Intelligent lime batching system

Abstract

The invention discloses an intelligent lime batching system, and relates to the technical field of refractory material processing. The intelligent lime batching system comprises a raw material bin, a raw material vibrating screen assembly is arranged on one side of the raw material bin, a raw material waste bin is arranged below the raw material vibrating screen assembly, a variable-frequency feeding belt conveyor is arranged at the bottom of the raw material waste bin, and a small raw material crusher is arranged at a discharging port of the variable-frequency feeding belt conveyor. A lime kiln is arranged on one side of the raw material vibrating screen assembly. By arranging the batching system and cooperating with components in the system, all recycling of by-products (raw material screen material, raw material dedusting ash, flue gas dedusting ash and finished product dedusting ash), zero emission of waste, uniform batching, 100% of finished product rate, effective utilization of all by-products, capability of meeting sintering process requirements by activity index, zero pollution to environment and low cost are realized. Each burdening link is realized in a closed space, and a finished product is pneumatically conveyed to be sintered.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of refractory processing, in particular to a lime intelligent batching system. BACKGROUND

[0002] Lime is the general term for quicklime and slaked lime, and its main components are (CaO) and magnesium oxide (MgO). The digestion of quicklime is an important link in construction mixing, and its process should be effectively controlled in specific construction. These two substances play a decisive role in the strength of the lime-fly ash base, especially after the hydration reaction with fly ash, the content of which has a more significant impact. Increasing the lime dosage within a certain limit can naturally increase the strength of lime-fly ash, but this not only increases the construction cost, but also is very detrimental to the crack resistance of the lime-fly ash base. Therefore, lime with high effective content should be selected as much as possible. Generally, lime must meet the standard of more than two grades, that is, the content of effective calcium and magnesium oxide in lime is not less than 80%. This can not only meet the needs of oxidation and hydration of lime-fly ash base to ensure the strength of the base, but also improve the stability of the base without affecting its crack resistance, which is very beneficial to the quality of the base. In the metallurgical lime production process in the refractory industry field, the finished product is 0-3mm powder active lime and 40mm or more block lime. The 0-3mm powder active lime is sent to the sintering plant by tank car, and the 40mm or more block lime is transported to the steelmaking process. The by-products in the lime production process (raw material limestone undersize waste, and dust removal ash collected by raw material dust remover, finished product dust remover, and main flue gas dust remover) are powder and granular waste. Most production plants provide by-products to sintering.

[0003] However, the tank car loading and discharging process causes serious environmental pollution and high transportation cost, and the added value is high, the recycling value is low, and some production plants also discharge by-products as waste or sell them to processing plants at a low price, which also causes environmental pollution and resource waste.

[0004] In view of the above situation, a new type of lime intelligent batching system is urgently needed to develop, which can save energy and improve the yield. The by-products in the lime production process (raw material undersize, raw material dust removal ash, flue gas dust removal ash, and finished product dust removal ash) are accurately controlled by the intelligent metering system. Under the premise of meeting the activity and other indicators of the finished product lime required by sintering, the qualified finished product is formed by proportioning. After mixing by technical means, it is transported to the sintering workshop by pneumatic conveying method, so as to achieve the effect of optimizing and reasonably utilizing resources. SUMMARY

[0005] The purpose of the present application is to provide a lime intelligent batching system to solve the problems raised in the background art.

[0006] In order to achieve the above object, the present application provides the following technical scheme: a lime intelligent batching system, comprising a raw material bin, a raw material vibrating screen assembly is arranged on one side of the raw material bin, a raw material waste bin is arranged below the raw material vibrating screen assembly, a variable frequency feeding belt conveyor is arranged at the bottom of the raw material waste bin, a raw material small crusher is arranged at the discharge port of the variable frequency feeding belt conveyor, a lime kiln is arranged on one side of the raw material vibrating screen assembly, a finished product bin is arranged at the discharge port of the lime kiln, an electromagnetic vibrating feeder is arranged on one side of the finished product bin, a finished product vibrating screen is arranged at the bottom of the electromagnetic vibrating feeder, a broken belt conveyor is arranged at the outlet of the raw material small crusher and the finished product vibrating screen, and a counter-attack hammer crusher is arranged on one side of the broken belt conveyor.

[0007] One side of the lime kiln is also provided with a finished product dust remover, a flue gas dust remover and a raw material dust remover, the bottom of the finished product dust remover is communicated with an air conveying AV pump, the bottom of the air conveying AV pump is provided with a finished product ash buffer bin, one side of the flue gas dust remover is provided with a flue gas ash buffer bin, the bottom of the raw material dust remover is provided with a raw material dust removal ash buffer bin, and the bottoms of the finished product ash buffer bin, the flue gas ash buffer bin and the raw material dust removal ash buffer bin are communicated with a double-shaft mixer through a variable frequency impeller feeder.

[0008] The finished product ash buffer bin, the flue gas ash buffer bin and the raw material dust removal ash buffer bin are all communicated with the feeding port of the double-shaft mixer through pipelines, and one side of the counter-attack hammer crusher is provided with a bucket elevator.

[0009] Preferably, the top of the raw material bin is also communicated with the raw material dust remover through an air conveying pump, and the raw material vibrating screen is communicated with the lime kiln.

[0010] Through the arrangement of the raw material dust remover, dust removal operation is facilitated during use, so that dust is difficult to discharge during subsequent use, the use convenience of the system is improved, and the operation of subsequent workers is facilitated.

[0011] Preferably, the top of the lime kiln is communicated with the top of the flue gas dust remover through a flue gas pipeline, the bottoms of the finished product dust remover, the flue gas dust remover and the raw material dust remover are all communicated with the corresponding finished product ash buffer bin, flue gas ash buffer bin and raw material dust removal ash buffer bin through air conveying AV pumps.

[0012] Preferably, the discharge ports of the double-shaft mixer and the counter-attack hammer crusher are both communicated with the feeding port of the bucket elevator, one side of the bucket elevator is communicated with a lime powder bin through an air chute, one side of the lime powder bin is communicated with a sintering bin through an air conveying powder ash pump, and the top of the sintering bin is communicated with a bin top dust remover.

[0013] Through the setting of the batching system, while cooperating with the components in the system, all by-products (raw material undersize, raw material dust, flue gas dust, finished product dust) are recycled, waste is zero discharged, batching is uniform, finished product rate is 100%, by-products are all effectively utilized, activity index meets the sintering process requirement, and the environment is zero polluted, all in the closed space of each batching link, and the finished product is transported to the sintering through the pneumatic conveying.

[0014] Preferably, the raw material vibrating screen assembly comprises a base, the upper surface of the base is provided with a vertical vibration assembly, the top of the vertical vibration assembly is provided with a horizontal vibration assembly, and the inside of the horizontal vibration assembly is provided with a cleaning assembly.

[0015] The vertical vibration assembly comprises vertical pipes fixedly installed at four corners of the upper surface of the base, a first vibrating machine fixedly installed on the inner bottom wall of the vertical pipe, and a vertical rod fixedly installed on the top of the first vibrating machine.

[0016] The vertical vibration assembly can drive the screen to shake up and down during use, so that the raw materials on the screen can be screened, thereby avoiding the need to dredge the screen during use and avoiding screen blockage during use, thereby facilitating subsequent use, improving the use convenience of the batching system, and improving the use efficiency of the batching system.

[0017] The horizontal vibration assembly comprises a housing fixedly installed at the top of the vertical rod, sliding rails fixedly installed on the inner wall of the housing, a sliding groove formed in one side of the sliding rail, a sliding block slidably connected in the sliding groove, a screen fixedly connected between the two sliding blocks, a support fixedly installed on one side of the housing, an installation plate installed on one side of the support through bolts, a second vibrating machine fixedly installed on one side of the installation plate, and one side of the second vibrating machine fixedly connected with one side of the screen.

[0018] The sliding rails and the sliding blocks are arranged, so that the screen can be conveniently limited during use, and the housing is provided with a through groove on both sides for the screen to pass through, and the inner wall of the through groove is slidably connected with the surface of the screen.

[0019] Preferably, the cleaning assembly comprises a blocking strip fixedly installed on the inner bottom wall of the screen, horizontal plates fixedly installed on both sides of the top of the housing, plug-in rods inserted on the horizontal plates, a cleaning plate fixedly connected at the bottom of the two plug-in rods, and the lower surface of the cleaning plate is attached to the inner bottom wall of the screen.

[0020] The cleaning plate is arranged, so that the inner wall of the screen can be automatically cleaned during the vibrating screening, thereby facilitating subsequent cleaning and screening operations.

[0021] Preferably, a screw rod is inserted on the horizontal plate, the bottom of the screw rod penetrates through the horizontal plate and extends to the outside of the horizontal plate, the bottom of the screw rod is screwed with the top of the shell, a screw hole is formed on the horizontal plate for the screw rod to pass through, the screw hole is screwed with the screw rod, and a wrench is fixedly installed on the top of the screw rod, and an anti-skid pattern is formed on the surface of the wrench.

[0022] Through the screw rod, the plug-in rod on the horizontal plate can be disassembled and assembled during use, so that subsequent use is facilitated, and the use convenience of the component is improved.

[0023] Preferably, a guide plate is fixedly installed on the top of the shell, one side of the guide plate is fixedly connected with the top of the cleaning plate, a flow guide groove is formed in one side of the guide plate, a supporting rod is fixedly installed on the back of the guide plate, and the bottom of the supporting rod is fixedly connected with the top of the shell.

[0024] Through the guide plate, the guiding of the raw materials is facilitated during use, and the supporting and positioning of one side of the guide plate are facilitated through the supporting rod.

[0025] Preferably, an inclined plate is fixedly installed in the shell, a slanting pipe is communicated with the position of one end of the inclined plate at the bottom of the shell, the inclination angle of the slanting pipe is 20-30 degrees, a discharge port is formed in one side of the screen, a flow distribution plate is fixedly installed below the discharge port at one position of the shell, a flow distribution groove is formed in the upper surface of the flow distribution plate, and the flow distribution plate is arranged in an inclined state.

[0026] Through the inclined plate, the concentrated operation of the screened raw materials is facilitated during use, and the sorting of the raw materials is facilitated.

[0027] Preferably, an installation ring is fixedly installed in the vertical pipe, the installation ring is sleeved on the surface of the first vibrating machine, supporting springs are arranged around the surface of the first vibrating machine, the top of the supporting springs is fixedly connected with the bottom of the shell, and the bottom of the supporting springs is fixedly connected with the upper surface of the installation ring.

[0028] Through the transverse vibration assembly and the cleaning assembly, the transverse shaking of the assembly is facilitated during use, the large-particle raw materials on the screen can be pushed by the cleaning plate, so that the raw materials are pushed to one side of the screen, and the fine raw materials can be shielded through the arrangement of the blocking strips, so that the subsequent screening and cleaning operations are facilitated, the ingredient quality of the ingredient system is improved, and the normal use is facilitated.

[0029] Compared with the prior art, the beneficial effects of the present application are:

[0030] (1) This kind of intelligent batching system for quicklime, through the set batching system and the components in the system, realizes the complete recycling and utilization of by-products (raw material screened material, raw material dust, flue gas dust, finished product dust), zero waste discharge, uniform batching, 100% finished product rate, all by-products are effectively utilized, the activity index meets the requirements of sintering process, zero pollution to the environment, each batching link is carried out in a closed space, and the finished product is conveyed to the sintering by pneumatic conveying.

[0031] (2) This kind of intelligent lime batching system can drive the screen to shake up and down during use by setting a vertical vibration component, so that the raw materials on the screen can be screened, thus avoiding the need to clear the screen during use and preventing the screen from getting clogged, thus facilitating subsequent use, improving the ease of use of the batching system and improving the efficiency of the batching system.

[0032] (3) This kind of intelligent lime batching system, through the setting of transverse vibration component and cleaning component, can conveniently shake the material laterally during use, and push the large particles of raw material on the screen through the cleaning plate, so that the raw material is pushed to one side of the screen. At the same time, with the setting of baffle bar, the fine raw material can be blocked, which facilitates subsequent screening and cleaning operations, improves the batching quality of the batching system, and facilitates subsequent normal use. Attached Figure Description

[0033] Figure 1 This is a first-view stereoscopic cross-sectional structural diagram of the present invention;

[0034] Figure 2 This is a second-view stereoscopic cross-sectional structural diagram of the present invention;

[0035] Figure 3 This is a first-view three-dimensional structural diagram of the present invention;

[0036] Figure 4 This is a second-view three-dimensional structural diagram of the present invention;

[0037] Figure 5 For the present invention Figure 1 Enlarged schematic diagram of the structure at point A in the middle;

[0038] Figure 6 For the present invention Figure 2 Enlarged schematic diagram of the structure at point B;

[0039] Figure 7 For the present invention Figure 3 Enlarged schematic diagram of the structure at point C;

[0040] Figure 8 For the present invention Figure 3 Enlarged schematic diagram of the structure at point D;

[0041] Figure 9 The system principle flow structure schematic diagram of the application.

[0042] In the figure: 1, raw material bin; 2, raw material vibrating screen; 3, raw material waste bin; 4, variable frequency feeding belt conveyor; 5, raw material small crusher; 6, lime kiln; 7, finished product bin; 8, electromagnetic vibrating feeder; 9, finished product vibrating screen; 10, counterattack hammer crusher; 11, finished product dust collector; 12, flue gas dust collector; 13, finished product ash buffer bin; 14, flue gas ash buffer bin; 15, bucket elevator; 16, air chute; 17, lime powder bin; 18, variable frequency impeller feeder; 19, pneumatic conveying pump; 20, raw material dust collector; 21, raw material dust removal ash buffer bin; 22, crushing belt conveyor; 23, double-shaft mixer; 24, pneumatic conveying AV pump; 25, sintering bin; 26, bin top dust collector; 27, pneumatic conveying powder ash pump; 28, base; 29, vertical vibration assembly; 2900, vertical pipe; 2901, first vibrating machine; 2902, vertical rod; 2903, mounting ring; 2904, supporting spring; 2905, 30, horizontal vibration assembly; 3000, shell; 3001, sliding rail; 3002, sliding block; 3003, screen mesh; 3004, support; 3005, mounting plate; 3006, second vibrating machine; 3007, guide plate; 3008, supporting rod; 3009, inclined plate; 3010, inclined pipe; 3011, flow dividing plate; 31, cleaning assembly; 3100, screw rod; 3101, baffle; 3102, cross plate; 3103, plug-in rod; 3104, cleaning plate. DETAILED DESCRIPTION

[0043] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present application.

[0044] Please refer to Figures 1-9The application provides a technical scheme: a lime intelligent batching system, which comprises a raw material bin 1, a raw material vibrating screen assembly 2 is arranged on one side of the raw material bin 1, a raw material waste bin 3 is arranged below the raw material vibrating screen assembly 2, a variable-frequency feeding belt conveyor 4 is arranged at the bottom of the raw material waste bin 3, a raw material small crusher 5 is arranged at the discharge port of the variable-frequency feeding belt conveyor 4, a lime kiln 6 is arranged on one side of the raw material vibrating screen assembly 2, a finished product bin 7 is arranged at the discharge port of the lime kiln 6, an electromagnetic vibrating feeder 8 is arranged on one side of the finished product bin 7, a finished product vibrating screen 9 is arranged at the bottom of the electromagnetic vibrating feeder 8, a broken belt conveyor 22 is arranged at the outlet of the raw material small crusher 5 and the finished product vibrating screen 9, and a counter-impact hammer crusher 10 is arranged on one side of the broken belt conveyor 22.

[0045] A finished product dust remover 11, a flue gas dust remover 12 and a raw material dust remover 20 are further arranged on one side of the lime kiln 6, the bottom of the finished product dust remover 11 is communicated with a pneumatic conveying AV pump 24, the bottom of the pneumatic conveying AV pump 24 is provided with a finished product lime buffer bin 13, one side of the flue gas dust remover 12 is provided with a flue gas lime buffer bin 14, the bottom of the raw material dust remover 20 is provided with a raw material dust removal lime buffer bin 21, and the bottoms of the finished product lime buffer bin 13, the flue gas lime buffer bin 14 and the raw material dust removal lime buffer bin 21 are all communicated with a double-shaft mixer 23 through a variable-frequency impeller feeder 18.

[0046] The finished product lime buffer bin 13, the flue gas lime buffer bin 14 and the raw material dust removal lime buffer bin 21 are all communicated with the feeding port of the double-shaft mixer 23 through pipelines, and a bucket elevator 15 is arranged on one side of the counter-impact hammer crusher 10.

[0047] Please refer to Figure 9The top of the raw material bin 1 is also communicated with the raw material dust remover 20 through the pneumatic conveying pump 19, the raw material vibrating screen 2 is communicated with the lime kiln 6, the raw material dust remover 20 is arranged, and dust removal operation is facilitated during use, so that dust is difficult to discharge during subsequent use, the use convenience of the system is improved, the operation of subsequent workers is facilitated, the top of the lime kiln 6 is communicated with the top of the flue gas dust remover 12 through a flue gas pipeline, the bottoms of the finished product dust remover 11, the flue gas dust remover 12 and the raw material dust remover 20 are communicated with the finished product dust buffer bin 13, the flue gas dust buffer bin 14 and the raw material dust buffer bin 21 through the pneumatic conveying AV pump 24, the discharge outlets of the double-shaft mixer 23 and the impact hammer crusher 10 are communicated with the feeding port of the bucket elevator 15, one side of the bucket elevator 15 is communicated with the lime powder bin 17 through the air chute 16, one side of the lime powder bin 17 is communicated with the sintering bin 25 through the pneumatic conveying dust pump 27, and the top of the sintering bin 25 is communicated with the bin top dust remover 26.

[0048] Please refer to Figure 1 and Figure 5 The raw material vibrating screen assembly 2 comprises a base 28, the upper surface of the base 28 is provided with a vertical vibrating assembly 29, the top of the vertical vibrating assembly 29 is provided with a horizontal vibrating assembly 30, and the inside of the horizontal vibrating assembly 30 is provided with a cleaning assembly 31.

[0049] The vertical vibrating assembly 29 comprises vertical pipes 2900 fixedly installed at four corners of the upper surface of the base 28, the inner bottom wall of each vertical pipe 2900 is fixedly installed with a first vibrating machine 2901, and the top of each first vibrating machine 2901 is fixedly installed with a vertical rod 2902.

[0050] The vertical vibrating assembly 29 can drive the screen mesh 3003 to shake up and down during use, so that the raw materials on the screen mesh 3003 can be screened, thereby avoiding the need to dredge the screen mesh 3003 during use, avoiding the clogging of the screen mesh 3003 during use, thereby facilitating subsequent use, improving the use convenience of the batching system and improving the use efficiency of the batching system.

[0051] The transverse vibration assembly 30 comprises a shell 3000 fixedly installed at the top of the vertical rod 2902, the inner wall of the shell 3000 is fixedly installed with sliding rails 3001 on both sides, one side of the sliding rail 3001 is provided with a sliding groove, the sliding groove is slidably connected with a sliding block 3002, the two sliding blocks 3002 are fixedly connected through a screen 3003, one side of the shell 3000 is fixedly installed with a support 3004, one side of the support 3004 is fixedly installed with a mounting plate 3005, one side of the mounting plate 3005 is fixedly installed with a second vibration machine 3006, one side of the second vibration machine 3006 is fixedly connected with one side of the screen 3003, and the sliding rail 3001 and the sliding block 3002 are arranged, which facilitates the limiting of the screen 3003 during use, and the both sides of the shell 3000 are provided with through grooves for the screen 3003, and the inner wall of the through groove is slidably connected with the surface of the screen 3003.

[0052] Please refer to Figure 8 The cleaning assembly 31 comprises a baffle 3101 fixedly installed in the inner bottom wall of the screen 3003, and transverse plates 3102 are fixedly installed at the top of the shell 3000 on both sides, the transverse plates 3102 are provided with plug-in rods 3103, the bottom of the two plug-in rods 3103 is fixedly connected through a cleaning plate 3104, the lower surface of the cleaning plate 3104 is attached to the inner bottom wall of the screen 3003, and the cleaning plate 3104 is arranged, which can automatically clean the inner wall of the screen 3003 during vibration screening, thereby facilitating subsequent cleaning and screening operation.

[0053] Please refer to Figure 8 The transverse plates 3102 are provided with a screw rod 3100, the bottom of the screw rod 3100 penetrates through the transverse plate 3102 and extends to the outside of the transverse plate 3102, the bottom of the screw rod 3100 is threadedly connected with the top of the shell 3000, the transverse plate 3102 is provided with a threaded hole for the screw rod 3100 to pass through, the threaded hole is threadedly connected with the screw rod 3100, and the top of the screw rod 3100 is fixedly installed with a wrench, the surface of the wrench is provided with anti-skid lines, the screw rod 3100 is arranged, which can disassemble and assemble the plug-in rod 3103 on the transverse plate 3102 during use, and also facilitates the installation and positioning operation, thereby facilitating subsequent use and improving the use convenience of the component.

[0054] Please refer to Figure 2 , Figure 4 and Figure 5The top of the shell 3000 is fixedly installed with a guide plate 3007, one side of the guide plate 3007 is fixedly connected with the top of the cleaning plate 3104, a guide groove is formed in one side of the guide plate 3007, a supporting rod 3008 is fixedly installed on the back of the guide plate 3007, the bottom of the supporting rod 3008 is fixedly connected with the top of the shell 3000, the guide plate 3007 is arranged, which facilitates the guiding operation of the raw materials during use, and the arrangement of the supporting rod 3008 facilitates the supporting and positioning of one side of the guide plate 3007, a slope 3009 is fixedly installed in the shell 3000, a slope pipe 3010 is communicated with the bottom of the shell 3000 at one end of the slope 3009, the inclination angle of the slope pipe 3010 is 20-30 degrees, a discharge port is formed in one side of the sieve screen 3003, a flow divider 3011 is fixedly installed below the discharge port on one side of the shell 3000, a flow divider groove is formed in the upper surface of the flow divider 3011, the flow divider 3011 is arranged in an inclined state, the slope 3009 is arranged, which can concentrate the screened raw materials during use, and also facilitates the sorting of the raw materials, which is convenient for subsequent use, an installation ring 2903 is fixedly installed in the vertical pipe 2900, the installation ring 2903 is sleeved on the surface of the first vibrating machine 2901, the surface of the first vibrating machine 2901 is surrounded by a supporting spring 2904, the top of the supporting spring 2904 is fixedly connected with the bottom of the shell 3000, and the bottom of the supporting spring 2904 is fixedly connected with the upper surface of the installation ring 2903, the transverse vibration assembly 30 and the cleaning assembly 31 are arranged, which facilitates the transverse shaking and the pushing operation of the large-particle raw materials on the sieve screen 3003 by the cleaning plate 3104 during use, so that the raw materials are pushed to one side of the sieve screen 3003, and the arrangement of the blocking strip 3101 can shield the fine raw materials, thereby facilitating the screening and cleaning operations, improving the batching quality of the batching system, and facilitating the normal use.

[0055] The undersize waste of the raw material limestone is crushed by two stages of the raw material small crusher 5 and the reversible impact hammer crusher 10, and the limestone with a particle size of 0-80 mm is finally crushed to a particle size of 0-3 mm, so as to be prepared to be matched with the finished product active lime to reach the required activity degree of the sintering process.

[0056] The by-products (raw materials, finished products, dust collected by the main flue gas dust collector) in the lime production process are all transported to the buffer bin of the crushing system by the pneumatic conveying mode, and are matched with the finished product active lime to reach the required activity degree of the sintering process. The transportation process is all conveyed by the closed pipeline without dust emission.

[0057] The top dust collector 26 is arranged on the top of the sintering bin 25 and the top of the dust bin, which is used for pressure relief and dust removal.

[0058] The active lime in the finished product bin 7 also has a bypass to the finished product impact hammer crusher 10 before screening, which ensures that in the case of large sintering demand, the amount of crushed material is increased, and the un-screened 0-80mm material is directly transported to the crushing system, and the finished product is transported to the sintering process system by pneumatic conveying.

[0059] The dust collected by each dust collector is conveyed by pneumatic conveying to the raw material dust buffer bin 21, the finished product dust buffer bin 13, and the flue gas dust buffer bin 14. A dust removal pipeline is provided at the top of each buffer bin to ensure that the pressure in the bin is balanced. The dust removal air volume is selected according to a coefficient of 1.15-1.2 times the air flow of pneumatic conveying.

[0060] The by-products (raw materials, finished products, and dust collected by the main flue gas dust collector) in the lime production process are all provided with buffer storage bins to ensure continuous and stable output of materials. There are also metering devices downstream. The form of the metering device is selected according to the different spatial positions and transportation methods, including belt scales, variable frequency impeller feeders 18, and electromagnetic vibrating feeders 8, which meet the requirements of program-controlled use and ensure accurate metering.

[0061] Working principle: in use, the lime intelligent batching system of the application, raw materials are conveyed from the raw material bin 1 to the raw material vibrating screen assembly 2 through the belt, after screening, the 40-80mm qualified materials on the screen are conveyed to the lime kiln 6 for calcination, the unqualified 0-40mm raw materials enter the raw material waste bin 3, the raw material waste is weighed again by the frequency conversion feeding belt conveyor 4, and is conveyed to the raw material small crusher 5 according to the measured conveying amount, at this time, the raw material is crushed to 0-20mm, and then is conveyed to the counterattack hammer crusher 10 for the second crushing to 0-3mm to meet the process requirement particle size. At the same time, the calcined finished product lime is discharged from the bottom of the lime kiln 6, conveyed to the finished product bin 7 through the belt, and the required lime amount is conveyed according to the process calculation feedback, the corresponding lime amount is conveyed to the finished product vibrating screen 9 through the electromagnetic vibrating feeder 8, after screening, the qualified 40-80mm large block lime is conveyed to the steelmaking workshop through the belt, and the 0-40mm small block lime is conveyed to the counterattack hammer crusher 10 through the belt 22, and the 0-20mm raw material waste is jointly conveyed into the counterattack hammer crusher 10 for crushing operation, the crushed 0-3mm mixed material enters the bucket elevator 15, at the same time, the dust generated in the raw material transportation process is conveyed to the raw material dust remover 20 through the dust hood and pipeline, the dust generated in the finished product transportation process is conveyed to the raw material dust remover 11 through the dust hood and pipeline, the flue gas generated by the lime kiln 6 is conveyed to the flue gas dust remover 12 through the flue, the above three dust removers are conveyed to the raw material dust buffer bin 21, the finished product dust buffer bin 13 and the flue gas dust buffer bin 14 respectively through the pipeline by the air supply and delivery AV pump 24, the bottom of the above buffer bin is provided with the frequency conversion impeller feeder 18, the measured dust is collected in the double-shaft mixer 23 for fully mixing, and then is conveyed to the inlet position of the bucket elevator 15, and is pre-mixed with the material crushed by the counterattack hammer crusher 10, and then is lifted to the air chute 16 located at the top of the lime powder bin 17 through the bucket elevator 15, the material in the air chute is blown away by high-speed air, and then is slid to the lime powder bin 17 by gravity, the mixed material is weighed by the air supply and delivery pump 19, and is conveyed to the sintering bin 25, the bin top dust remover 26 is arranged at the top of the sintering bin, the air supply and delivery gas is depressurized and dust collection effect is achieved.

[0062] When the raw materials enter the screen 3003 in the shell 3000, the first vibrator 2901 and the second vibrator 3006 are controlled to work, the first vibrator 2901 drives the shell 3000 on the vertical rod 2902 to shake up and down, and the second vibrator 3006 drives the screen 3003 to reciprocatingly shake horizontally, then the screen 3003 shakes and the cleaning plate 3104 is scraped on the inner bottom wall of the screen 3003, so that the screen 3003 is cleaned, and the small particle raw materials enter the guide plate 3007, then are discharged through the inclined pipe 3010, and the large particle raw materials are shaken in the vertical vibration, then enter the flow dividing plate 3011 through the blocking strip 3101 and one side of the screen 3003, so that the raw materials are screened.

[0063] The standard parts used in the application can be purchased from the market, the special-shaped parts can be ordered according to the description and the drawings, the specific connection mode of each part adopts the conventional means such as bolts, rivets and welding in the prior art, the machinery, parts and equipment adopt the conventional types in the prior art, the circuit connection adopts the conventional connection mode in the prior art, which will not be described in detail, and the contents not described in detail in the description belong to the prior art known by the person skilled in the art.

[0064] The application and the embodiments thereof are described above, and the description is not restrictive, and the embodiments shown in the drawings are only one of the embodiments of the application, and the actual structure is not limited thereto. In summary, if the person skilled in the art is inspired, without departing from the purpose of the application, without creative design, the similar structure mode and embodiments of the technical scheme should belong to the protection scope of the application.

Claims

1. A lime intelligent dosing system comprising a raw material bin (1), characterized in that: The side of the raw material bin (1) is provided with a raw material vibrating screen assembly (2), and the lower side of the raw material vibrating screen assembly (2) is provided with a raw material waste bin (3). The bottom of the raw material waste bin (3) is provided with a variable frequency feeding belt conveyor (4), and the discharge port of the variable frequency feeding belt conveyor (4) is provided with a raw material small crusher (5). The side of the raw material vibrating screen assembly (2) is provided with a lime kiln (6), and the discharge port of the lime kiln (6) is provided with a finished product bin (7). The side of the finished product bin (7) is provided with an electromagnetic vibrating feeder (8), and the bottom of the electromagnetic vibrating feeder (8) is provided with a finished product vibrating screen (9). The outlets of the raw material small crusher (5) and the finished product vibrating screen (9) are provided with a de-crushing belt conveyor (22), and the side of the de-crushing belt conveyor (22) is provided with a counter-attack hammer crusher (10). The side of the lime kiln (6) is also provided with a finished product dust remover (11), a flue gas dust remover (12) and a raw material dust remover (20). The bottom of the finished product dust remover (11) is communicated with an air conveying AV pump (24), and the bottom of the air conveying AV pump (24) is provided with a finished product ash buffer bin (13). The side of the flue gas dust remover (12) is provided with a flue gas ash buffer bin (14), and the bottom of the raw material dust remover (20) is provided with a raw material dust removal ash buffer bin (21). The bottoms of the finished product ash buffer bin (13), the flue gas ash buffer bin (14) and the raw material dust removal ash buffer bin (21) are communicated with a double-shaft mixer (23) through a variable frequency impeller feeder (18). The finished product ash buffer bin (13), the flue gas ash buffer bin (14) and the raw material dust removal ash buffer bin (21) are communicated with the feeding port of the double-shaft mixer (23) through pipelines, and the side of the counter-attack hammer crusher (10) is provided with a bucket elevator (15).

2. The lime intelligent dosing system according to claim 1, characterized in that: The top of the raw material bin (1) is also communicated with the raw material dust remover (20) through an air conveying pump (19), and the raw material vibrating screen (2) is communicated with the lime kiln (6).

3. The lime intelligent dosing system according to claim 1, characterized in that: The top of the lime kiln (6) is communicated with the top of the flue gas dust remover (12) through a flue gas pipeline, and the bottoms of the finished product dust remover (11), the flue gas dust remover (12) and the raw material dust remover (20) are communicated with the corresponding finished product ash buffer bin (13), flue gas ash buffer bin (14) and raw material dust removal ash buffer bin (21) through the air conveying AV pump (24).

4. The lime intelligent dosing system according to claim 1, characterized in that: The discharge ports of the double-shaft mixer (23) and the counter-attack hammer crusher (10) are communicated with the feeding port of the bucket elevator (15), and the side of the bucket elevator (15) is communicated with a lime powder bin (17) through an air chute (16). The side of the lime powder bin (17) is communicated with a sintering bin (25) through an air conveying powder ash pump (27), and the top of the sintering bin (25) is communicated with a bin top dust remover (26).

5. The lime intelligent dosing system according to claim 1, characterized in that: The raw material vibrating screen assembly (2) comprises a base (28), and the upper surface of the base (28) is provided with a vertical vibration assembly (29). The top of the vertical vibration assembly (29) is provided with a horizontal vibration assembly (30), and the inside of the horizontal vibration assembly (30) is provided with a cleaning assembly (31). The vertical vibration assembly (29) comprises a vertical pipe (2900) fixedly installed at the four corners of the upper surface of the base (28), the inner bottom wall of the vertical pipe (2900) is fixedly installed with a first vibration machine (2901), and the top of the first vibration machine (2901) is fixedly installed with a vertical rod (2902); The horizontal vibration assembly (30) comprises a shell (3000) fixedly installed at the top of the vertical rod (2902), the inner walls of the shell (3000) are fixedly installed with sliding rails (3001) on both sides, one side of the sliding rail (3001) is provided with a sliding groove, the sliding groove is slidably connected with a sliding block (3002), the two sliding blocks (3002) are fixedly connected through a screen (3003), one side of the shell (3000) is fixedly installed with a support (3004), one side of the support (3004) is fixedly installed with a mounting plate (3005) through bolts, one side of the mounting plate (3005) is fixedly installed with a second vibration machine (3006), and one side of the second vibration machine (3006) is fixedly connected with one side of the screen (3003).

6. The lime intelligent dosing system according to claim 1, characterized in that: The cleaning assembly (31) comprises a baffle (3101) fixedly installed on the inner bottom wall of the screen (3003), and the top of the shell (3000) is fixedly installed with a horizontal plate (3102) on both sides, the horizontal plate (3102) is provided with a plug-in rod (3103), and the bottoms of the two plug-in rods (3103) are fixedly connected through a cleaning plate (3104). The lower surface of the cleaning plate (3104) is attached to the inner bottom wall of the screen (3003).

7. The lime intelligent dosing system according to claim 1, characterized in that: The horizontal plate (3102) is provided with a screw rod (3100), the bottom of the screw rod (3100) penetrates through the horizontal plate (3102) and extends to the outside of the horizontal plate (3102), the bottom of the screw rod (3100) is screwed with the top of the shell (3000), the horizontal plate (3102) is provided with a screw hole for the screw rod (3100) to pass through, the screw hole is screwed with the screw rod (3100), and the top of the screw rod (3100) is fixedly installed with a wrench, and the surface of the wrench is provided with anti-skid lines.

8. The lime intelligent dosing system according to claim 1, characterized in that: The top of the shell (3000) is fixedly installed with a guide plate (3007), one side of the guide plate (3007) is fixedly connected with the top of the cleaning plate (3104), one side of the guide plate (3007) is provided with a guide groove, the back of the guide plate (3007) is fixedly installed with a supporting rod (3008), and the bottom of the supporting rod (3008) is fixedly connected with the top of the shell (3000).

9. The lime intelligent dosing system according to claim 1, characterized in that: The inside of the shell (3000) is fixedly installed with an inclined plate (3009), the bottom of the shell (3000) is communicated with a inclined pipe (3010) at one end of the inclined plate (3009), the inclined angle of the inclined pipe (3010) is 20-30 degrees, one side of the screen (3003) is provided with a discharge port, and the shell (3000) is fixedly installed with a flow dividing plate (3011) below the discharge port. The upper surface of the flow dividing plate (3011) is provided with a flow dividing groove, and the flow dividing plate (3011) is arranged in an inclined state.

10. The lime intelligent dosing system according to claim 1, characterized in that: The inside of the vertical pipe (2900) is fixedly installed with a mounting ring (2903), the mounting ring (2903) is sleeved on the surface of the first vibration machine (2901), the surface of the first vibration machine (2901) is provided with a supporting spring (2904) in a surrounding manner, the top of the supporting spring (2904) is fixedly connected with the bottom of the shell (3000), and the bottom of the supporting spring (2904) is fixedly connected with the upper surface of the mounting ring (2903).

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