Windproof porcelain insulator and preparation method thereof
By designing awning structures and baffles with inclined and vertical through holes on porcelain insulators, combined with shock-absorbing cavities and counterweights, the problems of stress concentration, insufficient self-cleaning, and limited seismic resistance of traditional porcelain insulators under strong winds have been solved, achieving improvements in wind dispersion, self-cleaning, and seismic resistance.
Patent Information
- Application Number
- CN202511570414.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-30
- Publication Date
- 2025-12-12
AI Technical Summary
Traditional porcelain insulators are prone to stress concentration, insufficient self-cleaning ability, and limited earthquake resistance under strong winds.
The design incorporates an umbrella skirt structure with inclined and vertical through holes, combined with baffles and shock-absorbing chambers. It utilizes wind power to disperse wind force and achieves self-cleaning, while enhancing earthquake resistance through counterweights and connecting ropes.
It effectively disperses wind force, improves wind resistance, achieves self-cleaning function, enhances seismic performance, ensures insulation performance, and extends service life.
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Figure CN121122852A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of porcelain insulators, in particular to a windproof porcelain insulator and a preparation method thereof. BACKGROUND
[0002] In power transmission systems, porcelain insulators are key components for supporting and insulating high-voltage transmission lines. Traditional porcelain insulators are usually made of porcelain materials, with good insulation performance and mechanical strength. However, traditional porcelain insulators have some problems in actual use, especially in harsh natural environments such as strong winds, heavy rains, etc., which are particularly prominent.
[0003] 1. Wind effect: traditional porcelain insulators are prone to stress concentration under the action of strong wind, which can cause the insulator to loosen or even be damaged, affecting the safe operation of the power line;
[0004] 2. Insufficient self-cleaning ability: the surface of traditional porcelain insulators is prone to accumulate dust and impurities, especially in humid environments, which can reduce the insulation performance of the insulator and increase the risk of flashover;
[0005] 3. Limited anti-shock ability: traditional porcelain insulators lack effective shock absorption measures when subjected to vibration, which can easily cause damage due to vibration, affecting their service life.
[0006] Therefore, it is necessary to propose a windproof porcelain insulator and a preparation method thereof to solve the above problems. SUMMARY
[0007] The present application aims to provide a windproof porcelain insulator and a preparation method thereof to solve the problems of stress concentration, insufficient self-cleaning ability, and limited anti-shock ability of traditional porcelain insulators.
[0008] To achieve the above-mentioned purpose, the present application provides the following technical solution: a windproof porcelain insulator, comprising:
[0009] a first umbrella skirt, the first umbrella skirt is provided with a first circular hole, the first circular hole is inclinedly penetrating through the upper and lower surfaces of the first umbrella skirt, the position of the first circular hole penetrating through the upper surface of the first umbrella skirt is located near the inner circle of the first umbrella skirt, and the position of the first circular hole penetrating through the lower surface of the first umbrella skirt is located near the outer circle of the first umbrella skirt;
[0010] a second umbrella skirt, the second umbrella skirt is provided with a second circular hole, the second circular hole is vertically penetrating through the upper and lower surfaces of the second umbrella skirt;
[0011] wherein the distance between the position of the first circular hole penetrating through the lower surface of the first umbrella skirt and the axis of the porcelain insulator sleeve is greater than the outer diameter of the second umbrella skirt;
[0012] Further comprising a porcelain insulator sleeve, the porcelain insulator sleeve is a cylindrical structure, the inner ring of the porcelain insulator sleeve is provided with an internal thread structure, the first umbrella skirt and the second umbrella skirt are fixedly arranged at the outer ring of the porcelain insulator sleeve, and the outer ring diameter of the first umbrella skirt is greater than that of the second umbrella skirt.
[0013] Preferably, the outer ring of the porcelain insulator sleeve is fixedly provided with a baffle, the baffle is movably attached to the upper surface of the first umbrella skirt, and the baffle covers the first circular hole.
[0014] Preferably, the first umbrella skirt and the second umbrella skirt are provided with a plurality of umbrella skirts, and the plurality of first umbrella skirts and the second umbrella skirts are sequentially arranged from top to bottom along the height direction of the porcelain insulator sleeve.
[0015] The second circular hole and the first circular hole are provided with a plurality of second circular holes and a plurality of first circular holes, and the plurality of second circular holes and the plurality of first circular holes are equidistantly distributed around the axis of the porcelain insulator sleeve.
[0016] Preferably, further comprising an upper connecting column and a lower connecting column, the upper connecting column and the lower connecting column are both cylindrical rod structures, the upper connecting column is connected to the upper end of the porcelain insulator sleeve through threaded cooperation, the lower connecting column is movably inserted into the lower end of the porcelain insulator sleeve, the interior of the porcelain insulator sleeve is provided with a damping cavity, the damping cavity is located between the upper connecting column and the lower connecting column, a counterweight is arranged in the damping cavity, and an upper connecting rope is fixedly connected between the upper end of the counterweight and the bottom of the upper connecting column.
[0017] Preferably, a lower connecting rope is fixedly connected between the lower end of the counterweight and the upper end of the lower connecting column.
[0018] When the porcelain insulator is vertically placed, the upper connecting rope is in a straightened state, and the lower connecting rope is in a curved state.
[0019] Preferably, the outer rings of the upper connecting column and the lower connecting column are respectively provided with external threads and smooth surfaces.
[0020] Preferably, a limiting ring is integrally arranged at the outer ring of the upper end of the upper connecting column, and the limiting ring is movably attached to the upper end surface of the porcelain insulator sleeve.
[0021] A limiting nut is connected to the outer ring of the lower end of the lower connecting column through threaded cooperation, and the outer ring of the lower connecting column at the connecting position of the limiting nut is also provided with external threads.
[0022] Preferably, a groove is arranged on the inner wall of the porcelain insulator sleeve, a baffle is fixedly arranged on the upper end inner wall of the groove, the lower end of the baffle is inclined towards the axis of the porcelain insulator sleeve in a natural state, and the baffle is elastically deformable.
[0023] The application further provides a preparation method of the windproof porcelain insulator, which is used for preparing the windproof porcelain insulator and comprises the following steps:
[0024] S101, molding and firing, after the porcelain raw materials are mixed and molded, firing is carried out, and complete insulator sheds, i.e., a first shed and a second shed, are obtained; during the firing process, the firing process parameters are strictly controlled to ensure that the quality and performance of the insulator meet the requirements;
[0025] S102, positioning and marking, the positions of the second circular hole and the first circular hole are determined on the fired insulator shed according to the design requirements, and marking is performed, so that the holes can be accurately machined in subsequent processing;
[0026] S103, selection of hole machining equipment, any one of the hole machining equipment including a numerical control drilling machine and a laser hole puncher is selected to control the position, size and depth of the hole on the insulator shed, and the smoothness of the hole wall is ensured;
[0027] S104, hole machining process, the insulator shed is fixed on the workbench of the hole machining equipment, and hole machining is performed according to the pre-marked position; during the hole machining process, the feed speed and cutting parameters are controlled to avoid damage or cracks to the insulator;
[0028] S105, hole wall processing, after the hole machining is completed, the hole wall is inspected, and the burrs or rough places are cleaned and polished by using a polishing tool;
[0029] S106, quality detection, the machined insulator is strictly subjected to quality inspection, including the size accuracy, position accuracy and inner wall smoothness of the circular hole, to ensure that it meets the design requirements and use standards.
[0030] The application further provides a preparation method of a windproof porcelain insulator.
[0031] S101, mold design, a mold is designed according to the shape and size of the insulator shed, i.e., a first shed and a second shed, and the shapes of the second circular hole and the first circular hole are reserved at the corresponding positions of the mold to ensure the accuracy and smoothness of the mold;
[0032] S102, raw material preparation, porcelain raw materials are selected and mixed, and are sufficiently stirred and ground to reach a uniform and fine state to ensure the performance and quality of the insulator after firing;
[0033] S103, molding and hole machining, the mixed raw materials are placed in the mold, and are molded by pressure molding, and a circular hole penetrating the upper and lower surfaces is formed at the predetermined position of the shed; during the molding process, the pressure and time are controlled to ensure that the shape and size of the circular hole meet the requirements and the hole wall is smooth and flat;
[0034] S104, Drying treatment: The molded insulators are placed in a drying equipment along with the mold for slow drying to remove moisture. Temperature and humidity are controlled during the drying process.
[0035] S105, the firing process involves placing the dried insulator into a firing furnace and firing it according to a pre-set firing curve at a temperature of approximately 1200℃-1300℃. During the firing process, the raw material inside the round hole undergoes physical and chemical changes as the temperature rises, gradually solidifying and forming a smooth inner wall of the hole.
[0036] S106, Post-processing: After firing, the insulator is removed from the furnace for cooling and inspection. The size, shape, and inner wall smoothness of the round hole are checked to see if they meet the requirements. If they do not meet the requirements, the inner wall of the round hole is ground or polished.
[0037] The technical effects and advantages of this invention are as follows:
[0038] 1. By setting a first circular hole and a second circular hole on the first and second umbrella skirts respectively, wind can pass through these holes, effectively dispersing the wind force and avoiding excessive wind force concentration, which could lead to stress concentration and damage risk;
[0039] Furthermore, a baffle is installed on the upper surface of the first umbrella skirt. When wind blows in from the bottom of the first round hole, the wind blows the outer ring of the baffle upward and opens it. The wind can blow the floating dust or large particles of impurities on the upper surface of the first umbrella skirt from the inner ring to the outer ring, thus achieving a self-cleaning function.
[0040] 2. A shock-absorbing cavity is set inside the porcelain insulator sleeve. Through the cooperation of counterweights and connecting ropes, the vibration force is effectively offset, improving the insulator's shock resistance and increasing its service life.
[0041] 3. The baffle will not open in rainy weather, ensuring the insulation performance of the porcelain insulator. Even if rainwater enters the first round hole, it will drip through the bottom of the first round hole onto the outer ring of the second umbrella skirt, and will not drip onto the second umbrella skirt, further ensuring the insulation performance;
[0042] 4. The porcelain insulator of the present invention, through innovative design and manufacturing process, significantly improves wind resistance, self-cleaning function, insulation performance and seismic resistance. At the same time, it is easy to assemble, highly practical, and can effectively solve the problems existing in the actual use of traditional porcelain insulators, and has broad application prospects. Attached Figure Description
[0043] Figure 1 This is a schematic diagram of the windproof porcelain insulator of the present invention from one perspective.
[0044] Figure 2 This is a schematic diagram of the windproof porcelain insulator of the present invention from another perspective.
[0045] Figure 3 It is the first round hole structure schematic diagram of the application.
[0046] Figure 4 It is the anti-wind ceramic insulator three-dimensional structure section view of the application.
[0047] Figure 5 It is the anti-wind ceramic insulator plane structure section view of the application.
[0048] Figure 6 It is the wind direction diagram of the anti-wind ceramic insulator of the application when affected by wind force.
[0049] Figure 7 It is the anti-wind ceramic insulator of the application. Figure 5 It is the structure enlarged schematic diagram of A in the application.
[0050] Figure 8 It is the anti-wind ceramic insulator of the application. Figure 5 It is the structure enlarged schematic diagram of B in the application.
[0051] Figure 9 It is the anti-wind ceramic insulator of the application. Figure 5 It is the structure enlarged schematic diagram of C in the application.
[0052] In the figure: 101, first umbrella skirt; 102, second umbrella skirt; 103, ceramic insulator sleeve; 201, upper connecting column; 202, lower connecting column; 203, limiting ring; 204, limiting nut; 301, baffle; 401, second round hole; 402, first round hole; 501, damping cavity; 502, counterweight; 503, upper connecting rope; 504, lower connecting rope; 601, groove; 602, baffle. DETAILED DESCRIPTION
[0053] The application provides a kind of anti-wind ceramic insulator and preparation method thereof as shown in Figures 1-9 The application provides a kind of anti-wind ceramic insulator and preparation method thereof as shown in
[0054] Reference Figures 1 to 4 The anti-wind ceramic insulator includes a first umbrella skirt 101, a second umbrella skirt 102 and a ceramic insulator sleeve 103, the ceramic insulator sleeve 103 is a cylindrical structure, the inner circle of the ceramic insulator sleeve 103 has an internal thread structure, the first umbrella skirt 101 and the second umbrella skirt 102 are fixedly arranged at the outer circle of the ceramic insulator sleeve 103, the outer circle diameter of the first umbrella skirt 101 is larger than that of the second umbrella skirt 102, the first umbrella skirt 101 and the second umbrella skirt 102 are provided with a plurality of, and the plurality of first umbrella skirts 101 and the second umbrella skirts 102 are sequentially arranged from top to bottom along the height direction of the ceramic insulator sleeve 103.
[0055] In order to improve the wind resistance of the porcelain insulator, the first circular hole 402 and the second circular hole 401 are arranged on the first umbrella skirt 101 and the second umbrella skirt 102 respectively, the second circular hole 401 vertically penetrates the upper and lower surfaces of the second umbrella skirt 102, and the first circular hole 402 obliquely penetrates the upper and lower surfaces of the first umbrella skirt 101, the position of the first circular hole 402 penetrating the upper surface of the first umbrella skirt 101 is close to the inner circle of the first umbrella skirt 101, the position of the first circular hole 402 penetrating the lower surface of the first umbrella skirt 101 is close to the outer circle of the first umbrella skirt 101, and the distance between the position of the first circular hole 402 penetrating the lower surface of the first umbrella skirt 101 and the axis of the porcelain insulator sleeve 103 is greater than the outer diameter of the second umbrella skirt 102.
[0056] Reference Figure 6 When the porcelain insulator is subjected to wind force, the wind force can penetrate the second circular hole 401 and the first circular hole 402, achieving the purpose of dispersing wind force, and avoiding the risk of stress concentration and damage due to the excessive concentration of wind force on the porcelain insulator.
[0057] For example, when wind force blows upward from the bottom of the second umbrella skirt 102, the connection of the porcelain insulator is prone to loosen under long-term action, and the second circular hole 401 in the present application can guide the wind force acting on the bottom of the second umbrella skirt 102 to the bottom of the first umbrella skirt 101, and then blow upward through the first circular hole 402 on the first umbrella skirt 101, achieving the purpose of dispersing wind force and guiding wind force to discharge.
[0058] Further, the present application further comprises a baffle 301 fixedly arranged at the outer circle of the porcelain insulator sleeve 103, the baffle 301 is an annular structure similar to a plastic film, can be deformed by wind force, and can be made of rubber, plastic, etc., the baffle 301 is movably attached to the upper surface of the first umbrella skirt 101, and the baffle 301 covers the first circular hole 402; when wind force blows from the bottom of the first circular hole 402, the outer circle of the baffle 301 is blown upward by the wind force, and the wind force is smoothly discharged, and since the baffle 301 guides the wind force, the wind force can blow the dust or large particles on the upper surface of the first umbrella skirt 101 from the inner circle to the outer circle, achieving the purpose of cleaning by wind force; and when the wind force blows out from the upper end of the first circular hole 402, the phenomenon of blockage of large particles into the first circular hole 402 is also avoided.
[0059] When the wind from top to bottom acts on the surface of the first umbrella skirt 101, the pushing effect of the wind makes the baffle 301 not open, the first circular hole 402 remains closed, and the wind spreads along the arc of the upper surface of the first umbrella skirt 101 to the outer ring and is discharged, ensuring the cleanliness of the surface of the first umbrella skirt 101; When it rains, the baffle 301 also does not open, ensuring the insulating effect of the porcelain insulator, and even if rainwater enters the first circular hole 402, it will also drip at the outer ring of the second umbrella skirt 102 through the bottom of the first circular hole 402, and will not drip onto the second umbrella skirt 102, ensuring the insulating performance of the porcelain insulator.
[0060] In actual use, a plurality of second circular holes 401 and a plurality of first circular holes 402 are provided, and the plurality of second circular holes 401 and the plurality of first circular holes 402 are equidistantly distributed around the axis of the porcelain insulator sleeve 103.
[0061] It should be noted that the manufacturing method of the first umbrella skirt 101 and the second umbrella skirt 102 can adopt the method of first hole making and then firing, or the method of first firing and then hole making.
[0062] The method of first hole making and then firing includes:
[0063] First step: mold design, design the mold according to the shape and size of the insulator umbrella skirt, and reserve the shape of the circular hole at the corresponding position of the mold, to ensure the precision and smoothness of the mold, so that the inner wall of the hole after subsequent forming can achieve good smoothness effect;
[0064] Second step: raw material preparation, select high-quality porcelain raw materials (including main raw materials: kaolin, quartz, feldspar, etc.; auxiliary raw materials: talc, dolomite, limestone, bentonite, quartz sand, etc.; additives: including aluminum oxide, magnesium oxide, zinc oxide, iron oxide, cobalt oxide, etc.; other raw materials: clay, water, etc.), mix according to a certain formula ratio, and fully stir and grind to make it uniform and delicate, to ensure the performance and quality of the fired insulator;
[0065] Third step: hole forming, put the mixed raw materials into the mold, and form them by pressure forming, while forming circular holes penetrating the upper and lower surfaces at the predetermined positions of the umbrella skirt. In the forming process, the pressure and time should be controlled to ensure that the shape and size of the circular hole meet the requirements, and the hole wall is smooth and flat;
[0066] Fourth step: drying treatment, put the formed insulator together with the mold into a drying device for slow drying to remove the water in it, preventing problems such as pores or cracks caused by excessive water during firing. During the drying process, the temperature and humidity should be controlled to avoid adverse effects on the insulator;
[0067] Fifth step, firing process, after drying the insulator into the firing furnace, according to the pre-set firing curve, the firing temperature is generally around 1200-1300 DEG C, the specific temperature and time are adjusted according to the raw material and product requirements, in the firing process, the raw material in the round hole also occurs physical and chemical changes with the temperature rise, gradually solidified into shape, form smooth inner wall;
[0068] Sixth step, post-processing, after firing, the insulator is taken out of the furnace, and cooling and inspection are carried out, the size, shape and inner wall smoothness of the round hole are checked to see if they meet the requirements, if necessary, the inner wall of the hole can be slightly polished or polished to further improve its smoothness and accuracy.
[0069] In summary, the porcelain insulator in the application can be made by the method of first making a hole and then firing, which is simple to produce, only needs to be dried before firing, and the temperature needs to be controlled during firing.
[0070] The method of first firing and then making a hole includes:
[0071] First step: forming and firing, similar to the conventional insulator manufacturing process, first mix the porcelain raw materials into a shape and then fire, to obtain a complete insulator shed, in the firing process, the firing process parameters need to be strictly controlled to ensure that the quality and performance of the insulator meet the requirements;
[0072] Second step: positioning and marking, on the fired insulator shed, the position of the round hole is determined according to the design requirements, and the mark is made, so that the hole can be accurately made in the subsequent processing;
[0073] Third step: selection of hole making equipment, high-precision hole making equipment such as numerical control drilling machine or laser drilling machine is selected, these equipment can accurately control the position, size and depth of the hole making, and also can ensure the smoothness of the inner wall, for porcelain material, laser drilling machine may be more suitable, because it can use high energy of laser to quickly melt the material, forming a smooth hole wall;
[0074] Fourth step: hole making process, the insulator shed is fixed on the workbench of the hole making equipment, and the hole is made according to the pre-marked position, in the hole making process, the feed speed and cutting parameters need to be controlled to avoid damage or cracks to the insulator, if laser drilling is used, the power, pulse width and frequency of the laser need to be adjusted according to the characteristics of the material and the size requirements of the hole, to obtain the ideal quality of the inner wall of the hole;
[0075] Fifth step: hole wall treatment, after the hole making is completed, the inner wall of the hole is checked, if there are burrs or rough places, special tools can be used for cleaning and polishing, for the hole formed by laser drilling, since its inner wall is relatively smooth, it only needs to be simply cleaned.
[0076] Step 6: Quality inspection. The processed insulators undergo rigorous quality inspection, including indicators such as the dimensional accuracy, positional accuracy, and inner wall smoothness of the round holes, to ensure that they meet the design requirements and usage standards.
[0077] In summary, the porcelain insulator of this invention is manufactured by firing first and then drilling, which can avoid the phenomenon of excessive deformation of the hole during the firing process, which would require repair. The appropriate manufacturing method can be selected according to actual needs, which will not be elaborated here.
[0078] refer to Figures 1 to 9 As shown, the porcelain insulator of this invention also includes an upper connecting post 201 and a lower connecting post 202. Both the upper connecting post 201 and the lower connecting post 202 are cylindrical rod structures. The upper connecting post 201 is threadedly connected to the upper end of the porcelain insulator sleeve 103, and the lower connecting post 202 is movably inserted into the lower end of the porcelain insulator sleeve 103. A damping cavity 501 is provided inside the porcelain insulator sleeve 103. The damping cavity 501 is located between the upper connecting post 201 and the lower connecting post 202. The damping cavity 501 contains... A counterweight 502 is provided. An upper connecting rope 503 is fixedly connected between the upper end of the counterweight 502 and the bottom of the upper connecting column 201. A lower connecting rope 504 is fixedly connected between the lower end of the counterweight 502 and the upper end of the lower connecting column 202. The outer rings of the upper connecting column 201 and the lower connecting column 202 are respectively provided with external threads and smooth surfaces. In use, a connector for cable installation can be connected to the upper end of the upper connecting column 201, and a base can be connected to the lower end of the upper connecting column 201 for foundation support.
[0079] When the porcelain insulator is subjected to vibration, the counterweight 502 will swing under the force. Due to the pulling effect of the upper connecting rope 503, it swings back and forth to counteract the vibration force. It has a strong shock absorption capacity and can increase the service life of the porcelain insulator.
[0080] Furthermore, when the porcelain insulator is placed vertically, the upper connecting rope 503 is in a straight state, while the lower connecting rope 504 is in a bent state. When the counterweight 502 swings to the point of impacting the inner wall of the porcelain insulator sleeve 103, the lower connecting rope 504 holds the counterweight 502 in place, thus preventing the counterweight 502 from impacting the inner wall of the porcelain insulator sleeve 103 and achieving the purpose of stability and earthquake resistance.
[0081] Further, a limiting ring 203 is integrally arranged at the outer circle of the upper end of the upper connecting column 201, the limiting ring 203 is movably attached to the upper end surface of the porcelain insulator sleeve 103, the limiting ring 203 is used to avoid the upper connecting column 201 from excessively extending into the interior of the porcelain insulator sleeve 103, and a limiting nut 204 is threadedly connected at the outer circle of the lower end of the lower connecting column 202, the limiting nut 204 is used to avoid the lower connecting column 202 from excessively extending into the interior of the porcelain insulator sleeve 103; and a groove 601 is arranged on the inner wall of the porcelain insulator sleeve 103, a baffle 602 is fixedly arranged on the upper end inner wall of the groove 601, the baffle 602 is inclined with the lower end towards the axis of the porcelain insulator sleeve 103 in the natural state, the baffle 602 can be elastically deformed, when the porcelain insulator is assembled, the lower connecting column 202 can be first extended into the interior of the porcelain insulator sleeve 103 from the upper end of the porcelain insulator sleeve 103, until the lower end of the lower connecting column 202 is extended out of the lower end of the porcelain insulator sleeve 103, the lower end of the lower connecting column 202 is in contact with the baffle 602 and is retracted towards the interior of the groove 601 during the extension process, and the lower connecting column 202 can be smoothly lowered; when the lower end of the lower connecting column 202 is extended to a certain length from the lower end of the porcelain insulator sleeve 103, the limiting nut 204 is threadedly connected at the outer circle of the lower connecting column 202, the outer circle of the lower connecting column 202 at the position where the limiting nut 204 is connected also has external threads, so that the upper end of the lower connecting column 202 is retracted into the interior of the porcelain insulator sleeve 103, until the upper end of the lower connecting column 202 is attached to the bottom of the baffle 602, and the positioning purpose is achieved.
[0082] Then the upper connecting column 201 is threadedly connected at the upper end of the porcelain insulator sleeve 103, the assembly of the porcelain insulator is realized, the assembly is simple and convenient, the windproof, anti-seismic and self-cleaning capabilities are strong, and the good insulation performance can be ensured at the same time, and the practicality is strong.
Claims
1. A windproof porcelain insulator, characterized by, include: A first umbrella skirt (101) is provided with a first round hole (402). The first round hole (402) obliquely penetrates the upper and lower surfaces of the first umbrella skirt (101). The position of the first round hole (402) penetrating the upper surface of the first umbrella skirt (101) is close to the inner circle of the first umbrella skirt (101), and the position of the first round hole (402) penetrating the lower surface of the first umbrella skirt (101) is close to the outer circle of the first umbrella skirt (101). The second umbrella skirt (102) has a second round hole (401) that extends vertically through the upper and lower surfaces of the second umbrella skirt (102). The distance between the position of the first circular hole (402) penetrating the lower surface of the first umbrella skirt (101) and the axis of the porcelain insulator sleeve (103) is greater than the outer diameter of the second umbrella skirt (102); It also includes a porcelain insulator sleeve (103), which is a cylindrical structure. The inner ring of the porcelain insulator sleeve (103) has an internal thread structure. The first shed (101) and the second shed (102) are both fixedly arranged on the outer ring of the porcelain insulator sleeve (103). The outer ring diameter of the first shed (101) is larger than the outer ring diameter of the second shed (102).
2. A windproof porcelain insulator according to claim 1, characterized in that: A baffle plate (301) is fixedly provided on the outer ring of the porcelain insulator sleeve (103). The baffle plate (301) is movably attached to the upper surface of the first umbrella skirt (101) and covers the top of the first round hole (402).
3. A windproof porcelain insulator according to claim 1, characterized in that: Multiple first umbrella skirts (101) and multiple second umbrella skirts (102) are provided, and multiple first umbrella skirts (101) and multiple second umbrella skirts (102) are arranged sequentially from top to bottom along the height direction of the porcelain insulator sleeve (103); Multiple second circular holes (401) and multiple first circular holes (402) are provided, and the multiple second circular holes (401) and multiple first circular holes (402) are distributed at equal distances around the axis of the porcelain insulator sleeve (103).
4. A windproof porcelain insulator according to claim 1, characterized in that: It also includes an upper connecting post (201) and a lower connecting post (202). Both the upper connecting post (201) and the lower connecting post (202) are cylindrical rod structures. The upper connecting post (201) is connected to the upper end of the porcelain insulator sleeve (103) by threaded connection. The lower connecting post (202) is movably inserted into the lower end of the porcelain insulator sleeve (103). The porcelain insulator sleeve (103) is provided with a shock-absorbing cavity (501). The shock-absorbing cavity (501) is located between the upper connecting post (201) and the lower connecting post (202). A counterweight (502) is provided in the shock-absorbing cavity (501). An upper connecting rope (503) is fixedly connected between the upper end of the counterweight (502) and the bottom of the upper connecting post (201).
5. A windproof porcelain insulator according to claim 4, characterized in that: The lower end of the counterweight (502) is fixedly connected to the upper end of the lower connecting column (202) by a lower connecting rope (504). When the porcelain insulator is placed vertically, the upper connecting rope (503) is straightened and the lower connecting rope (504) is bent.
6. A windproof porcelain insulator according to claim 4, characterized in that: The outer rings of the upper connecting post (201) and the lower connecting post (202) are respectively provided with external threads and smooth surfaces.
7. A windproof porcelain insulator according to claim 6, characterized in that: The upper end outer circle of the upper connecting column (201) is integrally provided with a limiting ring (203), and the limiting ring (203) is movably attached to the upper end surface of the porcelain insulator sleeve (103); The lower end outer circle of the lower connecting column (202) is connected with a limiting nut (204) through thread cooperation, and the outer circle of the lower connecting column (202) at the connecting position of the limiting nut (204) also has external threads.
8. A windproof porcelain insulator according to claim 7, characterized in that: The inner wall of the porcelain insulator sleeve (103) is provided with a groove (601), and the upper end inner wall of the groove (601) is fixedly provided with a baffle (602); in the natural state, the lower end of the baffle (602) is inclined towards the axis of the porcelain insulator sleeve (103), and the baffle (602) is elastically deformable.
9. A process for the preparation of a weatherproof porcelain insulator, characterized in that: A method for preparing the windproof porcelain insulator of any one of claims 1-8 comprises the following steps: S101, forming and firing, after the porcelain raw materials are mixed and formed, firing is performed to obtain complete insulator sheds: first shed (101) and second shed (102); during the firing process, the firing process parameters are strictly controlled to ensure that the quality and performance of the insulator meet the requirements; S102, positioning and marking, the positions of the second circular hole (401) and the first circular hole (402) are determined on the fired insulator shed according to the design requirements, and are marked well, so that the holes can be accurately made in subsequent processing; S103, selection of hole making equipment, any one of numerical control drilling machine and laser hole making machine is selected to control the position, size and depth of the hole made on the insulator shed, and the smoothness of the hole inner wall is ensured; S104, hole making process, the insulator shed is fixed on the workbench of the hole making equipment, and hole making is performed according to the pre-marked position; during the hole making process, the feed speed and cutting parameters are controlled to avoid damage or cracks to the insulator; S105, hole wall treatment, after the hole making is completed, the hole inner wall is checked, and the burrs or rough places are cleaned and polished by using polishing tools; S106, quality detection, the processed insulator is strictly subjected to quality inspection, including size accuracy, position accuracy and inner wall smoothness of the circular hole, to ensure that it meets the design requirements and use standards.
10. A process for the preparation of a weatherproof porcelain insulator, characterized in that: A method for preparing the windproof porcelain insulator of any one of claims 1-8 comprises the following steps: S101, mold design, the mold is designed according to the shape and size of the insulator shed: first shed (101) and second shed (102), and the shape of the second circular hole (401) and the first circular hole (402) is reserved at the corresponding position of the mold, to ensure the accuracy and smoothness of the mold; S102, raw material preparation, the porcelain raw materials are selected and mixed, and are fully stirred and ground to make them uniform and fine, to ensure the performance and quality of the fired insulator; S103, forming and hole making, the mixed raw materials are put into the mold, and are formed by pressure forming, while forming the circular hole penetrating through the upper and lower surfaces at the predetermined position of the shed; during the forming process, the pressure and time are controlled to ensure that the shape and size of the circular hole meet the requirements, and the hole wall is smooth and flat; S104, drying treatment, the molded insulator is put into a drying device together with the mold for slow drying to remove the water therein, and the temperature and humidity are controlled during the drying process; S105, firing process, the dried insulator is put into a firing furnace for firing according to a preset firing curve, and the firing temperature is about 1200-1300℃, during the firing process, the raw material in the circular hole gradually solidifies into a smooth inner wall of the circular hole due to physical and chemical changes with the temperature rising; S106, post-treatment, after the firing is completed, the insulator is taken out of the furnace for cooling and inspection, and whether the size, shape and smoothness of the inner wall of the circular hole meet the requirements is checked, and when the requirements are not met, the inner wall of the circular hole is polished or polished.