Biodegradation treatment device for prefabricated vegetable processing high-grease wastewater
By combining floating culture modules with microorganisms within the oil layer and then re-mixing and rearranging them using a squeezing mechanism, the problem of low waste oil degradation efficiency is solved, achieving efficient oil degradation and equipment simplification.
Patent Information
- Application Number
- CN202511337275.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-18
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2045-09-18
AI Technical Summary
Existing technologies have low degradation efficiency for waste oils and require two separate sets of equipment to treat the oil and wastewater, which increases costs. Furthermore, microorganisms do not easily decompose waste oils, affecting degradation efficiency.
By combining the cultivation module with the floating oil layer, microorganisms can reproduce and grow within the oil layer, and then be remixed and rearranged through a squeezing and swallowing mechanism to improve the oil degradation effect.
It effectively improves the efficiency of oil degradation, reduces treatment costs, simplifies equipment structure, and improves wastewater treatment efficiency.
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Figure CN121107522A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of wastewater treatment, in particular to a biological degradation treatment device for high-oil wastewater in pre-prepared food processing. BACKGROUND
[0002] Pre-prepared food, also known as pre-prepared dishes, is a pre-packaged dish prepared by industrialized pre-processing using one or more edible agricultural products and their products as raw materials, with or without auxiliary materials such as seasonings, and in accordance with the storage, transportation and sales conditions indicated on the product label, and can only be eaten after heating or cooking. In the production and processing process of pre-prepared food, a large amount of wastewater containing a large amount of oil is generated, which needs to be treated before being discharged.
[0003] The oil wastewater is biodegraded by microorganisms. Generally, this method requires the separation of waste oil first, and then the mixing of specific bacteria liquid and kitchen waste oil liquid, and the digestion and decomposition of waste oil by the activity of microorganisms. For example, Chinese patent CN220078811U discloses a waste oil biodegradation equipment. The waste water and oil need to be separated in advance, and the separated oil and wastewater also need to be treated, i.e. two sets of treatment equipment are needed, which will double the treatment cost and process. Therefore, in order to reduce the treatment cost, the joint treatment of oil and wastewater is more in line with the requirement of reducing cost. For example, Chinese patent CN214880985U discloses an efficient biological treatment system for domestic sewage, which carries out multi-stage degradation treatment of oil and wastewater through multiple degradation tanks.
[0004] However, due to the fact that the density of oil is less than that of water, the oil floats on the top of the wastewater to form a thick oil layer. At the same time, microorganisms need to secrete lipase to degrade oil, such as Acinetobacter, Pseudomonas and fungi, which are good at secreting lipase to decompose oil. Since the oil wastewater contains not only waste oil but also organic matter that is more easily absorbed by microorganisms, the microorganisms need to secrete lipase first before they can absorb the waste oil. Therefore, the microorganisms are not inclined to decompose the waste oil, which affects the degradation treatment efficiency of the waste oil. SUMMARY
[0005] 1. Technical problem to be solved
[0006] The core of the present application is to introduce microorganisms into the oil layer by combining the culture module with the oil layer floating, so as to solve the problem of low degradation treatment efficiency of waste oil in the prior art. At the same time, the extrusion and swallowing of the culture module facilitate the re-mixing and arrangement of microorganisms and waste oil, which further effectively improves the degradation effect of oil.
[0007] TECHNICAL SCHEME
[0008] To solve the above problems, the present application adopts the following technical scheme.
[0009] The utility model provides a kind of biodegradation processing device of prefabricated dish processing high oil wastewater, including precipitation degradation tank and oil degradation tank, the bottom of oil degradation tank is fixedly connected with group connection barrel, group connection barrel is fixedly connected with the top of precipitation degradation tank, the top and bottom of group connection barrel are fixedly connected with upper sedimentation hopper and lower sedimentation hopper, the bottom of upper sedimentation hopper is fixedly connected with open-close valve, the bottom of lower sedimentation hopper is fixedly connected with flow limiting net plate;
[0010] The top of oil degradation tank is fixedly connected with tank cover, the top of tank cover is fixedly connected with wastewater input pipe, the inner end of wastewater input pipe is vertically extended into oil degradation tank, and the outside of wastewater input pipe is sleeved with culture module, the bottom of culture module is fixedly connected with buoyancy module, the bottom of tank cover is fixedly connected with blocking baffle, the top end surface of culture module is in contact with the bottom end surface of blocking baffle.
[0011] Culture module is composed of multiple layers of culture medium film stacking, the surface of culture medium film is uniformly provided with through hole, and adjacent two layers of culture medium film are uniformly fixedly connected with floating ball.
[0012] Further, the inside of floating ball is hollowly arranged, and the outer diameter of floating ball is sequentially reduced from top to bottom according to the position, and floating ball is made of elastic rubber material.
[0013] Further, the inside of buoyancy module is provided with uniformly distributed air chamber, and culture medium film and buoyancy module are made of polypropylene material.
[0014] Further, the middle of precipitation degradation tank and the bottom of oil degradation tank are fixedly connected with aeration pipe, and the top of precipitation degradation tank and tank cover is fixedly connected with exhaust pipe.
[0015] Preferably, the bottom of oil degradation tank is fixedly connected with water injection pipe at one end, and the outer part of water injection pipe is equipped with input pump.
[0016] Further, the lower surface of buoyancy module is fixedly connected with driving plate in annular distribution, the inner end of water injection pipe is towards driving plate, and water injection pipe and oil degradation tank are eccentrically arranged with the axis.
[0017] Further, the connecting part of buoyancy module and driving plate is uniformly provided with upper infiltration port, and the upper and lower surfaces of buoyancy module are communicated through upper infiltration port, and the upper port of upper infiltration port is fixedly connected with extension pipe, and extension pipe is inserted into through hole.
[0018] Further, the top end of extension pipe is fixedly connected with the uppermost culture medium film, the outer surface of extension pipe is uniformly provided with exuding hole, and extension pipe is made of elastic rubber material.
[0019] Beneficial effects
[0020] Compared with the prior art, the application has the advantages that:
[0021] (1) The oil and wastewater in the oil degradation tank are stratified due to the difference in density, the culture module is combined with the oil layer to float, the culture medium film is distributed in multiple layers to separate and divide the oil layer, and the microorganisms are combined in the oil layer to breed and grow, so that the lipase produced by the microorganisms is mixed with the oil, the degradation efficiency of the oil is effectively improved, the liquid level of the wastewater in the oil degradation tank rises, the top of the culture module is blocked by the blocking plate, the buoyancy module continues to rise to extrude the culture module, the oil in the culture module is extruded, and the oil degradation products in the culture module are discharged, the liquid level of the wastewater in the subsequent oil degradation tank decreases, the culture module absorbs oil again, the oil in the culture module is rearranged, and the degradation effect of the oil is effectively improved.
[0022] (2) The clean water is sent into the oil degradation tank through the clean water injection pipe, the liquid level of the wastewater in the oil degradation tank rises, the oil in the culture module is rearranged, the clean water impacts the driving plate, the culture module is rotated by the buoyancy module, the oil distribution of the culture module is disturbed, the wastewater rises through the infiltration port and enters the culture module, the oil degradation products are dissolved in water, and the cleaning efficiency of the oil degradation products is effectively improved. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is a sectional view of the structure of the application;
[0024] Figure 2 It is a sectional view of the structure of the application;
[0025] Figure 3 It is a plane demonstration diagram of the application;
[0026] Figure 4 It is a sectional view of the structure of the application;
[0027] Figure 5 It is a sectional view of the structure of the application;
[0028] Figure 6 It is a sectional view of the structure of the application;
[0029] Figure 7 It is a sectional view of the structure of the application;
[0030] Figure 8 It is a sectional view of the structure of the application;
[0031] Figure 9 It is a sectional view of the structure of the application;
[0032] Figure 10 A cross-sectional perspective structural diagram of the culture module and the buoyancy module of the present application;
[0033] Figure 11 A cross-sectional perspective structural diagram of the buoyancy module of the present application.
[0034] Explanation of the reference numerals in the figures:
[0035] 101 sedimentation degradation tank, 102 oil degradation tank, 103 group connecting cylinder, 104 upper sedimentation hopper, 105 lower sedimentation hopper, 106 on-off valve, 107 flow limiting screen, 108 aeration pipeline, 109 exhaust pipeline, 2 tank cover, 201 wastewater input pipe, 202 blocking partition, 3 culture module, 301 culture medium film, 302 through hole, 303 floating ball, 4 buoyancy module, 401 driving plate, 402 upper infiltration port, 403 extension pipe, 404 infiltration hole, 5 clean water injection pipe, 501 input pump. DETAILED DESCRIPTION
[0036] The technical solutions will be described clearly and completely below in combination with the drawings in the embodiments of the present application.
[0037] EMBODIMENT
[0038] A prefabricated dish processing high-oil wastewater biodegradation treatment device, please refer to Figures 1 to 3, including a sedimentation degradation tank 101 and a grease degradation tank 102, the bottom of the grease degradation tank 102 is fixedly connected with a connecting cylinder 103, the connecting cylinder 103 is fixedly connected with the top of the sedimentation degradation tank 101, the grease degradation tank 102 is specially used for the microbial degradation treatment of grease in high-grease wastewater, the wastewater treated by the grease degradation tank 102 is further subjected to microbial degradation in the sedimentation degradation tank 101, the microorganisms good at producing lipase are cultured in the grease degradation tank 102, the degradation efficiency of grease is effectively improved, the top and bottom of the connecting cylinder 103 are fixedly connected with an upper sedimentation hopper 104 and a lower sedimentation hopper 105 respectively, the bottom of the upper sedimentation hopper 104 is fixedly connected with an on-off valve 106, the bottom of the lower sedimentation hopper 105 is fixedly connected with a flow-limiting mesh plate 107, the upper sedimentation hopper 104 is used in cooperation with the on-off valve 106 to realize the closure of the bottom of the grease degradation tank 102, the high-grease wastewater is deposited and stratified in the grease degradation tank 102, then the on-off valve 106 is opened, the organic wastewater in the upper sedimentation hopper 104 is rapidly introduced into the lower sedimentation hopper 105, the proportion of grease in the grease degradation tank 102 is improved, and the flow-limiting mesh plate 107 at the bottom of the lower sedimentation hopper 105 limits the passing speed of the organic wastewater, so that the organic wastewater slowly enters the sedimentation degradation tank 101, the influence on the sedimentation state in the sedimentation degradation tank 101 is effectively reduced, the top of the grease degradation tank 102 is fixedly connected with a tank cover 2, the top of the tank cover 2 is fixedly connected with a wastewater input pipe 201, the middle of the sedimentation degradation tank 101 and the bottom of the grease degradation tank 102 are fixedly connected with an aeration pipe 108, the aeration pipe 108 is used to effectively improve the oxygen supply of the middle of the sedimentation degradation tank 101 and the grease degradation tank 102, so that the aerobic degradation of microorganisms in the middle of the sedimentation degradation tank 101 and the grease degradation tank 102 is facilitated, and the top of the sedimentation degradation tank 101 and the tank cover 2 are fixedly connected with an exhaust pipe 109, the exhaust pipe 109 is used for exhaust treatment of the sedimentation degradation tank 101 and the grease degradation tank 102, so that the carbon dioxide generated by the aerobic degradation of microorganisms is discharged;
[0039] When the high-grease wastewater is treated, the high-grease wastewater is first sent into the grease degradation tank 102 through the wastewater input pipe 201 to be subjected to sedimentation and oil separation, the stratification of grease and wastewater is realized by using the difference in oil-water density, the grease is concentrated in the grease degradation tank 102, the microorganisms good at degrading grease are concentrated in the grease, and the degradation efficiency of grease in the grease degradation tank 102 is effectively improved, and after the on-off valve 106 of the upper sedimentation hopper 104 is opened, the organic wastewater deposited at the bottom of the grease degradation tank 102 falls into the lower sedimentation hopper 105, and then slowly enters the sedimentation degradation tank 101 through the flow-limiting mesh plate 107, so that the influence on the sedimentation state in the sedimentation degradation tank 101 is effectively reduced.
[0040] Please refer to Figures 3 to 7The inner end of the wastewater input pipe 201 extends vertically into the grease degradation tank 102, and the outer part of the wastewater input pipe 201 is sleeved with the culture module 3. The bottom of the culture module 3 is fixedly connected with the buoyancy module 4. The culture module 3 floats above the liquid surface of the wastewater through the buoyancy module 4, so that the culture module 3 is combined with the grease layer. The culture module 3 is composed of a plurality of stacked culture medium films 301. The surface of the culture medium film 301 is uniformly provided with through holes 302. The plurality of distributed culture medium films 301 separate and divide the grease layer, facilitate the reproduction and growth of microorganisms in the grease layer, so that the lipase produced by the microorganisms is mixed with the grease, and the degradation efficiency of the grease is effectively improved. The adjacent two culture medium films 301 are uniformly fixedly connected with floating balls 303. The floating ball 303 is hollow inside. The outer diameter of the floating ball 303 is sequentially reduced from top to bottom according to the position. The floating ball 303 is made of elastic rubber material. The culture medium film 301 enhances its floating ability through the floating ball 303. The diameter of the floating ball 303 makes the buoyancy of the uppermost culture medium film 301 greater than that of the lowermost culture medium film 301, so that the culture medium film 301 is laid from top to bottom. The inside of the buoyancy module 4 is provided with uniformly distributed air chambers. The buoyancy module 4 enhances its buoyancy through the air chambers. The culture medium film 301 and the buoyancy module 4 are both made of polypropylene material. The density of the polypropylene material is between the density of grease and the density of water, so that the culture medium film 301 can float in the grease layer. The bottom of the tank cover 2 is fixedly connected with a blocking baffle 202. The top end surface of the culture module 3 abuts against the bottom end surface of the blocking baffle 202. When the amount of wastewater in the grease degradation tank 102 increases, the liquid surface of the wastewater rises. The top of the culture module 3 abuts against the blocking baffle 202, and the buoyancy module 4 continues to rise, so as to extrude the culture module 3 and discharge the grease and grease degradation products in the culture module 3. After the wastewater in the grease degradation tank 102 is discharged into the sink hopper 105, the liquid surface of the wastewater in the grease degradation tank 102 decreases, the culture module 3 absorbs grease again, the grease in the culture module 3 is rearranged, and the degradation effect of the grease is effectively improved.
[0041] When the oil is degraded by microorganisms in the oil degradation tank 102, the oil and wastewater in the oil degradation tank 102 are stratified due to the difference in density. The culture module 3 is floated above the liquid surface of the wastewater by the buoyancy module 4, so that the culture module 3 is combined with the oil layer. The multilayer distributed culture medium film 301 separates and divides the oil layer, which facilitates the reproduction and growth of microorganisms in the oil layer, so that the lipase produced by the microorganisms is mixed with the oil, and the degradation efficiency of the oil is effectively improved. After new oil wastewater is sent into the oil degradation tank 102, the liquid surface of the wastewater in the oil degradation tank 102 rises, the top of the culture module 3 is in contact with the blocking baffle 202, the buoyancy module 4 continues to rise to extrude the culture module 3, so as to extrude the oil in the culture module 3 and discharge the oil degradation products in the culture module 3. Subsequently, the wastewater in the oil degradation tank 102 is discharged downward, the liquid surface of the wastewater is lowered, the culture module 3 absorbs the oil again, the oil in the culture module 3 is rearranged, and the degradation effect of the oil is effectively improved.
[0042] Embodiment
[0043] Compared with Embodiment 1, the main addition is the water injection pipe 5. The specific added structure is as follows, and the remaining structure is the same as that of Embodiment 1.
[0044] Please refer to Figures 7 to 9 The bottom end of the oil degradation tank 102 is fixedly connected with the water injection pipe 5. The water injection pipe 5 is used to send clean water into the oil degradation tank 102, so as to raise the liquid surface of the wastewater in the oil degradation tank 102, and the same effect of rearranging the oil in the culture module 3 in Embodiment 1 is achieved. The water injection pipe 5 is externally provided with an input pump 501. The input pump 501 effectively improves the water pressure of the clean water, so as to facilitate the rise of the liquid surface of the wastewater in the oil degradation tank 102. The lower surface of the buoyancy module 4 is fixedly connected with a driving plate 401 in a ring shape. The inner end of the water injection pipe 5 faces the driving plate 401, and the water injection pipe 5 is eccentrically arranged with the axis of the oil degradation tank 102. When the water injection pipe 5 sends clean water into the oil degradation tank 102, the water impacts the driving plate 401, so as to rotate the culture module 3 driven by the buoyancy module 4, further disturb the oil distribution of the culture module 3, and effectively improve the degradation efficiency of the oil;
[0045] When no new oil wastewater is sent into the oil degradation tank 102 for a long time, the clean water injection pipe 5 is used to send clean water into the oil degradation tank 102. The sent clean water first impacts the driving plate 401, so that the buoyancy module 4 drives the culture module 3 to rotate, disturbs the oil distribution of the culture module 3, and until the driving plate 401 rises out of the clean water impact range of the clean water injection pipe 5. The buoyancy module 4 will still rotate for a period of time due to inertial force. The clean water and the wastewater are mixed, the organic matter concentration of the wastewater is diluted, the influence of high-concentration wastewater on the growth and reproduction of microorganisms is effectively reduced, the wastewater level in the oil degradation tank 102 is raised, the oil in the culture module 3 is rearranged, and the oil degradation efficiency is effectively improved.
[0046] Please refer to Figures 7 to 11 The connection part of the buoyancy module 4 and the driving plate 401 is uniformly provided with an upper infiltration port 402. The upper infiltration port 402 communicates the upper and lower surfaces of the buoyancy module 4. When the clean water impacts the driving plate 401, the driving plate 401 guides the rising wastewater to enter the culture module 3 through the upper infiltration port 402, so that the oil degradation product is dissolved in water, the cleaning efficiency of the oil degradation product is effectively improved, the oil is easily reabsorbed into the culture module 3, and the upper end of the extension pipe 403 is fixedly connected with the uppermost culture medium film 301. The extension pipe 403 is inserted into the through hole 302, and the outer surface of the extension pipe 403 is uniformly provided with an infiltration hole 404. The extension pipe 403 is made of elastic rubber material, and is used to support the uppermost culture medium film 301, so that the multi-layer culture medium film 301 is easily unfolded, and the infiltration holes 404 on the extension pipe 403 are used to uniformly distribute the wastewater between each layer of culture medium film 301.
[0047] By providing the upper infiltration port 402, when the wastewater level rises, the rising wastewater enters the culture module 3 through the upper infiltration port 402, so that the oil degradation product is dissolved in water, the cleaning efficiency of the oil degradation product is effectively improved, the oil is easily reabsorbed into the culture module 3, the extension pipe 403 supports the uppermost culture medium film 301, so that the multi-layer culture medium film 301 is easily unfolded, and the infiltration holes 404 on the extension pipe 403 are used to uniformly distribute the wastewater between each layer of culture medium film 301.
[0048] Compared with the embodiment 1, in this embodiment, when no new oil wastewater is fed into the oil degradation tank 102 for a long time, the clean water can be fed into the oil degradation tank 102 through the clean water feeding pipe 5. The fed clean water first impacts the driving plate 401, so that the buoyancy module 4 drives the culture module 3 to rotate, disturbs the oil distribution of the culture module 3, and with the increase of the water amount in the oil degradation tank 102, the wastewater level in the oil degradation tank 102 rises, the same as the oil rearrangement function of the culture module 3 in the embodiment 1, and the rising wastewater enters the culture module 3 through the upward infiltration port 402, so that the oil degradation products are dissolved in water, effectively improving the cleaning efficiency of the oil degradation products, and further effectively improving the oil degradation efficiency.
[0049] The above description is only the preferred embodiment of the present application; any person skilled in the art should be covered within the protection scope of the present application according to the technical solution and the improved concept of the present application, and any equivalent replacement or change should be covered within the protection scope of the present application.
Claims
1. A biodegradation treatment device for high-oil wastewater from pre-processed vegetables, comprising a sedimentation degradation tank (101) and an oil degradation tank (102), wherein a connecting cylinder (103) is fixedly connected to the bottom of the oil degradation tank (102), and the connecting cylinder (103) is fixedly connected to the top of the sedimentation degradation tank (101), characterized in that: The top and bottom of the assembly cylinder (103) are respectively fixedly connected to an upper sedimentation hopper (104) and a lower sedimentation hopper (105). The bottom of the upper sedimentation hopper (104) is fixedly connected to an on / off valve (106), and the bottom of the lower sedimentation hopper (105) is fixedly connected to a flow-limiting mesh plate (107). The top of the oil degradation tank (102) is fixedly connected to a tank cover (2), and the top of the tank cover (2) is fixedly connected to a wastewater inlet pipe (201). The inner end of the wastewater inlet pipe (201) extends vertically into the oil degradation tank (102), and a culture module (3) is sleeved on the outside of the wastewater inlet pipe (201). A buoyancy module (4) is fixedly connected to the bottom of the culture module (3), and a baffle plate (202) is fixedly connected to the bottom of the tank cover (2). The top surface of the culture module (3) abuts against the bottom surface of the baffle plate (202). The culture module (3) is composed of multiple layers of culture medium membranes (301) stacked together. The surface of the culture medium membranes (301) is uniformly provided with through holes (302), and floating balls (303) are uniformly fixedly connected between adjacent layers of culture medium membranes (301).
2. The biodegradation treatment device for high-oil wastewater from pre-processed vegetables according to claim 1, characterized in that: The floating ball (303) is hollow inside, and the outer diameter of the floating ball (303) is gradually reduced from top to bottom according to its position. The floating ball (303) is made of elastic rubber material.
3. The biodegradation treatment device for high-oil wastewater from pre-processed vegetables according to claim 1, characterized in that: The buoyancy module (4) has uniformly distributed air chambers inside, and both the culture medium membrane (301) and the buoyancy module (4) are made of polypropylene material.
4. The biodegradation treatment device for high-oil wastewater from pre-processed vegetables according to claim 1, characterized in that: The middle part of the sedimentation degradation tank (101) and the bottom of the oil degradation tank (102) are both fixedly connected to aeration pipes (108), and the top of the sedimentation degradation tank (101) and the tank cover (2) are both fixedly connected to exhaust pipes (109).
5. The biodegradation treatment device for high-oil wastewater from pre-processed vegetables according to claim 1, characterized in that: The bottom end of the oil degradation tank (102) is fixedly connected to a clean water injection pipe (5), and an input pump (501) is provided on the outside of the clean water injection pipe (5).
6. The biodegradation treatment device for high-oil wastewater from pre-processed vegetables according to claim 5, characterized in that: The lower surface of the buoyancy module (4) is fixedly connected to a drive plate (401) arranged in a ring. The inner end of the water injection pipe (5) faces the drive plate (401), and the water injection pipe (5) is eccentrically set with the axis of the oil degradation tank (102).
7. The biodegradation treatment device for high-oil wastewater from pre-processed vegetables according to claim 6, characterized in that: The connection between the buoyancy module (4) and the drive plate (401) is provided with an upper inlet (402) evenly. The upper inlet (402) connects the upper and lower surfaces of the buoyancy module (4), and an extension tube (403) is fixedly connected to the upper opening of the upper inlet (402). The extension tube (403) is inserted into the through hole (302).
8. The biodegradation treatment device for high-oil wastewater from pre-processed vegetables according to claim 7, characterized in that: The top end of the extension tube (403) is fixedly connected to the uppermost culture medium membrane (301). The outer surface of the extension tube (403) is uniformly provided with exudation holes (404), and the extension tube (403) is made of elastic rubber material.
Citation Information
Patent Citations
Efficient biological treatment system for domestic sewage
CN214880985U
Waste oil biodegradation equipment
CN220078811U
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CN112030908A
Self-decomposition type water surface grease continuous adsorption treatment device
CN112357997A
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CN211284403U