Automatic loading and unloading manipulator for new energy aluminum bracket

Abstract

The invention provides an automatic feeding and discharging manipulator for a new energy aluminum support, and relates to the technical field of automatic feeding and discharging manipulators, the automatic feeding and discharging manipulator comprises a material transferring unit, a placing unit is arranged on one side of the material transferring unit, a shell is arranged on the rear side of the material transferring unit, and a placing cavity and a transmission cavity are formed in the shell; a placing opening is formed between the placing cavity and the transmission cavity, a driving unit extending into the transmission cavity is assembled in the placing cavity, a guide column is fixedly mounted on one side of the placing cavity, the surface of the guide column is a smooth surface, a cleaning unit in transmission connection with the driving unit is slidably mounted at the bottom of the placing cavity, and a polishing unit is fixedly mounted on one side of the cleaning unit; and a polishing piece of the polishing unit is wound on the guide column, and a striking unit extending into the placing cavity is jointly assembled in the transmission cavity and the placing opening. Through the overall structural design, all the units work cooperatively, and integrated automatic treatment of the aluminum support from feeding and discharging to detection, cleaning and grinding is achieved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of automatic feeding and discharging manipulator, in particular to a new energy aluminum support automatic feeding and discharging manipulator. BACKGROUND

[0002] Under the background of rapid development of new energy industry, the demand for new energy aluminum supports such as photovoltaic support and energy storage equipment support has increased sharply, and the automatic processing in the production process has become the key link to improve efficiency and ensure quality; as the core support component in new energy equipment, aluminum support is widely used in photovoltaic panel fixing, energy storage battery group bearing, vehicle-mounted battery frame and other scenes due to its lightweight, high strength, corrosion resistance and other characteristics. However, the special working conditions in the new energy field have put forward much higher standards for the mechanical stability and surface protection performance of aluminum support than traditional industrial aluminum products;

[0003] The technical bottleneck of feeding and discharging and pretreatment in the current aluminum support production process has become the key to restrict production capacity and quality;

[0004] However, the existing feeding and discharging mechanical equipment has the following defects during operation: in traditional aluminum support production, feeding and discharging mainly rely on manual or single-axis mechanical arm, and only simple carrying can be completed, while the impact detection of paint film, surface cleaning, polishing pretreatment and other processes required for new energy aluminum support need to be carried out step by step on different equipment, which consumes time during transportation between processes, and it is difficult to meet the requirements of product consistency in the new energy field. SUMMARY

[0005] In view of the deficiencies of the prior art, the present application provides a new energy aluminum support automatic feeding and discharging manipulator, which solves the problems mentioned in the background art.

[0006] To achieve the above purpose, the present application realizes the following technical scheme:

[0007] A new energy aluminum support automatic feeding and discharging manipulator, comprising: a material transferring unit, a placing unit is arranged on one side of the material transferring unit, a housing is arranged on the rear side of the material transferring unit, an inner part of the housing is provided with a placing cavity and a transmission cavity, and a placing opening is arranged between the placing cavity and the transmission cavity, a driving unit is assembled in the placing cavity and extends into the transmission cavity, a guide column is fixedly installed on one side of the placing cavity, and the surface of the guide column is smooth, a cleaning unit is slidably installed at the bottom of the placing cavity and is in transmission connection with the driving unit, a polishing unit is fixedly installed on one side of the cleaning unit, and the polishing part of the polishing unit is wound on the guide column, a striking unit is jointly assembled in the transmission cavity and the placing opening and extends into the placing cavity, and the striking unit is in transmission connection with the driving unit;

[0008] The transfer unit comprises a transfer assembly, a clamping assembly and an unlocking assembly, the transfer assembly is arranged at a right angle between the shell and the placing unit, the driving end of the transfer assembly is equipped with the clamping assembly, and one side of the transfer assembly is arranged with two groups of unlocking assemblies, the unlocking assemblies are close to the placing unit and are distributed on both sides of the placing unit;

[0009] The placing unit comprises a placing rack, an aluminum rack and a locking assembly, one side of the unlocking assembly is arranged with the placing unit, the locking assemblies are evenly distributed on both sides of the placing unit, the aluminum rack is limited and butted between the locking assemblies, and the aluminum rack is provided with perforations on both sides;

[0010] The striking unit comprises a carrier plate, a striking assembly and an output assembly, the inside of the transmission cavity is equipped with the output assembly, the driving end of the output assembly is equipped with the carrier plate extending into the placing opening, the carrier plate is provided with two groups of mounting openings, the striking assemblies are mounted in the mounting openings, and the front ends of the striking assemblies are matched with each other and the rear ends are transmission matched with the output assembly;

[0011] The polishing unit comprises a side plate, and the cleaning unit comprises a moving block and an assembly block, the moving block is slidably arranged at the bottom of the placing cavity and is threadedly driven by the driving unit, the assembly block is fixedly installed on the front of the moving block, two groups of mounting grooves are respectively arranged on the front of the assembly block, the corresponding abutment plates are three-limitingly installed in the mounting grooves by the positioning springs, the abutment plates are equipped with detachable cleaning cotton on the inner sides, the abutment plates are provided with liquid-permeable holes in contact with the cleaning cotton, the side plate is electromagnetically attracted to one side of the assembly block, the side plate is internally sleeved with a sleeving plate, the side plate is installed and connected with the inner wall of the placing opening through the sleeving plate, electric rollers one and two are respectively fixedly installed on both sides of the front of the side plate, and a polishing sand belt is co-wound on the roller shafts of the electric rollers one and two and wound on the guide column.

[0012] Further, the transfer assembly comprises a base, a rotating table and a support column, the front side of the shell is arranged with the base, the top of the base is fixedly installed with the rotating table, and the top of the rotating table is fixedly installed with the support column, the side of the support column is slidably arranged with a guide sleeve, the top of the support column is installed with an electric screw rod one penetrating the guide sleeve, and the clamping assembly is assembled on the guide sleeve;

[0013] The clamping assembly comprises a support frame, the support frame is fixedly installed on the guide sleeve, the support frame is electrically and slidably arranged with a cross arm, two groups of air cylinders one are assembled on the cross arm, the bottom of the air cylinder one is fixedly installed with a butt plate, the top of the butt plate is fixedly installed with an electric clamp for opposite clamping, and the two sides of the cross arm are fixedly installed with contact plates.

[0014] Further, the unlocking assembly includes mounting frames, two groups of mounting frames are arranged on one side of the support column, an electric screw rod two is arranged in the mounting frame, a mounting shell for driving is threadedly arranged on the electric screw rod two, a push plate penetrating through the mounting shell is slidably arranged in the mounting shell, a positioning spring one for buffering the push plate is butted and arranged in the mounting shell, a mounting plate is fixedly arranged on one end of the push plate, a baffle is arranged on the mounting plate, the baffle and the contact plate are matched with each other, a push block is fixedly arranged on the other end of the push plate, and the push block is matched with the locking assembly.

[0015] Further, the locking assembly includes positioning pins, mounting chambers are arranged on both sides of the placing rack, the positioning pins penetrating through the mounting chambers are uniformly distributed in the mounting chambers, spring members one connected with the placing rack are fixedly arranged on the positioning pins in the mounting chambers, push openings are arranged on the outer sides of the positioning pins, elastic limiting blocks one are butted and arranged on the inner ends of the positioning pins, and the aluminum racks are butted and limited by the positioning pins at both ends.

[0016] Further, the striking assembly includes a knocking plate, two groups of square guide rods are fixedly arranged in the mounting openings, the knocking plate is limitingly sleeved on the square guide rods, positioning springs two for limiting and buffering the knocking plate are fixedly arranged on the mounting openings between the square guide rods, protrusions corresponding to each other are fixedly arranged on the rear side of the knocking plate, a gas cylinder two is fixedly arranged on the front side of the knocking plate, striking blocks corresponding to each other are butted and arranged on the output end of the gas cylinder two, and the striking blocks are used for knocking and clamping the top surface and the bottom of the aluminum rack.

[0017] Further, the output assembly includes a rotating shaft one, a magnetic coupling, a gas cylinder three and a mounting seat, the mounting seat is fixedly arranged on one side of the back of the carrier plate, the gas cylinder three is rotatably arranged in the mounting seat, a rotating shaft three is butted and arranged on one end of the gas cylinder three, a cam for driving the protrusions is fixedly arranged on the rotating shaft three, a rotating shaft one corresponding to the gas cylinder three is rotatably arranged on the inner side of the transmission cavity, the magnetic coupling is butted and arranged on the end of the rotating shaft one and the gas cylinder three, a reduction motor is fixedly arranged on the back of the shell, and the output end of the reduction motor extends into the transmission cavity and is connected with the mounting seat.

[0018] Further, the driving unit includes an electric screw rod three, the electric screw rod three is arranged in the placing cavity, the electric screw rod three threadedly drives the moving block, a rotating shaft two extending into the placing cavity is rotatably arranged in the transmission cavity, differential gear sets meshing with each other are arranged on the rotating shaft two and the rotating shaft one, a belt pulley drivingly connected with the electric screw rod three is arranged on the rotating shaft two in the placing cavity, an electric plug two extending into the placing cavity is fixedly arranged on one side of the shell, an electric plug one extending outwards is arranged in the guide column, and the electric plug one and the electric plug two correspond to each other and butt and position both ends of the aluminum rack.

[0019] Further, the cleaning unit further comprises a pushing head, a liquid guide head and a soft connecting pipe, the outer side of the connecting plate is fixedly provided with the pushing head, the groove of the pushing head is inclined, the inner side of the connecting plate is connectedly provided with the soft connecting pipe, the end of the soft connecting pipe is jointly connectedly provided with the liquid guide head, the front side of the placing cavity is fixedly provided with two groups of assembling blocks, the assembling blocks are inclined to the joint end of the pushing head, and the assembling blocks are used for lifting the pushing head; one side of the connecting plate is fixedly provided with an industrial camera used for capturing and shooting.

[0020] Further, the upper side of the shell is provided with a feeding unit, the feeding unit comprises a hanging rail, a lifting head and a positioning component, the hanging rail is arranged above the shell, the bottom of the hanging rail is slidably provided with the lifting head of the aluminum frame, the both sides of the inner part of the lifting head are connectedly provided with the elastic limiting blocks two used for limiting, and the rear side of the lifting head is provided with the positioning component extending into the lifting head.

[0021] Further, the positioning component comprises a mounting cover and elastic limiting blocks three and four, the rear side of the lifting head is fixedly provided with the mounting cover, the inner part of the mounting cover is connectedly provided with the elastic limiting blocks three and four, the elastic limiting blocks three and four extend into the lifting head, the elastic coefficient of the elastic limiting block four is smaller than that of the elastic limiting block three, the elastic limiting block four is provided with the telescopic protrusion extending therethrough, the telescopic protrusion is limitedly matched with the elastic limiting block three, the bottom of the mounting cover is provided with an inclined groove, the bottom of the telescopic protrusion extends into the inclined groove, the telescopic protrusion is provided with a spring, the elastic limiting blocks three and four are provided with the springs at the rear side, and the elastic limiting blocks one and two and the telescopic protrusion adopt the same composition principle as the elastic limiting blocks three and four.

[0022] The application provides a new energy aluminum support automatic feeding and discharging manipulator.

[0023] 1. Through overall structural design, the rotating unit realizes the right-angle transfer, clamping and automatic unlocking of the aluminum support, and the placing unit is used for realizing the stable placement and locking of the aluminum support.

[0024] The movement of the clamping assembly realizes the pushing of the unlocking assembly, so that the unlocking assembly unlocks the locking assembly, the unlocking action and the extraction action of the clamping assembly are synchronously linked, manual intervention is not needed, and the unlocking efficiency and the automaticity are improved.

[0025] 2. The driving unit in the shell synchronously drives the cleaning unit, the polishing unit and the striking unit, the cleaning unit can clean the surface of the aluminum frame, the polishing unit guides the polishing belt to perform pretreatment through the guide column, and the striking unit can perform impact resistance detection on the paint film of the aluminum frame.

[0026] 3、Each unit works together to realize the integration of aluminum support from feeding to detection, cleaning, polishing, greatly improving the degree of automation and processing efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0028] Figure 1 The overall structure of the present application is shown in the schematic diagram;

[0029] Figure 2 The structure of the transfer unit and the placement unit of the present application is shown in the schematic diagram;

[0030] Figure 3 The structure of the transfer assembly and the clamping assembly of the present application is shown in the schematic diagram;

[0031] Figure 4 The structure of the unlocking assembly of the present application is shown in the schematic diagram;

[0032] Figure 5 The structure of the placement unit of the present application is shown in the schematic diagram;

[0033] Figure 6 The structure of the A part of the present application is shown in the schematic diagram of the enlarged structure; Figure 5

[0034] Figure 7 The internal structure of the shell of the present application is shown in the schematic diagram;

[0035] Figure 8 The structure of the striking unit of the present application is shown in the schematic diagram;

[0036] Figure 9 The structure of the cleaning unit and the driving unit of the present application is shown in the schematic diagram;

[0037] Figure 10 The structure of the cleaning unit of the present application is shown in the schematic diagram;

[0038] Figure 11 The structure of the striking unit and the driving unit of the present application is shown in the schematic diagram;

[0039] Figure 12 The structure of the feeding unit of the present application is shown in the schematic diagram;

[0040] Figure 13 The structure of the positioning component of the present application is shown in the schematic diagram;

[0041] ​As shown in the diagram: 100, material transfer unit;

[0042] 110. Transfer assembly; 111. Base; 112. Rotary table; 113. Support column; 114. Electric lead screw one; 115. Guide sleeve;

[0043] 120. Clamping assembly; 121. Support frame; 122. Push plate; 123. Cylinder 1; 124. Electric clamp; 125. Crossbeam; 126. Connecting plate;

[0044] 130. Unlocking component; 131. Mounting bracket; 132. Electric lead screw II; 133. Mounting plate; 134. Connecting plate; 135. Push block; 136. Mounting shell; 137. Positioning spring I; 138. Push plate;

[0045] 200. Placement unit; 201. Placement rack; 202. Aluminum frame;

[0046] 210. Locking assembly; 211. Positioning pin; 212. Push port; 213. Spring component 1; 214. Mounting chamber; 215. Elastic limit block 1;

[0047] 300. Housing; 301. Placement cavity; 302. Transmission cavity; 303. Placement port; 304. Electric plug one; 305. Electric plug two;

[0048] 400, Strike Unit;

[0049] 410. Carrier plate; 411. Mounting port;

[0050] 420. Striking assembly; 421. Knocking plate; 422. Striking block; 423. Cylinder II; 424. Positioning spring II; 425. Square guide rod; 426. Protrusion;

[0051] 430. Output component; 431. Shaft 1; 432. Magnetic coupling; 433. Cylinder 3; 434. Mounting base; 435. Gear motor; 436. Shaft 3; 437. Cam;

[0052] 500. Grinding unit; 501. Side plate; 502. Electric roller one; 503. Electric roller two; 504. Grinding belt; 505. Set plate;

[0053] 600. Feeding unit; 601. Lifting rail; 602. Lifting head; 603. Elastic limit block two;

[0054] 610. Positioning component; 611. Mounting cover; 612. Elastic limit block three; 613. Telescopic protrusion; 614. Elastic limit block four;

[0055] 700. Cleaning unit; 701. Moving block; 702. Assembly block; 703. Connecting plate; 704. Push head; 705. Cleaning cotton; 706. Positioning spring three; 707. Mounting slot; 708. Liquid guide head; 709. Flexible connecting pipe; 710. Industrial camera;

[0056] 800. Drive unit; 801. Electric lead screw three; 802. Pulley; 803. Rotary shaft two; 804. Differential gear set;

[0057] 900, guide post. Detailed Implementation

[0058] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are described clearly and completely. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0059] Example

[0060] To address the technical problems in the background section, the following is provided: an automatic loading and unloading robot for new energy aluminum brackets.

[0061] Combination Figures 1-13 As shown, the present invention provides an automatic loading and unloading robot for new energy aluminum brackets, comprising: a transfer unit 100, a placement unit 200 disposed on one side of the transfer unit 100, and a housing 300 disposed on the rear side of the transfer unit 100. The housing 300 has a placement cavity 301 and a transmission cavity 302 respectively disposed inside, and a placement opening 303 is provided between the placement cavity 301 and the transmission cavity 302. A drive unit 800 extending into the transmission cavity 302 is assembled in the placement cavity 301. A guide post 900 is fixedly installed on one side of 01, and the surface of the guide post 900 is smooth. A cleaning unit 700 that is connected to the drive unit 800 is slidably mounted on the bottom of the placement cavity 301. A polishing unit 500 is fixedly installed on one side of the cleaning unit 700, and the polishing part of the polishing unit 500 is wound around the guide post 900. A striking unit 400 extending into the placement cavity 301 is assembled together in the transmission cavity 302 and the placement port 303, and the striking unit 400 is connected to the drive unit 800.

[0062] The transfer unit 100 includes a transfer component 110, a clamping component 120, and an unlocking component 130. The transfer component 110 is positioned between the housing 300 and the placement unit 200 at right angles. The driving end of the transfer component 110 is equipped with the clamping component 120. Two sets of unlocking components 130 are arranged on one side of the transfer component 110, and the unlocking components 130 are close to the placement unit 200 and distributed on both sides of the placement unit 200. The placement unit 200 includes a placement frame 201, an aluminum frame 202, and a locking component 210. The placement unit 200 is arranged on one side of the unlocking component 130. Locking components 210 are evenly distributed on both sides, and aluminum frames 202 are connected between the locking components 210 for limiting. Through holes are provided on both sides of the aluminum frames 202. The striking unit 400 includes a carrier plate 410, striking components 420, and output components 430. The output components 430 are installed inside the transmission cavity 302. The driving end of the output components 430 is equipped with a carrier plate 410 extending into the placement port 303. Two sets of mounting ports 411 are provided on the carrier plate 410. The striking components 420 are installed inside the mounting ports 411. The front ends of the striking components 420 cooperate with each other, and the rear ends are in transmission cooperation with the output components 430.

[0063] The polishing unit 500 includes a side plate 501; the cleaning unit 700 includes a movable block 701 and an assembly block 702. The movable block 701 is slidably mounted on the bottom of the placement cavity 301 and is threadedly driven by the drive unit 800. The assembly block 702 is fixedly mounted on the front of the movable block 701. Two sets of mounting grooves 707 are respectively provided on the front of the assembly block 702. Corresponding connecting plates 703 are installed in the mounting grooves 707 by positioning springs 706. A removable cleaning cotton 7 is mounted on the inner side of the connecting plate 703. 05. The connecting plate 703 is provided with a liquid permeation hole that contacts the cleaning cotton 705. The side plate 501 is electromagnetically adsorbed on one side of the assembly block 702, and the side plate 501 is fitted with a mounting plate 505. The side plate 501 is installed and connected to the inner wall of the placement port 303 through the mounting plate 505. Electric roller 1 502 and electric roller 2 503 are fixedly installed on both sides of the front of the side plate 501, respectively. The roller shafts of electric roller 1 502 and electric roller 2 503 are wound together with a sanding belt 504, and the sanding belt 504 is wound around the guide post 900.

[0064] Through the overall structural design, the material transfer unit realizes the right-angle transfer, clamping and automatic unlocking of the aluminum bracket; the placement unit realizes the stable placement and locking of the aluminum bracket; the drive unit inside the housing synchronously drives the cleaning unit, grinding unit and impact unit. The cleaning unit can clean the surface of the aluminum bracket, the grinding unit guides the grinding belt through the guide post for pretreatment, and the impact unit can perform impact resistance testing on the aluminum bracket.

[0065] The collaborative operation of each unit enables integrated automated processing of aluminum brackets, from loading and unloading to inspection, cleaning, and polishing, significantly improving the level of automation and processing efficiency.

[0066] In this embodiment, the transfer assembly 110 includes a base 111, a rotating platform 112, and a support column 113. The base 111 is disposed on the front side of the housing 300. The rotating platform 112 is fixedly installed on the top of the base 111. The support column 113 is fixedly installed on the top of the rotating platform 112. A guide sleeve 115 is slidably mounted on one side of the support column 113. An electric lead screw 114 with a thread passing through the guide sleeve 115 is installed on the top of the support column 113. The clamping assembly 120 is assembled on the guide sleeve 115. The clamping assembly 120 includes a support frame 121. The support frame 121 is fixedly installed on the guide sleeve 115. A crossbeam 125 is electrically slidably mounted on the support frame 121. Two sets of cylinders 123 are assembled on the crossbeam 125. A docking plate 126 is fixedly installed at the bottom of the cylinders 123. An electric clamp 124 for opposing clamping is fixedly installed on the top of the docking plate 126. Contact plates 122 are fixedly installed on both sides of the crossbeam 125.

[0067] The transfer component achieves 90° rotation via the base and rotating platform. The electric screw on the support column drives the guide sleeve to rise and fall, which, together with the sliding of the crossbeam, enables the clamping component to move back and forth, ensuring that the clamping component accurately reaches the aluminum frame extraction position. The cylinder of the clamping component drives the docking plate to descend, and the electric clamp clamps the aluminum frame. The contact plate assists in triggering the unlocking component.

[0068] This structure enables multi-directional, high-precision transfer and stable clamping of the aluminum frame, improving transfer flexibility and positioning accuracy.

[0069] In this embodiment, the unlocking component 130 includes a mounting bracket 131. Two sets of mounting brackets 131 are arranged on one side of the support column 113. An electric lead screw 132 is installed inside the mounting bracket 131. A mounting housing 136 for driving is threaded onto the electric lead screw 132. A through push plate 138 is slidably installed inside the mounting housing 136. A positioning spring 137 for buffering the push plate 138 is installed inside the mounting housing 136. A mounting plate 133 is fixedly installed at one end of the push plate 138, and a baffle 134 is installed on the mounting plate 133. The baffle 134 cooperates with the contact plate 122. A push block 135 is fixedly installed at the other end of the push plate 138. The push block 135 cooperates with the locking component 210.

[0070] The electric screw of the unlocking component drives the mounting housing to move. When the clamping component moves forward, the contact plate pushes the baffle, causing the push plate to compress the positioning spring. The push block inserts into the push port of the locking component and squeezes the positioning pin, releasing its lock on the aluminum frame.

[0071] This structure enables synchronized linkage between the unlocking action and the extraction action of the clamping component, eliminating the need for manual intervention and improving unlocking efficiency and automated coordination.

[0072] In this embodiment, the locking component 210 includes a positioning pin 211. Both sides of the placement rack 201 are provided with mounting chambers 214. The mounting chambers 214 are evenly distributed with through positioning pins 211. A spring member 213 that is installed and connected to the placement rack 201 is fixed on the positioning pin 211 in the mounting chamber 214. A push opening 212 is provided on the outer side of the positioning pin 211. An elastic limiting block 215 is installed at the inner end of the positioning pin 211. The two ends of the aluminum frame 202 are limited by the positioning pin 211.

[0073] The locking component of the placement unit uses a positioning pin and a spring component to limit the aluminum frame on the placement frame. The holes on both sides of the aluminum frame are connected to the positioning pin, and the elastic limit block further assists in limiting the position.

[0074] This structure achieves stable placement and reliable positioning of the aluminum frame through the coordinated action of multiple locking components, preventing shaking and providing a stable foundation for subsequent clamping and extraction.

[0075] In this embodiment, the striking component 420 includes a striking plate 421. Two sets of square guide rods 425 are fixedly installed inside the mounting port 411. The striking plate 421 is fitted onto the upper limit of the square guide rods 425. A positioning spring 424 for limiting and buffering the striking plate 421 is fixedly installed on the mounting port 411 between the square guide rods 425. Corresponding protrusions 426 are fixedly installed on the rear side of the striking plate 421. A cylinder 423 is fixedly installed on the front side of the striking plate 421. Corresponding striking blocks 422 are connected to the output end of the cylinder 423. The striking blocks 422 are used to strike and clamp the top and bottom surfaces of the aluminum frame 202.

[0076] The output component of the impact unit drives the carrier plate to move. The impact component in the mounting port is limited by a square guide rod and buffered by a positioning spring. Under the drive of the output component, the striking plate drives the impact block to strike the top and bottom of the aluminum frame in a coordinated manner to simulate the impact environment.

[0077] This structure enables automated testing of the impact resistance of aluminum frame coatings, ensuring consistency in impact force and improving testing efficiency.

[0078] In this embodiment, the output component 430 includes a rotating shaft 431, a magnetic coupling 432, a cylinder 433, and a mounting base 434. The mounting base 434 is fixedly mounted on one side of the back of the carrier plate 410. The cylinder 433 is rotatably mounted inside the mounting base 434. A rotating shaft 436 is connected to one end of the cylinder 433. A cam 437 for driving the protrusion 426 is fixedly mounted on the rotating shaft 436. A rotating shaft 431 corresponding to the cylinder 433 is rotatably mounted inside the transmission cavity 302. A magnetic coupling 432 that cooperates with the ends of the rotating shaft 431 and the cylinder 433 is connected to each other. A geared motor 435 is fixedly mounted on the back of the housing 300, and the output end of the geared motor 435 extends into the transmission cavity 302 and is connected to the mounting base 434.

[0079] The geared motor of the output component drives the mounting base, which drives the cylinder three to rotate through the first rotating shaft and the magnetic coupling. The cam on the third rotating shaft drives the cam, causing the striking plate to reciprocate along the square guide rod. The magnetic coupling can disconnect the transmission to easily stop the striking action.

[0080] This structure, through a controllable connection of multi-stage transmission and magnetic coupling, achieves stable transmission and precise start-stop of the impact component drive, ensuring the controllability of the detection process.

[0081] In this embodiment, the drive unit 800 includes an electric lead screw 3 801, which is installed inside the placement cavity 301. The electric lead screw 3 801 is threaded to drive the moving block 701. A rotating shaft 2 803 extending into the placement cavity 301 is rotatably installed inside the transmission cavity 302. A differential gear set 804 meshes with each other on the rotating shaft 2 803 and the rotating shaft 1 431. A pulley 802 that is connected to the electric lead screw 3 801 is installed on the rotating shaft 2 803 inside the placement cavity 301. An electric plug 2 305 extending into the placement cavity 301 is fixedly connected to one side of the housing 300. An electric plug 1 304 extending out is installed inside the guide post 900. The electric plug 1 304 and the electric plug 2 305 correspond to each other and are docked and positioned at both ends of the aluminum frame 202.

[0082] The electric lead screw of the drive unit drives the moving block of the cleaning unit through a three-thread drive, and at the same time drives the rotating shaft two through the pulley, which drives the rotating shaft one of the impact unit through the differential gear set, realizing the coordinated transmission of power between the cleaning, grinding and impact units; the electric plugs one and two are inserted into the aluminum frame port for auxiliary positioning.

[0083] This structure achieves coordinated driving of multiple units through a single power source, improving power transmission efficiency and ensuring the synchronization of the actions of each unit.

[0084] In this embodiment, the cleaning unit 700 further includes a pusher 704, a liquid guide head 708, and a flexible tube 709. The pusher 704 is fixedly installed on the outer side of the connecting plate 703, and the groove of the pusher 704 is inclined. The flexible tube 709 is connected and installed on the inner side of the connecting plate 703, and the liquid guide head 708 is connected and installed at the ends of the flexible tube 709. Two sets of assembly blocks 702 are fixedly installed on the front side of the placement cavity 301, and the docking ends of the assembly blocks 702 and the pusher 704 are inclined. The assembly blocks 702 are used to lift the pusher 704. An industrial camera 710 for capturing images is fixedly installed on one side of the connecting plate 703.

[0085] The moving block of the cleaning unit drives the assembly block to move. The cleaning cotton of the connecting plate receives the cleaning fluid delivered by the liquid guide head through the liquid permeation hole and wipes the surface of the aluminum frame. The push head is slanted and can push and knock the plate to avoid interference. The industrial camera captures the cleaning and inspection status in real time.

[0086] This structure improves the uniformity of cleaning fluid distribution, avoids interference with impact components, and enhances cleaning and detection effectiveness through real-time monitoring.

[0087] In this embodiment, a feeding unit 600 is mounted on the top of the housing 300. The feeding unit 600 includes a lifting rail 601, a lifting head 602, and a positioning component 610. The lifting rail 601 is mounted on the top of the housing 300. The lifting head 602 for transferring the aluminum frame 202 is slidably mounted on the bottom of the lifting rail 601. Elastic limiting blocks 603 for limiting are installed on both sides inside the lifting head 602. The positioning component 610 extending into the lifting head 602 is mounted on the rear side of the lifting head 602.

[0088] The lifting head moves linearly via the lifting rail of the feeding unit. The lifting head is engaged with the auxiliary aluminum frame by the elastic limit block 2, and the positioning component limits and fixes the aluminum frame.

[0089] This structure enables the automated transfer of aluminum frames from the processing station to the painting process, improving transfer efficiency, ensuring the stability of the hoisting process, and guaranteeing the continuity of the process.

[0090] In this embodiment, the positioning component 610 includes a mounting cover 611 and an elastic limiting block three 612. The mounting cover 611 is fixedly installed on the rear side of the lifting head 602. The elastic limiting block three 612 and elastic limiting block four 614 are respectively connected and installed inside the mounting cover 611, and both elastic limiting blocks three 612 and elastic limiting blocks four 614 extend into the lifting head 602. The elastic coefficient of elastic limiting block four 614 is smaller than that of elastic limiting block three 612, and a through-hole installation is installed on elastic limiting block four 614. There is a telescopic protrusion 613, and the telescopic protrusion 613 is in a limiting fit with the elastic limiting block three 612. The bottom of the mounting cover 611 is provided with an inclined groove, and the bottom of the telescopic protrusion 613 extends into the inclined groove. The telescopic protrusion 613 has a built-in spring. Both the elastic limiting block three 612 and the elastic limiting block four 614 have springs at the rear. The elastic limiting block one 215, the elastic limiting block two 603, and the telescopic protrusion 613 adopt the same composition principle as the elastic limiting block three 612 and the elastic limiting block four 614.

[0091] The elastic limit block three of the positioning component is inserted into the through hole of the aluminum frame to achieve locking, and the elastic limit block four assists in limiting; when unlocking, the telescopic protrusion descends along the inclined groove, limiting the elastic limit block three so that it cannot be reset, making it easy to remove the aluminum frame.

[0092] This structure, through the cooperation of multi-level elastic limiting and telescopic protrusions, achieves reliable locking and convenient unlocking of the aluminum frame, improving the reliability of hoisting and moving.

[0093] Working principle and usage process of this invention:

[0094] During this process, the electrical components on the equipment are electrically connected to the external control system to achieve integrated control of the robotic arm;

[0095] During this process, the placement rack 201 is hoisted to the loading station using hoisting equipment, awaiting retrieval. The electric screw 114 is activated to drive the support frame 121 to move up and down, causing the clamping parts on the support frame 121 to reach the desired retrieval position. Then, the crossbeam 125 automatically slides forward on the support frame 121, causing the docking plate 126 to move above the aluminum frame 202. During this forward movement, the contact plate 122 moves synchronously and pushes onto the baffle 134. The baffle 134 uses the mounting plate 133 to push the push plate 138. At this time, the positioning spring 137 enters a compressed state to ensure that the push block 135 is inserted into the corresponding push port 212. Since the push block 135 and the push port 212 are at an angle... Since the inclined surfaces are facing each other, when the push block 135 is inserted, it will push the push port 212, causing the positioning pin 211 to extend outward until the spring 213 enters the compressed state. The purpose is to ensure that the positioning pin 211 releases the positioning state of the aluminum frame 202. Then, the cylinder 123 is activated to descend, causing the docking plate 126 to contact the top surface of the aluminum frame 202. Then, the electric clamp 124 is activated to clamp and fix the aluminum frame 202. After completion, it is lifted. When lifted, the elastic limit block 215 is pushed by the aluminum frame 202, causing the elastic limit block 215 to be squeezed into the positioning pin 211, releasing the final limit. At this time, the aluminum frame 202 can be completely separated from the positioning of the positioning pin 211.

[0096] Then, the extracted aluminum frame 202 is recovered, and the rotary table 112 is started to rotate and switch its orientation by 90°, so that the extracted aluminum frame 202 is moved to the facing position of the housing 300. Then, the extracted aluminum frame 202 is lowered into the placement cavity 301. After reaching the clamping point, the electric plug 2 305 and electric plug 1 304 are started to extend, so that the end is inserted into the port of the aluminum frame 202, completing the docking and positioning of the aluminum frame 202.

[0097] At this point, the inspection of aluminum frame 202 begins: Previously, the cleaned pipe needed to be connected to the liquid guide head 708. The electric screw 3 801 is then activated into drive mode. When the electric screw 3 801 is in drive mode, the pulley 802 synchronously drives the rotating shaft 2 803 for transmission. The rotating shaft 2 803 then drives the rotating shaft 1 431 via the differential gear set 804. This causes the rotating shaft 1 431 to drive the cylinder 3 433 to rotate in conjunction with the magnetic coupling 432. The cylinder 3 433 rotates within the mounting base 434, and the other end of the cylinder 3 433 synchronously drives the rotating shaft 3 436 to rotate. The rotating shaft 3 436... As the cam 437 rotates, it drives the protrusion 426. After being driven, the protrusion 426 synchronously drives the knocking plate 421 to move up and down. The positioning spring 424 and the square guide rod 425 buffer the knocking plate 421. The front end of the knocking plate 421 can strike the aluminum frame 202 through the striking block 422 to test the paint film on the aluminum frame 202's resistance to cracking and peeling after impact. The test is also captured in real time by the industrial camera 710. If the test is qualified, the pre-treatment before painting can be carried out. If the test is unqualified, the aluminum frame 202 is removed again with the help of the electric clamp 124 and is regarded as an abnormal part.

[0098] Synchronously, the electric lead screw 801 drives the moving block 701 to move, the push head 704 disengages from 720, and after disengagement, the connecting plate 703 moves in the opposite direction under the influence of the positioning spring 706 to retract. As the moving block 701 continues to move forward, until the front side of the push head 704 pushes the knocking plate 421, causing the knocking plate 421 to expand and make way, ensuring that the push head 704 pushes over the knocking plate 421, and avoiding the knocking plate 421 from interfering with the connecting plate 703.

[0099] Furthermore, the cleaning cotton 705 is brought into contact with the bottom and top surfaces of the aluminum frame 202 by the receiving and gathering effect of the connecting plate 703. During this period, the external cleaning liquid enters the connecting plate 703 through the liquid guide head 708 and the flexible tube 709. The connecting plate 703 is hollow and enters the cleaning cotton 705 through the liquid permeation hole, at which time the initial wiping and cleaning can be performed.

[0100] If the inspection is successful, the pre-treatment before painting can proceed: After the moving block 701 is reset, the electromagnet on the side of the assembly block 702 is used to achieve an adsorption connection with the side plate 501. At this time, the side plate 501 is detached from the sleeve plate, and the electric roller 1 502 is driven to drive the roller shaft to wind up the sanding belt 504. At this time, the electric roller 2 503 stops moving and rotates synchronously with the traction of the sanding belt 504. The sanding belt 504 on the roller group of electric roller 2 503 is pulled and conveyed by the roller shaft on electric roller 1 502. The sanding belt 504 is spirally wound on the guide post 900 and conducted. At this time, the electric screw can be restarted. The third 801 drives the moving block 701, which in turn moves the side plate 501. The sanding belt 504 is moved from the guide post 900 to the aluminum frame 202 and sands the aluminum frame 202 to remove minor imperfections on the surface of the electrophoretic layer and provide a certain roughness to provide an anchoring effect for subsequent painting. At this point, the striking state can be stopped. The stopping method is to stop the magnetic coupling 432 and disconnect the connection of the magnetic coupling 432. The electric screw three 801 can then lose the transmission to the rotating shaft one 431. This ensures that the sanding belt 504 will not be interfered with by the striking block 422 when it rotates.

[0101] Furthermore, during the polishing process, the cleaning cotton 705 is continuously supplied with liquid by the connecting plate 703. The cleaning cotton 705 wraps and wipes the aluminum frame 202 from the top and bottom surfaces, so that the impurities generated during polishing can be wiped clean.

[0102] After the moving block 701 and side plate 501 have reset, the loading operation can begin: start cylinder 2 423 to drive the striking block 422, causing the striking block 422 to clamp and fix the aluminum frame 202. Then, start electric plug 2 305 and electric plug 1 304 to release the positioning. Then, start the geared motor 435 to drive the mounting base 434. The mounting base 434 will drive the carrier plate 410 to flip upward. Because the striking plate 421 is limited by the square guide rod 425, it will not shake or deviate when it follows the carrier plate 410 to flip. At that time, driven by the geared motor 435, the carrier plate 410 will flip upward, causing the clamped aluminum frame 202 to flip upward into an upright state.

[0103] The aluminum frame 202 is extracted and transferred. The lifting rail 601 drives the lifting head 602 to move linearly. The end of the aluminum frame 202 abuts and engages with the lifting head 602. The aluminum frame 202 passes over the elastic limiting block 2 603 and enters the interior of the lifting head 602. At this time, the elastic limiting block 4 614 is retracted by the abutment of the aluminum frame 202, while the elastic limiting block 3 612 is inserted into the through holes at both ends of the aluminum frame 202 to achieve the snap-fit ​​positioning of the aluminum frame 202. Then, the cylinder 2 423 is activated to retract the clamping state of the striking block 422, and the lifting head 602 can be started to move again. This will move the lifted aluminum frame 202 to the subsequent painting process. When it reaches the painting station, the upward push of the aluminum frame 202 can be activated to cause the elastic limiting block 3 612 to retract, causing the elastic limiting block 3 612 to pass over the telescopic protrusion 613, and the telescopic protrusion 613 will then engage with the telescopic protrusion. 613 is used for limiting, and then the aluminum frame 202 is pulled down. Since the elastic limiting block 3 612 is limited by the telescopic protrusion 613, and the elastic limiting block 4 614 is continuously limited by the aluminum frame 202, the elastic limiting block 3 612 will not be inserted into the through hole again until the aluminum frame 202 is removed from the lifting head 602. Since the bottom of the mounting cover 611 is provided with an inclined groove, the elastic limiting block 4 614 and the elastic limiting block 3 612 are pushed forward. The elastic limiting block 4 614 synchronously drives the internal telescopic protrusion 613 to move. The telescopic protrusion 613 descends along the inclined groove. As the telescopic protrusion 613 descends, the limiting effect of the telescopic protrusion 613 on the elastic limiting block 3 612 also decreases. The elastic coefficient of the elastic limiting block 4 614 is less than that of the elastic limiting block 3 612. Therefore, the elastic limiting block 3 612 can then pass over the telescopic protrusion 613 to reset.

[0104] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0105] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. An automatic loading and unloading robot for new energy aluminum brackets, characterized in that, include: The transfer unit has a placement unit on one side and a housing on the rear side. The housing has a placement cavity and a transmission cavity inside, and a placement opening is provided between the placement cavity and the transmission cavity. A drive unit extending into the transmission cavity is installed in the placement cavity. A guide post is fixedly installed on one side of the placement cavity, and the surface of the guide post is smooth. A cleaning unit that is driven and connected to the drive unit is slidably mounted on the bottom of the placement cavity. A grinding unit is fixedly installed on one side of the cleaning unit, and the grinding part of the grinding unit is wound around the guide post. A striking unit extending into the placement cavity is installed in both the transmission cavity and the placement opening, and the striking unit is driven and connected to the drive unit. The transfer unit includes a transfer component, a clamping component, and an unlocking component. The transfer component is located between the housing and the placement unit and is distributed at right angles. The drive end of the transfer component is equipped with a clamping component. Two sets of unlocking components are located on one side of the transfer component. The unlocking components are close to the placement unit and distributed on both sides of the placement unit. The placement unit includes a placement frame, an aluminum frame, and locking components. The placement unit is placed on one side of the unlocking component, and locking components are evenly distributed on both sides of the placement unit. The aluminum frame is used to limit and connect the locking components. The aluminum frame has through holes on both sides. The striking unit includes a carrier plate, striking components, and an output component. The output component is installed inside the transmission cavity. The driving end of the output component is equipped with a carrier plate that extends into the placement port. Two sets of mounting ports are provided on the carrier plate. The striking components are installed inside the mounting ports. The front ends of the striking components cooperate with each other, and the rear ends are driven by the output component. The grinding unit includes a side plate; the cleaning unit includes a moving block and an assembly block. The moving block is slidably mounted on the bottom of the placement cavity and is driven by the drive unit by threads. The assembly block is fixedly mounted on the front of the moving block. The front of the assembly block is provided with two sets of mounting grooves. Corresponding connecting plates are installed in the mounting grooves by three positioning springs. The inner side of the connecting plate is fitted with a removable cleaning cotton. The connecting plate is provided with a liquid permeation hole that contacts the cleaning cotton. The side plate is electromagnetically attracted to one side of the assembly block, and a mounting plate is fitted inside the side plate. The side plate is installed and connected to the inner wall of the placement port through the mounting plate. Electric roller one and electric roller two are fixedly mounted on the two sides of the front of the side plate, respectively. The roller shafts of electric roller one and electric roller two are wound together with a grinding belt, and the grinding belt is wound around the guide post.

2. The automatic loading and unloading robot for new energy aluminum brackets according to claim 1, characterized in that: The transfer assembly includes a base, a rotating platform, and a support column. The base is placed on the front side of the housing, the rotating platform is fixedly installed on the top of the base, the support column is fixedly installed on the top of the rotating platform, a guide sleeve is slidably mounted on one side of the support column, and an electric lead screw threaded through the guide sleeve is installed on the top of the support column. The clamping assembly is assembled on the guide sleeve. The clamping assembly includes a support frame, a support frame fixedly mounted on a guide sleeve, a crossbeam electrically slidably mounted on the support frame, two sets of cylinders mounted on the crossbeam, a docking plate fixedly mounted at the bottom of the cylinder, an electric clamp for opposing clamping fixedly mounted at the top of the docking plate, and contact plates fixedly mounted on both sides of the crossbeam.

3. The automatic loading and unloading robot for new energy aluminum brackets according to claim 2, characterized in that: The unlocking component includes a mounting bracket. Two sets of mounting brackets are installed on one side of the support column. An electric lead screw is installed inside the mounting bracket. A mounting shell for driving is threaded onto the electric lead screw. A through push plate is slidably installed inside the mounting shell. A positioning spring for buffering the push plate is installed inside the mounting shell. A mounting plate is fixedly installed at one end of the push plate, and a baffle is installed on the mounting plate. The baffle cooperates with the contact plate. A push block is fixedly installed at the other end of the push plate. The push block cooperates with the locking component.

4. The automatic loading and unloading robot for new energy aluminum brackets according to claim 3, characterized in that: The locking assembly includes a positioning pin. There are installation chambers on both sides of the placement frame. The installation chambers are evenly distributed with through positioning pins. A spring component that is installed and connected to the placement frame is fixed to the positioning pin in the installation chamber. A push port is provided on the outer side of the positioning pin. An elastic limiting block is installed at the inner end of the positioning pin. The two ends of the aluminum frame are limited by the positioning pin.

5. The automatic loading and unloading robot for new energy aluminum brackets according to claim 1, characterized in that: The striking assembly includes a striking plate. Two sets of square guide rods are fixedly installed inside the mounting port. The striking plate is fitted onto the upper limit of the square guide rods. A positioning spring two for limiting and buffering the striking plate is fixedly installed on the mounting port between the square guide rods. Corresponding protrusions are fixedly installed on the rear side of the striking plate. A cylinder two is fixedly installed on the front side of the striking plate, and corresponding striking blocks are connected to the output end of the cylinder two. The striking blocks are used to strike and clamp the top and bottom surfaces of the aluminum frame.

6. The automatic loading and unloading robot for new energy aluminum brackets according to claim 1, characterized in that: The output assembly includes a rotating shaft, a magnetic coupling, a cylinder, and a mounting base. The mounting base is fixedly installed on one side of the back of the carrier plate. The cylinder is rotatably installed inside the mounting base. The rotating shaft is connected to one end of the cylinder and a cam for driving the protrusion is fixedly installed on the rotating shaft. The rotating shaft corresponding to the cylinder is rotatably installed inside the transmission cavity. The ends of the rotating shaft and the cylinder are connected to each other and fitted with a magnetic coupling. A geared motor is fixedly installed on the back of the housing, and the output end of the geared motor extends into the transmission cavity and is connected to the mounting base.

7. The automatic loading and unloading robot for new energy aluminum brackets according to claim 1, characterized in that: The drive unit includes an electric lead screw three, which is installed inside the placement cavity. The electric lead screw three drives the moving block by thread. A rotating shaft two extending into the placement cavity is rotatably installed inside the transmission cavity. A differential gear set that meshes with rotating shaft two and rotating shaft one is installed on rotating shaft two inside the placement cavity. A pulley that is connected to the electric lead screw three is installed on rotating shaft two inside the placement cavity. An electric plug two extending into the placement cavity is fixed to one side of the housing. An electric plug one extending out is installed inside the guide post. Electric plug one and electric plug two correspond to each other and are docked and positioned at both ends of the aluminum frame.

8. The automatic loading and unloading robot for new energy aluminum brackets according to claim 1, characterized in that: The cleaning unit also includes a pusher head, a liquid guide head, and a flexible connecting pipe. The pusher head is fixedly installed on the outer side of the connecting plate, and the groove of the pusher head is inclined. The flexible connecting pipe is connected to the inner side of the connecting plate, and the liquid guide head is connected to the end of the flexible connecting pipe. Two sets of assembly blocks are fixedly installed on the front side of the placement cavity, and the docking end of the assembly block and the pusher head is inclined. The assembly block is used to lift the pusher head. An industrial camera for capturing images is fixedly installed on one side of the connecting plate.

9. The automatic loading and unloading robot for new energy aluminum brackets according to claim 1, characterized in that: A feeding unit is mounted on the top of the housing. The feeding unit includes a lifting rail, a lifting head, and a positioning component. The lifting rail is mounted on the top of the housing. The lifting head for transferring the aluminum frame is slidably mounted on the bottom of the lifting rail. Elastic limit blocks for limiting the position are installed on both sides inside the lifting head. A positioning component extending into the lifting head is mounted on the rear side of the lifting head.

10. The automatic loading and unloading robot for new energy aluminum brackets according to claim 9, characterized in that: The positioning component includes a mounting cover and an elastic limiting block three. The mounting cover is fixedly installed on the rear side of the lifting head. Elastic limiting blocks three and four are respectively installed inside the mounting cover, and both elastic limiting blocks three and four extend into the lifting head. The elastic coefficient of elastic limiting block four is less than that of elastic limiting block three. A telescopic protrusion is installed through elastic limiting block four, and the telescopic protrusion limits and cooperates with elastic limiting block three. An inclined groove is provided at the bottom inside the mounting cover, and the bottom of the telescopic protrusion extends into the inclined groove. A spring is built into the telescopic protrusion. Both elastic limiting blocks three and four have springs at their rear. Elastic limiting blocks one, two, and the telescopic protrusion adopt the same composition principle as elastic limiting blocks three and four.

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