Material dissolving and extracting device and system
By designing a dynamic contact material dissolution and extraction device, the problems of low leaching efficiency and low yield in existing rare earth element wet extraction devices have been solved, achieving efficient extraction of target elements and improving production efficiency.
Patent Information
- Application Number
- CN202511308305.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-15
- Publication Date
- 2025-12-12
AI Technical Summary
Existing wet extraction devices for rare earth elements suffer from low leaching efficiency, low yield of target elements, and poor economic performance, especially when processing rare nuclides.
A material dissolving and extraction device was designed, including a support base, a dissolving and extraction tank, a top cover lifting assembly, a material frame, a heating device, and a rotary motor assembly. The device mixes the material with the acidic dissolving solution through dynamic contact, thereby achieving rapid extraction of the target element.
It improves the extraction efficiency of target elements and process production efficiency, with an extraction rate of over 90%. The device has a simple structure, is easy to operate, and enhances economic efficiency.
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Figure CN121109741A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of metallurgy, in particular to a material dissolving and extracting device and system. BACKGROUND
[0002] In the wet extraction process of rare earth elements, the conventional process usually adopts the static leaching method, and the existing static leaching method has the problems of low leaching efficiency and low target element yield, especially for some rare nuclides, the conventional leaching method has great defects and poor economy. SUMMARY
[0003] The present application provides a material dissolving and extracting device and system, which solves the problems of low extraction efficiency, low target element yield and poor economy of the existing extraction device.
[0004] To solve the above technical problems, the technical scheme of the present application is as follows: The present application provides a material dissolving and extracting device, comprising: A support base, an upper end surface of the support base is provided with a dissolving and extracting tank; A support sleeve is arranged on the support base and located on one side of the dissolving and extracting tank; An upper cover lifting assembly is arranged directly above the dissolving and extracting tank and fixedly connected with the support sleeve; An upper cover is arranged directly above the dissolving and extracting tank and fixedly connected with the upper cover lifting assembly; A material frame is arranged in the dissolving and extracting tank, both ends of the material frame are rotatably connected with the side wall of the dissolving and extracting tank through rotating shafts; At least one heating device is arranged in the dissolving and extracting tank and located on both sides of the material frame; A rotating motor assembly is arranged on one side of the support base, and the rotating motor assembly is used to drive the rotating shaft to rotate.
[0005] Optionally, the material frame comprises: A fixed frame is arranged in the dissolving and extracting tank and fixedly connected with the rotating shaft, the fixed frame is rotatably connected with the side wall of the dissolving and extracting tank through the rotating shaft, and at least two first fixing holes are arranged on two opposite sides of the fixed frame; An inner material frame is arranged in the fixed frame, and second fixing holes corresponding to the first fixing holes are arranged on the inner material frame; An inner material frame locking assembly is arranged in the inner material frame, and first and second fixed pins are arranged at both ends of the inner material frame locking assembly. In use, the first and second fixed pins at both ends of the inner material frame locking assembly pass through the first and second fixed holes on both ends of the inner material frame and the fixed frame to fixedly connect the inner material frame and the fixed frame.
[0006] Optionally, the inner material frame locking assembly comprises: A first support rod and a second support rod arranged opposite to the first support rod, both ends of the first support rod and the second support rod are provided with a blocking nut; A first and a second extrusion assembly sleeved on the first and second support rods and in sliding connection with the first and second support rods; the first and second extrusion assemblies are in relative sliding connection through two first connecting rods; The first fixed pin is arranged on the first extrusion assembly, and the second fixed pin is arranged on the second extrusion assembly; A first and a second compression spring respectively sleeved on the first and second support rods and arranged between the first and second extrusion assemblies.
[0007] Optionally, the first extrusion assembly comprises: A first connecting sleeve sleeved on the first support rod; A second connecting sleeve sleeved on the second support rod; A first cross beam, one end of the first cross beam is fixedly connected with one end of the first connecting sleeve, and the other end of the first cross beam is fixedly connected with one end of the second connecting sleeve; A plurality of first through holes are arranged on the first cross beam, the first cross beam is sleeved on one end of the first connecting rod through the first through holes, and is in sliding connection with the first connecting rod; A first support plate, one end of the first support plate is fixedly connected with the other end of the first connecting sleeve, and the other end of the first support plate is fixedly connected with the other end of the second connecting sleeve, and the first fixed pin is arranged on the first support plate.
[0008] Optionally, the upper cover lifting assembly comprises: A first and a second connecting piece arranged at both ends of the support sleeve respectively and fixedly connected with the support sleeve; A servo motor fixedly connected with the first connecting piece; A telescopic electric cylinder, one end of the telescopic electric cylinder is fixedly connected with the output end of the servo motor, and the other end is fixedly connected with the second connecting piece; The upper cover is fixedly connected with the end portion of the other end of the telescopic electric cylinder.
[0009] Optionally, the upper cover has an arc-shaped cavity on the end face opposite to the dissolution and extraction tank, and has an arc-shaped structure. A sealing ring is provided on the outside of the dissolution and extraction tank.
[0010] Optionally, a condensation device is provided inside the support sleeve; The outer side of the support sleeve is provided with an exhaust gas inlet and an exhaust gas outlet; One end of the exhaust gas inlet is connected to the dissolution and extraction tank, and the other end is connected to the air inlet of the condensation device. One end of the exhaust gas outlet is connected to the air outlet of the condensation device, and the other end is connected to the exhaust gas treatment device.
[0011] Optionally, the rotary motor assembly includes: A rotary motor, a speed reducer, and a magnetic coupling are installed on one side of the support base; The magnetic coupling is rotatably connected to the output end of the rotary motor via a speed reducer; The magnetic coupling is located on one side of the rotating shaft near the dissolution and extraction tank, and the rotary motor drives the rotating shaft to rotate through the magnetic coupling.
[0012] Optionally, the rotary motor assembly further includes: A photoelectric proximity switch is disposed on one side of the magnetic coupling and fixedly connected to one side of the support base. A positioning block is disposed on the magnetic coupling opposite to the photoelectric proximity switch.
[0013] This invention provides a material dissolution and extraction system, comprising: The material dissolving and extraction device includes a cleaning solution storage tank, at least one cleaning solution temporary storage tank, at least one spare cleaning solution temporary storage tank, and an extraction solution temporary storage tank connected to the dissolving and extraction tank of the material dissolving and extraction device via a pipeline, wherein the material dissolving and extraction device is the material dissolving and extraction device described above.
[0014] The above-described solution of the present invention has at least the following beneficial effects: The material dissolving and extraction device of the present invention includes: a support base with a dissolving and extraction tank disposed on its upper surface; a support sleeve disposed on the support base and located on one side of the dissolving and extraction tank; a top cover lifting assembly disposed directly above the dissolving and extraction tank and fixedly connected to the support sleeve; a top cover disposed directly above the dissolving and extraction tank and fixedly connected to the top cover lifting assembly; a material frame disposed within the dissolving and extraction tank, the two ends of which are rotatably connected to the side wall of the dissolving and extraction tank via rotating shafts; at least one heating device disposed within the dissolving and extraction tank and located on both sides of the material frame; and a rotary motor assembly disposed on one side of the support base, the rotary motor assembly being used to drive the rotating shaft to rotate. This device achieves rapid extraction of target elements during the material dissolving process, improving the extraction efficiency of target elements and the overall production efficiency. Attached Figure Description
[0015] Figure 1 This is a perspective view of the material dissolution and extraction device of the present invention; Figure 2 This is a top view of the support base and rotary motor assembly of the material dissolving and extraction device of the present invention; Figure 3 This is a schematic diagram of the structure of the inner material frame of the material dissolving and extraction device of the present invention; Figure 4 This is a side view of the fixing frame of the material dissolving and extraction device of the present invention; Figure 5 This is a schematic diagram of the structure of the inner material frame locking assembly of the material dissolving and extraction device of the present invention; Figure 6 This is a schematic diagram of the material dissolution and extraction system of the present invention; Explanation of reference numerals in the attached figures: 1. Support base; 2. Dissolving and extraction tank; 20. Sealing ring; 3. Support sleeve; 31. Exhaust gas inlet; 32. Exhaust gas outlet; 4. Top cover; 41. First connecting piece; 42. Second connecting piece; 43. Servo motor; 44. Telescopic electric cylinder; 5. Rotary motor assembly; 51. Rotary motor; 52. Reducer; 53. Magnetic coupling; 54. Photoelectric proximity switch; 55. Positioning block; 6. Material frame; 61. Fixing frame; 611. First fixing hole; 612. Connecting hole; 613. First liquid passage hole; 62. Inner material frame locking assembly; 620. Blocking nut; 621. First support rod; 622. Second support rod; 623. First compression spring; 624. Second compression spring; 625. 626. First connecting rod; 627. First fixing pin; 628. Second fixing pin; 63. Inner material frame; 631. Second fixing hole; 632. Folding handle; 633. Second liquid passage hole; 7. Rotating shaft; 8. Heating device; 911. First connecting sleeve; 912. Second connecting sleeve; 913. First crossbeam; 914. First support plate; 921. Third connecting sleeve; 922. Fourth connecting sleeve; 923. Second crossbeam; 924. Second support plate; 901. Material dissolving and extraction device; 902. Cleaning liquid storage tank; 903. Cleaning liquid temporary storage tank; 904. Spare cleaning liquid temporary storage tank; 905. Extraction liquid temporary storage tank; 906. First pipeline; 907. Filter; 908. Second pipeline. Detailed Implementation
[0016] Exemplary embodiments of the invention will now be described in more detail with reference to the accompanying drawings. While exemplary embodiments of the invention are shown in the drawings, it should be understood that the invention can be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided to enable a more thorough understanding of the invention and to fully convey the scope of the invention to those skilled in the art.
[0017] like Figures 1 to 5 As shown, an embodiment of the present invention provides a material dissolution and extraction device, comprising: Support base 1, the upper surface of which is provided with a dissolution and extraction tank 2; A support sleeve 3 is installed on the support base 1 and located on one side of the dissolution extraction tank 2; The upper cover lifting assembly is located directly above the dissolution and extraction tank 2 and is fixedly connected to the support sleeve 3; The upper cover 4 is located directly above the dissolution and extraction tank 2 and is fixedly connected to the upper cover lifting assembly; The material frame 6 is disposed in the dissolution and extraction tank 2, and the two ends of the material frame 6 are rotatably connected to the side wall of the dissolution and extraction tank 2 via a rotating shaft 7; At least one heating device 8 is installed inside the dissolution and extraction tank 2 and located on both sides of the material frame 6; A rotary motor assembly 5 is disposed on one side of the support base 1, and the rotary motor assembly 5 is used to drive the rotary shaft 7 to rotate.
[0018] In this embodiment, the dissolution extraction tank 2 is disposed inside the support base 1 and located on the upper surface of the support base 1; two opposing mounting grooves are provided on the inner side wall of the dissolution extraction tank 2, and bearing supports are provided in each mounting groove; one end of the rotating shaft 7 is fixedly connected to the side wall of the material frame 6, and the other end is disposed on the bearing support; a rotating shaft 7 is provided at each end of the material frame 6, and the rotating shafts 7 at both ends are rotatably connected to the side wall of the dissolution extraction tank 2; one side of the dissolution extraction tank 2 is provided with an extraction liquid inlet pipe communicating with the inside of the dissolution extraction tank 2 for introducing the dissolution liquid in the external storage tank; the other side is provided with an outlet pipe and a cleaning liquid inlet pipe communicating with the inside of the dissolution extraction tank 2 for connecting the introduction and outflow of the cleaning liquid in the external storage tank; in use, the sheet-shaped material to be extracted is placed in... The material is placed into the material frame 6 and installed in the dissolution extraction tank 2. Then, the upper cover 4 is lowered to the end face of the dissolution extraction tank 2 by the upper cover lifting assembly to seal the upper end face opening of the dissolution extraction tank 2. Then, the acidic dissolution solution in the storage tank is transported to the dissolution extraction tank 2 through the external storage tank. At the same time, the rotary motor assembly 5 drives the material frame 6 to rotate through the rotating shaft 7, thereby realizing dynamic contact between the material to be extracted and the acidic dissolution solution. Under the conditions of dissolution and rinsing by the dissolution solution, the target element in the material to be extracted is effectively extracted. After extraction, the inside is cleaned with a cleaning solution. The heating device 8 is an armored heating body. The heating device 8 is used to heat the solution in the dissolution extraction tank 2, thereby accelerating the dissolution and extraction of the material in the dissolution tank.
[0019] The material dissolution and extraction device of the present invention achieves rapid extraction of target elements during the material dissolution process by dynamically contacting the material to be extracted with an acidic dissolving solution, shortening the extraction time and improving the extraction efficiency of target elements. The extraction device achieves effective extraction of materials, and the extraction rate can reach more than 90% compared with the existing static soaking extraction. At the same time, the device has the characteristics of simple structure and convenient operation, which improves the process production efficiency.
[0020] In an optional embodiment of the present invention, the upper cover lifting assembly includes: A first connector 41 and a second connector 42 are respectively disposed at both ends of the support sleeve 3 and fixedly connected to the support sleeve 3; The servo motor 43 is fixedly connected to the first connector 41; Telescopic electric cylinder 44, one end of which is fixedly connected to the output end of the servo motor 43, and the other end is fixedly connected to the second connecting member 42; The upper cover 4 is fixedly connected to the other end of the telescopic electric cylinder 44.
[0021] In this embodiment, when in use, after the material to be processed is placed into the material frame 6, the servo motor 43 drives the telescopic electric cylinder 44 to move up and down, thereby sealing the upper cover 4 with the upper end face of the dissolution and extraction tank 2, thus preventing the cleaning liquid from splashing out during the rotation of the material frame 6.
[0022] In an optional embodiment of the present invention, an arc-shaped cavity is provided on the end face of the upper cover 4 opposite to the dissolution and extraction tank 2, and the cavity has an arc-shaped structure. A sealing ring 20 is provided on the outside of the dissolution and extraction tank 2.
[0023] In this embodiment, the sealing ring 20 is disposed on the outer end face of the dissolution and extraction tank 2. The sealing ring 20 is designed to further improve the sealing performance. The arc-shaped structure design on the end face of the upper cover 4 is designed to quickly collect and return the cleaning liquid splashed onto the side wall of the upper cover 4 to the dissolution and extraction tank 2 during the rotation of the material frame 6 after sealing. At the same time, the gas generated by the heating device 8 can be quickly returned to the extractor after evaporation and condensation.
[0024] In an optional embodiment of the present invention, a condensation device is provided inside the support sleeve 3; The outer side of the support sleeve 3 is provided with an exhaust gas inlet 31 and an exhaust gas outlet 32; One end of the exhaust gas inlet 31 is connected to the dissolution and extraction tank 2, and the other end is connected to the air inlet of the condensation device. One end of the exhaust gas outlet 32 is connected to the air outlet of the condensation device, and the other end is connected to the exhaust gas treatment device.
[0025] In this embodiment, one end of the exhaust gas inlet 31 is connected to the dissolution extraction tank 2 through a pipe and a solenoid valve. In use, the steam and other gases generated during the heating process of the heating device 8 enter the condensation device through the exhaust gas inlet 31. The condensation device rapidly cools the water vapor generated during the heating process and forms a liquid (condensing and refluxing nitric acid and other gases in the exhaust gas), which then flows back to the dissolution extraction tank 2 through the exhaust gas inlet 31, thereby achieving rapid separation of steam and other gases. The other gases are discharged into the exhaust gas treatment device for filtration through the exhaust gas outlet 32.
[0026] In a preferred embodiment, the upper cover 4 is provided with an exhaust gas vent, and the exhaust gas inlet 31 is connected to the dissolution and extraction tank 2 through the exhaust gas vent on the upper cover 4.
[0027] In an optional embodiment of the present invention, the rotary motor assembly 5 includes: A rotary motor 51, a reducer 52, and a magnetic coupling 53 are disposed on one side of the support base 1. The magnetic coupling 53 is rotatably connected to the output end of the rotary motor 51 via a reducer 52; The magnetic coupling 53 is located on one side of the rotating shaft 7 near the dissolution and extraction tank 2, and the rotary motor 51 drives the rotating shaft 7 to rotate through the magnetic coupling 53.
[0028] In this embodiment, the rotary motor 51 and the reducer 52 can both be fixedly mounted on one side of the support base 1 via a support frame or base. The rotary motor 51 is preferably a servo motor, and the motor and reducer structure can achieve an adjustable speed of 10~500 r / min. The rotating shaft 7 is a magnetic rotating shaft that matches the magnetic coupling 53. During use, the rotary motor 51 drives the magnetic coupling 53 to rotate through the reducer 52. The magnetic coupling 53 generates a magnetic field during its movement, thereby driving the rotation of the rotating shaft 7 in the dissolution extraction tank 2, thereby achieving isolated and sealed transmission, and further improving the sealing performance of the dissolution extraction tank 2.
[0029] In an optional embodiment of the present invention, the rotary motor assembly 5 further includes: A photoelectric proximity switch 54 is disposed on one side of the magnetic coupling 53 and fixedly connected to one side of the support base 1. A positioning block 55 is disposed on the magnetic coupling 53 opposite to the photoelectric proximity switch 54.
[0030] In this embodiment, both the photoelectric proximity switch 54 and the rotary motor 51 are electrically connected to the host computer, which remotely controls the rotary motor 51. After the process is completed, the motor will stop rotating when it receives a stop signal, but it will continue to rotate due to inertia. To accurately position the material frame 6, a protruding positioning block 55 is installed on the outer shell of the magnetic coupling 53. When the positioning block 55 rotates to the front of the photoelectric proximity switch 54, the photoelectric proximity switch is triggered, and the material frame 6 is in a horizontal position. The inner material frame locking component 62 is at the top, which facilitates disassembly and removal of the inner material frame 63. When the rotary motor 51 rotates at 0, if the photoelectric proximity switch 54 is not triggered, the rotary motor 51 will rotate slowly at a speed of 5 r / min. When it is triggered, it will stop rotating immediately, and the material frame will be in a horizontal position, thus achieving the positioning of the material frame.
[0031] The material dissolving and extraction device of the present invention, through the design of photoelectric proximity switch 54 and positioning block 55, can realize the positioning of the material frame during the extraction process, and position the material frame outlet to the top of the dissolving and extraction tank 2, so as to facilitate the removal of the residue after extraction in the dissolving and extraction tank 2 for the next batch of dissolving and extraction.
[0032] In an optional embodiment of the present invention, the material box 6 includes: A fixing frame 61 is disposed in the dissolution and extraction tank 2 and fixedly connected to the rotating shaft 7. The fixing frame 61 is rotatably connected to the side wall of the dissolution and extraction tank 2 through the rotating shaft 7. At least two first fixing holes 611 are respectively provided on two opposite sides of the fixing frame 61. An inner material frame 63 is provided inside the fixed frame 61, and a second fixed hole 631 corresponding to the first fixed hole 611 is provided on the inner material frame 63. The inner material frame locking assembly 62 is provided inside the inner material frame 63, and the two ends of the inner material frame locking assembly 62 are respectively provided with a first fixing pin 626 and a second fixing pin 627. In use, the first fixing pin 626 and the second fixing pin 627 at both ends of the inner material frame locking assembly 62 pass through the first fixing hole 611 and the second fixing hole 631 at both ends of the inner material frame 63 and the fixing frame 61, respectively, to fix the inner material frame 63 and the fixing frame 61.
[0033] In this embodiment, a connecting hole 612 is provided on each of the two opposite sidewalls of the fixing frame 61, and each connecting hole 612 is connected to a rotating shaft 7. The fixing frame 61 is mounted in the dissolution extraction tank 2 through the two rotating shafts 7 and is rotatably connected to the dissolution extraction tank 2 through the two rotating shafts 7. In use, multiple sheet-like materials to be extracted are stacked in the inner material frame 63. After the inner material frame 63 is full, the inner material frame locking assembly 62 is pressed on the sheet-like materials to be extracted, and the inner material frame 63 is fixedly connected to the two ends of the fixing frame 61 through the first fixing pin 626 and the second fixing pin 627 at both ends of the inner material frame locking assembly 62. In this embodiment, through the design of the inner material frame 63, the fixing frame 61, and the inner material frame locking assembly 62, the rapid assembly and separation of the inner material frame 63 and the fixing frame 61 can be realized, thereby achieving rapid material filling and improving production efficiency.
[0034] In a preferred embodiment, the inner material frame 63 is further provided with two folding handles 632 to facilitate the handling of the inner material frame 63 by operators.
[0035] In a preferred embodiment, each side wall of the fixed frame 61 is provided with a plurality of first liquid passage holes 613; both side walls of the inner material frame 63 are provided with a plurality of second liquid passage holes 633, and the first liquid passage holes 613 and the second liquid passage holes 633 are designed for the inflow of liquid.
[0036] In an optional embodiment of the present invention, the inner material frame locking assembly 62 includes: A first support rod 621 and a second support rod 622 disposed opposite to the first support rod 621, wherein both ends of the first support rod 621 and the second support rod 622 are provided with blocking nuts 620. A first extrusion assembly and a second extrusion assembly are sleeved on the first support rod 621 and the second support rod 622 and are slidably connected to the first support rod 621 and the second support rod 622; the first extrusion assembly and the second extrusion assembly are slidably connected to each other by two first connecting rods 625. The first fixing pin 626 is disposed on the first extrusion assembly, and the second fixing pin 627 is disposed on the second extrusion assembly; A first compression spring 623 and a second compression spring 624 are respectively sleeved on the first support rod 621 and the second support rod 622, and are disposed between the first extrusion assembly and the second extrusion assembly.
[0037] The first extrusion assembly includes: A first connecting sleeve 911 is sleeved on the first support rod 621; The second connecting sleeve 912 is sleeved on the second support rod 622; The first crossbeam 913 has one end fixedly connected to one end of the first connecting sleeve 911, and the other end of the first crossbeam 913 is fixedly connected to one end of the second connecting sleeve 912. The first crossbeam 913 is provided with a plurality of first through holes, and the first crossbeam 913 is sleeved on one end of the first connecting rod 625 through the first through holes and is slidably connected to the first connecting rod 625. A first support plate 914, one end of which is fixedly connected to the other end of the first connecting sleeve 911, and the other end of which is fixedly connected to the other end of the second connecting sleeve 912, and the first fixing pin 626 is disposed on the first support plate 914.
[0038] In this embodiment, the second extrusion assembly and the first extrusion assembly have the same structure; two first fixing pins 626 are provided, respectively located at both ends of the first support plate 914, and the first support plate 914 is also sleeved on the support rod after being connected to the connecting sleeve; both ends of the first connecting rod 625 are also provided with blocking nuts 620, which are used to prevent the first extrusion assembly and the second extrusion assembly from sliding out of the ends of the first support rod 621, the second support rod 622, and the first connecting rod 625 under the tension of the first compression spring 623 and the second compression spring 624; in use, the first fixing pin 626 on the first extrusion assembly of the inner material frame locking assembly 62 can be inserted into the first fixing hole 611 and the second fixing hole 631 at one end of the inner material frame 63 and the fixing frame 61, and the inner material frame 63 and the fixing frame 61 can be fixed by the first fixing pin 626. Then, by extruding the first extrusion assembly and the second extrusion assembly, the first extrusion assembly and the second extrusion assembly move relative to each other, thereby shortening the distance between the first extrusion assembly and the second extrusion assembly. The interval between the first fixing pin 626 and the second fixing pin 627 is shortened, allowing the entire inner material frame locking assembly 62 to be placed in the middle of the inner material frame 63. This further compresses the first compression spring 623 and the second compression spring 624. Then, the second fixing pin 627 passes through the first fixing hole 611 and the second fixing hole 631 at the other end of the inner material frame 63 and the fixing frame 61, respectively, and stops compressing the first and second compression assemblies. At this point, the first compression spring 623 and the second compression spring 624 immediately regain their elasticity. This applies two opposing tensions to the first extrusion assembly and the second extrusion assembly, causing them to move away from each other. This allows the first fixing pin 626 and the second fixing pin 627 to securely connect the inner material frame 63 to the fixed frame 61. Similarly, when separating the inner material frame 63 from the fixed frame 61, the first extrusion assembly and the second extrusion assembly can be directly squeezed to remove the inner material frame locking assembly 62 from the inner material frame 63, thereby achieving rapid separation of the inner material frame 63 from the fixed frame 61.
[0039] In this embodiment, the second extrusion assembly and the first extrusion assembly have the same structure; the first fixing pin 626 is set as two, respectively set at both ends of the first support plate 914, and the first support plate 914 is also sleeved on the support rod after being connected to the connecting sleeve.
[0040] In a preferred embodiment, the second extrusion assembly includes: A third connecting sleeve 921 is fitted onto the first support rod 621; The fourth connecting sleeve 922 is sleeved on the second support rod 622; The second crossbeam 923 has one end fixedly connected to one end of the third connecting sleeve 921, and the other end of the second crossbeam 923 is fixedly connected to one end of the fourth connecting sleeve 922. The second crossbeam 923 is provided with a plurality of second through holes, and the second crossbeam 923 is sleeved on the other end of the first connecting rod 625 through the second through holes and is slidably connected to the first connecting rod 625. The second support plate 924 has one end fixedly connected to the other end of the third connecting sleeve 921, and the other end of the second support plate 924 is fixedly connected to the other end of the fourth connecting sleeve 922. The second fixing pin 627 is disposed on the second support plate 924.
[0041] The specific working principle of the material dissolution and extraction device of the present invention is as follows: First, the plate-shaped material is placed into the inner material frame 63, then transferred into the fixing frame 61, and finally fixed using the inner material frame locking assembly 62. The upper cover lifting assembly is operated to seal the dissolution extraction tank 2. 4 mol / L nitric acid is pumped into the dissolution extraction tank 2 as the dissolution extraction solution, heated to 100℃, and the rotary motor assembly 5 is turned on at a speed of 30 r / min. The motor rotates forward for 15 minutes and then reverses for 15 minutes, alternating 10 times. The rotation is then stopped, and the extract is transferred to the next process. Subsequently, the motor rotates at 300 r / min to fling off and collect the residual liquid on the surface of the plate-shaped material, then a cleaning solution is introduced for cleaning. After cleaning, the material extraction is complete. When the material passes through the cleaning... After washing, the motor stops rotating. When the photoelectric proximity switch 54 is in an untriggered state, the system starts to rotate forward at a speed of 5 r / min. When it approaches the photoelectric proximity switch 54, it stops rotating. After opening the device cover 4, the inner material frame 63, the fixed frame 61, and the inner material frame fixing and locking component 62 are all directly above. The inner material frame 63 can be removed without unlocking the rotating motor for adjustment. After the material is extracted, the extraction device cover is opened. The operator can remove the locking structure by squeezing the first squeezing component of the inner material frame fixing and locking component 62 with one hand from one side of the extraction device. Then, the operator can grasp the folding handle 632 with both hands, lift out the inner material frame 63, and transfer the extracted material to the next process.
[0042] like Figure 6 As shown, embodiments of the present invention also propose a material dissolution and extraction system, comprising: The material dissolving and extraction device 901 includes a cleaning liquid storage tank 902, at least one cleaning liquid temporary storage tank 903, at least one spare cleaning liquid temporary storage tank 904, and an extraction liquid temporary storage tank 905, all connected to the dissolving and extraction tank 2 of the material dissolving and extraction device 901 via pipelines; wherein the material dissolving and extraction device 901 is the material dissolving and extraction device described in the above embodiment.
[0043] In this embodiment, the material dissolution and extraction system mainly consists of a cleaning solution storage tank 902, 2 to 3 cleaning solution temporary storage tanks 903, 2 to 3 spare cleaning solution temporary storage tanks 904, an extraction solution temporary storage tank 905, a material dissolution and extraction device 901, a filter 907, and related pumps, valves, and pipelines. The outlets of the cleaning solution storage tank 902, the cleaning solution temporary storage tanks 903, and the spare cleaning solution temporary storage tanks 904 are all connected to the cleaning solution inlet of the dissolution and extraction tank 2 via a first pipeline 906. The cleaning solution in the dissolution and extraction tank 2... The outlet is connected to the inlet of the cleaning solution storage tank 903 and the standby cleaning solution storage tank 904 via a filter 907 and a second pipe 908, respectively; the extract storage tank 905 is connected to the dissolution extraction tank 2 via a solenoid valve and an extract inlet pipe; the cleaning solution storage tank 902 and the cleaning solution storage tank 903 are both used to clean the material dissolution extraction device 901; the standby cleaning solution storage tank 904 is used when the process requires an increase in the number of cleaning cycles or when the cleaning tank malfunctions; and the extract storage tank 905 is used to store the extract, i.e., the dissolution solution. The specific workflow of the material dissolution and extraction system described in this invention is as follows: First, the material to be extracted is placed into the material dissolution and extraction device 901, and the upper cover 4 of the extraction device is closed and sealed by the lifting motor; then, the dissolution liquid in the extraction liquid storage tank 905 is transferred into the material dissolution and extraction device 901 by opening the relevant pump valves, and the liquid supply is stopped when the liquid level reaches the high point; the heating function of the material dissolution and extraction device 901 is turned on, and the armored heating element in the material dissolution and extraction device 901 starts heating to heat the dissolution liquid (4~6mol / L HNO3 solution) to 100°C; the low-speed rotation mode of the material dissolution and extraction device 901 is turned on, and the rotation speed is increased to 20°C according to the process requirements. The material frame rotates at a speed of ~100 r / min to achieve dynamic contact with the liquid material. After the dissolution time is reached, the solution is transferred through filter 907 to the next process by opening relevant pump valves and compressed air. After the solution transfer is completed, the rotation speed is adjusted to 200~500 r / min according to process requirements. The solution on the material is spun dry under centrifugal force and transferred to the next process. The cleaning solution in the cleaning solution storage tank 902 is transferred to the extraction device by opening relevant pump valves and compressed air. It rotates at low speed to clean the material. After cleaning, the cleaning solution is transferred to the next evaporation and concentration process. The above process is repeated, and the cleaning solution in the cleaning solution temporary storage tank 903 and the cleaning solution storage tank 902 are transferred to the extraction device in turn. It rotates at low speed to clean the material. After cleaning, it is transferred to the cleaning solution temporary storage tank 903 for the next batch of cleaning. The top cover 4 of the material dissolution and extraction device 901 is opened by the lifting motor of the material dissolution and extraction device 901, and the extracted material is taken out and sent to the waste warehouse to complete the material extraction process.
[0044] The above description represents the preferred embodiments of the present invention. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.
Claims
1. A material dissolving and extraction device, characterized in that, include: Support base (1), and a dissolution extraction tank (2) is provided on the upper surface of the support base (1); A support sleeve (3) is provided on the support base (1) and located on one side of the dissolution extraction tank (2). The top cover lifting assembly is located directly above the dissolution extraction tank (2) and is fixedly connected to the support sleeve (3); The top cover (4) is located directly above the dissolution extraction tank (2) and is fixedly connected to the top cover lifting assembly. The material frame (6) is set in the dissolution and extraction tank (2), and the two ends of the material frame (6) are rotatably connected to the side wall of the dissolution and extraction tank (2) through a rotating shaft (7); At least one heating device (8) is installed inside the dissolution and extraction tank (2) and located on both sides of the material frame (6). A rotary motor assembly (5) is disposed on one side of the support base (1), the rotary motor assembly (5) being used to drive the rotary shaft (7) to rotate.
2. The material dissolving and extraction device according to claim 1, characterized in that, The material box (6) includes: A fixing frame (61) is provided in the dissolution extraction tank (2) and fixedly connected to the rotating shaft (7). The fixing frame (61) is rotatably connected to the side wall of the dissolution extraction tank (2) through the rotating shaft (7). At least two first fixing holes (611) are provided on the two opposite sides of the fixing frame (61). The inner material frame (63) is provided inside the fixed frame (61), and the inner material frame (63) is provided with a second fixed hole (631) corresponding to the first fixed hole (611). The inner material frame locking assembly (62) is provided inside the inner material frame (63), and the two ends of the inner material frame locking assembly (62) are respectively provided with a first fixing pin (626) and a second fixing pin (627). In use, the first fixing pin (626) and the second fixing pin (627) at both ends of the inner material frame locking assembly (62) pass through the first fixing hole (611) and the second fixing hole (631) at both ends of the inner material frame (63) and the fixing frame (61), respectively, to fix the inner material frame (63) and the fixing frame (61).
3. The material dissolving and extraction device according to claim 2, characterized in that, The inner material frame locking assembly (62) includes: A first support rod (621) and a second support rod (622) disposed opposite to the first support rod (621), wherein both ends of the first support rod (621) and the second support rod (622) are provided with blocking nuts (620). A first extrusion assembly and a second extrusion assembly are sleeved on the first support rod (621) and the second support rod (622) and are slidably connected to the first support rod (621) and the second support rod (622); the first extrusion assembly and the second extrusion assembly are slidably connected to each other by two first connecting rods (625); The first fixing pin (626) is disposed on the first extrusion assembly, and the second fixing pin (627) is disposed on the second extrusion assembly; A first compression spring (623) and a second compression spring (624) are respectively sleeved on the first support rod (621) and the second support rod (622) and disposed between the first extrusion assembly and the second extrusion assembly.
4. The material dissolving and extraction apparatus according to claim 3, characterized in that, The first extrusion assembly includes: The first connecting sleeve (911) is sleeved on the first support rod (621). The second connecting sleeve (912) is sleeved on the second support rod (622); The first crossbeam (913) has one end fixedly connected to one end of the first connecting sleeve (911), and the other end of the first crossbeam (913) is fixedly connected to one end of the second connecting sleeve (912). The first crossbeam (913) is provided with a plurality of first through holes. The first crossbeam (913) is sleeved on one end of the first connecting rod (625) through the first through holes and is slidably connected to the first connecting rod (625). The first support plate (914) has one end fixedly connected to the other end of the first connecting sleeve (911), and the other end of the first support plate (914) is fixedly connected to the other end of the second connecting sleeve (912). The first fixing pin (626) is disposed on the first support plate (914).
5. The material dissolving and extraction device according to claim 1, characterized in that, The upper cover lifting assembly includes: A first connector (41) and a second connector (42) are respectively disposed at both ends of the support sleeve (3) and fixedly connected to the support sleeve (3). A servo motor (43) is fixedly connected to the first connector (41); Telescopic electric cylinder (44), one end of which is fixedly connected to the output end of the servo motor (43), and the other end is fixedly connected to the second connector (42); The upper cover (4) is fixedly connected to the other end of the telescopic electric cylinder (44).
6. The material dissolving and extraction apparatus according to claim 1, characterized in that, The upper cover (4) has an arc-shaped cavity on the end face opposite to the dissolution and extraction tank (2), and has an arc-shaped structure; A sealing ring (20) is provided on the outside of the dissolution and extraction tank (2).
7. The material dissolving and extraction apparatus according to claim 1, characterized in that, A condensation device is provided inside the support sleeve (3); The outer side of the support sleeve (3) is provided with an exhaust gas inlet (31) and an exhaust gas outlet (32). One end of the exhaust gas inlet (31) is connected to the dissolution extraction tank (2), and the other end is connected to the air inlet of the condensation device. One end of the exhaust gas outlet (32) is connected to the air outlet of the condensation device, and the other end is connected to the exhaust gas treatment device.
8. The material dissolving and extraction apparatus according to claim 1, characterized in that, The rotary motor assembly (5) includes: A rotary motor (51), a reducer (52), and a magnetic coupling (53) are installed on one side of the support base (1). The magnetic coupling (53) is rotatably connected to the output end of the rotary motor (51) via a reducer (52); The magnetic coupling (53) is located on the side of the rotating shaft (7) near the dissolution extraction tank (2), and the rotating motor (51) drives the rotating shaft (7) to rotate through the magnetic coupling (53).
9. The material dissolving and extraction apparatus according to claim 8, characterized in that, The rotary motor assembly (5) also includes: A photoelectric proximity switch (54) is disposed on one side of the magnetic coupling (53) and fixedly connected to one side of the support base (1). A positioning block (55) is disposed on the magnetic coupling (53) opposite to the photoelectric proximity switch (54).
10. A material dissolution and extraction system, characterized in that, include: The material dissolving and extraction device (901) and a cleaning liquid storage tank (902), at least one cleaning liquid temporary storage tank (903), at least one spare cleaning liquid temporary storage tank (904), and an extraction liquid temporary storage tank (905) connected to the dissolving and extraction tank (2) of the material dissolving and extraction device (901) via a pipeline, wherein the material dissolving and extraction device (901) is the material dissolving and extraction device according to any one of claims 1 to 9.