Vertical edible mushroom bag production and cultivation system
The vertical edible mushroom bag production and cultivation system has achieved automated filling and sealing of mushroom bag cups, solving problems such as high labor costs, transportation leakage and procurement difficulties. It also provides a variety of cultivation environment simulations, improving production efficiency and customer experience.
Patent Information
- Application Number
- CN202511704466.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-20
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2045-11-20
AI Technical Summary
Traditional mushroom bag production lines require multiple people to operate in coordination, resulting in high labor costs; mushroom bags are easily damaged and leaked during transportation, and have poor adaptability; customers cannot observe the mushroom bag's fruiting capacity on-site, making procurement difficult.
The vertical edible mushroom bag production and cultivation system includes an intermittent conveyor, a sleeve silo, a feeding machine, a capping machine, and a vertical cultivation structure. The positioning and capping of the mushroom bag cups are achieved by using a clamping correction structure and sliding blocks. The mushroom bags are protected by the design of an inner cup cylinder and an outer cup cylinder. The system is combined with an insulated box and a transparent glass plate to simulate the cultivation environment.
It enables automated filling and sealing of mushroom bag cups, reducing labor costs, improving transportation safety, allowing customers to observe mushroom production capacity on-site, and supporting the simulation of diverse cultivation conditions.
Smart Images

Figure CN121153538B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of edible mushroom bag production, and particularly relates to a vertical edible mushroom bag production and cultivation system. BACKGROUND
[0002] When edible mushrooms are researched and cultivated, edible mushroom powder is crushed and prepared into a mushroom bag with a culture medium, which not only can provide students and individual groups with a convenient mushroom cultivation practical teaching aid to help them intuitively understand the growth law of microorganisms, but also can reduce the cultivation technical threshold for small-scale growers to realize efficient planting through ready-to-use mushroom bags, and for scientific research institutions and enterprises, the use of the same batch of mushroom bags can ensure the consistency of basic raw materials and substances, thereby reducing experimental errors. However, in the production of mushroom bags, the traditional production line needs manual filling of sterilized mushroom pieces and straw pieces as a base material into the mushroom bag, and sealing operation of the filled mushroom bag, and the whole process needs multiple people to cooperate, which is high in labor cost. Secondly, the existing mushroom bag is generally wrapped by plastic bags with mushroom pieces and straw pieces, and during transportation, the mushroom bag is only simply packaged with a plastic bag, and the mushroom bag is prone to damage and leakage during transportation, and has poor adaptability. In addition, the existing mushroom bag production and mushroom cultivation are carried out separately, and in the production mode without setting an integrated incubator, customers cannot directly observe the actual mushroom growing capacity of the produced mushroom bag on site when purchasing, and can only purchase a small amount back to plant and cultivate by themselves, and then decide the subsequent purchase quantity according to the quality of the produced mushroom bag. SUMMARY
[0003] (I) Technical problems solved
[0004] The present application provides a vertical edible mushroom bag production and cultivation system to solve the following problems:
[0005] 1. The traditional mushroom bag production line needs multiple workers to cooperate to fill and seal the mushroom bag, which is high in labor cost.
[0006] 2. The existing mushroom bag product is generally wrapped by a plastic bag with mushroom pieces and straw pieces, and the mushroom bag is prone to damage and leakage during transportation, and has poor adaptability.
[0007] 3. The existing mushroom bag production and mushroom cultivation are carried out separately, and in the production mode without setting an integrated incubator, customers cannot directly observe the actual mushroom growing capacity of the produced mushroom bag on site when purchasing, and cannot purchase in large quantities, but can only purchase a small amount back to plant and cultivate by themselves, and then decide the subsequent purchase quantity according to the quality of the produced mushroom bag.
[0008] (II) Technical content
[0009] To achieve the above purpose, the present application provides the following technical scheme:
[0010] The vertical edible mushroom bag production and cultivation system comprises an intermittent conveyor and a sleeve bin fixedly sleeved on the top of the intermittent conveyor, and a plurality of mushroom bag cups are placed on the conveying surface of the intermittent conveyor;
[0011] A discharging machine, a cover falling machine, a two-way compression structure and a vertical cultivation structure are sequentially arranged along the transportation direction of the intermittent conveyor;
[0012] The vertical edible mushroom bag production and cultivation system further comprises two clamping correction structures arranged below the intermittent conveyor, the discharging machine is arranged above one of the clamping correction structures, and the cover falling machine and the two-way compression structure are arranged above the other clamping correction structure.
[0013] Further, warning parts are equidistantly arranged on the conveying surface of the intermittent conveyor, and the outer supporting cup barrel is arranged at the center of the warning part;
[0014] The mushroom bag cup comprises a plastic sleeve, an outer supporting cup barrel and an inner lining cup barrel, the inner lining cup barrel is inserted into the outer supporting cup barrel, and the outer wall of the inner lining cup barrel is in contact with the inner wall of the outer supporting cup barrel;
[0015] The outer wall of the outer supporting cup barrel is provided with a first outer edge, two limiting through holes are symmetrically arranged on the first outer edge, the top outer wall of the inner lining cup barrel is provided with a second outer edge, two groups of inner insertion rods corresponding to the limiting through holes are symmetrically arranged on the bottom of the second outer edge, and a plurality of plastic connecting rods in the shape of spoons are circumferentially arranged on the bottom of the inner insertion rod;
[0016] The bottom of the second outer edge is in contact with the top of the outer supporting cup barrel, the bottom of the plastic connecting rod is inserted into the corresponding limiting through hole, and the outer wall of the plastic connecting rod is clamped with the inner wall of the limiting through hole;
[0017] After the inner lining cup barrel and the outer supporting cup barrel are inserted, the outer wall of the plastic sleeve is attached to the inner wall of the inner lining cup barrel, the top outer wall of the plastic sleeve is adhered to the inner wall of the inner lining cup barrel through a glue layer, a plurality of easy-to-tear through grooves are circumferentially arranged on the cup wall of the inner lining cup barrel, the cup wall of the inner lining cup barrel surrounded by the easy-to-tear through grooves forms a separated cup barrel, and an outer pulling opening is arranged on the top of the separated cup barrel, wherein the glue layer is arranged above the separated cup barrel.
[0018] Further, a plurality of air permeable holes and mushroom cutting openings corresponding to the separated cup barrel are arranged on the plastic sleeve.
[0019] Further, a first supporting platform and a second supporting platform are arranged below the intermittent conveyor, the clamping correction structures are arranged on the first supporting platform and the second supporting platform, a first isolation cover in communication with the sleeve bin is fixedly arranged on the first supporting platform, a second isolation cover in communication with the sleeve bin is fixedly arranged on the second supporting platform, and the clamping correction structures are arranged in the corresponding first isolation cover and second isolation cover.
[0020] The correcting structure of the clamp includes a screw rod base and a correcting plate, the screw rod base is fixedly connected to the top of the first supporting platform, a double-head motor is fixedly connected to the screw rod base, two installation grooves are symmetrically formed in the screw rod base, two screw rods are rotatably connected in the installation grooves, and the two output shafts of the double-head motor are fixedly connected with the screw rods on the same side respectively;
[0021] Two groups of limiting slide rods are symmetrically fixed in the installation grooves, the two groups of limiting slide rods are respectively located on the two sides of the screw rods, a same inverted T-shaped sliding block is slidably connected to the two groups of limiting slide rods, and the sliding block is threadedly engaged with the screw rod;
[0022] The two installation grooves are located on the two sides of the conveying surface of the intermittent conveyor, the top of the sliding block is fixedly connected with two linkage combs, three U-shaped correcting plates are fixedly connected to the side close to each other of the two linkage combs, the two sides of the correcting plate are outwardly inclined, the correcting plates on the two linkage combs are distributed in an up-down manner, and after being folded, the outer supporting cup is clamped between the corresponding two correcting plates.
[0023] Further, the blanking machine is fixedly connected to the top of the first isolation cover, the discharge port of the blanking machine extends into the first isolation cover and is located directly above the outer supporting cup clamped between the corresponding two correcting plates.
[0024] Further, the second supporting platform is fixedly connected with a high-pole platform, the cap falling machine and the bidirectional double-pressing structure are fixedly connected to the high-pole platform, the high-pole platform is provided with an installation opening, two guide rails are symmetrically fixed in the installation opening, and a vertical guide groove is formed in the side close to each other of the two guide rails;
[0025] The bidirectional double-pressing structure includes a sliding block, sliding protrusions are arranged on the two sides of the sliding block and slidably connected in the guide grooves on the same side, an avoiding groove is formed in the sliding block, two swing links are symmetrically rotatably connected in the avoiding groove, a follower pressing wheel is rotatably connected to the bottom end of the swing link, an initial positioning block in a trapezoidal shape is fixedly connected in the avoiding groove, the initial positioning block is located between the two swing links and the inclined surface thereof is in contact with the swing link on the same side, a positioning shaft corresponding to the swing link is also fixedly connected in the avoiding groove, a plurality of torsion springs are sleeved on the positioning shaft, one end of the torsion spring is in abutment with the groove wall of the avoiding groove, and the other end is in abutment with the outer side wall of the corresponding swing link;
[0026] A sleeving lug is arranged at each of the four corners of the top of the sliding block, a limiting rod is slidably inserted into the sleeving lug, the bottom of the limiting rod is fixedly connected to the high-pole platform, a spring is sleeved on the limiting rod, and the two ends of the spring are in abutment between the sleeving lug and the high-pole platform respectively;
[0027] A hydraulic telescopic rod is fixedly connected to the high-pole platform through a support, and the telescopic end of the hydraulic telescopic rod is in contact with the top of the sliding block.
[0028] Further, the two linkage combs corresponding to the second support platform are folded, and the outer support cup is clamped, and then the cap falling machine is located above the outer support cup on the initial side along the conveying direction of the intermittent conveyor, and the two groups of follow-up pressure rollers are located above the other two outer support cups.
[0029] The second isolation cover is provided with a capping opening connected with the cap falling machine, and the cap falling machine is provided with a top sealing cover matched with the inner lining cup. The top sealing cover is clamped on the top of the inner lining cup, and the outer wall of the top sealing cover is attached with a layer of breathable cotton ring pad. The breathable cotton ring pad is pressed against the inner wall of the inner lining cup.
[0030] Further, the vertical culture structure includes a stripping box connected with the sleeve bin, the inside of the stripping box is provided with a trapezoidal separation platform, and two recovery boxes are detachably inserted into the stripping box. The two recovery boxes are located below the separation platform, and the inclined surface of the separation platform is provided with a drop opening corresponding to the recovery box.
[0031] A transparent glass plate is fixed to one side of the stripping box, two extension openings are formed in the transparent glass plate, and a glove is fixed to the side of the transparent glass plate close to the stripping box and connected with the extension opening.
[0032] The top of the stripping box is open, and the vertical culture structure further includes three groups of interconnected culture bins, which are fixed together in a stacked manner, and the top of the bottommost interconnected culture bin is fixed to the top of the stripping box.
[0033] Further, the interconnected culture bin includes a heat insulation box, the top and the side close to the transparent glass plate of the heat insulation box are open, wherein the bottommost heat insulation box is fixed to the top of the stripping box, among the adjacent two heat insulation boxes, the bottom of the upper heat insulation box is fixed to the top opening of the lower heat insulation box, and the top opening of the topmost heat insulation box is fixed with a heat insulation closing plate.
[0034] A plurality of positioning sliding rails are fixed to the inner wall of the heat insulation box, and a guide plate is slidably inserted into each positioning sliding rail. A plurality of lower guide openings are equidistantly formed in the bottom of the heat insulation box, and a plurality of upper guide openings corresponding to the lower guide openings are equidistantly formed in the corresponding guide plate. The upper guide openings and the corresponding lower guide openings are distributed alternately.
[0035] An avoidance opening is formed in one side of the heat insulation box and connected with the guide plate. One end of the guide plate is slidably connected in the avoidance opening, and a pull handle is fixed to the end. A distance recess is formed in the bottom of the guide plate, and a corresponding stop protrusion is fixed to the inner wall of the bottom of the avoidance opening. The stop protrusion is slidably inserted into the distance recess. When the inner wall away from the pull handle side of the distance recess is in contact with the stop protrusion, the upper guide opening and the lower guide opening are coaxially connected.
[0036] The insulation box is also rotatably connected to a rotating shaft, which is located directly above one of the guide plates. Multiple sets of wire feeding rollers corresponding to the lower guide openings are fixedly sleeved on the rotating shaft. Except for the bottom insulation box, the bottom of the other insulation boxes and the bottom of the insulation closing plate are provided with multiple sets of shaft bases corresponding to the wire feeding rollers. The shaft bases are in pairs, and the shaft bases in the same group are slidably sleeved on the rotating shaft and located on both sides of the corresponding wire feeding roller. A rope binding rod is fixedly connected between two shaft bases. The rope binding rod is provided with a rope binding opening, which is coaxially connected to the corresponding lower guide opening. A pull rope is wound on the wire feeding roller. The free end of the pull rope extends out of the rope binding opening, and the end is fixedly sleeved with an inverted Y-shaped anti-winding rubber sleeve. The end of the pull rope is provided with two branch ropes, which extend from the other two ports of the anti-winding rubber sleeve, and the ends are provided with sleeve openings.
[0037] Furthermore, the rotating shafts in the multiple sets of heat insulation boxes are distributed in a stepped manner. One end of the rotating shaft extends out of the heat insulation box and a handle is fixedly connected to the end. A C-port clamping plate is fixedly connected to the side of the heat insulation box near the handle. An inner sliding groove is opened on the shaft body extending out of the heat insulation box. An anti-rotation ring is slidably sleeved on the rotating shaft. The inner wall of the anti-rotation ring is slidably inserted into the inner sliding groove through a protrusion. A locking rod is provided on the outer wall of the anti-rotation ring, and the locking rod abuts against the opening of the C-port clamping plate.
[0038] The side of the electro-modulated glass away from the hinge is detachably fixed to the heat insulation box by bolts;
[0039] The inner wall of the heat insulation box is equipped with LED strip lights, UV LED strip lights, temperature detectors, electronic cameras, an intake air pump, and an exhaust air pump. The exhaust end of the intake air pump and the intake end of the exhaust air pump are connected to the inner cavity of the heat insulation box. The intake end of the intake air pump and the exhaust end of the exhaust air pump are connected to the same external air source heat pump. The intake air pump, exhaust air pump, air source heat pump, electro-modified glass, LED strip lights, UV LED strip lights, temperature detectors, and electronic cameras are connected to the external control terminal via signal transmission.
[0040] (III) Beneficial Effects
[0041] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0042] I. In the present application, after the filling, capping, and pressing of the fungus bag cup are completed, whether in storage, delivery, and transportation, the inner lining cup cylinder and the plastic sleeve inside can be protected by the outer supporting cup cylinder, avoiding the separation cup cylinder from being squeezed inward and separated from the inner lining cup cylinder due to bumps, and the plastic sleeve being torn. After the outer supporting cup cylinder, the separation cup cylinder, and the inner lining cup cylinder are separated, the inner lining cup cylinder and the inner insertion rod can be adapted to the needs of different users, that is, the fungus bag cup can be placed flat on the desktop for cultivation or for users to observe. In some experimental cultivation scenarios that require uniform light and high ventilation, flat placement can lead to uneven light exposure of the fungus bag. The fungus bag cup can be hung vertically for vertical hanging cultivation, allowing the fungus bag cup to better contact air and light.
[0043] II. In the present application, the warning part is set to remind the staff to place the outer supporting cup cylinder at the center of the warning part. The pair of clamping correction structures can correct the outer supporting cup cylinder to the center of the warning part to eliminate errors caused by manual placement. At the same time, the fungus bag cup is fixed and limited to facilitate the work of the subsequent unloading machine, capping machine, and bidirectional compression structure.
[0044] III. In the present application, along the transportation direction of the intermittent conveyor, the capping machine will place the top cover directly above the inner lining cup cylinder under the action of the intermittent conveyor and the pair of clamping correction structures. The top cover falling from the capping machine will be clamped on the top of the inner lining cup cylinder. As the sliding block slides down, the two swing links will successively press and flatten the two sides of the top cover.
[0045] IV. In the present application, during the delivery process of the finished fungus bag cup, the staff can extend their hands into the glove through the access port and extend into the sleeve warehouse to randomly grab a finished fungus bag cup from the intermittent conveyor and place it on the separation platform. The staff can squeeze the plastic link rod with both hands. At this time, the inner wall of the limiting through hole will exert an inward squeezing force on the plastic link rod, causing the plastic link rod to elastically deform and tilt inward, thereby shrinking into the limiting through hole, quickly separating the inner lining cup cylinder and the outer supporting cup cylinder. After separation, the separated outer supporting cup cylinder is placed back on the intermittent conveyor to wait for discharge, avoiding stacking on the separation platform. Then, only the separation cup cylinder needs to be peeled off from the inner lining cup cylinder and placed into the recycling box along the inclined surface on both sides of the separation platform for recycling.
[0046] Among them, the empty outer supporting cup cylinder collected from the intermittent conveyor and the recycled outer supporting cup cylinder can be sterilized and then sent back to the fungus bag cup installation for secondary installation. The separation cup cylinder collected in the recycling box and recycled can be subsequently remelted and injection molded to make new inner lining cup cylinders or outer supporting cup cylinders.
[0047] V. In the present application, when the inner lining cup is hung, the guide plate below the corresponding rotating shaft is pulled out according to the position to be installed, that is, the guide plate is pulled out by the pull handle, and when the inner side wall of the fixed distance groove away from the pull handle side is in contact with the blocking convex, the upper guide opening and the lower guide opening are coaxially communicated, so that the corresponding heat insulation box and the stripping box are communicated, and then the rotation stopping ring is pulled out to slide outward along the inner sliding groove, so that the locking rod is taken out from the C port clamping plate, and the C port clamping plate is out of contact with the locking rod, at this time, the worker can drive the rotating shaft to rotate through the rotating handle, so that the pull rope extends into the stripping box, and the two sleeve openings are respectively sleeved on the two inner insertion rods at the bottom of the second outer edge, after the sleeving is completed, the rotating handle is reversely rotated, so that the inner lining cup filled with straw debris and fungus debris is hung in the corresponding heat insulation box in a vertical form, and the mushroom cultivation can be carried out.
[0048] VI. In the present application, the worker can change the transparency through the electric variable glass, simulate day and night alternation with the light emitting lamp strip, detect the temperature in the heat insulation box through the temperature detector, and record the growth state of the mushroom in real time through the electronic camera. The air in the heat insulation box is discharged into the air source heat pump through the air outlet pump for heating, and the heated air is discharged into the heat insulation box through the air inlet pump. The worker can adjust the temperature in the heat insulation box according to actual needs. The worker can also install humidity monitor, oxygen concentration monitor, carbon dioxide concentration monitor, oxygen supply device for supplementing oxygen in the heat insulation box, and carbon dioxide generator for supplementing carbon dioxide in the heat insulation box according to actual needs to further control the environmental parameters in the heat insulation box. A plurality of heat insulation boxes are arranged to facilitate the worker to set different culture conditions and parameters, so as to simulate diversified mushroom growing environment. The worker can mark the optimal mushroom growing culture conditions and parameters on the heat insulation box for subsequent visit and purchase personnel to intuitively understand the optimal mushroom growing performance of the batch of fungus bags under specific environmental parameters. BRIEF DESCRIPTION OF DRAWINGS
[0049] Figure 1 It is a three-dimensional schematic view of the whole application;
[0050] Figure 2 It is a sectional view of the outer supporting cup, the inner lining cup and the plastic sleeve in the present application;
[0051] Figure 3 It is an exploded view of the outer supporting cup, the inner lining cup and the top cover in the present application;
[0052] Figure 4 It is a structural schematic view of the inner insertion rod and the plastic connecting rod in the present application;
[0053] Figure 5The connection diagram of the first support platform and the clamping correction structure in the application;
[0054] Figure 6 The structure diagram of the second support platform, the clamping correction structure, the cap falling machine and the bidirectional compression structure in the application;
[0055] Figure 7 The structure diagram of the second support platform, the clamping correction structure, the cap falling machine and the bidirectional compression structure in the application from another perspective;
[0056] Figure 8 The diagram of the sliding block sliding downward in the application;
[0057] Figure 9 The partial cutaway view of the sliding block in the application;
[0058] Figure 10 The three-dimensional diagram of the vertical culture structure in the application;
[0059] Figure 11 The exploded diagram of the heat insulation box, the conducting plate and the rotating shaft in the application;
[0060] Figure 12 The Figure 11 The partial enlarged diagram of A in the application;
[0061] Figure 13 The bottom view of the conducting plate in the application;
[0062] Figure 14 The connection diagram of the rotating shaft, the wire unwinding roller, the shaft base and the pulling rope in the application;
[0063] Figure 15 The working diagram of the application when the inner lining cup cylinder is hung in one of the heat insulation boxes;
[0064] Figure 16 The diagram of the application when the inner lining cup cylinder is hung in the heat insulation boxes in a stepped manner.
[0065] In the figure: 1, intermittent conveyor; 11, sleeve bin; 12, warning part; 13, first support platform; 131, first isolation cover; 14, second support platform; 141, second isolation cover; 15, high pole platform; 16, guide slide rail; 161, guide groove; 2, blanking machine; 3, cap falling machine; 4, plastic sleeve; 401, mushroom cutting; 41, outer supporting cup cylinder; 4101, limiting through hole; 411, first outer edge; 42, inner lining cup cylinder; 4201, easy-to-tear groove; 4202, outer pulling opening; 421, second outer edge; 422, inner inserting rod; 423, plastic connecting rod; 424, separation cup cylinder; 43, top sealing cover; 431, air-permeable cotton ring pad; 5, screw base; 501, mounting groove; 51, double-head motor; 52, screw; 53, limiting slide rod; 54, sliding block; 55, linkage comb tooth; 56, correction plate; 6, follow-up pressure roller; 61, sliding block; 6101, avoidance groove; 611, sliding convex; 612, sleeving lug; 62, swing connecting rod; 63, initial positioning block; 64, positioning shaft; 65, torsional spring; 66, limiting rod; 67, spring; 68, hydraulic telescopic rod; 7, stripping box; 71, separation platform; 72, recovery box; 73, transparent glass plate; 7301, extension inlet; 8, heat insulation box; 801, positioning slide rail; 802, lower guide opening; 803, avoidance opening; 81, heat insulation closing plate; 82, electrically variable glass; 83, guide plate; 8301, upper guide opening; 8302, constant-distance groove; 84, pull handle; 85, blocking convex; 86, rotating shaft; 8601, inner sliding groove; 861, rotating handle; 862, C-shaped clamping plate; 863, rotation-stopping ring; 8631, locking rod; 87, pay-off roller; 88, shaft base; 881, rope binding rod; 8810, rope binding opening; 89, pull rope; 891, rope support; 892, sleeve opening; 810, anti-winding rubber sleeve; 9, light-emitting lamp strip; 91, ultraviolet lamp strip; 92, temperature detector; 93, electronic camera; 94, air inlet pump; 95, air outlet pump. DETAILED DESCRIPTION
[0066] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0067] Embodiment one
[0068] As Figures 1-16As shown, a vertical edible mushroom bag production and cultivation system, comprising an intermittent conveyor 1 and a sleeve bin 11 fixedly sleeved on the top of the intermittent conveyor 1, a plurality of mushroom bag cups are placed on the conveying surface of the intermittent conveyor 1, the intermittent conveyor 1 can be used for directional conveying of the mushroom bag cups, and the sleeve bin 11 can isolate the conveying surface of the intermittent conveyor 1 from the outside world, so as to avoid foreign matters from falling into the mushroom bag cups;
[0069] A discharging machine 2, a cover falling machine 3, a bidirectional double-pressing structure and a vertical cultivation structure are sequentially arranged along the conveying direction of the intermittent conveyor 1; the mushroom bag cups placed on the conveying surface of the intermittent conveyor 1 will sequentially pass through the discharging machine 2, the cover falling machine 3, the bidirectional double-pressing structure and the vertical cultivation structure;
[0070] Further, two clamping correction structures are arranged below the intermittent conveyor 1, the discharging machine 2 is located above one of the clamping correction structures, and the cover falling machine 3 and the bidirectional double-pressing structure are located above the other clamping correction structure.
[0071] Further, warning parts 12 are equidistantly arranged on the conveying surface of the intermittent conveyor 1; the warning parts 12 can warn the workers and remind them to place the outer supporting cup barrel 41 at the center of the warning part 12, so as to clamp and position the mushroom bag cups by the clamping correction structure;
[0072] As shown in the figure, Figures 2-4 The mushroom bag cup comprises a plastic sleeve 4 with an open top, an outer supporting cup barrel 41 and an inner lining cup barrel 42;
[0073] The outer wall of the outer supporting cup barrel 41 is provided with a first outer edge 411, two limiting through holes 4101 are symmetrically arranged on the first outer edge 411, the top outer wall of the inner lining cup barrel 42 is provided with a second outer edge 421, two groups of inner insertion rods 422 corresponding to the limiting through holes 4101 are symmetrically arranged on the bottom of the second outer edge 421, and the bottom of the inner insertion rod 422 is circumferentially connected with a plurality of plastic connecting rods 423 in the form of spoons;
[0074] During installation, the inner lining cup barrel 42 is inserted into the outer supporting cup barrel 41, and the plastic connecting rod 423 at the bottom of the inner insertion rod 422 is inserted along the corresponding limiting through hole 4101. During the insertion process, the inner wall of the limiting through hole 4101 will exert an inward extrusion force on the plastic connecting rod 423. At this time, the plastic connecting rod 423 will elastically deform and incline inward. When the protruding outer wall of the plastic connecting rod 423 completely passes through the limiting through hole 4101, the plastic connecting rod 423 returns to its original state, and the bottom abuts against the inner wall of the limiting through hole 4101, so that the outer wall of the plastic connecting rod 423 is clamped with the inner wall of the limiting through hole 4101, thereby preventing the inner lining cup barrel 42 from falling off during transportation after being inserted into the outer supporting cup barrel 41;
[0075] The outer wall of the plastic sleeve 4 is attached to the inner wall of the inner lining cup cylinder 42, and the top outer wall of the plastic sleeve 4 is adhered to the inner wall of the inner lining cup cylinder 42 through a glue layer, so as to avoid the plastic sleeve 4 from falling off the inner lining cup cylinder 42. Further, a plurality of groups of air holes corresponding to the separation cup cylinder 424 and mushroom cutting openings 401 are formed in the plastic sleeve 4. When the mushrooms are grown out, the air holes ensure that the inside of the plastic sleeve 4 can exchange gas with the outside environment, and the mushroom cutting openings 401 are provided to facilitate the growth of the mushrooms along the mushroom cutting openings 401.
[0076] A plurality of groups of easy-to-tear through grooves 4201 are circumferentially formed in the cup wall of the inner lining cup cylinder 42. The cup wall of the inner lining cup cylinder 42 enclosed by the easy-to-tear through grooves 4201 forms a separation cup cylinder 424. The easy-to-tear through grooves 4201 can reduce the connection area of the separation cup cylinder 424 and the inner lining cup cylinder 42, so as to facilitate the subsequent peeling of the separation cup cylinder 424 from the inner lining cup cylinder 42. An outer pulling opening 4202 is formed in the top of the separation cup cylinder 424, so as to facilitate the pulling of the separation cup cylinder 424 by the staff. The glue layer is located above the separation cup cylinder 424, so as to avoid the glue layer from contacting the separation cup cylinder 424 and causing damage to the plastic sleeve 4 when the separation cup cylinder 424 is peeled off;
[0077] The outer wall of the inner lining cup cylinder 42 after being inserted is in contact with the inner wall of the outer supporting cup cylinder 41, and the bottom of the second outer edge 421 is in contact with the top of the outer supporting cup cylinder 41. The straw and mushroom material fragments are mixed and filled into the discharging machine 2. During work, the mixed straw and mushroom material fragments are filled into the plastic sleeve 4 through the discharging machine 2. The outer supporting cup cylinder 41 can support the cylinder wall of the inner lining cup cylinder 42, and protect the inner lining cup cylinder 42 during transportation.
[0078] Further, as shown in Figure 1 The first supporting platform 13 and the second supporting platform 14 are provided below the intermittent conveyor 1. The first supporting platform 13 and the second supporting platform 14 are both provided with a clamping correction structure. The first supporting platform 13 is fixedly connected with a first isolation cover 131 which is in communication with the sleeve bin 11. The second supporting platform 14 is fixedly connected with a second isolation cover 141 which is in communication with the sleeve bin 11. The clamping correction structure is located in the corresponding first isolation cover 131 and second isolation cover 141.
[0079] Although the warning part 12 is provided to remind the staff to place the outer supporting cup cylinder 41 at the center of the warning part 12, there is still some error when placing it, as shown in Figure 5As shown, the clamping and correcting structure includes a screw base 5 and a correcting plate 56, the screw base 5 is fixedly connected to the top of the first supporting platform 13, a double-head motor 51 is fixedly connected to the screw base 5, two mounting grooves 501 are symmetrically formed on the screw base 5, and a screw rod 52 is rotatably connected in the mounting groove 501, when mounting, the screw rod 52 is mounted in the two mounting grooves 501 in the form of positive and negative, and the two output shafts of the double-head motor 51 are fixedly connected with the screw rod 52 on the same side;
[0080] Two groups of limiting slide rods 53 are symmetrically fixed in the mounting groove 501, and the two groups of limiting slide rods 53 are located on the two sides of the screw rod 52, and a same inverted T-shaped sliding block 54 is slidably connected with the two groups of limiting slide rods 53, the sliding block 54 is threadedly engaged on the screw rod 52, and the limiting slide rod 53 can limit the sliding block 54 to move along the path of the mounting groove 501;
[0081] The two mounting grooves 501 are located on the two sides of the conveying surface of the intermittent conveyor 1, the top of the sliding block 54 is fixedly connected with a linkage comb 55, and the linkage comb 55 is fixedly connected with three U-shaped correcting plates 56 on the side close to each other, with the transportation of the intermittent conveyor 1, when the warning part 12 where the outer supporting cup barrel 41 is placed moves to the directly below the discharge port of the discharging machine 2, the two screw rods 52 are driven to rotate by the two output shafts of the double-head motor 51, and the two corresponding sliding blocks 54 are close to each other under the thread engagement, so that the two groups of correcting plates 56 are folded, wherein the two sides of the correcting plate 56 are outwardly inclined, so that the deviated outer supporting cup barrel 41 is corrected when being folded, the correcting plates 56 on the two linkage combs 55 are distributed in an up-down manner, so that interference is avoided when being folded, and after being folded, the outer supporting cup barrel 41 is clamped between the two corresponding correcting plates 56, and the outer supporting cup barrel 41 is corrected to the center of the warning part 12.
[0082] Further, the discharging machine 2 is fixedly connected to the top of the first isolation cover 131, the discharge port of the discharging machine 2 extends into the first isolation cover 131 and is located directly above the outer supporting cup barrel 41 clamped between the two corresponding correcting plates 56, so that the straw material debris and the fungus material debris are filled into the plastic sleeve 4 after being corrected, and when filling, the clamping and correcting structure can correct and limit the position of the outer supporting cup barrel 41, so that the straw material debris and the fungus material debris are not spilled out due to the position deviation of the outer supporting cup barrel 41 during filling, and the raw materials are not wasted.
[0083] The specific filling process is as follows: During operation, the assembled and sterilized mushroom bag cups are placed on the conveying surface of the intermittent conveyor 1 according to the warning section 12. An ultraviolet germicidal lamp can be installed on the inner wall of the sleeve hopper 11 for continuous sterilization. As the intermittent conveyor 1 intermittently conveys the outer support cup cylinders 41, when the warning section 12 containing the outer support cup cylinders 41 moves directly below the discharge port of the unloading machine 2, the two output shafts of the double-headed motor 51 drive the two lead screws 52 to rotate. Under the threaded engagement, the two corresponding sliders... 54 are brought closer together, causing the two sets of straightening plates 56 to close, thereby correcting the misaligned outer support cup 41 when they close. At this time, the discharge port of the feeder 2 is located directly above the corrected outer support cup 41, thus filling the straw material fragments and mushroom material fragments into the plastic sleeve 4. After filling, the two output shafts of the double-head motor 51 drive the two lead screws 52 to rotate in opposite directions, causing the straightening plate 56 to reset. Then, under the action of the intermittent conveyor 1, the next outer support cup 41 is conveyed to the discharge port of the feeder 2 for the next correction and filling operation.
[0084] Furthermore, in combination Figures 5-9 A high-pole platform 15 is fixedly connected to the second support platform 14. The cover-dropping machine 3 and the bidirectional pressure structure are both fixedly connected to the high-pole platform 15. Figure 8 and Figure 9 As shown, the high pole platform 15 has an installation opening, and two guide rails 16 are symmetrically fixed in the installation opening. A vertical guide groove 161 is provided on the side of the two guide rails 16 that are close to each other.
[0085] like Figure 8 and Figure 9 As shown, the bidirectional pressure structure includes a sliding block 61. Sliding protrusions 611 are provided on both sides of the sliding block 61, and these protrusions 611 are slidably connected to a guide groove 161 on the same side. An clearance groove 6101 is provided on the sliding block 61, and two symmetrically rotatably connected swing rods 62 are rotatably connected to the clearance groove 6101. A follower pressure roller 6 is rotatably connected to the bottom end of each swing rod 62. A trapezoidal initial positioning block 63 is fixedly connected to the clearance groove 6101. The initial positioning block 63 is located between the two swing rods 62, and its inclined surface is aligned with the same side. The two swing links 62 are in contact with each other. The initial positioning block 63 can keep the swing links 62 tilted outward in the initial state, ensuring that the two swing links 62 can rotate and swing outward along both sides of the sliding block 61. The clearance groove 6101 is also symmetrically fixed with positioning shafts 64 corresponding to the swing links 62. Multiple torsion springs 65 are sleeved on the positioning shafts 64. One end of the torsion spring 65 abuts against the groove wall of the clearance groove 6101, and the other end abuts against the outer wall of the corresponding swing link 62.
[0086] The top four corners of the sliding block 61 are provided with sleeve ears 612, the sleeve ears 612 slidingly insert a limiting rod 66, the bottom of the limiting rod 66 is fixedly connected with the high rod platform 15, a spring 67 is sleeved on the limiting rod 66, and the two ends of the spring 67 are respectively abutted between the sleeve ears 612 and the high rod platform 15. The limiting rod 66 can limit the spring 67, so that the spring 67 is prevented from being outwardly deviated when being stretched and retracted;
[0087] The high rod platform 15 is fixedly connected with a hydraulic telescopic rod 68 through a support, and the telescopic end of the hydraulic telescopic rod 68 is in contact with the top of the sliding block 61.
[0088] Further, with the conveying of the intermittent conveyor 1, the filled fungus bag cup moves to the second isolation cover 141, at this time, the two correction plates 56 on the two linkage combs 55 corresponding to the second support platform 14 are folded, so that the outer support cup cylinder 41 is positionally corrected and limited again, and after the outer support cup cylinder 41 is clamped, the outer support cup cylinder 41 is clamped in the inner lining cup cylinder 42. Figure 6 And Figure 7 Along the conveying direction of the intermittent conveyor 1, the cover outlet of the cover falling machine 3 is located directly above the outer support cup cylinder 41 on the initial side, and the two groups of follow-up pressure wheels 6 are respectively located directly above the other two outer support cup cylinders 41.
[0089] The second isolation cover 141 is provided with a capping opening connected with the cover falling machine 3, so as to facilitate the staff to regularly supplement the top sealing cover 43. The cover falling machine 3 is provided with the top sealing cover 43 matched with the inner lining cup cylinder 42. The top sealing cover 43 is placed above the inner lining cup cylinder 42 through the cover falling machine 3. The top sealing cover 43 falling out of the cover falling machine 3 is clamped on the top of the inner lining cup cylinder 42.
[0090] After the top sealing cover 43 falls out, the two output shafts of the double-head motor 51 drive the two lead screws 52 to rotate reversely, so that the correction plates 56 are reset and positionally correct and limit the next outer support cup cylinder 41 under the action of the intermittent conveyor 1; and the inner lining cup cylinder 42 with the top sealing cover 43 inserted moves to be directly below the follow-up pressure wheel 6 close to the cover falling machine 3. While the cover falling machine 3 releases the top sealing cover 43, the hydraulic telescopic rod 68 presses the sliding block 61 downward through the telescopic end. The sliding block 61 slides downward along the guide groove 161 through the sliding convex portion 611. In the sliding process, the follow-up pressure wheel 6 rotatably connected with the swing connecting rod 62 gradually approaches and finally contacts the top sealing cover 43 below. At this time, as the sliding block 61 continues to slide downward, the top sealing cover 43 exerts a reverse resistance on the follow-up pressure wheel 6. At this time, the swing connecting rod 62 rotates and swings outward along the two sides of the sliding block 61, so that the follow-up pressure wheel 6 not only presses the top sealing cover 43 downward, but also rolls in the direction close to the cover falling machine 3, so as to press and insert the top sealing cover 43 in the inner lining cup cylinder 42.
[0091] Wherein, when installing the cap falling machine 3, the cap outlet of the cap falling machine 3 can be arranged at 1-2 cm away from the top of the inner liner cup 42, so as to avoid large deviation of the top sealing cap 43 when falling;
[0092] Wherein, the outer wall of the top sealing cap 43 is adhered with a layer of breathable cotton ring pad 431, the breathable cotton ring pad 431 is pressed against the inner wall of the inner liner cup 42, so as to avoid the top sealing cap 43 from falling out of the inner liner cup 42, and at the same time, ensure that the inner cavity of the inner liner cup 42 has a certain breathability with the outside, so as to facilitate storage, delivery and transportation after production, avoid the product filled in the inner liner cup 42 from lacking oxygen for a long time due to complete sealing during storage, delivery and transportation, and cause the quality of the product to decrease, the strain to lose activity or abnormal fermentation.
[0093] When the sliding block 61 slides downward, the spring 67 is pressed by the sleeve joint ear 612, and when the swing connecting rod 62 rotates and swings outward along the two sides of the sliding block 61, the multiple torsional springs 65 on the same side are also compressed. After the top sealing cap 43 is pressed and inserted into the inner liner cup 42, the extension end of the hydraulic telescopic rod 68 stops pressing the sliding block 61 downward and slowly resets, at this time, the spring 67 in the compressed state is stretched and reset, so as to push the sliding block 61 upward and reset, and at the same time, the sliding block 61 drives the swing connecting rod 62 to move upward, at this time, the multiple torsional springs 65 in the compressed state push the swing connecting rod 62, so that the swing connecting rod 62 drives the follow-up pressing wheel 6 to rotate and swing in the opposite direction and reset. After resetting, the next inner liner cup 42 with the top sealing cap 43 is pressed and inserted under the action of the clamping correction structure and the intermittent conveyor 1;
[0094] And the previous inner liner cup 42 moves to the position directly below the other follow-up pressing wheel 6 under the action of the clamping correction structure and the intermittent conveyor 1, and when the sliding block 61 slides downward, the swing connecting rod 62 drives the follow-up pressing wheel 6 to start secondary pressing and insertion and smoothing from the other side of the top sealing cap 43.
[0095] Embodiment two
[0096] As shown in Figures 1-16 , the present embodiment is improved on the basis of embodiment one as follows: further, as shown in Figures 10-16 , the vertical culture structure includes a stripping box 7 connected with the sleeve bin 11, as shown in Figure 15 , the inside of the stripping box 7 is provided with a trapezoidal separation platform 71, and two recycling boxes 72 are detachably inserted on the stripping box 7, the two recycling boxes 72 are located below the separation platform 71, and the inclined surface of the separation platform 71 is provided with a drop opening corresponding to the recycling box 72;
[0097] As shown in Figure 10As shown, the side of the stripping box 7 is fixed with a transparent glass plate 73, two extension entrances 7301 are formed on the transparent glass plate 73, and a glove (not shown in the figure) is fixed on the side of the transparent glass plate 73 close to the stripping box 7 and communicates with the extension entrance 7301;
[0098] Specifically, after the filling, capping, and pressing of the fungus bag cup are completed, the intermittent conveyor 1 will gradually send it out. During the sending process, the worker can extend his hand into the glove through the extension entrance 7301, extend it to the inside of the sleeve bin 11, and randomly grab a production completed fungus bag cup from the intermittent conveyor 1 and place it on the separation platform 71. The hands are squeezed upwards to the plastic connecting rod 423. At this time, the inner wall of the limiting through hole 4101 will exert an inward extrusion force on the plastic connecting rod 423, and the plastic connecting rod 423 will elastically deform and tilt inward, so as to be shrunk into the limiting through hole 4101, thereby quickly separating the inner lining cup cylinder 42 and the outer supporting cup cylinder 41. After the separation is completed, the separated outer supporting cup cylinder 41 is placed back on the intermittent conveyor 1 to wait for discharge, so as to avoid stacking on the separation platform 71. Then, only the separation cup cylinder 424 is peeled off from the inner lining cup cylinder 42 and placed into the recycling box 72 along the inclined surface on both sides of the separation platform 71 for recycling.
[0099] The separated outer supporting cup cylinder 41 can be centrally sent back to the fungus bag cup installation place after sterilization for secondary installation, and the separation cup cylinder 424 collected in the recycling box 72 can be subsequently re-melted and injection molded to make new inner lining cup cylinders 42 or outer supporting cup cylinders 41.
[0100] The top of the stripping box 7 is open, and the vertical culture structure further includes three groups of interconnected culture bins which are fixed together in a stacked manner from top to bottom, and the bottommost interconnected culture bin is fixed to the top of the stripping box 7.
[0101] Further, as shown in Figure 10 The interconnected culture bin includes a heat insulation box 8, and the top and the side close to the transparent glass plate 73 of the heat insulation box 8 are open. Among the adjacent two heat insulation boxes 8, the bottom of the upper heat insulation box 8 is fixed to the top opening of the lower heat insulation box 8, and the top opening of the topmost heat insulation box 8 is fixed with a heat insulation closing plate 81, so as to seal the topmost heat insulation box 8. The side opening of the heat insulation box 8 is hingedly connected with an electric variable glass 82;
[0102] In combination with Figure 11 , Figure 13 and Figure 15The inner wall bottom of the heat insulation box 8 is fixed with a plurality of groups of positioning sliding rails 801, and a guide plate 83 is slidably connected on each group of positioning sliding rails 801. When the guide plate 83 slides, the positioning sliding rails 801 can limit the guide plate 83. A plurality of groups of lower guide openings 802 are equidistantly arranged on the bottom of the heat insulation box 8. A plurality of groups of upper guide openings 8301 corresponding to the lower guide openings 802 are equidistantly arranged on the guide plate 83. The upper guide openings 8301 and the corresponding lower guide openings 802 are staggered.
[0103] An avoiding opening 803 is arranged on one side of the heat insulation box 8 and communicates with the guide plate 83. One end of the guide plate 83 is slidably connected in the avoiding opening 803, and a pull handle 84 is fixed to the end. A distance recess 8302 is arranged on the bottom of the guide plate 83. A corresponding stop convex 85 is fixed to the inner wall bottom of the avoiding opening 803 and is slidably connected in the distance recess 8302.
[0104] In combination with Figure 11 and Figure 14The heat insulation box 8 is further rotatably connected with a rotating shaft 86 located above one of the guide plates 83, and a plurality of pay-off rollers 87 corresponding to the lower guide opening 802 are fixedly sleeved on the rotating shaft 86. Except for the bottom heat insulation box 8, the bottom of the remaining heat insulation boxes 8 and the bottom of the heat insulation closing plate 81 are provided with a plurality of shaft bases 88 corresponding to the pay-off rollers 87. The shaft bases 88 are in pairs and form a group. The shaft bases 88 in the same group are slidably sleeved on the rotating shaft 86 and located on both sides of the corresponding pay-off roller 87. When the inner lining cup barrel 42 is hung, the corresponding guide plate 83 below the rotating shaft 86 is pulled out according to the position to be installed, that is, the guide plate 83 is pulled out by the pull handle 84. During the sliding process, when the inner side wall of the fixed distance groove 8302 away from the pull handle 84 is in contact with the blocking convex 85, the upper guide opening 8301 is coaxially connected with the lower guide opening 802, so that the corresponding heat insulation box 8 is connected with the stripping box 7. Then, the rotating shaft 86 is rotated to pay out the pull rope 89 wound on the pay-off roller 87. The two shaft bases 88 are fixedly connected with a rope binding rod 881, and the rope binding rod 881 is provided with a rope binding opening 8810 coaxially connected with the corresponding lower guide opening 802. The pull rope 89 is wound on the pay-off roller 87, and the free end of the pull rope 89 extends out of the rope binding opening 8810. The rope binding opening 8810 provided on the rope binding rod 881 can limit the pull rope 89 to be paid out in the direction of the rope binding opening 8810. The end of the pull rope 89 is fixedly sleeved with a reverse Y-shaped anti-winding rubber sleeve 810. The end of the pull rope 89 is provided with two rope branches 891, and the two rope branches 891 extend out of the other two ports of the anti-winding rubber sleeve 810 and are provided with sleeve openings 892 at the ends. With the rotation of the rotating shaft 86, the pull rope 89 extends into the stripping box 7, and the two sleeve openings 892 are sleeved on the two inner inserting rods 422 at the bottom of the second outer edge 421. After sleeving, the rotating shaft 86 is reversely rotated to vertically hang the inner lining cup barrel 42 filled with straw debris and fungus debris in the corresponding heat insulation box 8. The anti-winding rubber sleeve 810 can effectively prevent the two rope branches 891 from winding with each other, and improve the speed of the worker when hanging the inner lining cup barrel 42.
[0105] Further, as shown in Figure 15 , the rotating shafts 86 in the plurality of heat insulation boxes 8 are distributed in a stepped manner. One end of the rotating shaft 86 extends out of the heat insulation box 8, and the end is fixedly connected with a rotating handle 861. The rotating handle 861 is provided to facilitate the worker to rotate the rotating shaft 86. When the inner lining cup barrel 42 is hung, only the guide plate 83 below the corresponding rotating shaft 86 needs to be pulled out according to the position to be installed, without the need to pull out the guide plate 83 above the rotating shaft 86, thereby avoiding affecting the worker to rotate the rotating handle 861. As shown in Figure 12 , a C-shaped clamping plate 862 is fixedly connected to one side of the heat insulation box 8 close to the rotating handle 861. As shown in Figure 14As shown, an inner sliding groove 8601 is provided on the shaft of the rotating shaft 86 extending from the heat insulation box 8. An anti-rotation ring 863 is slidably sleeved on the rotating shaft 86. The inner wall of the anti-rotation ring 863 is slidably inserted into the inner sliding groove 8601 through a protrusion. A locking rod 8631 is provided on the outer wall of the anti-rotation ring 863. The locking rod 8631 abuts against the opening of the C-port retaining plate 862. When rotating the rotating shaft 86, the anti-rotation ring 863 is first pulled outward to slide outward along the inner sliding groove 8601, thereby removing the locking rod 8631 from the C-port retaining plate 862. After removal, C When the locking plate 862 and the locking rod 8631 stop contacting, the operator can then rotate the shaft 86 by turning the handle 861. After adjustment, the anti-rotation ring 863 is pushed back, so that the locking rod 8631 abuts against the opening of the C-type locking plate 862. At this time, the C-type locking plate 862 will restrict the handle 861 through the locking rod 8631, thereby limiting the shaft 86 and suspending the inner lining cup 42 in the corresponding heat insulation box 8. After the inner lining cup 42 is installed, the pull guide plate 83 can be pushed back inward by pulling the handle 84.
[0106] In this process, after separating the separating cup 424 from the inner liner cup 42, the ventilation holes and mushroom cuttings 401 on the plastic sleeve 4 will be connected to the outside, thereby increasing the air permeability of the plastic sleeve 4. The mushroom cuttings 401 on the plastic sleeve 4 allow the mushrooms to grow out of the plastic sleeve 4.
[0107] like Figure 11 As shown, the inner wall of the heat insulation box 8 is equipped with a light strip 9, an ultraviolet light strip 91, a temperature detector 92, an electronic camera 93, an air intake pump 94, and an air exhaust pump 95. The exhaust end of the air intake pump 94 and the air intake end of the air exhaust pump 95 are both connected to the inner cavity of the heat insulation box 8. The air intake end of the air intake pump 94 and the exhaust end of the air exhaust pump 95 are connected to the same external air source heat pump. The air intake pump 94, the air exhaust pump 95, the air source heat pump, the air exhaust pump 95, the electrically variable glass 82, the light strip 9, the ultraviolet light strip 91, the temperature detector 92, and the electronic camera 93 are all present. 3. It is connected to the external control terminal via signal transmission. Operators can adjust the transparency of the electrically adjustable glass 82, and use the light strip 9 to simulate day and night cycles. The temperature detector 92 can monitor the temperature inside the insulated box 8, and the electronic camera 93 can record the mushroom growth status in real time. Air inside the insulated box 8 is discharged into an air source heat pump via an exhaust pump 95 for heating, and the heated air is then discharged into the insulated box 8 via an intake pump 94. Operators can adjust the temperature inside the insulated box 8 as needed. Furthermore, operators can install, but are not limited to, humidity monitors, oxygen concentration monitors, carbon dioxide concentration monitors, and oxygen supply and carbon dioxide generators to the inner wall of the insulated box 8 to further control the environmental parameters inside the insulated box 8.
[0108] Wherein, by setting a plurality of heat insulation boxes 8 to facilitate the staff to set different culture conditions, parameters, so as to simulate a variety of mushroom environment, the staff can mark the preferred mushroom culture conditions, parameters on the heat insulation box 8, so that the visitors, purchasers can intuitively understand the optimal mushroom performance of the batch of mushroom bags under specific environmental parameters.
[0109] Wherein, the side of the electric variable glass 82 away from the hinge is detachably connected with the heat insulation box 8 by bolts, when showing to visitors, the transparency of the electric variable glass 82 can be adjusted, after the mushroom is completed, when it is needed to be taken out for display, the staff can directly remove the bolts, so as to directly take out the inner lining cup barrel 42 in the heat insulation box 8, and the heat insulation box 8 also needs to be regularly disinfected by the staff, which can be wiped with alcohol, and the inside of the heat insulation box 8 can be further sterilized by the setting of the ultraviolet lamp strip 91.
[0110] Wherein, after the filling, capping and pressing of the mushroom bag cup are completed, whether in storage, delivery and transportation, the inner lining cup barrel 42 and the plastic sleeve 4 can be protected by the setting of the outer supporting cup barrel 41, so as to avoid the separation of the cup barrel 424 from the inner lining cup barrel 42 due to impact, and the plastic sleeve 4 is also cut, at the same time, after the outer supporting cup barrel 41, the separation cup barrel 424 and the inner lining cup barrel 42 are separated, the inner lining cup barrel 42 and the inner plug rod 422 can be adapted to the needs of different users, that is, the mushroom bag cup can be placed on the desktop for cultivation or for users to watch by setting the inner lining cup barrel 42, and in some experimental cultivation scenes with high requirements for uniform light and ventilation, flat placement will lead to uneven light of the mushroom bag, and the mushroom bag cup can be hung for vertical hanging cultivation by the inner plug rod 422, so that the mushroom bag cup can better contact the air and light.
[0111] For users with high demand for mushroom bag cups, after the outer supporting cup barrel 41, the separation cup barrel 424 and the inner lining cup barrel 42 are separated, the production party can also recycle the outer supporting cup barrel 41 and the separation cup barrel 424, the recycled outer supporting cup barrel 41 can be sent back to the installation place of the mushroom bag cup for secondary installation after sterilization, and the recycled separation cup barrel 424 can be remelted and injection molded to make new inner lining cup barrels 42 or outer supporting cup barrels 41.
[0112] In summary, the working process of the present application is as follows:
[0113] After assembly and sterilization, the mushroom bag cups are placed on the conveying surface of the intermittent conveyor 1 according to the warning section 12. Workers can install ultraviolet germicidal lamps on the inner wall of the sleeve hopper 11 for continuous sterilization. As the intermittent conveyor 1 intermittently conveys the outer support cup cylinders 41, when the warning section 12 containing the outer support cup cylinders 41 moves directly below the discharge port of the unloading machine 2, the two output shafts of the double-headed motor 51 drive the two lead screws 52 to rotate. Under the threaded engagement, the two corresponding sliders 54 come into contact with each other. The two sets of straightening plates 56 are brought together, thereby correcting the deviation of the outer support cup 41 when they are brought together. At this time, the discharge port of the feeder 2 is located directly above the corrected outer support cup 41, so that the straw material fragments and mushroom material fragments are filled into the plastic sleeve 4. After filling, the two output shafts of the double-head motor 51 drive the two lead screws 52 to rotate in opposite directions, so that the straightening plate 56 is reset. Then, under the action of the intermittent conveyor 1, the next outer support cup 41 is conveyed to the discharge port of the feeder 2 for the next correction and filling operation.
[0114] As the intermittent conveyor 1 transports the filled mushroom bag cups, they move into the second isolation cover 141. At this time, the correction plates 56 on the two linkage combs 55 corresponding to the second support platform 14 close together, thereby correcting and limiting the position of the outer support cup cylinder 41 again. After clamping the outer support cup cylinder 41, along the transport direction of the intermittent conveyor 1, the cap outlet of the cap dropping machine 3 is located directly above the outer support cup cylinder 41 on the initial side. The two sets of follow-up pressure rollers 6 are located directly above the other two outer support cup cylinders 41 respectively. Under the action of the intermittent conveyor 1 and the clamping correction structure, the cap dropping machine 3 will place the top cap 43 directly above the inner liner cup cylinder 42 in sequence. The top cap 43 falling out of the cap dropping machine 3 will be stuck on the top of the inner liner cup cylinder 42. At the same time, as the sliding block 61 slides down, the two swing connecting rods 62 will press and smooth the top cap 43 from both sides in sequence.
[0115] After the mushroom bag cups are filled, sealed, and pressed, the intermittent conveyor 1 will gradually send them out for collection by the personnel.
[0116] Wherein, during the sending process, the staff can put his hand into the glove through the extension port 7301, extend to the inside of the sleeve bin 11 to randomly pick up a finished mushroom bag cup from the intermittent conveyor 1 and place it on the separation platform 71, and squeeze the plastic connecting rod 423 with both hands upwards, at this time the inner wall of the limiting through hole 4101 will exert an inward extrusion force on the plastic connecting rod 423, the plastic connecting rod 423 will elastically deform and tilt inward, thereby shrinking into the limiting through hole 4101, thereby quickly separating the inner lining cup barrel 42 and the outer supporting cup barrel 41, after the separation is completed, the separated outer supporting cup barrel 41 is placed back on the intermittent conveyor 1 to wait for discharge, avoiding stacking on the separation platform 71, then only the separation cup barrel 424 is peeled off from the inner lining cup barrel 42 and placed into the recycling box 72 along the inclined surface on both sides of the separation platform 71 for recycling.
[0117] When hanging the inner lining cup barrel 42, pull the corresponding through plate 83 outward according to the position to be installed, that is, pull the through plate 83 outward through the pull handle 84, during the sliding process, when the inner side wall of the fixed distance groove 8302 away from the pull handle 84 side contacts the stop convex 85, at this time the upper through hole 8301 and the lower through hole 802 are coaxially communicated, thereby making the corresponding heat insulation box 8 and the peeling box 7 communicate, then pull the rotation stopping ring 863 outward to make it slide outward along the inner sliding groove 8601, thereby taking out the locking rod 8631 from the C port clamping plate 862, after taking out, the C port clamping plate 862 stops contacting with the locking rod 8631, at this time the staff can rotate the rotation shaft 86 through the rotation handle 861, make the pull rope 89 extend into the peeling box 7, and set the two sleeve ports 892 on the two inner insertion rods 422 at the bottom of the second outer edge 421, after setting, rotate the rotation handle 861 in the opposite direction, thereby hanging the inner lining cup barrel 42 filled with straw debris and mushroom debris in the vertical form in the corresponding heat insulation box 8 for mushroom cultivation.
[0118] The staff takes out the mushroom bag cup after filling, capping and pressing the plug at the output end of the intermittent conveyor 1 for subsequent inspection (i.e. checking whether the top cap 43 is firmly clamped with the inner lining cup barrel 42), and boxing work.
[0119] The empty outer supporting cup barrel 41 collected from the intermittent conveyor 1 can be concentrated and sent back to the installation place of the mushroom bag cup after sterilization for secondary installation, and the separated cup barrel 424 collected in the recycling box 72 and recycled can be subsequently remelted and injection molded to make new inner lining cup barrels 42 or outer supporting cup barrels 41.
[0120] However, the working principles and wiring methods of the intermittent conveyor 1, the unloader 2, the cap falling machine 3, the double-end motor 51, the hydraulic telescopic rod 68, the electric variable glass 82, the light-emitting lamp strip 9, the ultraviolet lamp strip 91, the temperature detector 92, the electronic camera 93, the air inlet pump machine 94, the air outlet pump machine 95 and the air source heat pump, which are well known to those skilled in the art, can be purchased and matched on the market, and belong to conventional means or common knowledge, and thus will not be described here again. Those skilled in the art can arbitrarily select and match them according to their needs or convenience.
[0121] The different embodiments described above can be combined, replaced, matched with each other.
[0122] It should be noted that, in this document, the relationship terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or sequence between the entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.
[0123] Although the embodiments of the present application have been shown and described, it is understood that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A vertical edible mushroom bag production and cultivation system, characterized in that: It includes an intermittent conveyor (1) and a sleeve hopper (11) fixedly mounted on top of the intermittent conveyor (1). Several mushroom bags are placed on the conveying surface of the intermittent conveyor (1). The mushroom bag cup includes a plastic sleeve (4) with an open top, an outer support cup tube (41) and an inner lining cup tube (42). The inner lining cup tube (42) is inserted into the outer support cup tube (41), and the outer wall of the inner lining cup tube (42) is in contact with the inner wall of the outer support cup tube (41). The outer wall of the outer support cup (41) is provided with a first outer edge (411), and two limiting through holes (4101) are symmetrically opened on the first outer edge (411). The top outer wall of the inner cup (42) is provided with a second outer edge (421). The bottom of the second outer edge (421) is symmetrically fixed with two sets of inner rods (422) corresponding to the limiting through holes (4101). The bottom of the inner rods (422) is circumferentially fixed with multiple spoon-shaped plastic connecting rods (423). The bottom of the second outer edge (421) contacts the top of the outer support cup (41), the bottom of the plastic connecting rod (423) is inserted into the corresponding limiting through hole (4101), and the outer wall of the plastic connecting rod (423) is engaged with the inner wall of the limiting through hole (4101). After the inner cup tube (42) and the outer support cup tube (41) are inserted, the outer wall of the plastic sleeve (4) is in contact with the inner wall of the inner cup tube (42), and the top outer wall of the plastic sleeve (4) is bonded to the inner wall of the inner cup tube (42) through the adhesive layer. Multiple sets of easy-tear grooves (4201) are opened in a circular pattern on the cup wall of the inner cup tube (42). The cup wall of the inner cup tube (42) surrounded by the easy-tear grooves (4201) forms a separate cup tube (424). The top of the separate cup tube (424) is provided with an external pull opening (4202), wherein the adhesive layer is located above the separate cup tube (424). Warning sections (12) are equidistantly arranged on the conveying surface of the intermittent conveyor (1), and the outer support cup (41) is placed at the center of the warning section (12); Along the transport direction of the intermittent conveyor (1), a feeding machine (2), a capping machine (3), a bidirectional pressure structure and a vertical culture structure are arranged in sequence. The mushroom bag cups are suspended by the inner rod (422) for vertical hanging culture. It also includes two clamping correction structures located below the intermittent conveyor (1), with the feeder (2) located above one of the clamping correction structures, and the cover dropper (3) and bidirectional pressure structure located above the other clamping correction structure.
2. The vertical edible mushroom bag production and cultivation system according to claim 1, characterized in that: The plastic sleeve (4) has multiple sets of ventilation holes and mushroom cuttings (401) corresponding to the separation cup (424).
3. The vertical edible mushroom bag production and cultivation system according to claim 1, characterized in that: The intermittent conveyor (1) is provided with a first support platform (13) and a second support platform (14) below it. Both the first support platform (13) and the second support platform (14) are equipped with clamping correction structures. The first support platform (13) is fixedly connected to a first isolation cover (131) that communicates with the sleeve hopper (11), and the second support platform (14) is fixedly connected to a second isolation cover (141) that communicates with the sleeve hopper (11). The clamping correction structures are located in the corresponding first isolation cover (131) and second isolation cover (141). The clamping correction structure includes a lead screw base (5) and a correction plate (56). The lead screw base (5) is fixed to the top of the first support platform (13). A double-headed motor (51) is fixed on the lead screw base (5). Two mounting slots (501) are symmetrically opened on the lead screw base (5). A lead screw (52) is rotatably connected in the mounting slot (501). The two output shafts of the double-headed motor (51) are fixed to the lead screw (52) on the same side respectively. Two sets of limiting slide rods (53) are symmetrically fixed in the mounting slot (501). The two sets of limiting slide rods (53) are located on both sides of the lead screw (52). The two sets of limiting slide rods (53) are slidably connected to the same inverted T-shaped slider (54). The slider (54) is threaded onto the lead screw (52). Two mounting slots (501) are located on both sides of the conveying surface of the intermittent conveyor (1). The top of the slider (54) is fixed with a linkage comb (55). Three U-shaped correction plates (56) are fixed on the side of the two linkage combs (55) that are close to each other. The two sides of the correction plates (56) are inclined outward. The correction plates (56) on the two linkage combs (55) are distributed vertically. After they are closed, the outer support cup (41) is clamped between the corresponding two correction plates (56).
4. The vertical edible mushroom bag production and cultivation system according to claim 3, characterized in that: The feeder (2) is fixed to the top of the first isolation cover (131), and the discharge port of the feeder (2) extends into the first isolation cover (131) and is located directly above the outer support cup (41) that is snapped between the corresponding two straightening plates (56).
5. The vertical edible mushroom bag production and cultivation system according to claim 3, characterized in that: A high pole platform (15) is fixedly connected to the second support platform (14). The cover drop machine (3) and the bidirectional pressure structure are both fixedly connected to the high pole platform (15). An installation port is opened on the high pole platform (15), and two guide rails (16) are symmetrically fixedly connected in the installation port. A vertical guide groove (161) is opened on the side of the two guide rails (16) that are close to each other. The bidirectional pressure structure includes a sliding block (61), with sliding protrusions (611) on both sides of the sliding block (61), and the sliding protrusions (611) are slidably connected in the guide groove (161) on the same side. A clearance groove (6101) is provided on the sliding block (61), and two swing rods (62) are symmetrically rotatably connected in the clearance groove (6101). The bottom end of the swing rod (62) is rotatably connected to a follower pressure wheel (6), and a trapezoidal initial fixed position is fixed in the clearance groove (6101). Positioning block (63), the initial positioning block (63) is located between two swing links (62), and the inclined surface is in contact with the swing link (62) on the same side. The clearance groove (6101) is also symmetrically fixed with positioning shafts (64) corresponding to the swing links (62). Multiple torsion springs (65) are sleeved on the positioning shafts (64). One end of the torsion spring (65) abuts against the groove wall of the clearance groove (6101), and the other end abuts against the outer wall of the corresponding swing link (62). The top four corners of the sliding block (61) are provided with socket ears (612), and a limit rod (66) is slidably inserted into the socket ear (612). The bottom of the limit rod (66) is fixedly connected to the high rod platform (15). A spring (67) is sleeved on the limit rod (66), and the two ends of the spring (67) abut against the socket ear (612) and the high rod platform (15) respectively. A hydraulic telescopic rod (68) is fixed to the high pole platform (15) by a bracket, and the telescopic end of the hydraulic telescopic rod (68) is in contact with the top of the sliding block (61).
6. The vertical edible mushroom bag production and cultivation system according to claim 5, characterized in that: The straightening plates (56) on the two linked comb teeth (55) corresponding to the second support platform (14) close together and clamp the outer support cup cylinder (41). Along the transport direction of the intermittent conveyor (1), the cap outlet of the capping machine (3) is located directly above the outer support cup cylinder (41) on the initial side, and the two sets of follow-up pressure rollers (6) are located directly above the other two outer support cup cylinders (41). The second isolation cover (141) is provided with a capping port connected to the capping machine (3). The capping machine (3) contains a top cap (43) that is compatible with the inner lining cup (42). The top cap (43) that falls out of the capping machine (3) is stuck on the top of the inner lining cup (42). A layer of breathable cotton ring pad (431) is adhered to the outer wall of the top cap (43). The breathable cotton ring pad (431) is pressed against the inner wall of the inner lining cup (42).
7. The vertical edible mushroom bag production and cultivation system according to claim 5, characterized in that: The vertical culture structure includes a peeling box (7) connected to the sleeve chamber (11). The peeling box (7) has a trapezoidal separation platform (71) inside. Two recycling boxes (72) are detachably inserted into the peeling box (7). The two recycling boxes (72) are located below the separation platform (71). The inclined surface of the separation platform (71) has a drop opening corresponding to the recycling boxes (72). A transparent glass plate (73) is fixed to one side of the peeling box (7). Two insertion ports (7301) are opened on the transparent glass plate (73). A glove connected to the insertion port (7301) is fixed to the side of the transparent glass plate (73) near the peeling box (7). The top of the peeling box (7) is open. The vertical culture structure also includes three interconnected culture chambers. The three interconnected culture chambers are fixed together in a stacked manner, and the top of the bottom interconnected culture chamber peeling box (7) is fixed together.
8. The vertical edible mushroom bag production and cultivation system according to claim 7, characterized in that: The interconnected culture chamber includes an insulated box (8), with the top of the insulated box (8) and the side near the transparent glass plate (73) being open. The bottom insulated box (8) is fixed to the top of the stripping box (7). In two adjacent insulated boxes (8), the bottom of the upper insulated box (8) is fixed to the top opening of the lower insulated box (8), and an insulated closing plate (81) is fixed to the top opening of the top insulated box (8). The side opening of the insulated box (8) is rotatably connected to an electro-modified glass (82) via a hinge. The bottom of the inner wall of the heat insulation box (8) is fixed with multiple sets of positioning slide rails (801), and each set of positioning slide rails (801) is slidably inserted with a guide plate (83). The bottom of the heat insulation box (8) is provided with multiple sets of lower guide ports (802) at equal intervals. The corresponding guide plates (83) are provided with multiple sets of upper guide ports (8301) that are adapted to the lower guide ports (802) at equal intervals. The upper guide ports (8301) and the corresponding lower guide ports (802) are staggered. The heat insulation box (8) has a clearance opening (803) on one side that is connected to the guide plate (83). One end of the guide plate (83) is slidably connected in the clearance opening (803) and the end is fixedly connected to the handle (84). The bottom of the guide plate (83) has a fixed groove (8302). The bottom of the inner wall of the clearance opening (803) is fixedly connected to a corresponding stop protrusion (85). The stop protrusion (85) is slidably inserted into the fixed groove (8302). When the inner wall of the fixed groove (8302) away from the handle (84) contacts the stop protrusion (85), the upper guide opening (8301) and the lower guide opening (802) are coaxially connected. A rotating shaft (86) is also rotatably connected in the heat insulation box (8). The rotating shaft (86) is located directly above one of the guide plates (83), and multiple sets of wire feeding rollers (87) corresponding to the lower guide opening (802) are fixedly sleeved on the rotating shaft (86). Except for the bottom heat insulation box (8), the bottom of the other heat insulation boxes (8) and the bottom of the heat insulation closing plate (81) are provided with multiple sets of shaft bases (88) corresponding to the wire feeding rollers (87). The shaft bases (88) are in pairs, and the shaft bases (88) in the same group are slidably sleeved on the rotating shaft (86) and located on both sides of the corresponding wire feeding rollers (87). A rope-binding rod (881) is fixedly connected between (88), and a rope-binding opening (8810) is provided on the rope-binding rod (881). The rope-binding opening (8810) is coaxially connected with the corresponding lower guide opening (802). A pull rope (89) is wound on the wire-feeding roller (87). The free end of the pull rope (89) extends out of the rope-binding opening (8810), and the end is fixedly fitted with an inverted Y-shaped anti-winding rubber sleeve (810). The end of the pull rope (89) is provided with two branch ropes (891). The two branch ropes (891) extend from the other two ports of the anti-winding rubber sleeve (810), and the end is provided with a sleeve opening (892).
9. The vertical edible mushroom bag production and cultivation system according to claim 8, characterized in that: The rotating shafts (86) in the multiple sets of heat insulation boxes (8) are arranged in a stepped manner. One end of the rotating shaft (86) extends out of the heat insulation box (8) and a handle (861) is fixedly connected to the end. A C-port plate (862) is fixedly connected to the side of the heat insulation box (8) near the handle (861). An inner sliding groove (8601) is provided on the shaft of the rotating shaft (86) extending out of the heat insulation box (8). An anti-rotation ring (863) is slidably sleeved on the rotating shaft (86). The inner wall of the anti-rotation ring (863) is slidably inserted into the inner sliding groove (8601) through a protrusion. A locking rod (8631) is provided on the outer wall of the anti-rotation ring (863). The locking rod (8631) abuts against the opening of the C-port plate (862). The side of the electro-modified glass (82) away from the hinge is detachably fixed to the heat insulation box (8) by bolts; The inner wall of the heat insulation box (8) is equipped with a light strip (9), an ultraviolet light strip (91), a temperature detector (92), an electronic camera (93), an air intake pump (94), and an air outlet pump (95). The exhaust end of the air intake pump (94) and the air intake end of the air outlet pump (95) are connected to the inner cavity of the heat insulation box (8). The air intake end of the air intake pump (94) and the exhaust end of the air outlet pump (95) are connected to the same external air source heat pump. The air intake pump (94), the air outlet pump (95), the air source heat pump, the air outlet pump (95), the electro-modified glass (82), the light strip (9), the ultraviolet light strip (91), the temperature detector (92), and the electronic camera (93) are connected to the external control terminal via signal transmission.
Citation Information
Patent Citations
Mushroom cultivation bottle capping device
CN103141303A
Production equipment and production technology of auricularia auricula fungus bags
CN111837814A