A screw-advancing inductive automatic winding system

Abstract

The application discloses a screw-advancing type inductance automatic winding system, relates to the inductance winding field, and comprises a fixed base, a rotating winding reel is rotatably installed on the fixed base, a plurality of winding assemblies are uniformly arranged on the rotating winding reel along the circumferential direction of the rotating winding reel, the winding assembly comprises a precision screw, a screw-advancing sleeve and a negative pressure pipe, the axis of the precision screw is horizontally arranged, the screw-advancing sleeve is threadedly sleeved on the precision screw, one end of the screw-advancing sleeve away from the fixed base is connected with the negative pressure pipe, and the negative pressure pipe is coaxially arranged with the screw-advancing sleeve; the system further comprises a feeding arm assembly, a screw-advancing driving assembly and a wire unwinding assembly, the wire unwinding assembly and the screw-advancing driving assembly are arranged at intervals along the radial direction of the rotating winding reel, and the feeding arm assembly and the wire unwinding assembly are arranged at intervals along the circumferential direction of the rotating winding reel; the feeding arm assembly is used for conveying a core column to the negative pressure pipe, and the wire unwinding assembly is used for conveying a wire to the core column, so that the wire is tightly wound on the core column, and high-precision winding of the inductance is realized.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of inductance winding, in particular to a screw rod screwing type inductance automatic winding system. BACKGROUND

[0002] Inductance is a component that can convert electrical energy into magnetic energy and store it. Inductance components are one of the three major components in the electronic component industry and play an extremely important role in the electronic industry. Inductance needs to be wound on a magnetic core. When winding, the inductance needs to be reliably clamped, and then the inductance is rotated to wind the wire on the magnetic core. In the winding process, the core column is moved by a cylinder or other linear elements. At the same time, the wire needs to be driven by a rotary power source to rotate the wire around the core column, so as to wind the wire on the core column in the axial direction. This winding method requires high precision of the cooperation of the linear driving source and the rotary power source. In addition, the size of the core column is small, and dense winding is required on the core column. The current split type winding method cannot meet the high-precision winding requirements of inductance. SUMMARY

[0003] The present application aims to overcome the shortcomings of the prior art and provide a screw rod screwing type inductance automatic winding system to solve the problems of the prior art.

[0004] The purpose of the present application is achieved by the following technical scheme: a screw rod screwing type inductance automatic winding system, comprising a fixed base, a rotating winding disc is rotatably installed on the fixed base, a plurality of winding assemblies are uniformly distributed along the circumferential direction of the rotating winding disc, the winding assembly comprises a precision screw rod, a screwing sleeve and a negative pressure pipe, the axis of the precision screw rod is horizontally arranged, the screwing sleeve is threadedly sleeved on the precision screw rod, the end of the screwing sleeve away from the fixed base is connected to the negative pressure pipe, and the negative pressure pipe is coaxially arranged with the screwing sleeve.

[0005] Further comprising a feeding arm assembly, a screwing driving assembly and a wire feeding assembly, the wire feeding assembly and the screwing driving assembly are arranged at intervals along the radial direction of the rotating winding disc, the feeding arm assembly and the wire feeding assembly are arranged at intervals along the circumferential direction of the rotating winding disc, the feeding arm assembly is used to convey the core column to the negative pressure pipe, the wire feeding assembly comprises a wire reel, the wire reel is installed on the fixed base, the axis of the wire reel is horizontally arranged, the wire reel is used to convey the wire to the core column, and the screwing driving assembly is used to drive the screwing sleeve to make screwing motion on the precision screw rod.

[0006] Further, the screwing sleeve comprises a hollow threaded pipe and a large-diameter pipe, one end of the threaded pipe is threadedly sleeved on the precision screw rod, the other end is coaxially connected with the large-diameter pipe, the end of the large-diameter pipe away from the threaded pipe is coaxially connected with the negative pressure pipe, the inner diameter of the large-diameter pipe is larger than the outer diameter of the threaded pipe, a right limiting disc is arranged in the large-diameter pipe, one end of the precision screw rod is fixedly connected with the right limiting disc, the diameter of the right limiting disc is larger than the inner diameter of the threaded pipe, a left limiting disc is fixedly sleeved on the precision screw rod, and the threaded pipe is located between the large-diameter pipe and the left limiting disc.

[0007] Further, the side wall of the large-diameter pipe is provided with a wire pressing assembly, the wire pressing assembly comprises a horizontal long rod, a vertical connecting rod, a horizontal short rod and a driving vertical rod, the two ends of the vertical connecting rod are respectively connected with the horizontal long rod and the horizontal short rod in a Z shape, the vertical connecting rod is located between the horizontal short rod and the negative pressure pipe, the side wall of the large-diameter pipe is provided with a mounting groove, a spring is arranged in the mounting groove, one end of the driving vertical rod is slidingly fitted in the mounting groove and connected with the spring, the other end of the driving vertical rod is connected with the horizontal long rod, a first electromagnet is embedded in the side wall of the large-diameter pipe, the end surface of the horizontal long rod close to the first electromagnet is provided with a permanent magnet, and the first electromagnet generates a magnetic pole different from that of the permanent magnet when electrified.

[0008] Further, the wire winding assembly further comprises a mounting base, the mounting base is mounted on the rotating wire winding disc, one end of the precision screw rod away from the screwing sleeve is coaxially connected with a rotating shaft, the mounting base is provided with a shaft hole, the rotating shaft is rotatably mounted in the shaft hole, the inner wall of the shaft hole is provided with a lock groove, a second electromagnet is mounted in the lock groove, a lock rod is slidingly arranged in the lock groove, the side wall of the rotating shaft is uniformly provided with two lock holes along the circumferential direction thereof, a reset spring is arranged in the lock groove, and the two ends of the reset spring are respectively connected with the lock rod and the mounting base; a magnet is mounted on the end of the lock rod close to the second electromagnet, the second electromagnet generates a magnetic pole different from that of the magnet when electrified, and when the reset spring is in a normal state, one end of the lock rod is fitted in one of the lock holes.

[0009] Further, the screwing driving assembly comprises a horizontal lifting seat, a clamping assembly and a jacking cylinder, the cylinder body of the jacking cylinder is vertically mounted on a fixed base, the telescopic shaft of the jacking cylinder is connected with the horizontal lifting seat, the clamping assembly comprises a V-shaped sliding seat, the top surface of the horizontal lifting seat is provided with a sliding groove along the axial direction of the screwing sleeve, the bottom of the V-shaped sliding seat is fixedly provided with a sliding block, the sliding block is slidingly fitted in the sliding groove, two rubber driving wheels are oppositely arranged in the V-shaped sliding seat along the radial direction of the screwing sleeve, the rubber driving wheels are rotatably connected with the V-shaped sliding seat through driving shafts, a driving motor is mounted on the V-shaped sliding seat, and the output shaft of the driving motor is drivingly connected with the driving shafts.

[0010] Further, the feeding arm assembly comprises a feeding base, a feeding slide, a lifting frame and a 7-shaped feeding rod, the feeding slide is slidingly arranged on the feeding base, the feeding slide moves close to or away from the center of the rotating reel, a feeding cylinder is vertically arranged on the top of the feeding slide, the telescopic shaft of the feeding cylinder is connected with the lifting frame, one end of the 7-shaped feeding rod is rotatably arranged on the lifting frame, the other end of the 7-shaped feeding rod is connected with a negative pressure suction disc, and the rotation axis of the 7-shaped feeding rod is horizontally arranged.

[0011] Further, a fixed-point feeding mechanism is arranged in the working range of the 7-shaped feeding rod, the fixed-point feeding mechanism comprises a first linear drive module, a second linear drive module and a tray, the first linear drive module is arranged on the fixed base, the second linear drive module is arranged on the slide of the first linear drive module, a positioning column is fixed on the slide of the second linear drive module, a rectangular slot is arranged on the bottom of the tray, the positioning column is matched with the rectangular slot, a plurality of inductance positioning slots are arranged on the top of the tray, the plurality of inductance positioning slots are arranged in a rectangular array, and the moving direction of the first linear drive module is perpendicular to the moving direction of the second linear drive module.

[0012] Further, a pushing cylinder is arranged on the feeding base, the telescopic shaft of the pushing cylinder is connected with the feeding slide, a feeding shaft is rotatably arranged on the lifting frame, one end of the 7-shaped feeding rod is fixedly sleeved on the feeding shaft, a feeding motor is arranged on the lifting frame, and the output shaft of the feeding motor is drivingly connected with the feeding shaft.

[0013] Further, a winding main shaft is coaxially fixed on the bottom of the rotating reel, the winding main shaft is rotatably connected with the fixed base through a bearing, a main motor is arranged in the fixed base, the output shaft of the main motor is drivingly connected with the winding main shaft through a shaft coupling, an air-electricity slip ring is sleeved on the winding main shaft, the air-electricity slip ring is hollowly arranged in the precision screw, a negative pressure air pipe is connected with the air-electricity slip ring, and the negative pressure air pipe passes through the precision screw and is connected with the negative pressure pipe.

[0014] Further, a cutting line machine arm and a winding machine arm are arranged on the side wall of the fixed base, the unwinding assembly is located between the rotating driving assembly and the cutting line machine arm, the unwinding assembly is located between the feeding arm assembly and the winding machine arm, and the unwinding assembly further comprises a guide pipe, the guide pipe is vertically arranged, the guide wire of the reel passes out from the guide pipe, and a winding motor is arranged on the reel and used for driving the winding shaft on the reel to rotate.

[0015] The beneficial effects of the present application are as follows:

[0016] The core column loading suction is adsorbed on the negative pressure pipe, the screwing-in sleeve is screwed on the precision screw rod, the screwing-in sleeve is made to screw in on the precision screw rod by rotating the screwing-in sleeve, so that the linear motion and the rotary motion of the winding are integrated on the core column at the same time, the core column is made to reciprocatingly screw in along the axial direction of the core column, the wire is tightly wound on the core column, and the high-precision winding of the inductor automation is realized. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a structure diagram of the inductor automatic winding system of the screw rod screwing-in type of the application Figure 1 ;

[0018] Figure 2 It is an enlarged view of A in the figure Figure 1 ;

[0019] Figure 3 It is a structure diagram of the inductor automatic winding system of the screw rod screwing-in type of the application Figure 2 ;

[0020] Figure 4 It is a structure diagram of the inductor automatic winding system of the screw rod screwing-in type of the application

[0021] Figure 5 It is an enlarged view of B in the figure Figure 4 ;

[0022] Figure 6 It is an enlarged view of C in the figure Figure 4 ;

[0023] Figure 7 It is a structure diagram of the inductor automatic winding system of the screw rod screwing-in type of the application

[0024] In the figure, 1 is a fixed base, 2 is a rotating reel, 3 is a precision screw, 4 is a rotating sleeve, 5 is a negative pressure pipe, 6 is a reel, 7 is a threaded pipe, 8 is a large diameter pipe, 9 is a right limit disc, 10 is a left limit disc, 11 is a mounting groove, 12 is a spring, 13 is a horizontal long rod, 14 is a vertical connecting rod, 15 is a horizontal short rod, 16 is a driving vertical rod, 17 is a first electromagnet, 18 is a permanent magnet, 19 is a mounting base, 20 is a rotating shaft, 21 is a locking groove, 22 is a second electromagnet, 23 is a locking rod, 24 is a locking hole, 25 is a reset spring, 26 is a magnet, 27 is a horizontal lifting seat, 28 is a jacking air cylinder, 29 is a V-shaped sliding seat, 30 is a sliding groove, 31 is a sliding block, 32 is a rubber driving wheel, 33 is a driving motor, 34 is a feeding base, 35 is a feeding sliding seat, 36 is a lifting frame, 37 is a 7-shaped feeding rod, 38 is a feeding air cylinder, 39 is a negative pressure suction disc, 40 is a first linear driving module, 41 is a second linear driving module, 42 is a tray, 43 is an inductance positioning groove, 44 is a pushing air cylinder, 45 is a feeding shaft, 46 is a feeding motor, 47 is a winding main shaft, 48 is a gas-electric slip ring, 49 is a negative pressure air pipe, and 50 is a guide pipe. DETAILED DESCRIPTION

[0025] The technical scheme of the present application will be described in further detail below with reference to the drawings, but the protection scope of the present application is not limited to the following description.

[0026] Example 1

[0027] As Figures 1 to 7As shown, an automatic inductor winding system with screw advance mechanism includes a fixed base 1, on which a rotating winding disc 2 is rotatably mounted. Several winding assemblies are evenly distributed along the circumference of the rotating winding disc 2. Each winding assembly includes a precision screw 3, a screw-in sleeve 4, and a negative pressure tube 5. The axis of the precision screw 3 is horizontally positioned. The screw-in sleeve 4 is threaded onto the precision screw 3. The end of the screw-in sleeve 4 away from the fixed base 1 is connected to the negative pressure tube 5. The negative pressure tube 5 and the screw-in sleeve 4 are coaxially arranged. The system also includes a feeding arm assembly. The system comprises a core rod, a screw drive assembly, and a wire feeding assembly. The wire feeding assembly and the screw drive assembly are arranged radially spaced along the rotating winding disc 2. The feeding arm assembly and the wire feeding assembly are arranged circumferentially spaced along the rotating winding disc 2. The feeding arm assembly is used to transport the core rod to the negative pressure tube 5. The wire feeding assembly includes a wire reel 6, which is mounted on a fixed base 1. The axis of the wire reel 6 is horizontally set, and the wire reel 6 is used to feed the wire to the core rod. The screw drive assembly is used to drive the screw-in sleeve 4 to perform a screw-in motion on the precision screw 3. The rotation of the winding disc 2... The rotation causes multiple winding assemblies to sequentially move to the working position of the feeding arm assembly. The feeding arm assembly feeds the core column onto the negative pressure tube 5. The negative pressure tube 5 clamps the core column using negative pressure. The winding assembly clamping the core column rotates to the working position of the unloading assembly. The screw-in drive assembly drives the screw-in sleeve 4 to rotate, while the wire reel 6 of the unloading assembly rotates to release the wire. Since the screw-in sleeve 4 is threaded onto the precision screw 3, the screw-in drive assembly drives the screw-in sleeve 4 to perform a screw-in motion, so that the screw-in sleeve 4 is on the precision screw 3. The screw advances, integrating the linear and rotary motions of the winding onto the core post. This causes the core post to reciprocate along its own axis, tightly winding the conductor around it and achieving high-precision automated winding of the inductor. In practice, a precision screw 3 with a corresponding pitch is installed according to the winding precision requirements. The screw advance sleeve 4 rotates one revolution, moving a distance of one pitch. The precision screw 3 has high precision, thus enabling high-precision winding. Furthermore, by replacing the precision screw 3, different winding precision requirements can be accommodated.

[0028] Furthermore, the side wall of the fixed base 1 is equipped with a wire-cutting robot arm and a wire-winding robot arm. The wire-feeding assembly is located between the screw-in drive assembly and the wire-cutting robot arm, and between the feeding arm assembly and the wire-winding robot arm. The wire-feeding assembly also includes a guide tube 50, which is installed vertically. The wire of the wire spool 6 passes through the guide tube 50. A winding motor is installed on the wire spool 6 to drive the winding shaft on the wire spool 6 to rotate. Each winding assembly sequentially passes through the core post for feeding and screw-in winding. After winding, the wire is cut by the wire-cutting robot arm. A starting scissor is installed at the execution end of the robot arm to complete the wire-cutting operation. At this time, the winding assembly carries the core post to the working position of the winding robot arm. The winding robot arm winds the two ends of the wire wound on the core post onto the wire post of the core post to complete the entire winding action. Finally, it rotates to the next station for unloading. This cycle realizes the automatic winding of the inductor. A starting gripper is installed at the execution end of the robot arm to hold the end of the wire and wind it onto the wire post.

[0029] Example 2

[0030] Based on Example 1, such as Figures 1 to 4 As shown, the screw-in sleeve 4 includes a hollow threaded tube 7 and a large-diameter tube 8. One end of the threaded tube 7 is threaded onto the precision screw 3, and the other end is coaxially connected to the large-diameter tube 8. The end of the large-diameter tube 8 furthest from the threaded tube 7 is coaxially connected to the negative pressure tube 5. The inner diameter of the large-diameter tube 8 is larger than the outer diameter of the threaded tube 7. A right limiting plate 9 is provided inside the large-diameter tube 8. One end of the precision screw 3 is fixedly connected to the right limiting plate 9. The diameter of the right limiting plate 9 is larger than the inner diameter of the threaded tube 7. A left limiting plate 10 is fixedly sleeved on the precision screw 3. The threaded tube 7 is located between the large-diameter tube 8 and the left limiting plate 10. The movement range of the screw-in sleeve 4 is controlled by the right limiting plate 9 and the left limiting plate 10. As long as the winding range of the core column is smaller than the movement range of the screw-in sleeve 4, the automatic winding action can be completed by this winding system. The screw-in sleeve 4 is set in a stepped shape to facilitate the installation of the right limiting plate 9 inside the large-diameter tube 8 and prevent the screw-in sleeve 4 from falling off the precision screw 3.

[0031] Example 3

[0032] Based on Example 2, such as Figures 1 to 5As shown, a wire pressing assembly is provided on the side wall of the large-diameter pipe 8. The wire pressing assembly includes a horizontal long rod 13, a vertical connecting rod 14, a horizontal short rod 15, and a driving vertical rod 16. The two ends of the vertical connecting rod 14 are connected to the horizontal long rod 13 and the horizontal short rod 15 respectively in a Z-shape. The vertical connecting rod 14 is located between the horizontal short rod 15 and the negative pressure pipe 5. An installation groove 11 is opened on the side wall of the large-diameter pipe 8. A spring 12 is installed in the installation groove 11. One end of the driving vertical rod 16 is slidably adapted to the installation groove 11 and connected to the spring 12. The other end of the driving vertical rod 16 is connected to the horizontal long rod 13. A first electromagnet 17 is embedded in the side wall of the large-diameter pipe 8. A permanent magnet 18 is provided on the end face of the horizontal long rod 13 near the first electromagnet 17. When the first electromagnet 17 is energized, it generates a magnetism opposite to the magnetic pole of the permanent magnet 18. Under normal conditions, when the first electromagnet 17 is de-energized, the horizontal... The short rod 15 is located on one side of the negative pressure pipe 5. A gap is formed between the horizontal short rod 15 and the negative pressure pipe 5 for the wire to pass through. The wire released by the wire feeding assembly passes through this gap. Then, the first electromagnet 17 is energized, which attracts the permanent magnet 18, causing the drive rod 16 to compress the spring 12 and move. The drive rod 16 drives the horizontal short rod 15 to move closer to the core column, thereby pressing the end of the wire against the side wall of the core column. This allows the screw-in sleeve 4 to smoothly wind the wire onto the core column during its screw-in motion. It should be noted that the wire pressing position of the horizontal short rod 15 is the winding end point of the core column. The subsequent winding area will not cover the winding end point, so that the wire will not be wrapped around the horizontal short rod 15. After the winding is completed, the first electromagnet 17 is de-energized, causing the horizontal short rod 15 to release the wire, allowing the wound core column to be smoothly unloaded. In practice, since the core column is I-shaped, the horizontal short rod 15 can bypass the large-diameter end of the core column and reach the small-diameter area in the middle of the core column to perform the wire pressing operation under the action of the horizontal long rod 13 and the vertical connecting rod 14.

[0033] Example 4

[0034] Based on Embodiment 3, the screw-in drive assembly includes a horizontal lifting seat 27, a clamping assembly, and a lifting cylinder 28. The cylinder body of the lifting cylinder 28 is vertically mounted on the fixed base 1. The telescopic shaft of the lifting cylinder 28 is connected to the horizontal lifting seat 27. The clamping assembly includes a V-shaped slide 29. The top surface of the horizontal lifting seat 27 has a groove 30 along the axial direction of the screw-in sleeve 4. A slider 31 is fixed at the bottom of the V-shaped slide 29. The slider 31 slides within the groove 30. Two rubber drive wheels 32 are arranged radially opposite each other within the V-shaped slide 29 along the radial direction of the screw-in sleeve 4. The rubber drive wheels 32 are rotatably connected to the V-shaped slide 29 via a drive shaft. A drive motor 33 is mounted on the V-shaped slide 29. The output shaft of the drive motor 33 is connected to the drive shaft. When the winding assembly clamps the core column... When the screw-in drive assembly is in its working position, the lifting cylinder 28 drives the V-shaped slide 29 to move upward, causing the two rubber drive wheels 32 to contact the large-diameter tube 8 of the screw-in sleeve 4. The drive motor 33 drives the rubber drive wheels 32 to rotate, which in turn drives the screw-in sleeve 4 to rotate. The screw-in sleeve 4 performs a screw-in motion under the action of the precision screw 3. To avoid interference between the screw-in sleeve 4 and the rubber drive wheels 32, the V-shaped slide 29 is set to a sliding type. The screw-in sleeve 4 will drive the V-shaped slide 29 to move on the horizontal lifting seat 27, so that the screw-in sleeve 4 can perform a normal screw-in motion to complete the winding action. The drive motor 33 drives the rubber drive wheels 32 to rotate forward and backward, so that the screw-in sleeve 4 performs a reciprocating screw-in motion, realizing the automatic winding action of the inductor.

[0035] Example 5

[0036] Since the wire posts on the core column are located at both ends and vertically, when the winding is completed and the wires at both ends are wound onto the wire posts, it is necessary to rotate the core column and adjust its position so that it is in the working position of the winding robot arm. This action needs to be independent of the core column's screw-in winding action to avoid the two actions affecting each other. Therefore, based on embodiment four, as follows... Figures 1 to 6As shown, the winding assembly also includes a mounting base 19, which is mounted on the rotating winding disc 2. A rotating shaft 20 is coaxially connected to the end of the precision screw 3 away from the screw-in sleeve 4. A shaft hole is provided on the mounting base 19, and the rotating shaft 20 is rotatably mounted within the shaft hole. A locking groove 21 is provided on the inner wall of the shaft hole, and a second electromagnet 22 is installed within the locking groove 21. A locking rod 23 is slidably disposed within the locking groove 21. Two locking holes 24 are evenly distributed along the circumference of the side wall of the rotating shaft 20. A return spring 25 is disposed within the locking groove 21, and both ends of the return spring 25 are respectively connected to the locking rod 23 and the mounting base 19. The locking rod 23 is close to the second electromagnet. A magnet 26 is installed at one end of magnet 22. When the second electromagnet 22 is energized, it generates magnetic poles with opposite magnetic properties to magnet 26. When the return spring 25 is in its normal state, one end of the locking rod 23 is fitted into one of the locking holes 24. When the screw-in sleeve 4 rotates and drives the core column to wind the wire, the second electromagnet 22 is de-energized, and the locking rod 23 is fitted into the locking hole 24, thereby locking the rotational freedom of the precision screw 3 and preventing the precision screw 3 from rotating with the screw-in sleeve 4. This allows the rubber drive wheel 32 to smoothly drive the screw-in sleeve 4 to rotate on the precision screw 3. After the winding is completed, the wire-cutting robot arm cuts the wire. Then the winding assembly rotates to the working position of the winding robot arm. The winding robot arm first winds one end of the wire onto the corresponding post. Then, the second electromagnet 22 is energized to attract the magnet 26, causing the locking rod 23 to compress the return spring 25 and move into the locking groove 21, separating the locking rod 23 from the locking hole 24. A drive motor is installed on the mounting base 19, and the output shaft of the drive motor is connected to the drive gear. A driven gear is mounted on the rotating shaft 20. The driven gear meshes with the drive gear, and the drive motor drives the rotating shaft 20 to rotate 180° through the meshing of the drive gear and the driven gear. To ensure accurate rotation of 180°, the rotating shaft 20 is rotated 180°. When the rotating shaft 20 is not rotated to the correct position, the second electromagnet 22 is de-energized, causing the locking rod 23 to extend out of the locking groove 21 under the reaction force of the return spring 25. The locking rod 23 then abuts against the side wall of the rotating shaft 20. When the next locking hole 24 corresponds to the locking rod 23, the locking rod 23 is inserted into the locking hole 24, thereby locking the position of the rotating shaft 20 and enabling the rotating shaft 20 to rotate precisely 180°. At this time, the precision screw 3 and the screw-in sleeve 4 will rotate together 180°, thereby causing the core column to rotate 180° and placing the other wire column in the working position of the winding robot arm. The winding robot arm completes the winding action of the other wire column, resulting in higher winding accuracy.

[0037] Example 6

[0038] Based on Example 5, such as Figures 1 to 7As shown, the loading arm assembly includes a loading base 34, a loading slide 35, a lifting frame 36, and a L-shaped loading rod 37. The loading slide 35 is slidably mounted on the loading base 34. The loading slide 35 moves closer to or further away from the center of the rotating winding disc 2. A loading cylinder 38 is vertically mounted on the top of the loading slide 35. The telescopic shaft of the loading cylinder 38 is connected to the lifting frame 36. One end of the L-shaped loading rod 37 is rotatably mounted on the lifting frame 36, and the other end is connected to a negative pressure suction cup 39. The rotation axis of the L-shaped loading rod 37 is horizontally set. A fixed-point loading mechanism is set within the working range of the L-shaped loading rod 37. The feeding mechanism includes a first linear drive module 40, a second linear drive module 41, and a feeding tray 42. The first linear drive module 40 is mounted on a fixed base 1. The second linear drive module 41 is mounted on a slide of the first linear drive module 40. A positioning post is fixed on the slide of the second linear drive module 41. A rectangular groove is formed at the bottom of the feeding tray 42, and the positioning post is adapted to the rectangular groove. Several inductive positioning grooves 43 are formed at the top of the feeding tray 42, and the inductive positioning grooves 43 are arranged in a rectangular array. The moving direction of the first linear drive module 40 is perpendicular to the moving direction of the second linear drive module 41, thus feeding the core post. Each core column is placed in the inductor positioning slot 43, keeping the core column loading state unchanged. Since the loading position of the negative pressure suction cup 39 remains constant, to ensure that each core column can move to the loading position of the negative pressure suction cup 39, a first linear drive module 40 and a second linear drive module 41 are set up. This gives the material tray 42 degrees of freedom of movement along the X and Y axes, allowing the core columns to move sequentially to the loading position of the negative pressure suction cup 39, achieving automatic core column loading. During loading, the lifting frame 36 drives the negative pressure suction cup 39 downwards, causing the negative pressure suction cup 39 to adsorb the core column under negative pressure. At this time, the axis of the core column is vertically set. Then, the lifting... The frame 36 returns to its original position, and the 7-shaped feeding rod 37 rotates the core column 180° so that the core column corresponds to the negative pressure tube 5. At this time, the axis of the core column is set horizontally. Then, the feeding slide 35 moves close to the negative pressure tube 5 so that the core column contacts the negative pressure tube 5. The negative pressure generated by the negative pressure tube 5 adsorbs the core column, and the negative pressure suction cup 39 disconnects the negative pressure, thereby automatically feeding the core column onto the negative pressure tube 5. Then, the feeding slide 35 drives the negative pressure suction cup 39 to return to its original position. The above actions are repeated to feed the next core column. In conjunction with the rotation of the rotating winding disc 2, the core columns are sequentially fed onto the negative pressure tube 5 of each winding assembly, realizing automated and precise feeding of the core columns.

[0039] Example 7

[0040] Based on Example 6, such as Figures 1 to 3As shown, a push cylinder 44 is installed on the feeding base 34. The telescopic shaft of the push cylinder 44 is connected to the feeding slide 35. By pushing the cylinder 44, the feeding slide 35 is moved closer to or away from the winding assembly, thereby transferring the core column on the negative pressure suction cup 39 to the negative pressure tube 5 to complete the feeding. A feeding shaft 45 is rotatably installed on the lifting frame 36. One end of the 7-shaped feeding rod 37 is fixedly fitted on the feeding shaft 45. A feeding motor 46 is installed on the lifting frame 36. The output shaft of the feeding motor 46 is connected to the feeding shaft 45. The feeding motor 46 drives the feeding shaft 45 to rotate 180°, which in turn drives the 7-shaped feeding rod 37 to rotate 180°, changing the state of the core column and feeding it onto the negative pressure tube 5, facilitating the winding action of the core column.

[0041] Example 8

[0042] Based on Example 7, such as Figures 1 to 3 As shown, a winding spindle 47 is coaxially fixed at the bottom of the rotating winding disc 2. The winding spindle 47 is rotatably connected to the fixed base 1 through a bearing. A main motor is installed inside the fixed base 1. The output shaft of the main motor is driven to the winding spindle 47 through a coupling. The main motor drives the rotating winding disc 2 to rotate, causing several winding components to clamp the core column in sequence for winding. A pneumatic slip ring 48 is fitted on the winding spindle 47. The precision screw 3 is hollow. A negative pressure air pipe 49 is connected to the pneumatic slip ring 48. The negative pressure air pipe 49 passes through the precision screw 3 and connects to the negative pressure pipe 5. The pneumatic slip ring 48 facilitates the arrangement of the negative pressure air pipe 49 and the wires of the drive motor, thus solving the problem of unwinding. The negative pressure air pipe 49 is connected to a negative pressure pump, and the clamping of the core column is completed by negative pressure. This is existing technology and will not be described in detail.

Claims

1. A screw-driven automatic inductor winding system, characterized in that, The device includes a fixed base (1), on which a rotating winding disc (2) is rotatably mounted. Several winding components are evenly distributed along the circumference of the rotating winding disc (2). The winding components include a precision screw (3), a screw-in sleeve (4), and a negative pressure tube (5). The axis of the precision screw (3) is horizontally arranged. The screw-in sleeve (4) is threaded onto the precision screw (3). The end of the screw-in sleeve (4) away from the fixed base (1) is connected to the negative pressure tube (5). The negative pressure tube (5) and the screw-in sleeve (4) are coaxially arranged. It also includes a feeding arm assembly, a spiral drive assembly, and a wire feeding assembly. The wire feeding assembly and the spiral drive assembly are arranged radially spaced along the rotating winding disc (2), and the feeding arm assembly and the wire feeding assembly are arranged circumferentially spaced along the rotating winding disc (2). The feeding arm assembly is used to transport the core column to the negative pressure tube (5). The wire feeding assembly includes a wire spool (6), which is mounted on the fixed base (1). The axis of the wire spool (6) is set horizontally. The wire spool (6) is used to feed the wire to the core column. The spiral drive assembly is used to drive the spiral sleeve (4) to make a spiral motion on the precision screw (3). The winding assembly also includes a mounting base (19) mounted on the rotating winding disc (2). A rotating shaft (20) is coaxially connected to the end of the precision screw (3) away from the screw-in sleeve (4). A shaft hole is provided on the mounting base (19), and the rotating shaft (20) is rotatably mounted within the shaft hole. A locking groove (21) is provided on the inner wall of the shaft hole. A second electromagnet (22) is installed in the locking groove (21), and a locking rod (23) is slidably disposed within the locking groove (21). The side of the rotating shaft (20)... Two lock holes (24) are evenly distributed along the circumference of the wall. A return spring (25) is provided in the lock groove (21). The two ends of the return spring (25) are respectively connected to the lock rod (23) and the mounting base (19). A magnet (26) is installed at the end of the lock rod (23) near the second electromagnet (22). When the second electromagnet (22) is energized, it generates a magnetic pole that is opposite to the magnet (26). When the return spring (25) is in the normal state, one end of the lock rod (23) is adapted to one of the lock holes (24).

2. The screw-driven automatic inductor winding system according to claim 1, characterized in that, The screw-in sleeve (4) includes a hollow threaded tube (7) and a large-diameter tube (8). One end of the threaded tube (7) is threaded onto the precision screw (3), and the other end is coaxially connected to the large-diameter tube (8). The end of the large-diameter tube (8) away from the threaded tube (7) is coaxially connected to the negative pressure tube (5). The inner diameter of the large-diameter tube (8) is larger than the outer diameter of the threaded tube (7). A right limiting plate (9) is provided inside the large-diameter tube (8). One end of the precision screw (3) is fixedly connected to the right limiting plate (9). The diameter of the right limiting plate (9) is larger than the inner diameter of the threaded tube (7). A left limiting plate (10) is fixedly sleeved on the precision screw (3). The threaded tube (7) is located between the large-diameter tube (8) and the left limiting plate (10).

3. The screw-driven automatic inductor winding system according to claim 2, characterized in that, The side wall of the large-diameter pipe (8) is provided with a pressure wire assembly, which includes a horizontal long rod (13), a vertical connecting rod (14), a horizontal short rod (15), and a driving vertical rod (16). The two ends of the vertical connecting rod (14) are connected to the horizontal long rod (13) and the horizontal short rod (15) respectively in a Z-shape. The vertical connecting rod (14) is located between the horizontal short rod (15) and the negative pressure pipe (5). The side wall of the large-diameter pipe (8) is provided with an installation groove (11), and the installation groove (11) is provided with a... A spring (12) is provided. One end of the driving vertical rod (16) is slidably adapted to the mounting groove (11) and connected to the spring (12). The other end of the driving vertical rod (16) is connected to the horizontal long rod (13). A first electromagnet (17) is embedded in the side wall of the large-diameter pipe (8). A permanent magnet (18) is provided on the end face of the horizontal long rod (13) near the first electromagnet (17). When the first electromagnet (17) is energized, it generates a magnetism that is opposite to the magnetic pole of the permanent magnet (18).

4. The screw-driven automatic inductor winding system according to claim 1, characterized in that, The rotary drive assembly includes a horizontal lifting seat (27), a clamping assembly, and a lifting cylinder (28). The cylinder body of the lifting cylinder (28) is vertically mounted on the fixed base (1). The telescopic shaft of the lifting cylinder (28) is connected to the horizontal lifting seat (27). The clamping assembly includes a V-shaped slide (29). The top surface of the horizontal lifting seat (27) is provided with a groove (30) along the axial direction of the rotary sleeve (4). A slider (31) is fixed at the bottom of the V-shaped slide (29). The slider (31) slides and adapts to the groove (30). Two rubber drive wheels (32) are arranged opposite each other in the radial direction of the rotary sleeve (4) inside the V-shaped slide (29). The rubber drive wheels (32) are rotatably connected to the V-shaped slide (29) through a drive shaft. A drive motor (33) is mounted on the V-shaped slide (29). The output shaft of the drive motor (33) is connected to the drive shaft.

5. The screw-driven automatic inductor winding system according to claim 1, characterized in that, The loading arm assembly includes a loading base (34), a loading slide (35), a lifting frame (36), and a 7-shaped loading rod (37). The loading slide (35) is slidably mounted on the loading base (34). The loading slide (35) moves closer to or further away from the center of the rotating winding disc (2). A loading cylinder (38) is vertically mounted on the top of the loading slide (35). The telescopic shaft of the loading cylinder (38) is connected to the lifting frame (36). One end of the 7-shaped loading rod (37) is rotatably mounted on the lifting frame (36), and the other end is connected to a negative pressure suction cup (39). The rotation axis of the 7-shaped loading rod (37) is horizontally set.

6. The screw-driven automatic inductor winding system according to claim 5, characterized in that, A fixed-point feeding mechanism is provided within the working range of the 7-shaped feeding rod (37). The fixed-point feeding mechanism includes a first linear drive module (40), a second linear drive module (41), and a material tray (42). The first linear drive module (40) is installed on the fixed base (1). The second linear drive module (41) is installed on the slide of the first linear drive module (40). A positioning post is fixed on the slide of the second linear drive module (41). A rectangular groove is opened at the bottom of the material tray (42). The positioning post is adapted to the rectangular groove. A plurality of inductive positioning grooves (43) are opened at the top of the material tray (42). The plurality of inductive positioning grooves (43) are arranged in a rectangular array. The moving direction of the first linear drive module (40) is perpendicular to the moving direction of the second linear drive module (41).

7. The screw-driven automatic inductor winding system according to claim 6, characterized in that, A push cylinder (44) is installed on the feeding base (34). The telescopic shaft of the push cylinder (44) is connected to the feeding slide (35). A feeding shaft (45) is rotatably installed on the lifting frame (36). One end of the 7-shaped feeding rod (37) is fixedly mounted on the feeding shaft (45). A feeding motor (46) is installed on the lifting frame (36). The output shaft of the feeding motor (46) is connected to the feeding shaft (45).

8. The screw-driven automatic inductor winding system according to claim 1, characterized in that, The bottom of the rotating winding disc (2) is coaxially fixed with a winding spindle (47). The winding spindle (47) is rotatably connected to the fixed base (1) through a bearing. The fixed base (1) is equipped with a main motor. The output shaft of the main motor is connected to the winding spindle (47) through a coupling. A pneumatic slip ring (48) is sleeved on the winding spindle (47). The precision screw (3) is hollow. A negative pressure air pipe (49) is connected to the pneumatic slip ring (48). The negative pressure air pipe (49) passes through the precision screw (3) and is connected to the negative pressure pipe (5).

9. The screw-driven automatic inductor winding system according to claim 1, characterized in that, The side wall of the fixed base (1) is provided with a wire cutting robot arm and a wire winding robot arm. The wire feeding assembly is located between the screw drive assembly and the wire cutting robot arm. The wire feeding assembly is located between the feeding arm assembly and the wire winding robot arm. The wire feeding assembly also includes a guide tube (50). The guide tube (50) is installed vertically. The wire of the wire spool (6) passes through the guide tube (50). A winding motor is installed on the wire spool (6). The winding motor is used to drive the winding shaft on the wire spool (6) to rotate.

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