with a curing agent storage through the curing agent feeding pipe, a curing agent configuration valve is connected to the curing agent feeding pipe, the stirrer is connected with a water tank through the water feeding pipe, a first water amount control valve, a water flow control pump and a second water amount control valve are connected to the water feeding pipe, a sewage valve is connected to the sewage pipe, a cured soil flow control valve and an industrial hose pump are connected to the fluidified soil conveying pipe, and the curing agent configuration valve, the first water amount control valve, the water flow control pump, the second water amount control valve, the sewage valve, the cured soil flow control valve, the industrial hose pump and the stirring assemblies are respectively connected with the control host through control cables.

[0009] Further, the stirring assembly comprises a rotary driving mechanism and two parallel stirring shafts, stirring blades are arranged on the outer wall of the stirring shafts, the rotary driving mechanism is in transmission connection with one end of the stirring shafts, and both ends of the stirring shafts are respectively in rotation connection with the inner wall of the stirrer.

[0010] Further, the rotary driving mechanism comprises a driving motor, a speed reducer and a transmission chain, a first sprocket matched with the transmission chain is sleeved on the output end of the speed reducer, a second sprocket matched with the transmission chain is sleeved on one end of the outer wall of the stirring shafts, and a fixing frame of the driving motor and the speed reducer is arranged on the bottom of the stirrer; the rotary driving mechanism is arranged on the outside of the stirrer.

[0011] Further, the stirring blades include first spiral blades and second spiral blades, the first spiral blades and the second spiral blades are connected head to tail, the spiral intervals of the first spiral blades are equal, and the spiral intervals of the second spiral blades gradually increase along a direction away from the first spiral blades.

[0012] Further, the first spiral blades and the second spiral blades of the two stirring shaft outer walls in the same stirring assembly are cross-distributed.

[0013] Further, the first spiral blades and the second spiral blades of the same stirring shaft outer wall have the same spiral direction, and the first spiral blades of adjacent two stirring shaft outer walls have opposite spiral directions.

[0014] Further, the first spiral blades and the second spiral blades are provided with a plurality of hemispherical shells, the hemispherical shells are linearly distributed, adjacent two hemispherical shells of the stirring shaft outer walls are arranged on two sides of the stirring shaft outer walls respectively, and the hemispherical shells of the two stirring shaft outer walls in the same stirring assembly are oppositely opened.

[0015] Further, the vibrating screen assembly includes a support frame, a plurality of elastic frames are symmetrically arranged at two ends of an outer wall of the support frame and fixedly connected with an outer wall of the stirrer at the bottom, a first screen and a second screen are obliquely arranged on an inner side of the support frame, the oblique directions of the first screen and the second screen are opposite, the first screen is arranged above the second screen, a falling channel is arranged at one end of the first screen close to the second screen, a discharge port is arranged at one end of the second screen away from the first screen on the outer wall of the support frame, an opening and closing type sealing mechanism is arranged on the outer wall of the support frame outside the discharge port, and a vibrating motor is arranged on the outer wall of the support frame.

[0016] Further, the opening and closing type sealing mechanism includes a servo electric cylinder, a baffle matched with the discharge port is arranged at an output end of the servo electric cylinder, and a containing groove matched with the baffle is arranged on an inner wall of the support frame.

[0017] Compared with the prior art, the present application has the following beneficial effects: 1. The mobile frame, stirrer, vibrating screen assembly and material taking mechanism are set, the mobile frame is moved and supported at the bottom of the stirrer, so that the whole device can be quickly moved and adjusted, the fluid solidified soil preparation device can be flexibly adjusted and arranged according to the change of the construction area, the vibrating screen assembly is used for vibrating and screening the construction waste soil at the top of the stirrer, so that the particle size of the construction waste soil meets the use requirement of the fluid solidified soil; the material taking mechanism is used for taking and feeding the construction waste soil; the stirring assembly is used for stirring the material in the stirrer, the curing agent feeding pipe is used for conveying the curing agent in the stirrer, the water inlet pipe is used for conveying water in the stirrer, the fluid solidified soil conveying pipe is used for conveying the fluid solidified soil in the stirrer, the drain pipe is used for draining when the stirrer is cleaned, and the universal wheel is moved and supported at the bottom of the mobile frame; the fluid solidified soil preparation device can be flexibly adjusted and arranged according to the change of the construction area, the preparation of the fluid solidified soil can be realized on the construction site, and the real-time pouring of the fluid solidified soil can be realized through the industrial hose pump directly connected with the stirrer, so that the transfer process of the fluid concrete is reduced, the investment of mechanical equipment is saved, and the pouring construction efficiency of the fluid solidified soil is greatly improved.

[0018] 2. In the present application, the stirring assembly comprises a rotary drive mechanism, a stirring shaft, a stirring blade, a first spiral blade, a second spiral blade and a hemispherical shell. When the stirring assembly stirs the material in the stirrer, the rotary drive mechanism drives the stirring shaft to rotate, the stirring shaft drives the stirring blade to rotate, the stirring blade rotates to stir the material in the stirrer, and the two stirring shafts in the same stirring assembly drive the stirring blades to rotate and stir the material at the same time, so that the stirring of the material is more uniform and the stirring effect of the material is effectively improved. The stirring blade is designed as a combination of the first spiral blade and the second spiral blade, and the first spiral blade and the second spiral blade are connected end to end. When the stirring blade rotates with the stirring shaft, the first spiral blade and the second spiral blade rotate with the stirring shaft, and the first spiral blade and the second spiral blade rotate to stir the material in a spiral shape, so that the material in the stirrer is stirred and mixed in a spiral shape, the stirring of the material is more uniform, and the stirring and mixing effect of the material is effectively improved. The materials on the outer sides of the adjacent two stirring shafts are mixed in opposite spiral motion directions, the stirring of the material is more uniform, and the stirring and mixing effect of the material is effectively improved. BRIEF DESCRIPTION OF DRAWINGS

[0019] The accompanying drawings are included to provide a further understanding of the present application, and constitute a part of the specification, illustrate the present application together with the embodiments thereof, and explain the present application, and do not constitute a limitation of the present application. In the drawings: Figure 1 is a structural schematic diagram of the whole application; Figure 2 is the overall system schematic diagram of the present application; Figure 3 is the structural schematic diagram of the stirrer of the present application; Figure 4 is the structural schematic diagram of the rotating drive mechanism in the stirrer of the present application; Figure 5 is the structural schematic diagram of the two groups of stirring assemblies of the present application; Figure 6 is the structural schematic diagram of the stirring shaft of the present application Figure 1 ; Figure 7 is the structural schematic diagram of the stirring shaft of the present application Figure 2 ; Figure 8 is the sectional view of the support frame of the present application; Figure: 1, moving frame; 2, vibrating screen assembly; 201, support frame; 202, elastic frame; 203, first screen; 204, second screen; 205, discharge port; 206, containing groove; 207, vibrating motor; 208, servo electric cylinder; 209, baffle; 3, stirrer; 301, stirring assembly; 302, stirring shaft; 303, stirring blade; 304, first spiral blade; 305, second spiral blade; 306, hemispherical shell; 4, curing agent feeding pipe; 5, material taking mechanism; 6, curing agent configuration valve; 7, curing agent storage; 8, drive motor; 9, speed reducer; 10, transmission chain; 11, industrial hose pump; 12, fluidified soil conveying pipe; 13, curing soil flow control valve; 14, sewage discharge valve; 15, first sprocket; 16, second sprocket; 17, fixed frame; 18, water inlet pipe; 19, first water quantity control valve; 20, water flow control pump; 21, second water quantity control valve; 22, water tank; 23, control cable; 24, control host; 25, universal wheel; 26, sewage pipe. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0021] Embodiment one Please refer to Figures 1-2This invention provides a technical solution: a mobile premixed fluidized solidified soil preparation device with uniform stirring function, comprising a mobile frame 1, a stirrer 3, a vibrating screen assembly 2, and a material handling mechanism 5. The stirrer 3 is fixedly mounted on the top of the mobile frame 1, the vibrating screen assembly 2 is located above the stirrer 3, and the material handling mechanism 5 is located on one side of the stirrer 3. Several stirring components 301 are horizontally arranged on the bottom inner side of the stirrer 3. A solidifying agent inlet pipe 4 and a water inlet pipe 18 are connected to the top of the outer wall of the stirrer 3, and a fluidized solidified soil conveying pipe 12 and a sewage pipe 26 are provided on the bottom of the outer wall of the stirrer 3. Several casters 25 are provided at the bottom of the mobile frame 1. The device also includes a control host 24, through which the stirrer 3 is connected via the solidifying agent inlet pipe 4. The curing agent storage tank 7 is connected to the curing agent feed pipe 4, which is connected to the curing agent preparation valve 6. The agitator 3 is connected to the water tank 22 via the water inlet pipe 18, which is connected to the first water volume control valve 19, the water flow control pump 20, and the second water volume control valve 21. The drain pipe 26 is connected to the drain valve 14. The solidified soil conveying pipe 12 is connected to the solidified soil flow control valve 13 and the industrial hose pump 11. The curing agent preparation valve 6, the first water volume control valve 19, the water flow control pump 20, the second water volume control valve 21, the drain valve 14, the solidified soil flow control valve 13, the industrial hose pump 11, and the agitator assembly 301 are all connected to the control host 24 via the control cable 23.

[0022] Working principle of the invention: Refer to the instruction manual appendix Figures 1-2 This invention comprises a movable frame 1, a mixer 3, a vibrating screen assembly 2, and a material handling mechanism 5. The movable frame 1 provides movable support at the bottom of the mixer 3, enabling the entire equipment to be moved and adjusted quickly. The fluid solidified soil preparation device can be flexibly adjusted and arranged according to changes in the construction area. The vibrating screen assembly 2 performs vibration screening on the engineering waste soil at the top of the mixer 3 to ensure that the particle size of the engineering waste soil meets the requirements for use as fluid solidified soil. The material handling mechanism 5 is used for picking up and feeding engineering waste soil. The mixing assembly 301 mixes the materials inside the mixer 3. The curing agent inlet pipe 4 is used to deliver curing agent inside the mixer 3. The water inlet pipe 18 is used to deliver water inside the mixer 3. The fluid solidified soil delivery pipe 12 is used to deliver the fluid solidified soil inside the mixer 3 to the outside. The sewage pipe 26 is used for sewage discharge when cleaning the mixer 3. The casters 25 provide movable support at the bottom of the movable frame 1. The amount of stirring water added in the stirrer 3 is precisely controlled through the first water amount control valve 19, the water flow control pump 20 and the second water amount control valve 21; the amount of curing agent added in the stirrer 3 is precisely controlled through the opening degree and opening time of the curing agent configuration valve 6; the vibrating screen assembly 2 can filter out the large-particle impurities in the construction spoil, so as to avoid entering the stirrer 3 to participate in stirring, and ensure the quality of the fluid solidified soil; the industrial hose pump 11 can pump the prefabricated fluid solidified soil in the stirrer 3 to the foundation pit backfill area, which is convenient to operate and high in efficiency; the material taking mechanism 5 can automatically take material according to the set program and put into the stirrer 3; the matched equipment is connected with the control host 24 through the control cable 23, so as to realize the automatic program control; the universal wheel 25 at the bottom of the moving frame 1 ensures that the equipment can be moved as a whole, so as to facilitate the rapid movement of the equipment to the specified position; the fluid solidified soil preparation device can be flexibly adjusted and arranged according to the change of the construction area, the fluid solidified soil can be prepared on the construction site, and the industrial hose pump 11 directly connected with the stirrer 3 can realize the real-time pouring of the fluid solidified soil, so as to reduce the transfer process of the fluid concrete, save the investment of mechanical equipment, and greatly improve the pouring construction efficiency of the fluid solidified soil; In the embodiment, the design capacity of the stirrer is , and the farthest distance of pumping the fluid solidified soil is about 120m, and the backfill position is the foundation pit trench. The specific implementation steps of the device are as follows: Step one: the premixed fluid solidified soil preparation device is installed in place, the premixed fluid solidified soil preparation device is dragged to the construction site by a trailer, and the matched equipment is installed and debugged; Step two: water and curing agent are added in the stirrer 3; the amount of curing agent and water is determined by calculation, the water participating in stirring is stored in the water tank 22 in advance, enters the stirrer 3 through the water inlet pipe 18, the first water amount control valve 19, the water flow control pump 20 and the second water amount control valve 21, and after the water amount reaches the requirement, the first water amount control valve 19, the water flow control pump 20 and the second water amount control valve 21 are closed; the curing agent is stored in the curing agent storage 7, the curing agent configuration valve 6 is opened, the curing agent enters the stirrer 3 through the curing agent feeding pipe 4, and after the amount of curing agent reaches the requirement, the curing agent configuration valve 6 is closed; Step three: the stirrer 3 starts stirring work; the stirring assembly 301 is started, and stirring is started; Step four: the material taking mechanism 5 takes soil; the material taking mechanism 5 extends to the storage area through the mechanical arm to take soil, lifts the taken soil to the top feeding position of the vibrating screen assembly 2 above the stirrer 3 and unloads the soil; the unloaded material enters the stirrer 3 after being filtered by the vibrating screen assembly 2; Step five: the premixed fluid solidified soil is prepared; the stirrer 3 continues to work until the fluid solidified soil is uniformly stirred and qualified; Step six: pumping flow state solidified soil pouring; pumping flow state solidified soil in the stirrer 3 through the industrial hose pump 11 to the fat groove backfill area for construction; Step seven: flush the stirring device and withdraw the equipment; after the stirring is completed, the residual flow state solidified soil in the stirrer 3 is flushed with clean water, discharged through the blowdown valve 14 and the blowdown pipe 26, and the equipment is withdrawn.

[0023] Example two Please refer to Figures 1-8 The present application provides a technical scheme: a mobile pre-mixed flow state solidified soil preparation device with uniform stirring function, the stirring assembly 301 includes a rotary drive mechanism and two parallel stirring shafts 302, the outer wall of the stirring shaft 302 is provided with stirring blades 303, the rotary drive mechanism is in transmission connection with one end of the stirring shaft 302, and the two ends of the stirring shaft 302 are respectively in rotary connection with the inner wall of the stirrer 3; the stirring blades 303 include first spiral blades 304 and second spiral blades 305, the first spiral blades 304 and the second spiral blades 305 are connected end to end, the spiral spacings of the first spiral blades 304 are equal, and the spiral spacings of the second spiral blades 305 gradually increase along the direction away from the first spiral blades 304; the first spiral blades 304 and the second spiral blades 305 on the outer walls of the two stirring shafts 302 in the same stirring assembly 301 are cross-distributed; the spiral directions of the first spiral blades 304 and the second spiral blades 305 on the outer wall of the same stirring shaft 302 are the same, and the spiral directions of the first spiral blades 304 on the outer walls of adjacent two stirring shafts 302 are opposite; the outer walls of the first spiral blades 304 and the second spiral blades 305 are provided with a plurality of hemispherical shells 306, the hemispherical shells 306 are linearly distributed, adjacent two hemispherical shells 306 on the outer walls of the stirring shafts 302 are respectively arranged on the two sides of the outer wall of the stirring shaft 302, and the openings of the hemispherical shells 306 on the outer walls of the two stirring shafts 302 in the same stirring assembly 301 face the same direction; the vibrating screen assembly 2 includes a support frame 201, a plurality of elastic frames 202 are symmetrically arranged at the two ends of the outer wall of the support frame 201 and fixedly connected with the outer wall of the stirrer 3, a first screen 203 and a second screen 204 are obliquely arranged on the inner side of the support frame 201, the oblique directions of the first screen 203 and the second screen 204 are opposite, the first screen 203 is arranged above the second screen 204, a falling channel is arranged on the end of the first screen 203 close to the second screen 204, a discharge port 205 is arranged on the outer wall of the support frame 201 away from the first screen 203, an opening and closing type sealing mechanism is arranged on the outer side of the support frame 201, and a vibrating motor 207 is arranged on the outer wall of the support frame 201.

[0024] In one embodiment, the opening and closing mechanism includes a servo cylinder 208, the output end of the servo cylinder 208 is provided with a baffle 209 matched with the discharge port 205, the inner wall of the support frame 201 is provided with a containing groove 206 matched with the baffle 209, the servo cylinder 208 in the opening and closing mechanism provides a driving force for linear motion, the extension and retraction motion of the servo cylinder 208 can drive the baffle 209 to move up and down, the containing groove 206 provides a contraction space for the baffle 209, and the baffle 209 can move up and down between the discharge port 205 and the containing groove 206 during the up and down movement, so that the opening and closing operation of the discharge port 205 is realized, and the large-particle engineering spoil that does not meet the requirements of the fluid solid soil can be discharged after the discharge port 205 is opened.

[0025] In one embodiment, the rotating drive mechanism includes a driving motor 8, a speed reducer 9 and a transmission chain 10, the output end of the speed reducer 9 is sleeved with a first sprocket 15 matched with the transmission chain 10, one end of the outer wall of the stirring shaft 302 is sleeved with a second sprocket 16 matched with the transmission chain 10, and the bottom of the stirrer 3 is provided with a fixing frame 17 of the driving motor 8 and the speed reducer 9; the rotating drive mechanism is arranged on the outer side of the stirrer 3, the driving motor 8 can drive the first sprocket 15 to rotate through the speed reducer 9, the first sprocket 15 drives the second sprocket 16 to rotate through the transmission chain 10, and the second sprocket 16 drives the stirring shaft 302 to rotate, and the rotating directions of the two stirring shafts 302 in the same stirring assembly 301 are the same, and the stirring shaft 302 drives the stirring blade 303 to stir the material; and the fixing frame 17 fixedly supports the driving motor 8 and the speed reducer 9, so that the safety and stability of the driving motor 8 and the speed reducer 9 are guaranteed.

[0026] The working principle of the present application is as follows: Referring to the drawings in the specification Figures 1-8 In the present application, the stirring assembly 301 includes a rotating drive mechanism, a stirring shaft 302, a stirring blade 303, a first spiral blade 304, a second spiral blade 305 and a hemispherical shell 306, when the stirring assembly 301 stirs the material in the stirrer 3, the rotating drive mechanism drives the stirring shaft 302 to rotate, the stirring shaft 302 drives the stirring blade 303 to rotate, the stirring blade 303 rotates to stir the material in the stirrer 3, and the two stirring shafts 302 in the same stirring assembly 301 simultaneously drive the stirring blade 303 to cooperate to rotate and stir the material, so that the stirring of the material is more uniform, and the stirring effect of the material is effectively improved. The stirring blade 303 is designed as a combination of the first helical blade 304 and the second helical blade 305, and the first helical blade 304 and the second helical blade 305 are designed to be connected end to end. When the stirring blade 303 rotates with the stirring shaft 302, the first helical blade 304 and the second helical blade 305 rotate with the stirring shaft 302. The first helical blade 304 and the second helical blade 305 are helical and stir the material, so that the material is helically stirred and mixed in the stirrer 3. The stirring of the material is more uniform, and the stirring effect of the material can be effectively improved. The helical pitch of the first helical blade 304 is designed to be equal, and the helical pitch of the second helical blade 305 is designed to increase in turn along the direction away from the first helical blade 304. The helical driving pitch of the first helical blade 304 and the second helical blade 305 for the material is different, realizing helical amplitude stirring and mixing of the material. The stirring of the material is more uniform, and the stirring and mixing effect of the material can be effectively improved. The first helical blade 304 and the second helical blade 305 of the outer wall of the two stirring shafts 302 in the same stirring assembly 301 are designed to be cross-distributed. When the two stirring shafts 302 in the same stirring assembly 301 rotate, the first helical blade 304 and the second helical blade 305 of the outer wall of the two stirring shafts 302 are in a cross position for helical stirring and mixing of the material. The left side of one stirring shaft 302 is the first helical blade 304 for helical stirring of the material, and the left side of the other stirring shaft 302 is the second helical blade 305 for helical stirring of the material. The right side of one stirring shaft 302 is the second helical blade 305 for helical stirring of the material, and the right side of the other stirring shaft 302 is the first helical blade 304 for helical stirring of the material. The stirring of the material is more uniform, and the stirring effect of the material in the stirrer 3 can be effectively improved. The helical direction of the first helical blade 304 and the second helical blade 305 of the outer wall of the same stirring shaft 302 is designed to be the same, and the helical direction of the first helical blade 304 of the outer wall of the adjacent two stirring shafts 302 is designed to be opposite. The helical stirring and conveying direction of the first helical blade 304 and the second helical blade 305 of the outer wall of the same stirring shaft 302 for the material is the same. Since the rotating directions of the two stirring shafts 302 in the same stirring assembly 301 are the same, the helical stirring and conveying direction of the first helical blade 304 of the outer wall of the adjacent two stirring shafts 302 for the material is opposite. The material on the outer sides of the adjacent two stirring shafts 302 is mixed in opposite helical motion directions. The stirring of the material is more uniform, and the stirring and mixing effect of the material can be effectively improved. The outer wall of the first spiral blade 304 and the second spiral blade 305 is provided with a plurality of hemispherical shells 306. During the rotating movement of the first spiral blade 304 and the second spiral blade 305, the hemispherical shells 306 rotate with the first spiral blade 304 and the second spiral blade 305. The hemispherical shells 306 can perform spiral stirring treatment on the materials with the first spiral blade 304 and the second spiral blade 305. The hemispherical shells 306 can perform spherical shell contact stirring treatment on the materials while performing spiral stirring treatment on the materials, which can effectively increase the stirring treatment effect of the first spiral blade 304 and the second spiral blade 305 on the materials. The hemispherical shells 306 are designed to be linearly distributed. The hemispherical shells 306 on the outer walls of adjacent two stirring shafts 302 are respectively arranged on both sides of the outer walls of the stirring shafts 302. The openings of the hemispherical shells 306 on the outer walls of the two stirring shafts 302 in the same stirring assembly 301 face the same direction. The rotating movement directions of the two stirring shafts 302 in the same stirring assembly 301 are the same. Since the spiral directions of the first spiral blades 304 on the outer walls of the adjacent two stirring shafts 302 are opposite, the spiral movement directions of the hemispherical shells 306 on the outer sides of the adjacent two stirring shafts 302 are opposite. Since the openings of the hemispherical shells 306 on the outer walls of the two stirring shafts 302 in the same stirring assembly 301 face the same direction, the hemispherical shells 306 on the outer sides of the adjacent stirring shafts 302 can respectively contact and stir the materials through the openings and the outer walls. When the outer walls of the hemispherical shells 306 contact and stir the materials, the materials diffuse along the spherical shell shape of the outer walls of the hemispherical shells 306. When the openings of the hemispherical shells 306 contact and stir the materials, the materials perform in-out throwing movement inside the openings of the hemispherical shells. The stirring treatment of the materials is more uniform, which can effectively improve the stirring and mixing treatment effect on the materials in the internal stirring device 3. The support frame 201 in the vibrating screen assembly 2 supports the first screen 203 and the second screen 204, the elastic frame 202 elastically supports between the support frame 201 and the mixer 3, the inclination directions of the first screen 203 and the second screen 204 are opposite, so that after the construction waste is put into the vibrating screen assembly 2, the construction waste rolls downwards along the first screen 203, and then falls on the top of the second screen 204, the construction waste meeting the requirements falls downwards through the first screen 203 and the second screen 204 into the mixer 3; the large-particle construction waste not meeting the requirements stays on the top of the second screen 204, and the large-particle construction waste rolls downwards along the second screen 204 to the position close to the discharge port 205, the open-close type sealing mechanism seals the discharge port 205 during the vibrating screening process, so that the large-particle construction waste cannot be discharged from the discharge port 205, and the uniformity of the construction waste screening is ensured, after the vibrating screening is finished, the open-close type sealing mechanism opens the discharge port 205, and the large-particle construction waste is discharged from the discharge port 205; the vibrating motor 207 vibrates the support frame 201, so that the first screen 203 and the second screen 204 realize the vibrating screening of the construction waste.

[0027] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing detailed description of the present application is made with reference to the foregoing embodiments, for those skilled in the art, it still can be modified, or equivalent replacement of part of the technical features described in the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application, should be included in the protection scope of the present application.

Claims

1. A mobile premixed fluidized solidified soil preparation device with uniform mixing function, comprising a mobile frame (1), a mixer (3), a vibrating screen assembly (2), and a material handling mechanism (5), characterized in that: The agitator (3) is fixedly mounted on the top of the mobile frame (1), the vibrating screen assembly (2) is mounted above the agitator (3), the material handling mechanism (5) is mounted on one side of the agitator (3), several agitator components (301) are horizontally mounted on the bottom inner side of the agitator (3), the top outer wall of the agitator (3) is connected to the curing agent feed pipe (4) and the water inlet pipe (18), the bottom outer wall of the agitator (3) is provided with the fluid solidified soil conveying pipe (12) and the sewage pipe (26), and the bottom of the mobile frame (1) is provided with several casters (25).

2. The mobile premixed fluidized solidified soil preparation device with uniform mixing function according to claim 1, characterized in that: It also includes a control host (24), the agitator (3) is connected to the curing agent storage tank (7) through the curing agent feed pipe (4), the curing agent feed pipe (4) is connected to the curing agent configuration valve (6), the agitator (3) is connected to the water tank (22) through the water inlet pipe (18), the water inlet pipe (18) is connected to the first water volume control valve (19), the water flow control pump (20) and the second water volume control valve (21), the sewage pipe (26) is connected to the sewage valve (14), the fluid solidified soil conveying pipe (12) is connected to the solidified soil flow control valve (13) and the industrial hose pump (11), the curing agent configuration valve (6), the first water volume control valve (19), the water flow control pump (20), the second water volume control valve (21), the sewage valve (14), the solidified soil flow control valve (13), the industrial hose pump (11) and the agitator assembly (301) are all connected to the control host (24) through the control cable (23).

3. The mobile premixed fluidized solidified soil preparation device with uniform stirring function according to claim 1, characterized in that: The stirring assembly (301) includes a rotary drive mechanism and two parallel stirring shafts (302). The outer wall of the stirring shaft (302) is provided with stirring blades (303). The rotary drive mechanism is connected to one end of the stirring shaft (302) for transmission. Both ends of the stirring shaft (302) are rotatably connected to the inner wall of the stirrer (3).

4. The mobile premixed fluidized solidified soil preparation device with uniform mixing function according to claim 3, characterized in that: The rotary drive mechanism includes a drive motor (8), a reducer (9) and a transmission chain (10). The output end of the reducer (9) is fitted with a first sprocket (15) that matches the transmission chain (10). One end of the outer wall of the stirring shaft (302) is fitted with a second sprocket (16) that matches the transmission chain (10). The bottom of the stirrer (3) is provided with a fixing frame (17) for the drive motor (8) and the reducer (9). The rotary drive mechanism is located on the outside of the stirrer (3).

5. A mobile premixed fluidized solidified soil preparation device with uniform mixing function according to claim 3, characterized in that: The stirring blade (303) includes a first helical blade (304) and a second helical blade (305). The first helical blade (304) and the second helical blade (305) are connected end to end. The helical spacing of the first helical blade (304) is equal, and the helical spacing of the second helical blade (305) increases sequentially in the direction away from the first helical blade (304).

6. A mobile premixed fluidized solidified soil preparation device with uniform mixing function according to claim 5, characterized in that: The first helical blade (304) and the second helical blade (305) on the outer wall of the two stirring shafts (302) in the same stirring assembly (301) are arranged in a cross pattern.

7. A mobile premixed fluidized solidified soil preparation device with uniform mixing function according to claim 6, characterized in that: The first helical blade (304) and the second helical blade (305) on the outer wall of the same stirring shaft (302) have the same helical direction, and the first helical blade (304) on the outer wall of two adjacent stirring shafts (302) have opposite helical directions.

8. A mobile premixed fluidized solidified soil preparation device with uniform stirring function according to claim 5, characterized in that: The outer walls of the first spiral blade (304) and the second spiral blade (305) are provided with a plurality of hemispherical shells (306). The hemispherical shells (306) are arranged in a straight line. The hemispherical shells (306) of the outer walls of two adjacent stirring shafts (302) are respectively provided on both sides of the outer wall of the stirring shaft (302). The openings of the hemispherical shells (306) of the outer walls of the two stirring shafts (302) in the same stirring assembly (301) face the same direction.

9. A mobile premixed fluidized solidified soil preparation device with uniform mixing function according to claim 1, characterized in that: The vibrating screen assembly (2) includes a support frame (201). Several elastic frames (202) are symmetrically arranged at both ends of the outer wall of the support frame (201). The bottom of the elastic frame (202) is fixedly connected to the outer wall of the agitator (3). A first screen (203) and a second screen (204) are inclined on the inner side of the support frame (201). The first screen (203) and the second screen (204) are inclined in opposite directions. The first screen (203) is located above the second screen (204). A falling channel is provided at the end of the first screen (203) near the second screen (204). A discharge port (205) is provided at the end of the outer wall of the support frame (201) away from the first screen (203) of the second screen (204). An opening and closing mechanism is provided on the outside of the discharge port (205) of the support frame (201). A vibrating motor (207) is provided on the outer wall of the support frame (201).

10. A mobile premixed fluidized solidified soil preparation device with uniform stirring function according to claim 9, characterized in that: The opening and closing mechanism includes a servo electric cylinder (208), the output end of which is provided with a baffle (209) that matches the discharge port (205), and the inner wall of the support frame (201) is provided with a receiving groove (206) that matches the baffle (209).

Citation Information

Patent Citations

  • Small-sized movable type flow-state solidified soil manufacturing system

    CN219748515U

Cited By

  • Fluidized solidified soil processing and pouring device

    CN121447762A