Busbar mounting and riveting machine

Abstract

The application provides a wiring strip mounting and riveting machine, which is applied to the technical field of motor equipment processing. The machine table has a processing surface on the top surface. The stator and the wiring strip are transported and processed on the processing surface. A stator feeding and transporting assembly acquires the stator and transports it to the corresponding processing station. A wiring strip feeding and transporting assembly includes a tray and an XYZ transporting module. The tray and the XYZ transporting module are both arranged on the processing surface. A plurality of stators are arranged on the tray. The XYZ transporting module is arranged on one side of the tray and moves the stator in the tray. The machine solves the technical problem that the wiring strip and the stator are prone to poor cooperation due to human factors, affecting the overall performance and reliability of the motor. Meanwhile, the conventional assembly equipment lacks efficient transporting and positioning mechanisms, which hinders the continuous production and the improvement of production efficiency.

Description

Technical Field

[0001] This application relates to the field of motor processing technology, and in particular to a terminal block installation and riveting machine. Background Technology

[0002] Currently, in motor manufacturing, the assembly of terminal blocks and stators typically relies on manual operation or traditional simple fixtures for positioning. This results in low assembly accuracy, slow efficiency, and difficulty in ensuring consistency. Traditional methods require multiple adjustments and fixations during mass production, which can easily lead to poor fit between the terminal blocks and stator due to human factors, affecting the overall performance and reliability of the motor. Furthermore, conventional assembly equipment lacks efficient handling and positioning mechanisms, hindering continuous production and limiting efficiency improvements. Therefore, there is an urgent need for a solution that enables efficient and precise assembly of terminal blocks and stators, automating handling and processing to improve overall processing efficiency and product quality. As a key component in motor manufacturing, the installation quality of terminal blocks directly affects the electrical connection stability and operational safety of the motor. Dedicated terminal block installation and riveting machines can achieve simultaneous positioning, pressing, and riveting of multiple terminal blocks and stators, improving assembly consistency, significantly reducing manual intervention, lowering production costs, and meeting the high efficiency and reliability requirements of modern motor manufacturing. Summary of the Invention

[0003] This application aims to solve the technical problems that human factors can easily lead to poor fit between the terminal block and the stator, affecting the overall performance and reliability of the motor. At the same time, conventional assembly equipment lacks an efficient handling and positioning mechanism, making it difficult to achieve continuous production and restricting the improvement of production efficiency. The application provides a terminal block installation and riveting machine.

[0004] This application employs the following technical means to solve the technical problem:

[0005] A terminal block mounting and riveting machine, comprising:

[0006] The machine tool has a top surface that serves as a machining surface, on which the stator and the terminal block are transported and processed.

[0007] A stator loading and transporting assembly, which acquires and transports the stator to the corresponding processing station;

[0008] A terminal block feeding and handling assembly, comprising a material tray and an XYZ handling module;

[0009] Both the material tray and the XYZ transport module are located on the processing surface. Several stators are laid on the material tray. The XYZ transport module is located on one side of the material tray. The XYZ transport module picks up the stators in the material tray and moves them.

[0010] A stator terminal block processing assembly is disposed on the processing surface. The stator terminal block processing assembly assembles the stator and the terminal block to form an assembly, and performs hot air cold riveting on the assembly.

[0011] An assembly inspection component is used to inspect the assembly of the stator and the terminal block.

[0012] The stator terminal block cutting assembly cuts the stator and terminal block assembly.

[0013] Furthermore, the stator loading and handling assembly is a mobile robotic arm.

[0014] Furthermore, the stator terminal block processing assembly includes a terminal block positioning component, a transfer mounting position, a first linear module, and a hot air cold riveting machine;

[0015] The terminal block positioning component locates the terminal block, the transfer mounting position first accommodates the stator, and then the terminal block is loaded onto the stator for assembly to form an assembly.

[0016] The first linear module and the hot air cold riveting machine are located on one side of the transfer installation position. The first linear module has a first material carrier. The assembly is picked up by the stator feeding and handling component and placed on the first material carrier. The assembly then enters the hot air cold riveting machine with the first linear module for hot air cold riveting.

[0017] Furthermore, the assembly detection component includes a second linear module, a second material carrier, a height detection component, and a CCD detection component;

[0018] The assembly is picked up by the stator loading and conveying assembly and placed onto the second material carrier. The second material carrier moves with the second linear module. The height detection component and the CCD detection component are located on the moving path of the second linear module. During the movement of the second material carrier driven by the second linear module, the height detection component and the CCD detection component respectively perform height detection and CCD detection.

[0019] Furthermore, it also includes an air-blowing dust-collecting component that performs dust collection on the assembly.

[0020] This application provides a terminal block installation and riveting machine, which has the following advantages: A machine base, with its top surface serving as the processing surface, is used to transport and process the stator and the terminal block. A stator loading and transporting assembly picks up the stator and transports it to the corresponding processing station. A terminal block loading and transporting assembly includes a tray and an XYZ transport module. Both the tray and the XYZ transport module are located on the processing surface. Several stators are laid on the tray, and the XYZ transport module is located on one side of the tray. The XYZ transport module picks up the stators from the tray and moves them. This solution addresses the current technical problems where poor fit between the terminal block and the stator is easily caused by human factors, affecting the overall performance and reliability of the motor. Furthermore, conventional assembly equipment lacks an efficient transport and positioning mechanism, making continuous production difficult and hindering the improvement of production efficiency. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the terminal block mounting and riveting machine of this application;

[0022] Figure 2 This is a schematic diagram of the terminal block loading and handling assembly structure of one embodiment of the terminal block mounting and riveting machine of this application;

[0023] Figure 3 This is a schematic diagram of the stator terminal block processing assembly structure according to an embodiment of the terminal block mounting and riveting machine of this application;

[0024] Figure 4 This is a schematic diagram of the assembly inspection component structure of an embodiment of the terminal block mounting and riveting machine of this application.

[0025] The purpose, features, and advantages of this application will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0026] It should be understood that the specific embodiments described herein are merely illustrative of this application and are not intended to limit this application.

[0027] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.

[0028] It should be noted that the terms "comprising," "including," and "having," and any variations thereof, in the specification, claims, and accompanying drawings of this application, are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or apparatus that includes a series of steps or units is not limited to the listed steps or units, but may optionally include steps or units not listed, or may optionally include other steps or units inherent to these processes, methods, products, or apparatuses. Terms such as "first" and "second" in the claims, specification, and accompanying drawings of this application, as well as relational terms, are used merely to distinguish one entity / operation / object from another entity / operation / object, and do not necessarily require or imply any such actual relationship or order between these entities / operations / objects.

[0029] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a mutually exclusive, independent, or alternative embodiment. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0030] Reference Appendix Figures 1-4 This is a schematic diagram of the overall structure of the terminal block installation and riveting machine in one embodiment of this application;

[0031] Example 1

[0032] A terminal block mounting and riveting machine, comprising:

[0033] Machine base 1, the top surface of which is a processing surface, and the stator and the terminal block are transported and processed on the processing surface;

[0034] A stator loading and transporting assembly, which acquires and transports the stator to the corresponding processing station;

[0035] A terminal block feeding and handling assembly, comprising a material tray 8 and an XYZ handling module 7;

[0036] The material tray 8 and the XYZ transport module 7 are both disposed on the processing surface. A number of stators are laid on the material tray 8. The XYZ transport module 7 is disposed on one side of the material tray 8. The XYZ transport module 7 grabs the stators in the material tray 8 and moves them.

[0037] Stator terminal block processing assembly 9, which is disposed on the processing surface, assembles the stator and the terminal block to form an assembly, and performs hot air cold riveting on the assembly;

[0038] Assembly component inspection component 10, which performs inspection work on the assembly of the stator and the terminal block;

[0039] The stator terminal block cutting assembly cuts the stator and terminal block assembly.

[0040] In this embodiment, the stator loading and handling assembly is a mobile robotic arm 3.

[0041] The stator terminal block processing assembly 9 includes a terminal block positioning component 5, a transfer mounting position 6, a first linear module 901, and a hot air cold riveting machine 902.

[0042] The terminal block positioning component 5 performs positioning processing on the terminal block, and the transfer installation position 6 first accommodates the stator, and then the terminal block is loaded onto the stator for assembly to form an assembly.

[0043] The first linear module 901 and the hot air cold riveting machine 902 are located on one side of the transfer installation position 6. The first linear module 901 has a first material carrier 903. The assembly is picked up by the stator feeding and conveying component and placed on the first material carrier 903. The assembly then enters the hot air cold riveting machine 902 with the first linear module 901 for hot air cold riveting.

[0044] Specifically,

[0045] First, the stator is transported from the previous machine to the loading position 2. At this time, the mobile robot 3 can move laterally on the processing surface. The mobile robot 3 grabs the stator from the loading position 2 and places it on the assembly line station 4. The copper wires on the stator are sorted. After sorting, it is transported to the transfer installation position 6. During this process, the terminal block is transported in the material tray 8. The XYZ transport module 7 grabs the terminal block in the material tray 8 and places it in the terminal block positioning component 5 to position the terminal block. Then, the mobile robot 3 grabs the positioned terminal block and places it on the stator in the transfer installation position 6, so that the stator and terminal block are initially assembled in the transfer installation position 6 to form an assembly.

[0046] After the stator and terminal block are assembled, the mobile robot 3 picks up the assembly and places it on the first material carrier 903 on the first linear module 901. The first material carrier 903 carries the assembly and is transported along with the first linear module 901 to the hot air cold riveting machine 902 for hot air cold riveting. The hot air treated columnar structure is riveted into a mushroom head shape by the riveting head on the hot air cold riveting machine 902.

[0047] In this embodiment, the assembly detection component 10 includes a second linear module 1001, a second material carrier 1002, a height detection component, and a CCD detection component 1003;

[0048] The assembly is picked up by the stator loading and conveying assembly and placed onto the second material carrier 1002. The second material carrier 1002 moves with the second linear module 1001. The height detection component and the CCD detection component 1003 are located on the moving path of the second linear module 1001. During the movement of the second material carrier 1002 driven by the second linear module 1001, the height detection component and the CCD detection component 1003 respectively perform height detection and CCD detection.

[0049] It also includes a blower dust collection component 11, which performs dust collection on the assembly.

[0050] Specifically,

[0051] At this time, the assembled parts, after being processed by hot air cold riveting, are once again picked up and transported by the mobile robot arm 3 to the second material carrier 1002 of the second linear module 1001. The second material carrier 1002, carrying the assembled parts, moves on the first linear module 901 to the height detection component for height detection to determine the distance between the mushroom head and the terminal block. After the height detection is completed, the first linear module 901 moves the second material carrier 1002 to the CCD detection component 1003 for CCD photo detection. The CCD detects whether the appearance of the mushroom head is qualified. If it is qualified, it is picked up and transported by the mobile robot arm 3 to the blowing and dust collection component 11 for dust removal. Finally, it is picked up and transported by the mobile robot arm 3 to the next machine to complete the unloading operation.

[0052] Those skilled in the art will understand that embodiments of the present invention can be provided as methods, systems, or computer program products. Therefore, the present invention can take the form of a completely hardware embodiment, a completely software embodiment, or an embodiment combining software and hardware aspects. Furthermore, the present invention can take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, etc.) containing computer-usable program code.

[0053] This invention is described with reference to flowchart illustrations and / or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the invention. It will be understood that each block of the flowchart illustrations and / or block diagrams, and combinations of blocks in the flowchart illustrations and / or block diagrams, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, special-purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, generate instructions for implementing the flowchart illustrations and / or block diagrams. Figure 1 One or more processes and / or boxes Figure 1 A device that provides the functions specified in one or more boxes.

[0054] These computer program instructions may also be stored in a computer-readable storage medium that can direct a computer or other programmable data processing device to function in a particular manner, such that the instructions stored in the computer-readable storage medium produce an article of manufacture including instruction means, which are implemented in a process Figure 1 One or more processes and / or boxes Figure 1 The function specified in one or more boxes.

[0055] These computer program instructions may also be loaded onto a computer or other programmable data processing equipment to cause a series of operational steps to be performed on the computer or other programmable equipment to produce a computer-implemented process, thereby providing instructions that execute on the computer or other programmable equipment for implementing the process. Figure 1 One or more processes and / or boxes Figure 1 The steps of the function specified in one or more boxes.

[0056] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A terminal block installation and riveting machine, characterized in that, include: The machine tool has a top surface that serves as a machining surface, on which the stator and the terminal block are transported and processed. A stator loading and transporting assembly, which acquires and transports the stator to the corresponding processing station; A terminal block feeding and handling assembly, comprising a material tray and an XYZ handling module; Both the material tray and the XYZ transport module are located on the processing surface. Several stators are laid on the material tray. The XYZ transport module is located on one side of the material tray. The XYZ transport module picks up the stators in the material tray and moves them. A stator terminal block processing assembly is disposed on the processing surface. The stator terminal block processing assembly assembles the stator and the terminal block to form an assembly, and performs hot air cold riveting on the assembly. An assembly inspection component is used to inspect the assembly of the stator and the terminal block. The stator terminal block cutting assembly cuts the stator and terminal block assembly. The stator terminal block processing assembly includes a terminal block positioning component, a transfer mounting position, a first linear module, and a hot air cold riveting machine; The terminal block positioning component locates the terminal block, the transfer mounting position first accommodates the stator, and then the terminal block is loaded onto the stator for assembly to form an assembly. The first linear module and the hot air cold riveting machine are located on one side of the transfer installation position. The first linear module has a first material carrier. The assembly is grabbed by the stator feeding and handling component and placed on the first material carrier. The assembly then enters the hot air cold riveting machine with the first linear module for hot air cold riveting. The assembly inspection component includes a second linear module, a second material carrier, a height detection component, and a CCD detection component; The assembly is picked up by the stator loading and conveying assembly and placed onto the second material carrier. The second material carrier moves with the second linear module. The height detection component and the CCD detection component are located on the moving path of the second linear module. During the movement of the second material carrier driven by the second linear module, the height detection component and the CCD detection component respectively perform height detection and CCD detection.

2. The terminal block installation and riveting machine according to claim 1, characterized in that, The stator loading and handling assembly is a mobile robotic arm.

3. The terminal block installation and riveting machine according to claim 1, characterized in that, It also includes an air-blowing dust-collecting component, which performs dust collection on the assembly.

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