Molding system
The forming system, which uses visual positioning and automated alignment, solves the problems of high labor intensity and poor consistency in forming machines, and achieves a high-precision, safe, and automated forming process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- WUHAN HUAGONG SAIBAI DATA SYST CO LTD
- Filing Date
- 2025-09-19
- Publication Date
- 2026-08-04
AI Technical Summary
Existing forming machines have problems such as high labor intensity for workers, poor forming consistency, and safety hazards during the forming process. In particular, when the length of the sheet material to be formed is longer than the forming machine mold, it is difficult to guarantee the accuracy of multiple forming and joining.
The system uses a visual positioning component to identify the information and posture of the sheet material. Combined with a lateral movement component, an alignment mechanism, and a side pusher, it automatically aligns and positions the sheet material. The visual inspection component adjusts the pressing edge accuracy in real time, thereby achieving automated pressing and inspection.
It reduces the labor intensity of workers, improves the consistency and precision of molding, avoids safety hazards, and increases production efficiency and automation rate.
Smart Images

Figure CN121156089B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of sheet metal processing technology, and in particular to a forming system. Background Technology
[0002] A forming machine is a device that uses hydraulic principles to achieve plastic deformation of materials. In the sheet metal forming industry, parts come in a variety of shapes, such as rectangles, trapezoids, and arcs, and the dimensions of the forming edges are also inconsistent.
[0003] Currently, most forming machines rely on manual adjustment of the forming edge stop dimensions, manual feeding and alignment of the sheet metal, and adjustment of the forming edge stop dimensions based on actual testing of the forming edge dimensions before batch forming. The die length of the forming machine is limited; when the length of the sheet metal to be formed exceeds the die length, two or more forming operations are required for alignment. The accuracy of the alignment during these two forming operations significantly impacts the final assembly of the workpiece. Currently, the sheet metal is manually fed into the forming machine using a crane and hook, placed against the forming edge stop, and propelled by human force to ensure the sheet is aligned. After the first forming pass, the sheet metal is manually moved for alignment and subsequent forming passes. However, manual forming is labor-intensive, results in inconsistent forming, and poses safety hazards. Summary of the Invention
[0004] This application provides a forming system that forms the sheet material to be formed, reducing the labor intensity of workers, achieving high forming consistency, and avoiding safety hazards.
[0005] This application provides a molding system, including:
[0006] A forming machine, including an upper mold and a lower mold;
[0007] Two first platforms are located on opposite sides of the forming machine along a first direction. Each first platform is equipped with an alignment mechanism and a side pushing mechanism, which are arranged opposite to each other along a second direction. The alignment mechanism includes a side baffle, and the side pushing mechanism includes a first push plate. Both the side baffle and the first push plate can move along the second direction. The side baffle and the first push plate are configured to push against the opposite sides of the material to be pressed on the first platform.
[0008] Two second platforms are located on the side of the two first platforms away from the forming machine, and each second platform is equipped with a vision positioning component.
[0009] Along the second direction, a rear stop mechanism and a side push device are respectively provided on opposite sides of the lower mold. The rear stop mechanism includes a rear stop component, and the side push device includes a third platform and a second push plate. The second push plate is installed on the third platform. Both the rear stop component and the second push plate can move along the second direction. The rear stop component and the second push plate are configured to abut against opposite sides of the plate to be pressed.
[0010] Along the first direction, visual inspection components are respectively installed on opposite sides of the forming machine;
[0011] The transverse component is configured to move the sheet material to be pressed between the second platform, the first platform, and the forming machine.
[0012] In one embodiment, the first platform is capable of moving up and down relative to the forming machine;
[0013] The third platform includes a first support platform and a support component that can be lifted and installed on the first support platform, and a second push plate is installed on the first support platform.
[0014] In one embodiment, the forming system further includes a support frame, on which a first platform and a second platform on one side of the forming machine are respectively mounted, and a first toothed rack extending in a first direction is provided on the support frame;
[0015] The lateral movement component includes a support frame and a first motor, a first gear, and a mounting frame respectively mounted on the support frame. The first gear is connected to the output shaft of the first motor and meshes with the first rack. The mounting frame can be lifted and lowered on the support frame, and a suction cup is provided at the bottom of the mounting frame.
[0016] In one embodiment, the support frame includes a frame body and a support plate, the support plate being slidably mounted on the frame body along a second direction, and the mounting frame being liftably mounted on the support plate.
[0017] The lateral movement component also includes a first drive member, which is mounted on a support plate and is configured to drive the support plate to slide relative to the frame.
[0018] In one embodiment, the lateral movement component further includes a lifting drive, a connector, and a guide shaft. The connector is disposed above the support plate. The top end of the guide shaft is connected to the connector, and the bottom end of the guide shaft is connected to the mounting bracket. The guide shaft is slidably connected to the support plate. The lifting drive is mounted on the support plate. When the lifting drive extends, it can push the connector upward. When the lifting drive retracts, it can separate from the connector.
[0019] In one embodiment, the rear deflector mechanism further includes a second drive member and a rear deflector frame, the second drive member being connected to the rear deflector frame to drive the rear deflector frame to move in a second direction.
[0020] The rear bumper is slidably mounted on the rear bumper frame in a second direction. A first elastic member is connected between the rear bumper and the rear bumper frame. The first elastic member is configured to push the rear bumper away from the rear bumper frame in the second direction.
[0021] In one embodiment, the rear stop mechanism further includes a first guide rail and a brake;
[0022] The first guide rail extends along the second direction, and the rear bumper frame is slidably connected to the first guide rail;
[0023] The brake is mounted on the rear bumper frame. When the brake is engaged, it is locked to the first guide rail. When the brake is disengaged, it is disengaged from the first guide rail.
[0024] In one embodiment, the first platform includes a second support platform and a screw jack;
[0025] The screw jack includes a third drive unit and multiple lifting rods, which are respectively connected to the third drive unit for transmission. A second support platform is connected to the multiple lifting rods, and an alignment mechanism and a side-pushing mechanism are respectively installed on the second support platform.
[0026] In one embodiment, each first platform and each second platform are equipped with a detection component, which is configured to acquire the position of the plate to be pressed on the corresponding platform.
[0027] In one embodiment, the detection assembly includes a connecting seat, a connecting frame, a roller, a second elastic element, and a detection element; the roller is rotatably mounted on the connecting frame, the connecting frame is located above the connecting seat and slidably connected to the connecting seat, the second elastic element is connected between the connecting frame and the connecting seat, and the detection element is mounted on the connecting seat and configured to acquire the position of the connecting frame.
[0028] The forming system provided in this application embodiment allows the visual positioning component on the second platform to photograph the sheet material to be pressed when it moves to the second platform. This component identifies the sheet material's information, posture, and forming edge width. The fixed points are calculated based on the sheet material's drawing, and a lateral movement component moves above the sheet material to fix it at these points. The lateral movement component moves the sheet material from the second platform to the first platform. On the first platform, the side baffle of the alignment mechanism and the first push plate of the side push mechanism abut against both sides of the sheet material to achieve alignment. After alignment, the lateral movement component moves the sheet material between the upper and lower molds of the forming machine. At this point, the rear baffle of the rear baffle mechanism and the second push plate of the side push device abut against both sides of the sheet material. The rear baffle and the second push plate position the sheet material, ensuring the forming edge width is maintained. After one pressing, the sheet material to be pressed can be inspected using a vision inspection component. Following inspection, the sheet material can be pressed again. During this second pressing, the position of the backstop can be adjusted in real time based on the inspection results. The second pusher plate of the side pusher ensures that the sheet material is pressed against the backstop, guaranteeing that the edge accuracy after multiple pressings is within ±1mm, meeting the accuracy requirements for subsequent workpiece installation. This eliminates the need for manual feeding, alignment, and adjustment of the pressing edge blocks during the pressing process. Furthermore, it eliminates the need for manual transport of the sheet material using a crane and hook, reducing labor intensity, ensuring high consistency in the pressing process, and avoiding safety hazards. Attached Figure Description
[0029] To more clearly illustrate the technical solutions in the embodiments or exemplary embodiments of this application, the drawings used in the description of the embodiments or exemplary embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0030] Figure 1 This is a schematic diagram of the structure of the plate to be pressed in the relevant technology;
[0031] Figure 2 A top view of the forming system provided in an embodiment of this application;
[0032] Figure 3 for Figure 2 The diagram shows the structure of the molding system.
[0033] Figure 4 A schematic diagram showing the connection between the forming machine, the backstop mechanism, and the side pusher device provided in an embodiment of this application;
[0034] Figure 5A schematic diagram of the structure of the second platform, visual positioning component, detection component, and plate to be pressed provided in the embodiments of this application;
[0035] Figure 6 A schematic diagram showing the connection between the first platform, the second platform, and the lateral movement component provided in an embodiment of this application;
[0036] Figure 7 This is a schematic diagram of the structure of the second platform provided in an embodiment of this application;
[0037] Figure 8 This is a schematic diagram of the alignment mechanism provided in an embodiment of this application;
[0038] Figure 9 A schematic diagram of the side thrust mechanism provided in the embodiments of this application;
[0039] Figure 10 This is a schematic diagram of the structure of the visual inspection component provided in the embodiments of this application;
[0040] Figure 11 A schematic diagram of the structure of the first platform provided in the embodiments of this application;
[0041] Figure 12 This is a schematic diagram of the side thrust device provided in the embodiments of this application;
[0042] Figure 13 This is a schematic diagram of the structure of the transverse moving component provided in an embodiment of this application;
[0043] Figure 14 Schematic diagram of the rear stop mechanism provided in the embodiments of this application Figure 1 ;
[0044] Figure 15 A cross-sectional view of the rear stop mechanism provided in an embodiment of this application;
[0045] Figure 16 Schematic diagram of the rear stop mechanism provided in the embodiments of this application Figure 2 ;
[0046] Figure 17 This is a schematic diagram of the detection component provided in an embodiment of this application.
[0047] Figure label:
[0048] 100. Forming machine; 110. Upper mold; 120. Lower mold;
[0049] 200. First platform; 210. Second support platform; 220. Screw jack; 221. Third drive component; 222. Lifting rod;
[0050] 310. Alignment mechanism; 311. Side baffle; 320. Side pushing mechanism; 321. First push plate;
[0051] 400. Detection component; 410. Connecting seat; 420. Connecting frame; 430. Roller; 440. Second elastic element; 450. Detection component;
[0052] 500. Second platform; 510. Support frame;
[0053] 610. Visual positioning component; 620. Visual inspection component; 630. Camera;
[0054] 700, Rear deflector mechanism; 710, Rear deflector component; 720, Second drive component; 730, Rear deflector frame; 740, First elastic component; 750, First guide rail; 760, Brake;
[0055] 800. Side-push device; 810. Third platform; 811. First support platform; 812. Support assembly; 820. Second push plate;
[0056] 900, Transverse moving component; 910, Support frame; 911, Frame body; 912, Support plate; 920, First motor; 930, Mounting bracket; 940, Suction cup; 950, First driving component; 960, Lifting driving component; 970, Connecting component; 980, Guide shaft;
[0057] 10. Sheet material to be pressed; 101. Pressed edge. Detailed Implementation
[0058] To make the above-mentioned objectives, features, and advantages of this application more apparent and understandable, the specific embodiments of this application are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of this application. However, this application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this application. Therefore, this application is not limited to the specific embodiments disclosed below.
[0059] In the description of this application, it should be understood that if terms such as "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" appear, these terms indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
[0060] Furthermore, where the terms "first" and "second" appear, these terms are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, where the term "multiple" appears, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0061] It should be noted that if an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. If an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. If so, the terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used in this application are for illustrative purposes only and do not represent the only possible implementation.
[0062] like Figure 1 As shown, the sheet material is rectangular in shape, composed of many different sheets forming a circular tray. Therefore, the actual dimensions of the sheet material can also resemble trapezoids, arcs, and semicircles. The sheets are formed by overlapping the pressed surfaces and connecting them with bolts. Therefore, the pressing width (overlap width) varies depending on the design. The length L of the sheet material 10 to be pressed also varies depending on the size of the splicing. Furthermore, due to structural and cost reasons, the length of the pressing mold of the pressing equipment cannot be made according to the length of the sheet material 10 to be pressed. Therefore, the sheet material 10 needs to be pressed multiple times along its length. To ensure assembly accuracy, it is required that the two pressing edges 101 be kept as straight as possible, with an accuracy requirement of ±1mm. This requires very accurate positioning of the pressing edges 101. At the same time, since the thickness of the sheet material 10 to be pressed varies, the plastic deformation of the material during the pressing process will also vary. Therefore, the width of the pressing edges 101 for sheet materials 10 of different thicknesses cannot be directly reserved according to the dimensions in the drawings. An initial inspection must be carried out during the actual pressing process to confirm that the pressing width meets the requirements of the drawings before batch pressing can begin.
[0063] Currently, most sheet metal forming machines rely on manual adjustment of the forming edge stop dimensions, manual feeding and alignment of the sheet metal, and adjustment of the forming edge stop dimensions based on actual testing of the forming edge dimensions before batch forming. The die length of the forming machine is limited. When the length of the sheet metal to be formed exceeds the die length, two or more forming operations are required for alignment. The accuracy of the alignment during these two forming operations significantly impacts the final assembly of the workpiece. Currently, the sheet metal is manually fed into the forming machine using a crane and hook, placed against the forming edge stop, and propelled by human force to ensure the sheet is aligned. After the first forming pass, the sheet is manually moved for alignment and subsequent forming passes. However, the sheet metal forming industry involves diverse workpiece types, small batches, and a wide range of sizes. Traditional manual forming is physically demanding, takes place in harsh environments, and results in poor forming consistency. Manual lifting during loading, unloading, and forming poses safety hazards and low efficiency. Even slight carelessness can lead to sheet metal slipping and injuring workers or crushing their hands.
[0064] During the forming process, the dimensions of the forming edge blocks are manually adjusted. After forming, an initial inspection is performed, followed by further adjustment of the edge block dimensions. This adjustment work is quite tedious and labor-intensive. During the forming process, it is mainly done manually for fixing, and the fixing force is not constant. In addition, the plastic deformation of the sheet material to be pressed during the forming process also squeezes the forming edge blocks, causing changes in their dimensions. This may result in inconsistencies between previous and subsequent batches of workpieces.
[0065] Furthermore, due to the diverse widths of the forming edges on the sheet metal, frequent manual adjustments to the dimensions of the forming edge stops are necessary, impacting production continuity. In small batches, the number of adjustments becomes extremely high, leading to high labor intensity for workers and low production efficiency. Simultaneously, the processes preceding the forming stage also require high precision, necessitating the standardized categorization and processing of parts with varying forming edge widths.
[0066] To address the aforementioned problems, this application provides a forming system. When the sheet material to be pressed moves to the second platform, the visual positioning component on the second platform can photograph the sheet material, identify its information, posture, and forming edge width, and calculate the fixed points by referring to the drawing of the sheet material. Then, the lateral movement component can move above the sheet material to fix it at the fixed points. The lateral movement component moves the sheet material from the second platform to the first platform. On the first platform, the side baffle of the alignment mechanism and the first push plate of the side push mechanism abut against both sides of the sheet material to achieve alignment. After alignment, the lateral movement component moves the sheet material between the upper and lower molds of the forming machine. At this time, the rear baffle of the rear baffle mechanism and the second push plate of the side push device abut against both sides of the sheet material. The rear baffle and the second push plate position the sheet material to ensure the forming edge width on the sheet material. After one pressing, the sheet material to be pressed can be inspected using a vision inspection component. Following inspection, the sheet material can be pressed again. During this second pressing, the position of the backstop can be adjusted in real time based on the inspection results. The second pusher plate of the side pusher ensures that the sheet material is pressed against the backstop, guaranteeing that the edge accuracy after multiple pressings is within ±1mm, meeting the accuracy requirements for subsequent workpiece installation. This eliminates the need for manual feeding, alignment, and adjustment of the pressing edge blocks during the pressing process. Furthermore, it eliminates the need for manual transport of the sheet material using a crane and hook, reducing labor intensity, ensuring high consistency in the pressing process, and avoiding safety hazards.
[0067] The specific structure of the molding system provided in the embodiments of this application will be described below with reference to the accompanying drawings.
[0068] Reference Figures 2 to 12 As shown, this application provides a molding system, including a molding machine 100, two first platforms 200, two second platforms 500, a transverse component 900, an alignment mechanism 310, a side push mechanism 320, a rear stop mechanism 700, and a side push device 800.
[0069] The forming machine 100 includes an upper mold 110 and a lower mold 120. During forming, the upper mold 110 can be close to the lower mold 120 to press the sheet material 10 to be pressed between the upper mold 110 and the lower mold 120.
[0070] Two first platforms 200 are located on opposite sides of the forming machine 100 along a first direction. Optionally, multiple universal ball bearing structures can be arranged on the first platforms 200 to reduce the frictional force on the platen 10 to be pressed during orthogonal and lateral movement on the first platforms 200, while not restricting the movement of the platen 10 in any direction. Here, the first direction is defined as... Figure 2 and Figure 3The direction indicated by the X-axis is the left and right direction. It can be understood that the plate 10 to be pressed can move from the first platform 200 on the left to the right between the upper mold 110 and the lower mold 120 of the forming machine 100, and the plate 10 to be pressed can also move from the first platform 200 on the right to the left between the upper mold 110 and the lower mold 120 of the forming machine 100.
[0071] Each first platform 200 is equipped with an alignment mechanism 310 and a side-pushing mechanism 320, which are arranged opposite to each other along a second direction. The alignment mechanism 310 includes a side baffle 311, and the side-pushing mechanism 320 includes a first push plate 321. Both the side baffle 311 and the first push plate 321 can move along the second direction. The side baffle 311 and the first push plate 321 are configured to push against the opposite sides of the plate 10 to be pressed on the first platform 200.
[0072] Here the second direction is defined as Figure 2 and Figure 3 The Y-axis points in the front-to-back direction. For example, the alignment mechanism 310 can be located on the rear side of the first platform 200, and the side-pushing mechanism 320 can be located on the front side of the first platform 200. The side baffle 311 of the alignment mechanism 310 and the first push plate 321 of the side-pushing mechanism 320 can move in the front-to-back direction respectively, so that the side baffle 311 and the first push plate 321 can respectively abut against the front and rear sides of the plate to be pressed 10. When the side baffle 311 and the first push plate 321 abut against the plate to be pressed 10 respectively, the alignment of the plate to be pressed 10 can be achieved.
[0073] For example, the alignment mechanism 310 can adopt a servo motor + lead screw module structure. According to the pressing edge width data on the drawing, the side baffle 311 of the alignment mechanism 310 is placed in the corresponding position. In conjunction with the side push mechanism 320, the platen 10 to be pressed is aligned.
[0074] The side-pushing mechanism 320 can use a cylinder + guide rod structure to drive the first push plate 321 to move in the second direction. The first push plate 321 pushes the side of the plate to be pressed 10 to abut against the side baffle 311 of the alignment mechanism 310 to ensure the width of the pressed edge. At the same time, it can work with the back baffle to align the side of the long plate to be pressed 10 and ensure the width of the pressed edge of the long plate to be pressed 10.
[0075] Two second platforms 500 are located on the side of the two first platforms 200 away from the forming machine 100, and each second platform 500 is equipped with a vision positioning component 610. Optionally, multiple universal ball bearing structures can also be arranged on the second platform 500 to reduce the friction of the platen 10 to be pressed on the second platform 500 for centering and lateral movement, while not restricting the movement of the platen 10 to be pressed in any direction.
[0076] Schematic, the molding system includes a visual recognition system, which includes a visual positioning component 610. In one possible implementation, the visual positioning component 610 includes a camera 630, which may be a 3D camera, and the camera 630 may be mounted above the second platform 500 via a bracket. When the plate to be pressed 10 moves on the second platform 500 into the recognition range of the camera 630 of the visual positioning component 610, the camera 630 of the visual positioning component 610 can take pictures of the plate to be pressed 10. By filtering and segmenting the acquired point cloud data, the 3D point cloud data of the plate to be pressed 10 on the second platform 500 is obtained. Then, by registering and comparing with the drawing data parsed inside the visual recognition system, the plate to be pressed 10 is identified and calculated. Then, the specific position and posture of the plate to be pressed 10 and the specific pressing position on the plate to be pressed 10 are obtained. After obtaining the information, posture, pressing edge width and fixed point of the plate to be pressed 10, the visual recognition system provides the fixed point to the equipment electrical system to control the transverse movement component 900, so as to facilitate the alignment and fixation of the transverse movement component 900.
[0077] Along the second direction, a rear stop mechanism 700 and a side push device 800 are respectively provided on opposite sides of the lower mold 120. The rear stop mechanism 700 includes a rear stop member 710, and the side push device 800 includes a third platform 810 and a second push plate 820. The second push plate 820 is mounted on the third platform 810. Both the rear stop member 710 and the second push plate 820 can move along the second direction. The rear stop member 710 and the second push plate 820 are configured to abut against opposite sides of the plate to be pressed 10.
[0078] For example, the rear stop mechanism 700 can be arranged on the rear side of the lower mold 120, and the side push device 800 can be arranged on the front side of the lower mold 120. When the sheet material 10 to be pressed is between the upper mold 110 and the lower mold 120 of the forming machine 100, the third platform 810 of the side push device 800 can support the front side of the sheet material 10 to be pressed. The rear stop 710 of the rear stop mechanism 700 and the second push plate 820 of the side push device 800 can move in the front and rear directions respectively to abut against the front and rear sides of the sheet material 10 to be pressed. During the pressing process of the sheet material 10, the rear stop 710 and the second push plate 820 can position the sheet material 10 to be pressed, ensuring the width and position of the pressed edge on the sheet material 10.
[0079] In one possible implementation, the side-pushing device 800 can drive the second push plate 820 to move via a cylinder to achieve side-pushing of the plate to be pressed 10. This ensures that the side of the plate to be pressed 10 is reliably pressed against the back stop 710 of the back stop mechanism 700, ensuring the width of the pressing edge on the plate to be pressed 10. It also ensures that the magnitude of the pressing force is appropriate each time, and that the precision of the pressing edge will not deteriorate due to the movement of the back stop 710, thus maintaining the consistency of the pressing process.
[0080] Considering the plastic deformation of the sheet material 10 during the pressing process, the staff can pre-set the deviation value based on experience to adjust the position of the back stop 710 for different thicknesses. Knowing the thickness of the sheet material 10, the pressing system can accurately adjust the back stop 710 to the correct position in one go, which improves work efficiency and avoids losses after the first sheet material 10 is processed incorrectly.
[0081] It is worth mentioning that when the length of the sheet material to be pressed 10 is greater than that of the forming machine 100, a portion of the sheet material to be pressed 10 is located between the upper mold 110 and the lower mold 120 of the forming machine 100, while the other portion of the sheet material to be pressed 10 is located on the first platform 200. The side baffle 311, the first push plate 321, the rear baffle 710, and the second push plate 820 can work together to position the sheet material to be pressed 10, thereby ensuring the width and position of the forming edge on the sheet material to be pressed 10.
[0082] Along the first direction, visual inspection components 620 are respectively arranged on opposite sides of the forming machine 100. Schematic, the forming system also includes a visual inspection system, which includes the visual inspection components 620. Optionally, the visual inspection component 620 also includes a camera 630, which can be a 3D camera. The camera 630 can be fixed to the upper mold 110 of the forming machine 100 via a bracket. In one possible implementation, after the sheet material 10 to be pressed is in place, the visual inspection system controls the camera 630 of the visual inspection component 620 to take pictures to obtain complete point cloud data of the sheet material 10 to be pressed. Then, an optimal plane is fitted using the minimum region method. The normal distance from each point on the surface point cloud of the actual sheet material 10 to the optimal plane is then calculated, i.e., the deviation in the Z direction is calculated. Finally, the flatness error value is calculated using the maximum positive deviation and the maximum negative deviation. Simultaneously, the forming edge width value is calculated using the point cloud data, together determining whether the sheet material 10 to be pressed is qualified. If the width of the forming edge exceeds the tolerance or changes abnormally, it will be automatically fed back to the back stop mechanism 700 for adjustment; if the flatness of the forming exceeds the tolerance, it will be fed back to the operator to adjust the mold of the forming machine 100.
[0083] The transverse component 900 is configured to move the sheet material 10 to be pressed between the second platform 500, the first platform 200 and the forming machine 100.
[0084] The transverse movement component 900 can be controlled by the electrical system of the forming system. By moving the sheet material 10 to be pressed through the transverse movement component 900, it is possible to avoid manually transporting the sheet material 10 using a crane and hook.
[0085] The forming system provided in this embodiment can automatically adjust the position of the back stop 710 of the back stop mechanism 700 according to the dimensions of the drawing, and can also automatically feed the sheet material 10 to be formed into the forming machine 100. During multiple forming processes, the position of the back stop 710 can be adjusted in real time according to the detection results of the vision inspection component 620. The second push plate 820 of the side push device 800 ensures that the sheet material 10 to be formed rests against the back stop 710, which can ensure that the forming edge accuracy after multiple forming processes is within ±1mm, meeting the accuracy requirements for subsequent sheet installation. At the same time, the vision inspection component 620 can also detect the flatness of the sheet material during forming and promptly feed the results back to the forming machine 100, improving the pass rate of sheet forming. The forming system provided in this embodiment can realize automatic feeding, forming, inspection and conveying, overcoming the problems of unstable sheet forming accuracy, poor consistency, high labor costs, low efficiency and poor sheet material flow in the prior art.
[0086] Furthermore, the forming machine 100 has the same structure on both sides along the first direction. The forming system can automatically feed and convey materials to the forming machine 100, and can perform forming and feeding in two directions. The forming system can realize multiple automatic forming of long sheets to be formed 10, with high forming edge accuracy up to 0.1mm level, good consistency, and an automation rate of up to 99%. The accuracy and flatness of the formed sheets can be inspected visually with an accuracy rate of up to 99%, and can automatically provide feedback and adjust to avoid batch defects; it reduces the labor intensity of manual labor and increases production efficiency by more than 50%.
[0087] In one embodiment, such as Figure 3 , Figure 4 , Figure 6 , Figure 11 and Figure 12 As shown, the first platform 200 can be raised and lowered relative to the forming machine 100. The third platform 810 includes a first support platform 811 and a support assembly 812 that can be raised and lowered and installed on the first support platform 811. The second push plate 820 is installed on the first support platform 811.
[0088] Specifically, when the transverse component 900 moves the plate to be pressed 10 onto the first platform 200, the first platform 200 can lift the plate to be pressed 10, so that the lower surface of the plate to be pressed 10 is higher than the upper surface of the lower mold 120. Then, the transverse component 900 can move the plate to be pressed 10 between the upper mold 110 and the lower mold 120.
[0089] When the plate to be pressed 10 moves between the upper mold 110 and the lower mold 120, the third platform 810 and the support assembly 812 can support the plate to be pressed 10. For example, the support assembly 812 includes multiple universal ball bearing structures connected to a cylinder, which can drive the multiple universal ball bearing structures to rise and fall. Multiple through holes can be opened on the first support platform 811 for the multiple universal ball bearing structures to pass through. After the alignment mechanism 310 and the side-pushing mechanism 320 on the first platform 200 align the plate to be pressed 10, the support assembly 812 can be controlled to rise to be flush with the upper surface of the first platform 200, facilitating the movement of the plate to be pressed 10 between the upper mold 110 and the lower mold 120. After the rear stop 710 of the rear stop mechanism 700 and the second push plate 820 of the side push device 800 abut against the opposite sides of the plate to be pressed 10, the support assembly 812 can be controlled to descend, and one side of the plate to be pressed 10 descends and falls onto the first support platform 811. At the same time, the first platforms 200 on both sides of the forming machine 100 descend, so that the upper surface of the first platform 200 is level with the upper surface of the first support platform 811, supporting the side of the plate to be pressed 10. After the plate to be pressed 10 is formed, the first platforms 200 on both sides of the forming machine 100 and the support assembly 812 rise, lifting the plate to be pressed 10 and separating it from the upper surface of the lower mold 120 of the forming machine 100.
[0090] With the above settings, it is easy for the plate to be pressed 10 to move between the upper mold 110 and the lower mold 120 to press the plate to be pressed 10, and it is easy to demold the plate to be pressed 10 after pressing.
[0091] In one possible implementation, such as Figure 3 , Figure 6 and Figure 11 As shown, the first platform 200 includes a second support platform 210 and a screw jack 220. The screw jack 220 includes a third drive member 221 and multiple lifting rods 222, which are respectively connected to the third drive member 221 for transmission. The second support platform 210 is connected to the multiple lifting rods 222. The alignment mechanism 310 and the side-pushing mechanism 320 are respectively mounted on the second support platform 210.
[0092] Understandably, the first platform 200 can support the plate to be pressed 10 via the second support platform 210. A servo motor can be used as the third drive component 221, which can drive multiple lifting rods 222 to rise and fall synchronously. The lifting rods 222 can be lead screws, and the number of lifting rods 222 is not limited, such as four or six, etc., and is not uniquely limited here. The specific structure of the lead screw jack 220 is well known to those skilled in the art and will not be described in detail here. The lead screw jack 220, which uses a single drive component to drive multiple lifting rods 222, can ensure the synchronicity of the lifting of the second support platform 210, thereby ensuring the smooth lifting and lowering of the plate to be pressed 10.
[0093] In one embodiment, such as Figure 3 , Figure 6 and Figure 13 As shown, the forming system also includes a support frame 510. A first platform 200 and a second platform 500 on one side of the forming machine 100 are respectively mounted on the support frame 510. A first toothed rack extending in a first direction is provided on the support frame 510.
[0094] The support frame 510 consists of two frames, located on opposite sides of the forming machine 100. The support frame 510 on one side of the forming machine 100 surrounds the first platform 200 and the second platform 500 on one side of the forming machine 100. Schematic, the first rack extends along a first direction.
[0095] The lateral movement component 900 includes a support frame 910 and a first motor 920, a first gear, and a mounting bracket 930 respectively mounted on the support frame 910. The first gear is connected to the output shaft of the first motor 920 and meshes with a first rack. The mounting bracket 930 is vertically and elliptically mounted on the support frame 910, and a suction cup 940 is provided at the bottom of the mounting bracket 930.
[0096] The first motor 920 can be a servo motor. Understandably, the first motor 920 can drive the first gear to rotate, and the meshing between the first gear and the first rack can drive the lateral movement component 900 to move along a first direction. The suction cup 940 on the mounting bracket 930 can be a vacuum suction cup 940. When the lateral movement component 900 moves the mounting bracket 930 and the suction cup 940 above the plate to be pressed 10, the mounting bracket 930 can be controlled to lower the suction cup 940, which will then hold the plate to be pressed 10 in place, allowing the lateral movement component 900 to move the plate to be pressed 10. It is worth noting that the visual recognition system uses the visual positioning component 610 to identify fixed points on the plate to be pressed 10 as suction points for the suction cup 940 to hold it. The number and specific positions of the suction cups 940 on the mounting bracket 930 are not limited and can be configured as needed by those skilled in the art.
[0097] In this embodiment, the lateral moving component 900 can move along a first direction. The lateral moving component 900 fixes the plate to be pressed 10 through the suction cup 940, so that the lateral moving component 900 can reliably fix the plate to be pressed 10 of different materials. The lateral moving component 900 can move to a determined position according to the coordinates of the visual positioning component 610, and accurately move the plate to be pressed 10 from the second platform 500 to a preset position on the first platform 200. The movement of the plate to be pressed 10 is achieved by the first motor 920 combined with the ball bearings on the first platform 200 and the second platform 500, which can reduce manual labor and smoothly feed the plate to be pressed 10 into the forming machine 100. Moreover, the first motor 920 can control the feeding length of the plate to be pressed 10 in the forming machine 100. When the length of the plate to be pressed 10 is longer than the mold of the forming machine 100, the overlap of the forming edges between the two forming processes can be guaranteed, thus improving the forming accuracy.
[0098] In a specific embodiment, such as Figure 13 As shown, the support frame 910 includes a frame body 911 and a support plate 912. The support plate 912 is slidably mounted on the frame body 911 along the second direction, and the mounting frame 930 is liftably mounted on the support plate 912.
[0099] The first motor 920 can be mounted on the frame 911. Through the meshing of a first gear and a first rack, it can drive the frame 911 to move in a first direction, thereby allowing the lateral movement component 900 to move as a whole in the first direction. Optionally, a guide rail extending in a second direction can be provided on the top of the frame 911, and the support plate 912 can be slidably connected to the guide rail via a slider. When the support plate 912 slides relative to the frame 911, it can drive the mounting bracket 930 and the suction cup 940 to move in the second direction.
[0100] The lateral movement component 900 also includes a first drive member 950, which is mounted on the support plate 912 and is configured to drive the support plate 912 to slide relative to the frame 911.
[0101] In one possible implementation, the first drive element 950 includes a motor and a gear. The motor can drive the gear to rotate, and a rack can be installed on the frame 911, with the gear meshing with the rack. When the motor drives the gear to rotate, the engagement between the gear and the rack can cause the support plate 912 to slide relative to the frame 911.
[0102] With the above configuration, the transverse component 900 can drive the mounting bracket 930 and the suction cup 940 on the mounting bracket 930 to move in the second direction. The transverse component 900 has higher mobility, and thus can more reliably drive the plate to be pressed 10 to move.
[0103] In a more specific embodiment, such as Figure 3 , Figure 6 and Figure 13 As shown, the lateral movement component 900 also includes a lifting drive component 960, a connecting component 970, and a guide shaft 980. The connecting component 970 is disposed above the support plate 912. The top end of the guide shaft 980 is connected to the connecting component 970, and the bottom end of the guide shaft 980 is connected to the mounting bracket 930. The guide shaft 980 is slidably connected to the support plate 912. The lifting drive component 960 is mounted on the support plate 912. When the lifting drive component 960 extends, it can push upward against the connecting component 970. When the lifting drive component 960 retracts, it can separate from the connecting component 970.
[0104] The connector 970 can be a plate-like structure. The connector 970 and the mounting bracket 930 can be connected by two guide shafts 980, which are located on opposite sides of the bracket 911. Optionally, a through hole can be provided on the support plate 912, through which the guide shaft 980 passes and can slide relative to the support plate 912 along the axial direction of the through hole. A sliding bearing can be provided between the guide shaft 980 and the support plate 912.
[0105] For example, a cylinder can be used as the lifting drive component 960. The cylinder body can be mounted on the support plate 912, and the piston rod of the cylinder can move up and down relative to the cylinder body. It is worth mentioning that the lifting drive component 960 is not connected to the connecting component 970. When the lifting drive component 960 extends, its top end can push the connecting component 970 upward. The connecting component 970 drives the mounting bracket 930 and the suction cup 940 to rise through the guide rod. When the lifting drive component 960 retracts, the lifting drive component 960 separates from the connecting component 970, and the lateral movement component 900 uses the weight of the mounting bracket 930 and the suction cup 940 to bring the suction cup 940 into contact with the plate to be pressed 10.
[0106] With the above configuration, the suction cup 940 on the mounting bracket 930 can contact the upper surface of the plate to be pressed 10 at any height, thereby reliably picking up the plate to be pressed 10. This also solves the problem of inaccurate positioning of the lifting drive component 960, such as the cylinder.
[0107] In one embodiment, such as Figure 4 and Figures 14-16 As shown, the rear deflector mechanism 700 also includes a second drive member 720 and a rear deflector frame 730. The second drive member 720 is connected to the rear deflector frame 730 to drive the rear deflector frame 730 to move in a second direction.
[0108] Schematic, the rear bumper mechanism 700 also includes a rack extending in a second direction, and the second drive member 720 includes a motor and a gear connected to the motor. The motor is mounted on the rear bumper frame 730, and the gear meshes with the rack. When the motor drives the gear to rotate, the engagement between the gear and the rack can drive the rear bumper frame 730 to move in the second direction.
[0109] The rear bumper 710 is slidably mounted on the rear bumper frame 730 in the second direction. A first elastic member 740 is connected between the rear bumper 710 and the rear bumper frame 730. The first elastic member 740 is configured to push the rear bumper 710 away from the rear bumper frame 730 in the second direction.
[0110] In one possible implementation, the backstop 710 has a through hole, and a limiting part is provided inside the through hole. A fastener passes through the through hole and the limiting part and is locked onto the backstop frame 730. The backstop 710 can move relative to the backstop frame 730 along the axial direction of the fastener. The engagement between the head of the fastener and the limiting part prevents the backstop 710 from detaching from the backstop frame 730. Optionally, a limiting shaft can be provided on the side of the backstop 710 facing the backstop frame 730, and a first elastic member 740 is sleeved on the limiting shaft. It is worth mentioning that the elastic force of the first elastic member 740 needs to ensure that the second push plate 820 of the side push device 800 does not push the plate to be pressed 10 and the backstop 710 to move, and that the backstop 710 does not hinder the plastic deformation of the plate to be pressed 10 during the pressing process.
[0111] With the above configuration, the second driving component 720 can drive the rear guard frame 730 and the rear guard component 710 on the rear guard frame 730 to move in the second direction. The rear guard component 710 and the second push plate 820 can reliably position the plate to be pressed 10, while ensuring that the rear guard component 710 does not hinder the plastic deformation of the plate to be pressed 10, thus guaranteeing the reliable pressing of the plate to be pressed 10.
[0112] In one possible implementation, such as Figures 14-16 As shown, the rear deflector mechanism 700 also includes a first guide rail 750 and a brake 760. The first guide rail 750 extends along a second direction, and the rear deflector frame 730 is slidably connected to the first guide rail 750.
[0113] For example, a slider is provided at the bottom of the rear window frame 730, which is slidably connected to the first guide rail 750. The first guide rail 750 can guide the rear window frame 730.
[0114] The brake 760 is mounted on the rear bumper frame 730. When the brake is engaged, the brake 760 is locked to the first guide rail 750. When the brake is disengaged, the brake 760 is disengaged from the first guide rail 750.
[0115] For example, the brake 760 can be disposed on the rear side of the slider. This embodiment does not limit the specific structure of the brake 760, and those skilled in the art can select a suitable brake 760 as needed. When the brake 760 is in the braking state, it can lock the rear stop frame 730 to the first guide rail 750. When the brake 760 is in the released state, the rear stop frame 730 can move in the second direction.
[0116] With the above settings, the position of the back support frame 730 can be kept unchanged during the pressing process of the plate 10 to be pressed, thus ensuring the reliable positioning of the back support 710 on the plate 10 to be pressed.
[0117] In one embodiment, such as Figure 2 , Figure 3 , Figure 5 , Figure 6 and Figure 17 As shown, each first platform 200 and each second platform 500 is equipped with a detection component 400, which is configured to obtain the position of the plate to be pressed 10 on the corresponding platform.
[0118] Specifically, when the sheet material 10 to be pressed moves from the side away from the forming machine 100 onto the second platform 500, after the sheet material 10 moves to the first preset position on the second platform 500, the detection component 400 on the second platform 500 can detect the position of the sheet material 10 to be pressed, at which point the sheet material 10 to be pressed stops moving on the second platform 500. The detection mechanism can send a signal to the visual recognition system, and the visual recognition system can detect the sheet material 10 to be pressed on the second platform 500 through the visual positioning component 610.
[0119] When the plate to be pressed 10 moves from the second platform 500 to the first platform 200 and moves to the second preset position on the first platform 200, the detection component 400 on the first platform 200 can detect the position of the plate to be pressed 10. At this time, the plate to be pressed 10 stops moving on the first platform 200. The forming system can control the side baffle 311 of the alignment mechanism 310 and the first push plate 321 of the side push mechanism 320 to abut against the opposite sides of the plate to be pressed 10, so as to achieve the alignment of the plate to be pressed 10.
[0120] This structure allows the two detection components 400 to detect the position of the plate to be pressed 10 on the first platform 200 and the second platform 500 respectively, ensuring that the visual positioning component 610 can reliably detect the plate to be pressed 10 and ensure that the plate to be pressed 10 is reliably aligned on the first platform 200.
[0121] In a specific embodiment, such as Figure 6 and Figure 17 As shown, the detection assembly 400 includes a connecting base 410, a connecting frame 420, a roller 430, a second elastic member 440, and a detection element 450. The roller 430 is rotatably mounted on the connecting frame 420, which is located above and slidably connected to the connecting base 410. The second elastic member 440 is connected between the connecting frame 420 and the connecting base 410. The detection element 450 is mounted on the connecting base 410 and is configured to acquire the position of the connecting frame 420.
[0122] Schematic illustration: The connecting frame 420 is located above the connecting seat 410. A shaft is provided at the bottom of the connecting frame 420, and a through hole is provided on the connecting seat 410. The shaft passes through the through hole and is slidably connected to the connecting seat 410. A second elastic element 440 can be sleeved on the shaft, with its two ends abutting against the connecting frame 420 and the connecting seat 410, respectively. Mounting holes are respectively provided on the first platform 200 and the second platform 500, and the roller 430 extends at least partially from the mounting holes when not subjected to external force. Optionally, a photoelectric switch can be used as the detection element 450, and an insert for cooperating with the photoelectric switch can be provided on the connecting frame 420.
[0123] When the plate to be pressed 10 moves on the first platform 200 or the second platform 500, as it passes the detection component 400, the gravity of the plate to be pressed 10 causes the roller 430 and the connecting frame 420 to descend. The connecting frame 420 then moves the insert and is detected by the detection element 450, at which point the detection element 450 can output a positioning signal. When the plate to be pressed 10 moves away from the roller 430, the elastic force of the second elastic element 440 can cause the roller 430 and the connecting frame 420 to return to their original positions.
[0124] With the above settings, after the platen to be pressed 10 moves to a preset position on the first platform 200 or the second platform 500, the detection component 400 can reliably detect the platen to be pressed 10.
[0125] The following is a brief description of the working process of the molding system, so that those skilled in the art can better understand the technical solution of this embodiment.
[0126] Step 1: The plate to be pressed 10 enters the range of the second platform 500 from the left. During its forward movement, it stops when the front end of the plate to be pressed 10 contacts the detection component 400 on the second platform 500. The detection component 400 gives a signal indicating that the plate to be pressed 10 has reached its position. After receiving the signal, the vision positioning component 610 takes a picture of the plate to be pressed 10, identifies its information, posture, and pressing edge width, calculates the suction point according to the drawing of the plate to be pressed 10, and sends it to the equipment layer electrical system to control the lateral movement component 900 to move to the corresponding point coordinates for suction.
[0127] Step 2: After receiving the coordinates of the suction point, the transverse component 900 moves above the plate to be pressed 10. The suction cup 940 on the transverse component 900 descends and contacts the upper surface of the plate to be pressed 10. The suction cup 940 works to hold the plate to be pressed 10. The transverse component 900 moves the plate to be pressed 10 to the right and stops when it moves to the detection component 400 on the first platform 200.
[0128] Step 3: The suction cup 940 on the transverse component 900 stops working. The transverse component 900 drives the suction cup 940 to rise and detach from the upper surface of the platen to be pressed 10. The second platform 500 rises, driving the platen to be pressed 10 to rise, so that the lower surface of the platen to be pressed 10 is higher than the upper surface of the lower mold 120 of the forming machine 100.
[0129] Step 4: According to the drawing data of the plate 10 to be pressed, the side baffle 311 of the alignment mechanism 310 moves to the correct position along the second direction. The first push plate 321 of the side push mechanism 320 pushes the side of the plate 10 to be pressed, so that the other side of the plate 10 to be pressed abuts against the side baffle 311 of the alignment mechanism 310.
[0130] Step 5: The support component 812 of the side-pushing device 800 rises to be level with the upper surface of the second platform 500, facilitating the movement of the plate to be pressed 10. The transverse component 900 moves above the plate to be pressed 10, and the suction cup 940 on the transverse component 900 descends and contacts the upper surface of the plate to be pressed 10. The suction cup 940 operates to hold the plate to be pressed 10, and the transverse component 900 drives the plate to be pressed 10 to move to the right, sending the plate to be pressed 10 to the accurate position above the lower mold 120 of the forming machine 100.
[0131] Step 6: According to the drawing data of the plate 10 to be pressed, the rear stop 710 of the rear stop mechanism 700 is moved to the correct position and fixed along the second direction. The second push plate 820 of the side push device 800 pushes the side of the plate 10 to be pressed, so that the other side of the plate 10 to be pressed abuts against the rear stop 710 of the rear stop mechanism 700.
[0132] Step 7: The side-pushing device 800 lowers the support component 812, and one side of the sheet material 10 to be pressed falls onto the third platform 810 of the side-pushing device 800. At the same time, the second platforms 500 on both sides of the forming machine 100 lower, so that the upper surface of the second platform 500 is level with the upper surface of the third platform 810, supporting the side of the sheet material 10 to be pressed.
[0133] Step 8: The upper mold 110 of the forming machine presses down to complete one forming of the edge.
[0134] Step 9: The second platform 500 on both sides of the forming machine 100 and the support component 812 of the side push device 800 rise, lifting the plate 10 to be pressed and separating it from the upper surface of the lower mold 120 of the forming machine 100.
[0135] Step 10: The transverse component 900 on the right side of the forming machine 100 moves above the platen to be pressed 10. The suction cup 940 on the transverse component 900 descends and contacts the upper surface of the platen to be pressed 10. The suction cup 940 works to hold the platen to be pressed 10. The transverse component 900 drives the platen to be pressed 10 to move to the right and get out of the range of the forming machine 100.
[0136] Step 11: The visual inspection component 620 inspects the length and flatness of the pressed edge. If it meets the requirements, it continues to the next step; otherwise, it outputs the corresponding abnormal information.
[0137] Step 12: When the length of the sheet material 10 to be pressed is greater than the mold length of the forming machine 100, steps 5-11 need to be repeated multiple times until the forming is completed.
[0138] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0139] The above embodiments merely illustrate several implementation methods of this application, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent application. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this application, and these all fall within the protection scope of this application. Therefore, the protection scope of this patent application should be determined by the appended claims.
Claims
1. A profiling system, characterized by include: A forming machine, including an upper mold and a lower mold; Two first platforms are located on opposite sides of the forming machine along a first direction. Each first platform is equipped with an alignment mechanism and a side-pushing mechanism, which are arranged opposite to each other along a second direction. The alignment mechanism includes a side baffle, and the side-pushing mechanism includes a first push plate. Both the side baffle and the first push plate are movable along the second direction. The side baffle and the first push plate are configured to push against the opposite sides of the material to be pressed on the first platform. Two second platforms are located on the side of the two first platforms away from the forming machine, and a vision positioning component is installed on each second platform. Along the second direction, a rear stop mechanism and a side push device are respectively provided on opposite sides of the lower mold. The rear stop mechanism includes a rear stop member, and the side push device includes a third platform and a second push plate. The second push plate is installed on the third platform. Both the rear stop member and the second push plate can move along the second direction. The rear stop member and the second push plate are configured to abut against opposite sides of the plate to be pressed. Along the first direction, visual inspection components are respectively provided on opposite sides of the forming machine; The traverse component is configured to move the sheet material to be pressed between the second platform, the first platform, and the forming machine; The forming system further includes a support frame, and the first platform and the second platform on one side of the forming machine are respectively mounted on the support frame. A first toothed rack extending along a first direction is provided on the support frame. The lateral movement component includes a support frame and a first motor, a first gear, and a mounting frame respectively mounted on the support frame. The first gear is connected to the output shaft of the first motor and meshes with the first rack. The mounting frame is elliptical and can be mounted on the support frame. The bottom of the mounting frame is provided with a suction cup. The rear deflector mechanism further includes a second drive member and a rear deflector frame, wherein the second drive member is connected to the rear deflector frame to drive the rear deflector frame to move in a second direction. The rear bumper is slidably mounted on the rear bumper frame along the second direction, and a first elastic member is connected between the rear bumper and the rear bumper frame. The first elastic member is configured to push the rear bumper away from the rear bumper frame along the second direction.
2. The profiling system of claim 1, wherein, The first platform can be raised and lowered relative to the forming machine; The third platform includes a first support platform and a support component that can be lifted and installed on the first support platform, and the second push plate is installed on the first support platform.
3. The profiling system of claim 1, wherein, The support frame includes a frame body and a support plate. The support plate is slidably mounted on the frame body along a second direction, and the mounting frame is liftably mounted on the support plate. The lateral movement component further includes a first driving member, which is mounted on the support plate and configured to drive the support plate to slide relative to the frame.
4. The profiling system of claim 3, wherein, The lateral movement component further includes a lifting drive, a connecting member, and a guide shaft. The connecting member is disposed above the support plate. The top end of the guide shaft is connected to the connecting member, and the bottom end of the guide shaft is connected to the mounting bracket. The guide shaft is slidably connected to the support plate. The lifting drive is mounted on the support plate. When the lifting drive extends, it can push the connecting member upward. When the lifting drive retracts, it can separate from the connecting member.
5. The profiling system of claim 1, wherein, The rear stop mechanism also includes a first guide rail and a brake; The first guide rail extends along the second direction, and the rear guard frame is slidably connected to the first guide rail; The brake is mounted on the rear bumper frame. When the brake is engaged, it is locked to the first guide rail. When the brake is disengaged, it is disengaged from the first guide rail.
6. The profiling system of claim 2, wherein, The first platform includes a second support platform and a screw jack; The screw jack includes a third drive unit and multiple lifting rods, with the multiple lifting rods respectively connected to the third drive unit for transmission. The second support platform is connected to the multiple lifting rods respectively, and the alignment mechanism and the side pushing mechanism are respectively mounted on the second support platform.
7. The molding system according to any one of claims 1-6, characterized in that, Each of the first platform and each of the second platforms is equipped with a detection component, which is configured to acquire the position of the plate to be pressed on the corresponding platform.
8. The molding system according to claim 7, characterized in that, The detection assembly includes a connecting seat, a connecting frame, a roller, a second elastic element, and a detection element; the roller is rotatably mounted on the connecting frame, the connecting frame is located above the connecting seat and slidably connected to the connecting seat, the second elastic element is connected between the connecting frame and the connecting seat, and the detection element is mounted on the connecting seat and configured to obtain the position of the connecting frame.