A circuit breaker mounting device and method
By using the image acquisition components and graded adjustment mechanism of the circuit breaker installation device, the circuit breaker can be installed quickly and accurately, solving the problems of insufficient precision and low efficiency in the traditional manual assembly method using cranes, and improving the operational stability and installation quality of power equipment.
Patent Information
- Application Number
- CN202511676134.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-17
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2045-11-17
AI Technical Summary
Traditional manual assembly methods using cranes result in insufficient installation accuracy, low efficiency, and large quality fluctuations in circuit breakers, affecting the operational performance of power equipment and system stability.
The circuit breaker installation device includes a vehicle body, a position adjustment mechanism, a contouring fixture, and an image acquisition component. The position of the contouring fixture is adjusted in real time through the image acquisition component. Combined with the graded design of coarse and fine adjustment, the rapid and accurate installation of the arc-extinguishing chamber porcelain bushing and parallel capacitors is achieved.
It improves the accuracy and efficiency of circuit breaker installation, reduces the shaking of porcelain bushings, ensures the stability and safety of installation, and reduces equipment damage rate and maintenance costs.
Smart Images

Figure CN121148956B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present disclosure relates to the technical field of circuit breaker installation, in particular to a circuit breaker installation device and installation method. BACKGROUND
[0002] In the field of extra-high voltage direct current transmission, as a key power equipment, the installation quality and efficiency of circuit breakers directly affect the operation performance and system stability of the transmission network.
[0003] For a long time, the power industry has generally used traditional crane manual assembly method for circuit breaker installation operation. This traditional installation method has the following disadvantages in practical application: (1) insufficient installation precision. On the one hand, it completely relies on manual operation, which is prone to human error; on the other hand, the traditional crane is connected to the lifting point of the porcelain sleeve group (such as T-shaped shell) by a steel wire rope or a lifting belt, which is prone to cause the porcelain sleeve group to shake, resulting in poor positioning precision. In this way, it is easy to cause mechanical damage to the equipment, and according to statistics, the equipment damage rate caused by traditional installation is as high as 15%. (2) Low operation efficiency. The installation process involves multiple types of cooperation, and the average time for single installation is 4-6 hours, which seriously affects the project progress. (3) Large quality fluctuation. The installation effect completely depends on the experience level of workers, and the quality is uneven, which increases the maintenance cost by more than 30%. SUMMARY
[0004] The purpose of the present disclosure is to provide a circuit breaker installation device and installation method to solve the technical problems existing in the related art.
[0005] In order to achieve the above purpose, the present disclosure provides a circuit breaker installation device, comprising a vehicle body, a position adjusting mechanism, a profiling tool and an image acquisition assembly;
[0006] The top of the vehicle body is provided with the position adjusting mechanism, and the profiling tool is arranged on the top of the position adjusting mechanism. The profiling tool is used for installing an arc-extinguishing chamber porcelain sleeve and a parallel capacitor. The position adjusting mechanism is arranged to be capable of adjusting the position of the profiling tool in the horizontal direction and the vertical direction, so that the arc-extinguishing chamber porcelain sleeve can be installed on a support column.
[0007] The image acquisition assembly is installed on the profiling tool.
[0008] The position adjusting mechanism comprises a first position adjusting assembly and a second position adjusting assembly connected to each other.
[0009] The end of the first position adjusting assembly away from the second position adjusting assembly is connected to the top of the vehicle body, and the end of the second position adjusting assembly away from the first position adjusting assembly is provided with the profiling tool.
[0010] The first position adjusting assembly is used for coarsely adjusting the spatial position of the profiling tool;
[0011] The second position adjusting assembly is used for finely adjusting the spatial position of the profiling tool.
[0012] Optionally, the first position adjusting assembly comprises a first rotary table, a first rocker arm, a first rotary shaft, a second rocker arm and a luffing cylinder, and the second position adjusting assembly comprises a third rocker arm, a second rotary shaft, a fourth rocker arm, a second rotary table, a fifth rocker arm, a third rotary table and a balance cylinder;
[0013] The first rocker arm is arranged in an inclined manner, the bottom of the first rotary table is connected to the top of the vehicle body, and the first end of the first rocker arm is connected to the top of the first rotary table;
[0014] The second rocker arm is configured as a telescopic arm structure, the first end of the second rocker arm is hingedly connected to the second end of the first rocker arm through the first rotary shaft, the first end of the luffing cylinder is hingedly connected to the first rocker arm, and the second end of the luffing cylinder is hingedly connected to the second rocker arm;
[0015] The second end of the second rocker arm is connected to the first end of the third rocker arm, the second end of the third rocker arm is hingedly connected to the first end of the fourth rocker arm through the second rotary shaft, and the second end of the fourth rocker arm is hingedly connected to the bottom of the second rotary table, the first end of the balance cylinder is hingedly connected to the third rocker arm, and the second end of the balance cylinder is hingedly connected to the fourth rocker arm;
[0016] The fifth rocker arm is in an L-shaped structure and comprises a first part and a second part connected to each other, the first part is connected to the top of the second rotary table at an end away from the second part, and the second part is connected to one side of the third rotary table at an end away from the first part;
[0017] The profiling tool is movably and rotatably connected to the other side of the third rotary table;
[0018] The second position adjusting assembly further comprises a base, a guide rail set, a mounting seat set, an adjusting screw, a sliding seat and a fourth driving member;
[0019] The base has a first surface and a second surface arranged opposite to each other, and the first surface is connected to the other side of the third rotary table;
[0020] The guide rail set is mounted on the second surface and comprises two guide rails which are arranged in a spaced manner along the width direction of the base;
[0021] Two third gaps are formed between the two guide rails, and the mounting base group is arranged in the third gaps and mounted on the second surface, and the mounting base group comprises two mounting bases which are arranged at intervals along the length direction of the base;
[0022] The adjusting screw extends along the length direction of the base, a first end of the adjusting screw is rotatably connected to one of the two mounting bases, and a second end of the adjusting screw passes through the other of the two mounting bases and is connected to the fourth driving member, wherein the fourth driving member is mounted on the other of the two mounting bases;
[0023] The sliding base is mounted on the profiling tool, and an adjusting threaded hole is formed in the sliding base, and the sliding base is threadedly connected to the adjusting screw through the adjusting threaded hole;
[0024] Each of the guide rails is formed with a guide rail part away from the second surface, each of the guide rail parts extends along the length direction of the corresponding guide rail, and each of the guide rail parts is configured as a T-shaped structure, the profiling tool is provided with a plurality of sliding blocks, the plurality of sliding blocks are arranged at intervals along the length direction of the guide rail and configured as two sliding block groups arranged in parallel, and each of the sliding blocks in each of the sliding block groups is formed with a sliding groove matched with the corresponding guide rail part.
[0025] Optionally, the second position adjusting assembly further comprises a third rotating shaft, a fourth rotating shaft, two first rotating members and two second rotating members, and the fourth rocker arm comprises two arm segments;
[0026] First ends of the two arm segments are rotatably connected to two ends of the second rotating shaft respectively, second ends of the two arm segments are rotatably connected to two ends of the third rotating shaft respectively, wherein a first gap is formed between the two arm segments, and a second end of the third rocker arm is arranged in the first gap and rotatably connected to the second rotating shaft;
[0027] First ends of the two first rotating members are rotatably connected to opposite sides of the third rocker arm respectively, and second ends of the two first rotating members are rotatably connected to two ends of the fourth rotating shaft respectively;
[0028] One end of each of the two second rotating members is connected to the bottom of the second rotating disc, each of the second rotating members is formed with a first connecting hole and a second connecting hole, the third rotating shaft rotatably passes through the first connecting hole, and the fourth rotating shaft rotatably passes through the second connecting hole, wherein a second gap is formed between the two first rotating members, and a second end of the balance oil cylinder is arranged in the second gap and rotatably connected to the fourth rotating shaft.
[0029] Optionally, the second rotating member comprises a first segment and a second segment connected to each other.
[0030] The first segment is connected to the bottom of the second rotating disc at an end away from the second segment, the first connecting hole is formed on an end of the second segment close to the first segment, the second connecting hole is formed on an end of the second segment away from the first segment, the second segment is rotatably connected to the third rotating shaft through the first connecting hole, and the second segment is rotatably connected to the fourth rotating shaft through the second connecting hole.
[0031] The first segment and the second segment are arranged at an obtuse angle.
[0032] Optionally, the first position adjusting assembly comprises a first driving member, and the second position adjusting assembly further comprises a second driving member and a third driving member.
[0033] The first rotating disc has a rotation axis extending in a vertical direction, the first driving member is in transmission connection with the first rotating disc to drive the first rocker arm to rotate relative to the vehicle body about the rotation axis and change the azimuth angle with the vehicle body.
[0034] The second driving member is in transmission connection with the second rotating disc to drive the fifth rocker arm to rotate relative to the fourth rocker arm about the rotation axis of the second rotating disc and change the azimuth angle with the fourth rocker arm.
[0035] The third driving member is in transmission connection with the third rotating disc to drive the profiling tool to rotate relative to the fifth rocker arm about the rotation axis of the third rotating disc and change the azimuth angle with the fifth rocker arm.
[0036] Optionally, the profiling tool comprises a shell, a mounting frame and a limiting mechanism.
[0037] One end of the shell is connected to the second position adjusting assembly, and the other end of the shell is connected to the mounting frame.
[0038] The limiting mechanism is installed on the shell, and the limiting mechanism is used for limiting the parallel capacitor.
[0039] The mounting frame is used for fixing the T-shaped body of the porcelain sleeve of the arc extinguishing chamber.
[0040] Optionally, the mounting frame comprises a mounting frame body and a cover plate, and the limiting mechanism comprises a cylinder, a fifth driving member, a transmission assembly, a rotating shaft and two limiting members.
[0041] The mounting rack body comprises side plates, a plurality of support columns surrounding the side plates, a plurality of the support columns collectively defining a taking and placing opening away from one end of the side plates, and a cover plate detachably connected to the taking and placing opening, the taking and placing opening being configured to allow the T-shaped body to pass therethrough when the cover plate is detached from the mounting rack body.
[0042] The shell has a receiving cavity;
[0043] The cylinder is disposed in the receiving cavity, the cylinder comprising a cylinder body and a mounting portion protruding from the cylinder body, the cylinder body being disposed in the shell, the cylinder body having a channel formed therein, both ends of the channel being configured as open ends, each of the open ends being flush with a side wall of the shell;
[0044] The mounting portion has a mounting cavity formed therein, the mounting cavity being in communication with the channel, both ends of the rotating shaft being rotatably connected to cavity walls of the mounting cavity;
[0045] Each of the limiting members is configured as a limiting cylinder structure, both of the limiting members being disposed in the channel and being movably connected to the rotating shaft;
[0046] The fifth driving member is disposed outside the mounting cavity, an output shaft of the fifth driving member being in transmission connection with the first rotating shaft through the transmission assembly, the first rotating shaft being capable of driving both of the limiting members to move closer to or further away from each other, so as to switch between a working state and a closed state of the two limiting members;
[0047] In the closed state, both of the limiting members are closer to each other, both of the limiting members are retracted into the channel, and an outward end of each of the limiting members is flush with the corresponding open end; in the working state, both of the limiting members are further away from each other, part of each of the limiting members is extended out of the channel, and each of the limiting members is in plug-in connection with the parallel capacitor.
[0048] Optionally, an axial direction of the output shaft of the fifth driving member is arranged at an angle with respect to an axial direction of the rotating shaft, and the transmission assembly comprises a transmission rod, a driving bevel gear, and a driven bevel gear;
[0049] The rotating shaft comprises a forward helical segment, an intermediate segment, and a reverse helical segment, the forward helical segment and the reverse helical segment being connected to both ends of the intermediate segment and extending in directions away from each other, respectively;
[0050] A bottom of one of the limiting members is provided with a first sliding block, a first threaded hole being formed in the first sliding block, the first sliding block being threadedly connected to the forward helical segment through the first threaded hole;
[0051] The bottom of the other of the two limiters is provided with a second sliding block, a second threaded hole is formed in the second sliding block, and the second sliding block is threadedly connected to the reverse spiral section through the second threaded hole;
[0052] The driving cone gear and the driven cone gear are arranged in the mounting cavity, one end of the transmission rod is connected with the output shaft of the fifth driving element, the other end of the transmission rod is sleeved with the driving cone gear, the driven cone gear is sleeved on the middle section, and the driving cone gear and the driven cone gear are in mesh with each other.
[0053] The mounting portion is formed with a through hole communicating the mounting cavity and the containing cavity, the fifth driving element is contained in the containing cavity, and the output shaft of the fifth driving element or the transmission rod is arranged in the through hole.
[0054] Optionally, the image acquisition component comprises a camera.
[0055] The camera is mounted on the profiling tool, and the camera is used for shooting the power equipment in the monitoring area, wherein the monitoring area is arranged as a space vertically above the vehicle body.
[0056] The mounting device further comprises a control system and a man-machine interface, the control system is electrically connected with the man-machine interface, the position adjusting mechanism and the profiling tool, and the control system is integrated with a power module, an image acquisition and identification module and a communication module.
[0057] The disclosure also provides a mounting method of a circuit breaker, based on the above-mentioned circuit breaker mounting device, comprising the following steps:
[0058] Step one: put the arc-extinguishing chamber porcelain sleeve into the mounting frame through the taking and placing opening of the profiling tool, cover and fix the cover plate;
[0059] Step two: start the fifth driving element to drive the two limiters to extend out of the cylinder and be in plug-in cooperation with the shunt capacitor, so as to complete the locking of the shunt capacitor;
[0060] Step three: control the first position adjusting assembly through the man-machine interface, and combine the real-time captured live pictures of the image acquisition component to coarsely adjust the profiling tool to the upper area of the target support column;
[0061] Step four: capture the interface at the top of the support column by using the image acquisition component, the control system identifies the relative deviation between the connecting flange of the arc-extinguishing chamber porcelain sleeve and the support column interface, controls the second position adjusting assembly to finely adjust the position of the profiling tool according to the prompt of the man-machine interface, and until the connecting flange of the arc-extinguishing chamber porcelain sleeve is accurately aligned with the support column interface.
[0062] Step five: the staff ascends to the position beside the pillar interface through the lifting platform, and completes the installation of the arc extinguishing chamber porcelain sleeve and the shunt capacitor and the pillar;
[0063] Step six: after the installation is completed, the cover plate is removed from the mounting frame, the fifth driving member is started to drive the two limiting members to retract into the cylinder, the position adjusting mechanism is controlled to move away and reset the profiling tool, and the next operation is prepared.
[0064] Through the above technical scheme, through the cooperation between the image acquisition assembly, the first position adjusting assembly and the second position adjusting assembly, according to the on-site picture information collected by the image acquisition assembly, the first position adjusting assembly can realize large-range and rapid adjustment of the profiling tool in the spatial position, the second position adjusting assembly is connected above the first position adjusting assembly and carries the profiling tool, and can realize small-range and high-precision fine adjustment of the profiling tool in the spatial position. The hierarchical design of coarse adjustment combined with fine adjustment can take into account the installation efficiency and installation precision. Moreover, through the profiling tool, the shape design of the profiling tool is matched with the arc extinguishing chamber porcelain sleeve and the shunt capacitor to be installed, and is used for supporting and positioning the porcelain sleeve group (the arc extinguishing chamber porcelain sleeve and the shunt capacitor thereon).
[0065] Compared with the technical scheme in the prior art in which the hoisting mechanism is connected to the lifting point of the porcelain sleeve group (such as a T-shaped shell) by a steel wire rope or a lifting belt, the installation device in the present disclosure can provide a rigid support chain, which can stably place the porcelain sleeve group on the profiling tool, so that the problems of accidental in-air shaking and rotation of the porcelain sleeve group during the movement of the vehicle body or the adjustment of the spatial position of the porcelain sleeve group by the position adjusting mechanism can be avoided, that is, the swing caused by flexible connection can be reduced. The installation device in the present disclosure not only can quickly and accurately complete the final alignment with the pillar, but also can improve the stability, safety and controllability of the transportation and positioning process.
[0066] Other features and advantages of the present disclosure will be described in detail in the following specific embodiments. BRIEF DESCRIPTION OF DRAWINGS
[0067] The accompanying drawings are included to provide a further understanding of the present disclosure and constitute a part of the specification, and together with the following specific embodiments, serve to explain the present disclosure, but do not constitute a limitation on the present disclosure.
[0068] In the drawings:
[0069] Figure 1 is a structural schematic view of a circuit breaker installation device provided by an exemplary embodiment of the present disclosure;
[0070] Figure 2is a structural schematic view of the connection between the second position adjusting assembly of the circuit breaker mounting device and the profiling tool provided by an exemplary embodiment of the present disclosure;
[0071] Figure 3 is a structural schematic view of the profiling tool of the circuit breaker mounting device provided by an exemplary embodiment of the present disclosure, wherein the limiting mechanism is in a closed state;
[0072] Figure 4 is a cutaway schematic view of the housing and the limiting mechanism of the circuit breaker mounting device provided by an exemplary embodiment of the present disclosure, wherein the limiting mechanism is in a working state.
[0073] Legend of reference signs;
[0074] 10, vehicle body; 20, position adjusting mechanism; 21, first position adjusting assembly; 211, first rotating disc; 212, first rocker arm; 213, first rotating shaft; 214, second rocker arm; 215, amplitude-changing oil cylinder; 216, first driving member; 22, second position adjusting assembly; 221, third rocker arm; 222, second rotating shaft; 223, fourth rocker arm; 2231, arm segment; 224, second rotating disc; 225, fifth rocker arm; 2251, first part; 2252, second part; 226, third rotating disc; 227, balance oil cylinder; 228, third rotating shaft; 229, fourth rotating shaft; 2291, first rotating member; 2292, second rotating member; 22921, first segment; 22922, second segment; 231, base; 232, guide rail; 2321, guide rail part; 233, mounting seat; 234, adjusting screw; 235, sliding seat; 236, fourth driving member; 237, second driving member; 238, third driving member; 239, sliding block; 30, profiling tool; 31, housing; 311, accommodating cavity; 32, mounting rack; 321, mounting rack body; 3211, side plate; 3212, support column; 3213, taking and placing opening; 322, cover plate; 33, limiting mechanism; 331, barrel; 3311, barrel body; 3312, mounting part; 3313, passage; 3314, mounting cavity; 332, fifth driving member; 333, transmission assembly; 3331, transmission rod; 3332, driving bevel gear; 3333, driven bevel gear; 334, rotating shaft; 335, limiting member; 336, first sliding block; 337, second sliding block; 40, camera. DETAILED DESCRIPTION
[0075] The specific embodiments of the present disclosure will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are merely intended to illustrate and explain the present disclosure, and are not intended to limit the present disclosure.
[0076] In the description of the present disclosure, it needs to be understood that the terms "upper", "lower", "left", "right", "top", "bottom" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present disclosure and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, and a particular orientation configuration and operation, and therefore cannot be understood as a limitation on the present disclosure, for example, see Figure 1 , Figure 1 the upper side of the drawing surface direction is "up", the lower side of the drawing surface direction is "down", and "inner" and "outer" refer to the inner and outer contours of the corresponding structure. In addition, the terms "first", "second" and the like are only used to distinguish the description and cannot be understood as indicating or implying relative importance. Figure 1
[0077] In the description of the present disclosure, it also needs to be explained that, unless otherwise explicitly specified and limited, the terms "set", "connected", "connected", "installed" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present disclosure can be understood according to the specific circumstances.
[0078] As shown in Figures 1 to 4 , the present disclosure provides a circuit breaker mounting device, comprising a vehicle body 10, a position adjusting mechanism 20, a profiling tool 30 and an image acquisition assembly, the top of the vehicle body 10 is provided with the position adjusting mechanism 20, the profiling tool 30 is arranged at the top of the position adjusting mechanism 20, the profiling tool 30 is used for mounting the arc extinguishing chamber porcelain sleeve and the parallel capacitor, the image acquisition assembly is mounted on the profiling tool 30, the position adjusting mechanism 20 is arranged to be able to adjust the position of the profiling tool 30 in the horizontal direction and the vertical direction, so that the arc extinguishing chamber porcelain sleeve can be mounted on the support column, the position adjusting mechanism 20 comprises a first position adjusting assembly 21 and a second position adjusting assembly 22 connected with each other, one end of the first position adjusting assembly 21 away from the second position adjusting assembly 22 is connected with the top of the vehicle body 10, and the other end of the second position adjusting assembly 22 away from the first position adjusting assembly 21 is provided with the profiling tool 30, the first position adjusting assembly 21 is used for coarsely adjusting the spatial position of the profiling tool 30, and the second position adjusting assembly 22 is used for finely adjusting the spatial position of the profiling tool 30.
[0079] It needs to be understood that the circuit breaker can be a porcelain column type circuit breaker, the porcelain column type circuit breaker is in a T-shaped structure, the porcelain column type circuit breaker comprises an arc-extinguishing chamber porcelain sleeve, two parallel capacitors and a support column, the arc-extinguishing chamber porcelain sleeve comprises an arc-extinguishing chamber porcelain sleeve body and a T-shaped shell, the T-shaped shell is fixedly connected with the arc-extinguishing chamber porcelain sleeve body on the left side and the right side respectively, and the parallel capacitors are arranged on the upper side or the lower side of each arc-extinguishing chamber porcelain sleeve, at this time, the installed arc-extinguishing chamber porcelain sleeve and the two parallel capacitors can be called a porcelain sleeve group (the crossbeam of the T-shaped structure). After the support column (the vertical rod of the T-shaped structure) is vertically installed, the porcelain sleeve group can be quickly transported and positioned to the top end of the support column by using the installation device of the present disclosure, and under the manual operation and installation cooperation, the purpose of quickly installing the circuit breaker can be achieved.
[0080] Through the above technical scheme, through the cooperation between the image acquisition assembly, the first position adjusting assembly 21 and the second position adjusting assembly 22, according to the on-site picture information collected by the image acquisition assembly, the first position adjusting assembly 21 can realize large-range and rapid adjustment of the space position of the profiling tool 30, the second position adjusting assembly 22 is connected above the first position adjusting assembly 21 and carries the profiling tool 30, and can realize small-range and high-precision fine adjustment of the space position of the profiling tool 30. The hierarchical design of coarse adjustment combined with fine adjustment can take into account the installation efficiency and the installation accuracy. Moreover, through the profiling tool 30, the shape design of the profiling tool 30 is matched with the arc-extinguishing chamber porcelain sleeve and the parallel capacitors to be installed, and is used for supporting and positioning the porcelain sleeve group (the arc-extinguishing chamber porcelain sleeve and the parallel capacitors thereon).
[0081] Compared with the technical scheme in the prior art in which a traditional crane is connected to a hoisting point of a porcelain sleeve group (such as a T-shaped shell) by a steel wire rope or a hoisting belt, the installation device in the present disclosure can provide a rigid support chain, can stably place the porcelain sleeve group on the profiling tool 30, and thus can avoid the problems of accidental in-air shaking and rotation of the porcelain sleeve group during the movement of the vehicle body 10 or the adjustment of the space position of the porcelain sleeve group by the position adjusting mechanism 20, that is, can reduce the swing caused by flexible connection. The installation device in the present disclosure not only can quickly and accurately complete the final alignment with the support column, but also can improve the stability, safety and controllability of the transportation and positioning process.
[0082] As an implementation manner, as Figures 1 to 2As shown, the first position adjusting assembly 21 comprises a first rotating disc 211, a first rocker arm 212, a first rotating shaft 213, a second rocker arm 214 and an amplitude cylinder 215, the second position adjusting assembly 22 comprises a third rocker arm 221, a second rotating shaft 222, a fourth rocker arm 223, a second rotating disc 224, a fifth rocker arm 225, a third rotating disc 226 and a balance cylinder 227, the first rocker arm 212 is arranged obliquely, the bottom of the first rotating disc 211 is connected to the top of the vehicle body 10, the first end of the first rocker arm 212 is connected to the top of the first rotating disc 211, the second rocker arm 214 is configured as a telescopic arm structure, the first end of the second rocker arm 214 is hinged to the second end of the first rocker arm 212 through the first rotating shaft 213, wherein the first end of the amplitude cylinder 215 is hinged to the first rocker arm 212, the second end of the amplitude cylinder 215 is hinged to the second rocker arm 214, the second end of the second rocker arm 214 is connected to the first end of the third rocker arm 221, the second end of the third rocker arm 221 is hinged to the first end of the fourth rocker arm 223 through the second rotating shaft 222, the second end of the fourth rocker arm 223 is hinged to the bottom of the second rotating disc 224, wherein the first end of the balance cylinder 227 is hinged to the third rocker arm 221, the second end of the balance cylinder 227 is hinged to the fourth rocker arm 223, the fifth rocker arm 225 is an L-shaped structure comprising a first part 2251 and a second part 2252 connected to each other, one end of the first part 2251 away from the second part 2252 is connected to the top of the second rotating disc 224, one end of the second part 2252 away from the first part 2251 is connected to one side of the third rotating disc 226, the profiling tool 30 is movably and rotatably connected to the other side of the third rotating disc 226, the second position adjusting assembly 22 further comprises a base 231, a guide rail 232 set, a mounting seat 233 set, an adjusting screw 234, a sliding seat 235 and a fourth driving member 236, the base 231 has a first surface and a second surface oppositely arranged, the first surface is connected to the other side of the third rotating disc 226, the guide rail 232 set is installed on the second surface and comprises two guide rails 232, the two guide rails 232 are arranged at intervals along the width direction of the base 231 and have a third gap therebetween, the mounting seat 233 set is arranged in the third gap and is installed on the second surface, the mounting seat 233 set comprises two mounting seats 233 arranged at intervals along the length direction of the base 231, the adjusting screw 234 extends along the length direction of the base 231, the first end of the adjusting screw 234 is rotatably connected to one of the two mounting seats 233, the second end of the adjusting screw 234 passes through the other of the two mounting seats 233 and is connected to the fourth driving member 236, wherein the fourth driving member 236 is installed on the other of the two mounting seats 233, the sliding seat 235 is installed on the profiling tool 30, a threaded hole is formed on the sliding seat 235, the sliding seat 235 is threadedly connected to the adjusting screw 234 through the threaded hole, and one side of each guide rail 232 away from the second surface is formed with a guide rail part 2321,Each guide rail part 2321 extends along the length direction of the corresponding guide rail 232, and is configured as a T-shaped structure. The profiling tool 30 is provided with a plurality of sliding blocks 239, which are arranged in the length direction of the guide rail 232 and constitute two sliding block groups arranged in parallel. The sliding blocks 239 in each sliding block group are each formed with a sliding groove matched with the corresponding guide rail part 2321.
[0083] The second rocker arm 214 is configured as a telescopic arm structure, which can further increase the horizontal extension distance and the adjustment range of the height.
[0084] The amplitude cylinder 215 is connected between the first rocker arm 212 and the second rocker arm 214, and can change the included angle between the first rocker arm 212 and the second rocker arm 214 through telescopic driving, so as to realize the pitching movement (forward and backward movement) of the entire arm support system in the vertical plane.
[0085] The first position adjusting assembly 21 can quickly and widely transport the porcelain sleeve group to the approximate position of the target area (above the support column) through the combination of the three actions of rotation, amplitude (pitching) and telescoping, and complete the coarse adjustment task. The movement track of the first position adjusting assembly 21 is an arc or a straight line with large span.
[0086] The second position adjusting assembly 22 is more precise in design. The second position adjusting assembly 22 includes two parts, a first structure being a stable support and a small amplitude adjustment arm structure, and a second structure being a high-precision straight line sliding table structure.
[0087] Regarding the first structure, first, the third rocker arm 221 and the fourth rocker arm 223 are hinged through the second rotating shaft 222, and can constitute the basis of a parallelogram linkage mechanism. Second, the balance cylinder 227 is connected between the third rocker arm 221 and the fourth rocker arm 223. Its main function is to balance the weight of the subsequent load (especially the profiling tool 30 and the porcelain sleeve group), reduce the burden of the fine adjustment mechanism, and can also perform very small range posture fine adjustment (such as small pitching).
[0088] Regarding the second structure, when the fourth driving part 236 drives the adjusting screw 234 to rotate, the sliding seat 235 (and the profiling tool 30 on the sliding seat 235) can move in a straight line along the axis direction of the adjusting screw 234 (i.e. the direction of the guide rail 232), so as to realize fine adjustment.
[0089] That is, the first structure is used to receive the output of the coarse adjustment mechanism, and a near-parallelogram linkage and a balance oil cylinder 227 are used to provide stable transition and possibly provide a small attitude adjustment (such as fine adjustment of the levelness, small angle rotation) to prepare for the final high-precision slide positioning. It itself also has a certain fine adjustment capability, but the range is relatively small. The second structure can receive positioning from the first structure, and then can drive the entire profiling tool 30 to perform high-precision, quantifiable (the displacement can be calculated by the pitch of the screw) linear fine adjustment in one direction (which can be the vertical direction or the horizontal direction, etc.). In this way, the final positioning and alignment of more than one millimeter can be achieved.
[0090] Optionally, in order to prevent mutual interference between the components during movement, the rotation angle range of the first rotating disc 211, the second rotating disc 224, and the third rotating disc 226 can be 0°-350°.
[0091] As an embodiment, as shown in Figures 1 to 2 As an embodiment, as shown in
[0092] In the backward-tilting state, the third swing arm 221, the second rotating shaft 222, the fourth swing arm 223, the third rotating shaft 228, and the second rotating member 2292 can jointly constitute a first parallelogram linkage (an unclosed structure). The backward-tilting state refers to the direction of the entire second position adjustment assembly 22 relative to the third swing arm 221, so that the load (the profiling tool 30) is tilted upward and backward. In this posture, some linkages can be close to collinear or not fully form a closed loop.
[0093] In the forward-tilting state, the third rocker arm 221, the second rotating shaft 222, the fourth rocker arm 223, the third rotating shaft 228, the second rotating component 2292, the fourth rotating shaft 229, and the first rotating component 2291 can collectively form a second parallelogram linkage mechanism (closed structure), sharing the third rocker arm 221 and part of the connecting shaft with the first parallelogram. The forward-tilting state refers to the load tilting forward and downward. In this state, all links are tensioned or pushed, collectively forming a complete, closed force loop.
[0094] In other words, the second position adjustment component 22 can automatically or through control switch its main force mode and stabilization mechanism according to different working postures (tilt backward / forward). It may operate in an open mode during large-range movements, and enter a closed high-rigidity mode during fine-tuning and positioning, which is beneficial to improving the adaptability of the installation device.
[0095] As one implementation method, such as Figures 1 to 2 As shown, the second rotating member 2292 includes a first segment 22921 and a second segment 22922 connected together. The end of the first segment 22921 away from the second segment 22922 is connected to the bottom of the second turntable 224. A first connecting hole is formed on the end of the second segment 22922 near the first segment 22921, and a second connecting hole is formed on the end of the second segment 22922 away from the first segment 22921. The second segment 22922 is rotatably connected to a third rotating shaft 228 through the first connecting hole, and rotatably connected to a fourth rotating shaft 229 through the second connecting hole. The first segment 22921 and the second segment 22922 are set at an obtuse angle.
[0096] The obtuse angle design is the core of the entire linkage mechanism, enabling it to flexibly switch working modes, achieve precise alignment, and avoid interference.
[0097] First, it enables spatial misalignment and multi-point connections. Specifically, the third rotating shaft 228 and the fourth rotating shaft 229 are two parallel axes in space, but separated by a certain distance. If the second rotating component 2292 were straight or bent at an acute angle, it would be difficult to simultaneously connect two holes (the first connecting hole and the second connecting hole) on a single component to these two separate axes while ensuring a smooth, stress-free connection. The obtuse-angled bend of the second segment 22922 provides a spatial transition, allowing the first and second connecting holes to align naturally and without distortion, connecting to the third rotating shaft 228 and the fourth rotating shaft 229 respectively. This solves the spatial layout problem.
[0098] Second, the force transmission path can be optimized and stress can be reduced. Specifically, the obtuse angle design can optimize the force transmission direction. The forces from the third and fourth rotating shafts 228 and 229, when converging to the first segment 22921 through the second rotating part 2292, have a combined force direction closer to the axis of the first segment 22921, thereby reducing the bending stress inside the second rotating part 2292 and improving the strength and durability of the structure.
[0099] Third, motion interference can be avoided. Specifically, during the movement of the mechanism, the various connecting rods will rotate relative to each other. The obtuse angle bend of the second segment 22922 can better avoid some nearby components (such as the arm segment 2231, the first rotating part 2291, the cylinder body of the balance oil cylinder 227, etc.), preventing collisions or jamming during movement and ensuring the flexibility of the mechanism.
[0100] As an embodiment, as shown in Figures 1 to 2 The first position adjusting assembly 21 includes a first driving part 216, the second position adjusting assembly 22 further includes a second driving part 237 and a third driving part 238, and the first turntable 211 has a vertical rotation axis 334 line. The first driving part is in transmission connection with the first turntable 211 to drive the first rocker arm 212 to rotate relative to the vehicle body 10 around the rotation axis 334 line and change the azimuth angle with the vehicle body 10. The second driving part is in transmission connection with the second turntable 224 to drive the fifth rocker arm 225 to rotate relative to the fourth rocker arm 223 around the rotation axis 334 line of the second turntable 224 and change the azimuth angle with the fourth rocker arm 223. The third driving part is in transmission connection with the third turntable 226 to drive the profiling tool 30 to rotate relative to the fifth rocker arm 225 around the rotation axis 334 line of the third turntable 226 and change the azimuth angle with the fifth rocker arm 225.
[0101] Among them, the first position adjusting assembly 21 can provide 3 degrees of freedom. Specifically, the horizontal rotation (around the vertical axis of the first turntable 211) driven by the first driving part 216. The pitch (change the included angle of the first and second rocker arms 214) driven by the amplitude cylinder 215. The length adjustment (translation) caused by the extension and retraction of the second rocker arm 214.
[0102] Among them, the second position adjusting assembly 22 can provide at least 3 degrees of freedom. Specifically, the rotation of the fifth rocker arm 225 relative to the frame (around the axis of the second turntable 224) driven by the second driving part 237. The rotation of the profiling tool 30 relative to the fifth rocker arm 225 (around the axis of the third turntable 226) driven by the third driving part 238. The precise linear movement (translation) of the profiling tool 30 along the guide rail 232 driven by the fourth driving part 236.
[0103] In other words, through the position adjustment mechanism 20, the installation device of this disclosure can achieve fine adjustment of the contour tooling 30 with multiple degrees of freedom (at least 6 independent controllable degrees of freedom).
[0104] As one implementation method, such as Figures 1 to 4 As shown, the contouring fixture 30 includes a housing 31, a mounting bracket 32, and a limiting mechanism 33. One end of the housing 31 is connected to the second position adjustment assembly 22 (specifically, the slider 239 and the sliding seat 235), and the other end of the housing 31 is connected to the mounting bracket 32. The limiting mechanism 33 is installed on the housing 31 and is used to limit the parallel capacitor. The mounting bracket 32 is used to fix the T-shaped body of the arc-extinguishing chamber porcelain sleeve.
[0105] The housing 31 provides support and a safe distance to prevent interference between the ceramic sleeve assembly and the second position adjustment component 22. Specifically, when the entire device undergoes complex multi-degree-of-freedom adjustments (such as horizontal rotation, pitch, extension, etc.), the housing 31, as an intermediate connector, effectively isolates the ceramic sleeve assembly from direct contact with the second position adjustment component 22, preventing accidental collisions or friction caused by mechanical movement.
[0106] The mounting bracket 32 is used to secure the T-shaped housing of the arc-extinguishing chamber porcelain bushing. This prevents unnecessary shaking of the T-shaped housing and the connected arc-extinguishing chamber porcelain bushing body during transportation and installation.
[0107] The limiting mechanism 33 can limit the parallel capacitor, preventing it from shaking or rotating due to gravity during transportation and installation, which would cause the porcelain bushing of the arc-extinguishing chamber to shake or rotate as well.
[0108] As one implementation method, such as Figures 2 to 4As shown, the mounting rack 32 comprises a mounting rack body 321 and a cover plate 322, and the limiting mechanism 33 comprises a cylinder 331, a fifth driving member 332, a transmission assembly 333, a rotating shaft 334 and two limiting members 335. The mounting rack body 321 comprises a side plate 3211 and a plurality of support columns 3212 surrounding the side plate 3211. The ends of the plurality of support columns 3212 away from the side plate 3211 jointly define a taking and placing opening 3213. The cover plate 322 is detachably connected to the taking and placing opening 3213. The taking and placing opening 3213 is configured to allow the T-shaped casing member to pass through when the cover plate 322 is removed from the mounting rack body 321. The shell 31 has an accommodation cavity 311. The cylinder 331 is arranged in the accommodation cavity 311. The cylinder 331 comprises a cylinder body 3311 and a mounting portion 3312 protruding from the cylinder body 3311. The cylinder body 3311 penetrates the shell 31. The inside of the cylinder body 3311 forms a channel 3313. Both ends of the channel 3313 are configured as open ends. Each open end is flush with the side wall of the shell 31. An installation cavity 3314 is formed in the mounting portion 3312. The installation cavity 3314 is in communication with the channel 3313. Both ends of the rotating shaft 334 are rotatably connected to the cavity walls of the installation cavity 3314. Each limiting member 335 is configured as a limiting cylinder structure. Both limiting members 335 are located in the channel 3313 and are movably connected to the rotating shaft 334. The fifth driving member 332 is located outside the installation cavity 3314. The output shaft of the fifth driving member 332 is in transmission connection with the first rotating shaft 213 through the transmission assembly 333. The first rotating shaft 213 can drive the two limiting members 335 to move closer to or farther away from each other, so as to switch the two limiting members 335 between the working state and the closed state. In the closed state, the two limiting members 335 are close to each other. Both limiting members 335 are retracted into the channel 3313, and the end of each limiting member 335 away from the other limiting member 335 is flush with the corresponding open end. In the working state, the two limiting members 335 are away from each other. Part of each limiting member 335 extends out of the channel 3313 to be in plug-in connection with the parallel capacitor.
[0109] The mounting rack 32 adopts the design of frame + detachable cover plate 322, which can realize convenient mounting and dismounting (through the taking and placing opening 3213) and reliable fixing and protection (after the cover plate 322 is closed) of the arc-extinguishing chamber porcelain sleeve (T-shaped casing).
[0110] Alternatively, the two parallel capacitors can be installed on the arc-extinguishing chamber porcelain sleeve in the same direction or in different directions.
[0111] For the embodiment that two parallel capacitors are installed in the same direction on the porcelain sleeve of the arc-extinguishing chamber, specifically, the parallel capacitors of the porcelain sleeve group can be placed towards the direction of the shell 31, and then the cover plate 322 is detached from the mounting rack body 321, and then the porcelain sleeve (T-shaped shell) of the arc-extinguishing chamber of the porcelain sleeve group can be moved to the inside of the mounting rack 32 through the taking and placing opening 3213. At this time, the horizontal part of the T-shaped shell is lapped on both ends of the two support columns 3212 located at the bottom, and the vertical part of the T-shaped shell passes through the gap between the two support columns 3212 located at the bottom, so as to be connected with the top connection position of the support column. Finally, the cover plate 322 is arranged on the taking and placing opening 3213 through the fixing bolt cover. The shape of the support column 3212 can be set to be matched with the T-shaped shell.
[0112] After the preliminary fixation of the porcelain sleeve group is completed, the parallel capacitors at this time are aligned with the limiting cylinders. The fifth driving member 332 can be started to drive the rotating shaft 334 to rotate through the transmission assembly 333, and the rotation of the rotating shaft 334 can make the two limiting members 335 move towards each other in the direction away from each other, at this time, part of the limiting cylinder structure of the two limiting members 335 extends out of the channel 3313 and protrudes from the side wall of the shell 31. The extended limiting cylinder structure and the corresponding parallel capacitor can realize plug-in cooperation, which can effectively prevent the parallel capacitor from shaking or rotating due to gravity, inertia or external disturbance, thereby avoiding unnecessary movement of the arc-extinguishing chamber porcelain sleeve.
[0113] When the limiting mechanism 33 is in the closed state, the fifth driving member 332 can be started to drive the rotating shaft 334 to rotate through the transmission assembly 333, and the rotation of the rotating shaft 334 can make the two limiting members 335 move towards each other in the direction away from each other, and the two limiting members 335 can be completely retracted in the channel 3313, and the end of each limiting member 335 can be flush with the side wall of the shell 31. At this time, the limiting mechanism 33 does not protrude outside the shell 31, forming a flat surface. In this way, it can avoid the interference or hooking of the limiting member 335 with the surrounding objects or parts during the operation process of the entire device in the idle state (i.e. non-working state, the profiling tool 30 is not provided with the porcelain sleeve group), and can ensure the safety and smoothness of the operation.
[0114] As an embodiment of the transmission assembly 333, as shown in Figure 4As shown, the axis direction of the output shaft of the fifth driving member 332 is arranged at an angle with the axis direction of the rotating shaft 334, the transmission assembly 333 comprises a transmission rod 3331, a driving bevel gear 3332 and a driven bevel gear 3333, the rotating shaft 334 comprises a positive helical section, an intermediate section and a reverse helical section, the positive helical section and the reverse helical section are respectively connected to two ends of the intermediate section and respectively extend in directions away from each other, the bottom of one of the two limiters 335 is provided with a first sliding block 336, the first sliding block 336 is formed with a first threaded hole, and the first sliding block 336 is threadedly connected to the positive helical section through the first threaded hole, the bottom of the other of the two limiters 335 is provided with a second sliding block 337, the second sliding block 337 is formed with a second threaded hole, and the second sliding block 337 is threadedly connected to the reverse helical section through the second threaded hole, the driving bevel gear 3332 and the driven bevel gear 3333 are arranged in the mounting cavity 3314, one end of the transmission rod 3331 is connected with the output shaft of the fifth driving member 332, the other end of the transmission rod 3331 is sleeved with the driving bevel gear 3332, the driven bevel gear 3333 is sleeved on the intermediate section, the driving bevel gear 3332 and the driven bevel gear 3333 are in mesh with each other, the mounting portion 3312 is formed with a through hole communicating the mounting cavity 3314 and the containing cavity 311, the fifth driving member 332 is contained in the containing cavity 311, and the output shaft of the fifth driving member 332 or the transmission rod 3331 penetrates through the through hole.
[0115] As an implementation form, as shown in Figure 1 and Figure 2 As shown, the image acquisition assembly comprises a camera 40, and the camera 40 is installed on the profiling tool 30 and used for shooting the power equipment in the monitoring area, wherein the monitoring area is arranged as a space vertically above the vehicle body 10, and the mounting device further comprises a control system and a human-computer interaction interface, the control system is electrically connected with the human-computer interaction interface, the position adjusting mechanism 20 and the profiling tool 30, and the control system is integrated with a power module, an image acquisition and identification module and a communication module.
[0116] The camera 40 can be installed on the second position adjusting assembly 22 or the profiling tool 30 and used for shooting the power equipment in the space vertically above the vehicle body 10. In this way, real-time images of the power equipment and the surrounding environment thereof can be provided to help the operator visually confirm. In addition, during the installation process, the camera 40 can capture detailed images of the target position (such as the top end of the support column), and combined with image recognition technology, more accurate positioning can be realized. The camera 40 can also record key pictures in the entire installation process, which is convenient for subsequent analysis and troubleshooting.
[0117] Specifically, the camera 40 captures images of the power equipment located in the space vertically above the vehicle body 10 in real time and transmits the images to the image acquisition and recognition module in the control system for processing. Based on the image analysis results, the control system automatically adjusts the positions of the position adjusting mechanism 20 and the profiling tool 30, so that the porcelain sleeve set is accurately aligned with the predetermined position above the circuit breaker support. After ensuring that the porcelain sleeve set has been aligned with the target position, the position adjusting mechanism 20 smoothly transports the porcelain sleeve set directly above the circuit breaker support to ensure that the porcelain sleeve set is completely in place, ready for the subsequent manual installation.
[0118] Through the set human-computer interaction interface, on the one hand, the control system can display the real-time picture taken by the camera 40 on the display screen in front of the staff.
[0119] On the other hand, the control system can also superimpose key information on the real-time video picture, for example, mark the ideal position of the support connection point and the porcelain sleeve set docking end recognized by the system. Use arrows, distance values, angle values, etc. to intuitively display the current alignment deviation. Display the current state of the system (such as "automatic positioning", "already in place, ready for installation", "system failure", etc.). Visualize the complex machine recognition results, making it easy for the staff to quickly understand the system's intentions and current situation, facilitating monitoring and decision-making.
[0120] In addition, the staff can directly send instructions to the control system through the control panel or remote control of the human-computer interaction interface to manually control the degrees of freedom of the position adjusting mechanism 20. The staff can also set or modify system parameters on the interaction interface.
[0121] In addition, the human-computer interaction interface can also realize interaction in the collaborative work process. Specifically, when the system automatically completes the positioning, it will prompt "accurately in place, ready for manual installation" through the interface. This can clearly indicate the end of the automation stage and the beginning of the manual stage, thereby avoiding misoperation.
[0122] As shown in Figures 1 to 4 The present disclosure also provides a method for installing a circuit breaker based on the above-mentioned circuit breaker installation device, comprising the following steps:
[0123] Step one: load the arc-extinguishing chamber porcelain sleeve into the mounting frame 32 through the taking and placing opening 3213 of the profiling tool 30, cover and fix the cover plate 322;
[0124] Step two: start the fifth driving member 332 to drive the two limiting members 335 to extend out of the cylinder 331 and cooperate with the parallel capacitor to complete the locking of the parallel capacitor;
[0125] Step three: through the man-machine interface, the first position adjusting assembly 21 is controlled to coarsely adjust the profile tool 30 to the upper area of the target support in combination with the real-time captured live picture of the image acquisition assembly;
[0126] Step four: the interface at the top of the support is captured by the image acquisition assembly, the control system identifies the relative deviation between the connecting flange of the arc extinguishing chamber porcelain sleeve and the support interface, and according to the prompt of the man-machine interface, the second position adjusting assembly 22 is controlled to finely adjust the position of the profile tool 30 until the connecting flange of the arc extinguishing chamber porcelain sleeve is accurately aligned with the support interface;
[0127] Step five: the staff member is lifted to the position beside the support interface by the lifting platform to complete the installation of the arc extinguishing chamber porcelain sleeve and the shunt capacitor with the support;
[0128] Step six: after the installation is completed, the cover plate 322 is detached from the mounting frame 32, the fifth driving member 332 is started to drive the two limiters 335 to retract into the cylinder body 331, the profile tool 30 is moved away and reset by the position adjusting mechanism 20, and the next operation is prepared.
[0129] The preferred embodiments of the present disclosure are described in detail above in combination with the drawings, but the present disclosure is not limited to the specific details in the above-described embodiments, and within the technical concept range of the present disclosure, the technical solutions of the present disclosure can be subjected to various simple modifications, and these simple modifications all belong to the protection range of the present disclosure.
[0130] In addition, it should be noted that each specific technical feature described in the above-described specific embodiments can be combined in any appropriate manner without contradiction, and in order to avoid unnecessary repetition, the present disclosure will not further describe various possible combination manners.
[0131] In addition, the various different embodiments of the present disclosure can also be combined in any manner, as long as it does not deviate from the idea of the present disclosure, and it should be considered as the disclosed content of the present disclosure.
Claims
1. A circuit breaker mounting device characterized by, The utility model relates to a kind of arc extinguishing chamber porcelain sleeve and parallel capacitor installation device, including vehicle body (10), position adjusting mechanism (20), profiling tooling (30) and image acquisition component; The top of the vehicle body (10) is provided with the position adjusting mechanism (20), and the profiling tooling (30) is arranged on the top of the position adjusting mechanism (20). The profiling tooling (30) is used for mounting the arc extinguishing chamber porcelain sleeve and the parallel capacitor. The position adjusting mechanism (20) is arranged to adjust the position of the profiling tooling (30) in the horizontal direction and the vertical direction, so that the arc extinguishing chamber porcelain sleeve can be mounted on the support; The image acquisition component is mounted on the profiling tooling (30); The position adjusting mechanism (20) comprises a first position adjusting component (21) and a second position adjusting component (22) connected to each other; The first end of the first position adjusting component (21) away from the second position adjusting component (22) is connected to the top of the vehicle body (10), and the second end of the second position adjusting component (22) away from the first position adjusting component (21) is provided with the profiling tooling (30); The first position adjusting component (21) is used for rough adjustment of the spatial position of the profiling tooling (30); The second position adjusting component (22) is used for fine adjustment of the spatial position of the profiling tooling (30); The first position adjusting component (21) comprises a first rotary disc (211), a first rocker arm (212), a first rotating shaft (213), a second rocker arm (214), and a variable-amplitude oil cylinder (215). The second position adjusting component (22) comprises a third rocker arm (221), a second rotating shaft (222), a fourth rocker arm (223), a second rotary disc (224), a fifth rocker arm (225), a third rotary disc (226), and a balance oil cylinder (227). The first rocker arm (212) is arranged obliquely. The bottom of the first rotary disc (211) is connected to the top of the vehicle body (10), and the first end of the first rocker arm (212) is connected to the top of the first rotary disc (211). The second rocker arm (214) is configured as a telescopic arm structure. The first end of the second rocker arm (214) is hinged to the second end of the first rocker arm (212) through the first rotating shaft (213). The first end of the variable-amplitude oil cylinder (215) is hinged to the first rocker arm (212), and the second end of the variable-amplitude oil cylinder (215) is hinged to the second rocker arm (214). The second end of the second rocker arm (214) is connected to the first end of the third rocker arm (221). The second end of the third rocker arm (221) is hinged to the first end of the fourth rocker arm (223) through the second rotating shaft (222). The second end of the fourth rocker arm (223) is hinged to the bottom of the second rotary disc (224). The first end of the balance oil cylinder (227) is hinged to the third rocker arm (221), and the second end of the balance oil cylinder (227) is hinged to the fourth rocker arm (223). The fifth rocker arm (225) is L-shaped structure, comprising a first part (2251) and a second part (2252) connected, the first part (2251) is connected to the top of the second turntable (224) at one end away from the second part (2252), the second part (2252) is connected to one side of the third turntable (226) at one end away from the first part (2251); The profiling tool (30) is movably and rotatably connected to the other side of the third turntable (226); The second position adjusting assembly (22) further comprises a base (231), a guide rail (232) set, a mounting seat (233) set, an adjusting screw (234), a sliding seat (235), and a fourth driving member (236); The base (231) has a first surface and a second surface oppositely arranged, and the first surface is connected to the other side of the third turntable (226); The guide rail (232) set is mounted on the second surface and comprises two guide rails (232) arranged at intervals along the width direction of the base (231); The mounting seat (233) set is arranged in the third gap and mounted on the second surface, and the mounting seat (233) set comprises two mounting seats (233) arranged at intervals along the length direction of the base (231); The adjusting screw (234) extends along the length direction of the base (231), the first end of the adjusting screw (234) is rotatably connected to one of the two mounting seats (233), and the second end of the adjusting screw (234) passes through the other of the two mounting seats (233) and is connected to the fourth driving member (236), wherein the fourth driving member (236) is mounted on the other of the two mounting seats (233); The sliding seat (235) is mounted on the profiling tool (30), and an adjusting threaded hole is formed on the sliding seat (235), and the sliding seat (235) is threadedly connected to the adjusting screw (234) through the adjusting threaded hole; Each guide rail (232) is formed with a guide rail part (2321) on the side away from the second surface, each guide rail part (2321) extends along the length direction of the corresponding guide rail (232), each guide rail part (2321) is configured as a T-shaped structure, the profiling tool (30) is provided with a plurality of sliding blocks (239), the plurality of sliding blocks (239) are arranged at intervals along the length direction of the guide rail (232) and constitute two sliding block (239) sets arranged in parallel, and each sliding block (239) in each sliding block (239) set is formed with a sliding groove matched with the corresponding guide rail part (2321); The profiling tool (30) comprises a shell (31), a mounting bracket (32), and a limiting mechanism (33); One end of the shell (31) is connected with the second position adjusting assembly (22), and the other end of the shell (31) is connected with the mounting frame (32); The limiting mechanism (33) is installed on the shell (31), and the limiting mechanism (33) is used for limiting the parallel capacitor; The mounting frame (32) is used for fixing the T-shaped body of the porcelain sleeve of the arc extinguishing chamber; The mounting frame (32) comprises a mounting frame body (321) and a cover plate (322), and the limiting mechanism (33) comprises a cylinder (331), a fifth driving element (332), a transmission assembly (333), a rotating shaft (334) and two limiting elements (335); The mounting frame body (321) comprises a side plate (3211) and a plurality of support columns (3212) surrounding the side plate (3211), the plurality of support columns (3212) are connected to the side plate (3211), and the plurality of support columns (3212) are connected to the side plate (3211). The ends of the plurality of support columns (3212) away from the side plate (3211) jointly define a taking and placing opening (3213), and the cover plate (322) is detachably connected to the taking and placing opening (3213). The taking and placing opening (3213) is arranged to allow the T-shaped body to pass through when the cover plate (322) is removed from the mounting frame body (321); The shell (31) has a containing cavity (311); The cylinder (331) is arranged in the containing cavity (311), and the cylinder (331) comprises a cylinder body (3311) and a mounting portion (3312) protruding from the cylinder body (3311). The cylinder body (3311) is arranged in the shell (31), and the inside of the cylinder body (3311) is formed with a channel (3313). Both ends of the channel (3313) are open ends, and each open end is flush with the side wall of the shell (31); The mounting portion (3312) is formed with a mounting cavity (3314) therein, the mounting cavity (3314) is in communication with the channel (3313), and both ends of the rotating shaft (334) are rotatably connected to the cavity wall of the mounting cavity (3314); Each limiting element (335) is configured as a limiting cylinder structure, and the two limiting elements (335) are located in the channel (3313) and are movably connected to the rotating shaft (334); The fifth driving element (332) is located outside the mounting cavity (3314), the output shaft of the fifth driving element (332) is in transmission connection with the rotating shaft (334) through the transmission assembly (333), and the rotating shaft (334) can drive the two limiting elements (335) to approach or move away from each other, so that the two limiting elements (335) can be switched between the working state and the closed state. In the closed state, the two limiters (335) are close to each other, both of the limiters (335) are retracted into the channel (3313), and the outer ends of the two limiters (335) are flush with the corresponding open end; in the working state, the two limiters (335) are away from each other, part of the two limiters (335) are extended out of the channel (3313) to be plugged and matched with the parallel capacitor.
2. The circuit breaker mounting device of claim 1, wherein, The second position adjusting assembly (22) further comprises a third rotating shaft (228), a fourth rotating shaft (229), two first rotating members (2291) and two second rotating members (2292), and the fourth rocker arm (223) comprises two arm segments (2231); First ends of the two arm segments (2231) are rotatably connected to two ends of the second rotating shaft (222) respectively, second ends of the two arm segments (2231) are rotatably connected to two ends of the third rotating shaft (228) respectively, wherein the two arm segments (2231) have a first gap therebetween, the second end of the third rocker arm (221) is arranged in the first gap and rotatably connected to the second rotating shaft (222); First ends of the two first rotating members (2291) are rotatably connected to opposite sides of the third rocker arm (221) respectively, and second ends of the two first rotating members (2291) are rotatably connected to two ends of the fourth rotating shaft (229) respectively; One end of each of the two second rotating members (2292) is connected to the bottom of the second rotating disc (224), each of the second rotating members (2292) is formed with a first connecting hole and a second connecting hole, the third rotating shaft (228) rotatably penetrates through the first connecting hole, and the fourth rotating shaft (229) rotatably penetrates through the second connecting hole, wherein the two first rotating members (2291) have a second gap therebetween, the second end of the balance oil cylinder (227) is arranged in the second gap and rotatably connected to the fourth rotating shaft (229).
3. The circuit breaker mounting device of claim 2, wherein, The second rotating member (2292) comprises a first segment (22921) and a second segment (22922) connected in series; The first segment (22921) is connected to the bottom of the second rotating disc (224) at an end away from the second segment (22922), the first connecting hole is formed on an end of the second segment (22922) close to the first segment (22921), the second connecting hole is formed on an end of the second segment (22922) away from the first segment (22921), the second segment (22922) is rotatably connected to the third rotating shaft (228) through the first connecting hole, and the second segment (22922) is rotatably connected to the fourth rotating shaft (229) through the second connecting hole; Wherein, the first segment (22921) and the second segment (22922) are arranged at an obtuse angle.
4. The circuit breaker mounting device of claim 1, wherein, The first position adjusting assembly (21) comprises a first driving member (216), and the second position adjusting assembly (22) further comprises a second driving member (237) and a third driving member (238); The first rotating disc (211) has a vertical rotating shaft (334) line, the first driving member (216) is in transmission connection with the first rotating disc (211) to drive the first rocker arm (212) to rotate around the rotating shaft (334) line relative to the vehicle body (10) and change the azimuth angle between the first rocker arm (212) and the vehicle body (10); The second driving member (237) is in transmission connection with the second rotating disc (224) to drive the fifth rocker arm (225) to rotate around the rotating shaft (334) line of the second rotating disc (224) relative to the fourth rocker arm (223) and change the azimuth angle between the fifth rocker arm (225) and the fourth rocker arm (223); The third driving member (238) is in transmission connection with the third rotating disc (226) to drive the profiling tool (30) to rotate around the rotating shaft (334) line of the third rotating disc (226) relative to the fifth rocker arm (225) and change the azimuth angle between the profiling tool (30) and the fifth rocker arm (225).
5. The circuit breaker mounting device of claim 1, wherein, The output shaft of the fifth driving member (332) is arranged at an angle to the axial direction of the rotating shaft (334), the transmission assembly (333) comprises a transmission rod (3331), a driving bevel gear (3332) and a driven bevel gear (3333); The rotating shaft (334) comprises a forward helical section, an intermediate section and a reverse helical section, the forward helical section and the reverse helical section are connected to the two ends of the intermediate section and extend in directions away from each other respectively; The bottom of one of the two limit members (335) is provided with a first sliding block (336), the first sliding block (336) is formed with a first threaded hole, and the first sliding block (336) is threadedly connected to the forward helical section through the first threaded hole; The bottom of the other of the two limit members (335) is provided with a second sliding block (337), the second sliding block (337) is formed with a second threaded hole, and the second sliding block (337) is threadedly connected to the reverse helical section through the second threaded hole; The driving bevel gear (3332) and the driven bevel gear (3333) are arranged in the mounting cavity (3314), one end of the transmission rod (3331) is connected to the output shaft of the fifth driving member (332), the other end of the transmission rod (3331) is sleeved with the driving bevel gear (3332), the driven bevel gear (3333) is sleeved on the intermediate section, and the driving bevel gear (3332) and the driven bevel gear (3333) are in meshing engagement with each other; The mounting portion (3312) is formed with a through hole communicating the mounting cavity (3314) and the containing cavity (311), the fifth driving member (332) is contained in the containing cavity (311), and the output shaft of the fifth driving member (332) or the transmission rod (3331) penetrates through the through hole.
6. The circuit breaker mounting arrangement of any of claims 1-5, wherein, The image acquisition component comprises a camera (40); The camera (40) is installed on the profiling tool (30), and the camera (40) is used for shooting power equipment in a monitoring area, wherein the monitoring area is arranged as a space vertically above the vehicle body (10); The mounting device further comprises a control system and a human-computer interaction interface, the control system is electrically connected with the human-computer interaction interface, the position adjusting mechanism (20) and the profiling tool (30), and the control system is integrated with a power module, an image acquisition and identification module and a communication module.
7. A method of installing a circuit breaker, characterized by, The circuit breaker mounting device according to any one of claims 1-6, comprising the following steps: Step one: the arc extinguishing chamber porcelain sleeve is loaded into the mounting frame (32) through the taking and placing opening (3213) of the profiling tool (30), and the cover plate (322) is covered and fixed; Step two: the fifth driving member (332) is started to drive two limiting members (335) to extend out of the cylinder (331) and be inserted and matched with the shunt capacitor, so that the shunt capacitor is locked; Step three: the first position adjusting assembly (21) is controlled through the human-computer interaction interface, and the profiling tool (30) is coarsely adjusted to the upper area of the target support in combination with the real-time captured live picture of the image acquisition component; Step four: the interface at the top of the support is captured by the image acquisition component, the control system identifies the relative deviation between the connecting flange of the arc extinguishing chamber porcelain sleeve and the support interface, and according to the prompt of the human-computer interaction interface, the second position adjusting assembly (22) is controlled to finely adjust the position of the profiling tool (30) until the connecting flange of the arc extinguishing chamber porcelain sleeve is accurately aligned with the support interface; Step five: the staff is lifted to the position beside the support interface through the lifting platform, and the installation of the arc extinguishing chamber porcelain sleeve, the shunt capacitor and the support is completed; Step six: after the installation is completed, the cover plate (322) is removed from the mounting frame (32), the fifth driving member (332) is started to drive two limiting members (335) to retract into the cylinder (331), the position adjusting mechanism (20) is controlled to move away and reset the profiling tool (30), and the next operation is prepared.
Citation Information
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