Quality detection equipment and detection method for cement production

By introducing clamping, cleaning, and collecting mechanisms into cement testing equipment, residues are automatically cleaned and collected, solving the problem of increased labor intensity caused by manual cleaning in existing technologies and achieving efficient automated residue processing.

CN121231202APending Publication Date: 2025-12-30HEBEI GREEN BUILDING MATERIALS PRODUCT QUALITY INSPECTION CO LTD
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Patent Information

Application Number
CN202511561926.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-10-29
Publication Date
2025-12-30

AI Technical Summary

Technical Problem

In the cement production process, the existing testing equipment lacks a cleaning mechanism, which means that the residue after testing needs to be cleaned manually, increasing the amount of manual labor.

Method used

A quality inspection device including clamping, cleaning and collection mechanisms was designed. By pushing the component to drive the elastic component and the scraping component, the device automatically cleans and collects the residue, reducing manual intervention.

Benefits of technology

It has achieved automated residue cleaning and collection, reducing manual labor and improving detection efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses quality detection equipment used in cement production and a detection method thereof, and relates to the technical field of cement, the quality detection equipment comprises a machine base and a pressurization impact mechanism located above the machine base, a clamping mechanism is arranged below the pressurization impact mechanism, the clamping mechanism comprises a bearing seat, the bearing seat is fixedly connected to the middle of the machine base, and the bearing seat is fixedly connected to the middle of the machine base; a clamping assembly is arranged on the bearing seat and used for fixing cement, the cleaning mechanism is located on one side of the bearing seat, the pushing assembly is fixedly connected to one side of the cleaning mechanism and used for driving the cleaning mechanism to move, and the collecting box is arranged on the other side of the bearing seat. The pushing assembly drives the elastic assembly to move so as to drive the cleaning assembly and the scraping assembly to move, meanwhile, due to the elastic assembly, the cleaning assembly and the scraping assembly make full contact with the outer surface of the bearing seat, the good cleaning effect is achieved, manual residue treatment is not needed through the design, the manual labor amount is reduced, and the working efficiency is improved. And a good cleaning effect is achieved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of cement, in particular to a quality detection equipment for cement production and a detection method thereof. BACKGROUND

[0002] The mixture of early lime and volcanic ash is similar to modern lime-volcanic ash cement. The concrete made of the mixture and gravel has high strength and can resist the erosion of fresh water or salt water after hardening. For a long time, it has been widely used as an important cementing material in civil construction, water conservancy, national defense and other engineering.

[0003] At present, in the process of cement production, the performance of cement needs to be detected. The most common detection equipment is a pressure impact test equipment. The cement is placed on a platform, and then a pressing impact mechanism is used to test the compressive strength of the cement.

[0004] However, during the above detection process, a certain amount of residue is often generated. In order to not affect the detection of subsequent samples, cleaning is generally required. Since there is no cleaning mechanism, manual cleaning of the placement platform is required before re-detection. This method increases the amount of manual labor. Therefore, we propose a quality detection equipment for cement production and a detection method thereof. SUMMARY

[0005] The purpose of the present application is to provide a quality detection equipment for cement production and a detection method thereof to solve the problems raised in the background.

[0006] To achieve the above purpose, the present application provides the following technical scheme: In a first aspect, the present application provides a quality detection equipment for cement production, which comprises a machine base and a pressure impact mechanism located above the machine base. A clamping mechanism is arranged below the pressure impact mechanism. The clamping mechanism comprises: a bearing seat fixedly connected to the middle part of the machine base, a clamping assembly arranged on the bearing seat, and the clamping assembly used for fixing the cement; a cleaning mechanism located on one side of the bearing seat; a pushing assembly fixedly connected to one side of the cleaning mechanism, and the pushing assembly used for moving the cleaning mechanism; a collection box arranged on the other side of the bearing seat.

[0007] Preferably, the cleaning mechanism comprises: a fixed plate fixedly connected to the output end of the pushing assembly; an elastic assembly arranged in the middle part of the fixed plate; The cleaning assembly is fixedly connected to one side of the elastic assembly bottom, and the other side of the elastic assembly bottom is provided with a scraping assembly.

[0008] Preferably, the middle part of one side of the bearing seat is fixedly connected with two fixed blocks in a symmetrical manner, the fixed blocks are provided with a clamping assembly between the fixed blocks and the collecting box, and the clamping assembly comprises: The butt joint block is fixedly connected to the side edge of the collecting box, a clamping groove is formed in one side of the butt joint block, and an inclined edge is formed in the top of the butt joint block. The sliding groove is formed in the middle part of the fixed block. The sliding block is slidingly connected to the inside of the sliding groove, one end of the sliding block is fixedly connected with a connecting column, one end of the connecting column is fixedly connected with a clamping block, and the end of the sliding block is provided with a return spring.

[0009] Preferably, the elastic assembly comprises: The sliding rod is inserted into the outer surface of the fixed plate, and one end of the sliding rod is threadedly connected with a limiting nut. The jacking spring is sleeved on the outer surface of the sliding rod. The horizontal plate is fixedly connected to the end face of the sliding rod.

[0010] Preferably, the cleaning assembly comprises a plate body fixedly connected to one side of the bottom of the horizontal plate and a cleaning brush fixedly connected to the bottom of the plate body. The scraping assembly comprises: The bottom of the horizontal plate is fixedly connected with a protruding block on both sides, and the two protruding blocks are connected with a pin shaft. The connecting block is rotatably connected to both ends of the pin shaft, and the middle part of the pin shaft is sleeved with a torsion spring. The scraper is fixedly connected to one end of the two connecting blocks, and the bottom of the scraper is fixedly connected with a rubber sleeve. The limiting plate is fixedly connected to the side edge of the horizontal plate.

[0011] Preferably, the pushing assembly comprises a base plate fixedly connected to the outer surface of the bearing seat and an electric telescopic rod fixedly connected to the outer surface of the base plate, and the output end of the electric telescopic rod is fixedly connected with the fixed plate.

[0012] Preferably, the bearing seat is provided with a protrusion on the side close to the collecting box.

[0013] Preferably, the clamping assembly comprises a double-headed threaded rod rotatably connected to the middle part of the bearing seat, two connecting rods threadedly connected with the double-headed threaded rod, and a clamping plate fixedly connected to the end of the connecting rod.

[0014] Preferably, an oscillation assembly is arranged between the horizontal plate and the fixed block, the oscillation assembly comprising a lower tooth fixedly connected to the top of the fixed block and an upper tooth fixedly connected to the bottom end side of the horizontal plate.

[0015] In a second aspect, the present application provides a detection method for a quality detection device in cement production, which is implemented by the quality detection device in cement production as described above, and the detection method is as follows: Step one, place the cement sample in the middle of the bearing seat, then use the clamping assembly to clamp and fix the cement sample, and then use the pressurizing impact mechanism to move downward to perform a pressure test on the cement sample; Step two, after the test is completed, the clamping assembly releases the clamping, and the two clamping plates move away from each other, then the pushing assembly drives the fixed plate to move, the deformation of the elastic assembly makes the cleaning assembly and the scraping assembly tightly adhere to the outer surface of the bearing seat, the scraping assembly is used to scrape the residues, the cleaning assembly is used to clean the residues, and the residues are pushed to the collection box for collection; Step three, when the horizontal plate reaches the collection box, the horizontal plate will oscillate up and down due to the contact and cooperation of the lower tooth and the upper tooth, so as to shake off the impurities on the cleaning assembly and the scraping assembly.

[0016] Technical effects and advantages of the present application: The pushing assembly drives the elastic assembly to move, which in turn drives the cleaning assembly and the scraping assembly to move, and because of the elastic assembly, the cleaning assembly and the scraping assembly are in full contact with the outer surface of the bearing seat, thereby achieving good cleaning effect, and the residues are pushed into the collection box for collection, so as to facilitate subsequent processing. This design does not require manual residue removal, reduces the amount of manual labor, and also has good cleaning effect. When the horizontal plate moves to the fixed block, the lower tooth and the upper tooth will contact, follow the movement, and then separate. During this movement, the compression spring and the compression spring will be further compressed and pushed to restore the deformation, thereby using the deformation force of the compression spring to make the horizontal plate oscillate up and down, so as to shake off the impurities on the cleaning assembly and the scraping assembly, thereby being collected by the collection box. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a schematic view of the three-dimensional structure of the present application.

[0018] Figure 2 It is a schematic view of the three-dimensional structure of the present application. Figure 1 It is a schematic view of the three-dimensional structure of the present application.

[0019] Figure 3 It is a schematic view of the cleaning mechanism structure of the present application.

[0020] Figure 4 For the application Figure 3 Local enlarged structure schematic view of B in the application.

[0021] Figure 5 For the application

[0022] Figure 6 For the application

[0023] In the figure: 1, base; 2, bearing seat; 201, through slot; 202, protrusion; 3, clamping assembly; 301, double-headed threaded rod; 302, connecting rod; 303, clamping plate; 4, pushing assembly; 401, base plate; 402, electric telescopic rod; 5, fixed plate; 6, elastic assembly; 601, sliding rod; 602, limiting nut; 603, top spring; 604, cross plate; 7, cleaning assembly; 701, plate body; 702, cleaning brush; 8, scraping assembly; 801, protruding block; 802, pin shaft; 803, connecting block; 804, torsion spring; 805, scraper; 806, rubber sleeve; 807, limiting plate; 9, clamping assembly; 901, butt joint block; 902, clamping groove; 903, bevel; 904, sliding groove; 905, sliding block; 906, connecting column; 907, clamping block; 908, reset spring; 10, oscillation assembly; 1001, lower tooth; 1002, upper tooth; 11, fixed block; 12, collection box. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the application will be apparently and completely described below with reference to the accompanying drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all the other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the application.

[0025] The application provides a quality detection equipment for cement production, as shown in Figures 1-6

[0026] ​Embodiment 1: including a base 1 and a pressurized impact mechanism located above the base 1, a clamping mechanism is arranged below the pressurized impact mechanism, the clamping mechanism includes a bearing seat 2 fixedly connected to the middle part of the base 1, a clamping assembly 3 is arranged on the bearing seat 2, and the clamping assembly 3 is used for fixing cement, a cleaning mechanism is located on one side of the bearing seat 2, a pushing assembly 4 is fixedly connected to one side of the cleaning mechanism, and the pushing assembly 4 is used for moving the cleaning mechanism, and a collection box 12 is arranged on the other side of the bearing seat 2; by placing the cement sample on the bearing seat 2, then using the clamping assembly 3 to clamp and fix the cement sample, then the pressurized impact mechanism is extended and moved downward to perform a pressure test on the cement sample, so as to detect the compression resistance of the cement sample, and when the detection is completed, the pressurized impact mechanism is reset, at this time, the outer surface of the bearing seat 2 is cleaned by the cleaning mechanism, and the residues are pushed into the collection box 12, the residues are cleaned and collected by arranging the cleaning mechanism and the collection box 12, so as to facilitate the subsequent detection work, and manual cleaning is not required, and the manual labor is reduced, wherein the pressurized impact mechanism is a prior art, and the specific content will not be described in detail here.

[0027] Further, the two sides of the bearing seat 2 are provided with through grooves 201, and the side of the bearing seat 2 close to the collection box 12 is provided with a protrusion 202; the protrusion 202 is used for facilitating the cleaning mechanism to push the residues into the collection box 12.

[0028] Further, the clamping assembly 3 includes a double-headed threaded rod 301 rotatably connected to the middle part of the bearing seat 2, two connecting rods 302 threadedly connected with the double-headed threaded rod 301, and clamping plates 303 fixedly connected to the end parts of the connecting rods 302; the double-headed threaded rod 301 is connected with a power source, which can be an electric motor or a manually rotated hand wheel, so as to drive the double-headed threaded rod 301 to rotate, so that the connecting rods 302 move along the through grooves 201, thereby driving the clamping plates 303 to move, so that the two clamping plates 303 are close to each other, thereby fixing the cement sample, wherein the connecting rods 302 can be L-shaped rods.

[0029] Further, the cleaning mechanism includes a fixed plate 5 fixedly connected to the output end of the pushing assembly 4, an elastic assembly 6 arranged in the middle part of the fixed plate 5, a cleaning assembly 7 fixedly connected to one side of the bottom part of the elastic assembly 6, and a scraping assembly 8 arranged on the other side of the bottom part of the elastic assembly 6; the elastic assembly 6 is moved by the pushing assembly 4, so as to drive the cleaning assembly 7 and the scraping assembly 8 to move, and because of the elastic assembly 6, the cleaning assembly 7 and the scraping assembly 8 are in full contact with the outer surface of the bearing seat 2, thereby achieving good cleaning effect.

[0030] Further, the middle part of one side of the bearing seat 2 is symmetrically fixedly connected with two fixed blocks 11, and the fixed blocks 11 are provided with clamping assemblies 9 between the fixed blocks 11 and the collecting box 12, the clamping assemblies 9 comprise butt blocks 901, the butt blocks 901 are fixedly connected to the side edges of the collecting box 12, one side of the butt block 901 is provided with a clamping groove 902, the top of the butt block 901 is provided with an inclined edge 903, a sliding groove 904 is arranged in the middle part of the fixed block 11, a sliding block 905 is slidingly connected to the inside of the sliding groove 904, one end of the sliding block 905 is fixedly connected with a connecting column 906, one end of the connecting column 906 is fixedly connected with a clamping block 907, and the end of the sliding block 905 is provided with a reset spring 908; when the collecting box 12 needs to be cleaned, the collecting box 12 is lowered, the inside of the clamping groove 902 is pressed against the clamping block 907, the clamping block 907 drives the connecting column 906 and the sliding block 905 to move, and the reset spring 908 is pressed, until the clamping block 907 is separated from the clamping groove 902, at this time, the collecting box 12 can be removed, when installing, the collecting box 12 is aligned with the bearing seat 2, the inclined edge 903 on the butt block 901 is pressed against the side edge of the clamping block 907, the clamping block 907 is moved, until the reset spring 908 restores the deformation, the clamping block 907 is clamped with the clamping groove 902, so that the installation of the collecting box 12 is completed.

[0031] Further, the elastic assembly 6 comprises a sliding rod 601, the sliding rod 601 is inserted with the outer surface of the fixed plate 5, one end of the sliding rod 601 is threadedly connected with a limiting nut 602, an urging spring 603 is sleeved on the outer surface of the sliding rod 601, and a horizontal plate 604 is fixedly connected to the end face of the sliding rod 601; when the cleaning assembly 7 and the scraping assembly 8 are in contact with the bearing seat 2, the urging spring 603 is in a deformed state, so that the cleaning assembly 7 and the scraping assembly 8 can be in full contact with the outer surface of the bearing seat 2, thereby achieving good cleaning effect.

[0032] Further, the cleaning assembly 7 comprises a plate body 701 fixedly connected to one side of the bottom of the horizontal plate 604 and a cleaning brush 702 fixedly connected to the bottom of the plate body 701. The scraping assembly 8 comprises protrusions 801 fixedly connected to the two sides of the bottom of the cross plate 604, a pin shaft 802 connected between the two protrusions 801, a connecting block 803 rotatably connected to the two ends of the pin shaft 802, a torsion spring 804 sleeved on the middle part of the pin shaft 802, a scraper 805 fixedly connected to one end of the two connecting blocks 803, a rubber sleeve 806 fixedly connected to the bottom of the scraper 805, and a limiting plate 807 fixedly connected to the side edge of the cross plate 604; when the pushing assembly 4 drives the cleaning assembly 7 and the scraping assembly 8 to move, the rubber sleeve 806 scrapes the residues and pushes the residues at the same time, and the cleaning brush 702 further sweeps the residues and pushes the residues to move until the residues are pushed into the collecting box 12; when the rubber sleeve 806 contacts the bearing seat 2, the torsion spring 804 is in a deformed state, so that the scraper 805 drives the rubber sleeve 806 to fully contact the bearing seat 2, thereby achieving good scraping effect; the limiting plate 807 is composed of a straight plate and an inclined plate fixedly connected to the bottom of the straight plate, the inclined plate is used for limiting the scraper 805, so that the scraping assembly 8 does not come to the collecting box 12 in the later period, and the rubber sleeve 806 is no longer in contact with the bearing seat 2, so that the scraper 805 does not excessively rotate under the action of the torsion spring 804.

[0033] Further, the pushing assembly 4 comprises a base plate 401 fixedly connected to the outer surface of the bearing seat 2 and an electric telescopic rod 402 fixedly connected to the outer surface of the base plate 401, and the output end of the electric telescopic rod 402 is fixedly connected to the fixed plate 5; the electric telescopic rod 402 drives the fixed plate 5 to move, thereby driving the elastic assembly 6, the cleaning assembly 7 and the scraping assembly 8 to move.

[0034] In embodiment 2, further disclosed on the basis of embodiment 1 is that the oscillation assembly 10 is arranged between the cross plate 604 and the fixed block 11, and the oscillation assembly 10 comprises lower teeth 1001 fixedly connected to the top of the fixed block 11 and upper teeth 1002 fixedly connected to the side edge of the bottom end of the cross plate 604; when the cross plate 604 moves to the fixed block 11, the lower teeth 1001 and the upper teeth 1002 contact each other, move along, and then separate; in the movement process, the compression spring 603 is further compressed and the compression spring 603 is restored to the deformed state, so that the deformed force of the compression spring 603 makes the cross plate 604 oscillate up and down, thereby shaking off the impurities on the cleaning assembly 7 and the scraping assembly 8, so that the impurities are collected by the collecting box 12.

[0035] A detection method of a quality detection device for cement production, which implements the above-mentioned quality detection device for cement production, and the detection method is as follows: Step one, the cement sample is placed in the middle of the bearing seat 2, then the cement sample is clamped and fixed by using the clamping assembly 3, and then the cement sample is tested by using the pressure impact mechanism to move down; Step two, after the test is completed, the clamping assembly 3 is loosened, and the two clamping plates 303 are moved away from each other, then the fixed plate 5 is moved by using the pushing assembly 4, the cleaning assembly 7 and the scraping assembly 8 are tightly attached to the outer surface of the bearing seat 2 by using the deformation of the elastic assembly 6, the residues are scraped by using the scraping assembly 8, and the residues are cleaned by using the cleaning assembly 7, and the residues are pushed to the collection box 12, and are collected through the collection box 12; Step three, when the horizontal plate 604 comes to the collection box 12, the horizontal plate 604 is oscillated up and down due to the contact and cooperation of the lower teeth 1001 and the upper teeth 1002, so that the impurities on the cleaning assembly 7 and the scraping assembly 8 are shaken and fall off.

[0036] Finally, it should be noted that: the above is only the preferred embodiment of the present application, and is not used to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can still be modified, or some technical features can be replaced, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application, should be included in the protection scope of the present application.

Claims

1. A quality detection apparatus for use in cement production, comprising a base (1) and a pressurized impact mechanism located above the base (1), characterized in that, The pressing impact mechanism is provided with a clamping mechanism below, the clamping mechanism comprises: A bearing seat (2) is fixedly connected to the middle part of the base (1), the bearing seat (2) is provided with a clamping assembly (3) on the bearing seat (2), and the clamping assembly (3) is used for fixing cement; A cleaning mechanism is arranged on one side of the bearing seat (2); A pushing assembly (4) is fixedly connected to one side of the cleaning mechanism, and the pushing assembly (4) is used for driving the cleaning mechanism to move; A collection box (12) is arranged on the other side of the bearing seat (2).

2. A quality detection device for use in cement production according to claim 1, characterized in that, The cleaning mechanism comprises: A fixed plate (5) is fixedly connected to the output end of the pushing assembly (4); An elastic assembly (6) is arranged in the middle part of the fixed plate (5); A cleaning assembly (7) is fixedly connected to one side of the bottom of the elastic assembly (6), and the other side of the bottom of the elastic assembly (6) is provided with a scraping assembly (8).

3. A quality detection device for use in cement production according to claim 2, characterized in that, Two fixed blocks (11) are symmetrically fixedly connected to the middle part of one side of the bearing seat (2), a clamping assembly (9) is arranged between the fixed block (11) and the collection box (12), and the clamping assembly (9) comprises: A butt joint block (901) is fixedly connected to the side edge of the collection box (12), a clamping groove (902) is formed in one side of the butt joint block (901), and an inclined edge (903) is formed in the top of the butt joint block (901); A sliding groove (904) is formed in the middle part of the fixed block (11); A sliding block (905) is slidingly connected to the inside of the sliding groove (904), one end of the sliding block (905) is fixedly connected with a connecting column (906), one end of the connecting column (906) is fixedly connected with a clamping block (907), and the end of the sliding block (905) is provided with a reset spring (908).

4. The quality detection device for cement production according to claim 3, characterized in that, The elastic assembly (6) comprises: A sliding rod (601) is inserted with the outer surface of the fixed plate (5), one end of the sliding rod (601) is threadedly connected with a limiting nut (602); A jacking spring (603) is sleeved on the outer surface of the sliding rod (601); A horizontal plate (604) is fixedly connected to the end face of the sliding rod (601).

5. A quality detection device for use in cement production according to claim 4, characterized in that, The cleaning assembly (7) comprises a plate body (701) fixedly connected to one side of the bottom of the horizontal plate (604) and a cleaning brush (702) fixedly connected to the bottom of the plate body (701); The scraping assembly (8) comprises: A protruding block (801) is fixedly connected to both sides of the bottom of the horizontal plate (604), and a pin shaft (802) is connected between the two protruding blocks (801); A connecting block (803) is rotatably connected to both ends of the pin shaft (802), and a torsion spring (804) is sleeved on the middle part of the pin shaft (802); A scraper (805) is fixedly connected to one end of the two connecting blocks (803), and the bottom of the scraper (805) is fixedly connected with a rubber sleeve (806); A limiting plate (807) is fixedly connected to the side edge of the cross plate (604).

6. A quality detection device for use in cement production according to claim 5, characterized in that, The pushing assembly (4) comprises a base plate (401) fixedly connected to the outer surface of the bearing seat (2) and an electric telescopic rod (402) fixedly connected to the outer surface of the base plate (401), and the output end of the electric telescopic rod (402) is fixedly connected with the fixed plate (5).

7. The quality detection device for cement production according to claim 1, characterized in that, The bearing seat (2) is provided with a through groove (201) on both sides, and the side of the bearing seat (2) close to the collection box (12) is provided with a protrusion (202).

8. A quality detection device for use in cement production according to claim 7, characterized in that, The clamping assembly (3) comprises a double-headed threaded rod (301) rotationally connected to the middle part of the bearing seat (2), two connecting rods (302) threadedly connected with the double-headed threaded rod (301), and clamping plates (303) fixedly connected to the end of the connecting rods (302).

9. A quality detection device for use in cement production as claimed in claim 6, wherein, The oscillation assembly (10) is arranged between the cross plate (604) and the fixed block (11), and comprises a lower tooth (1001) fixedly connected to the top of the fixed block (11) and an upper tooth (1002) fixedly connected to the bottom end side of the cross plate (604).

10. A method for detecting a quality detection device for cement production, which implements the quality detection device for cement production according to any one of claims 1 to 9, characterized in that, The detection method is as follows: Step one, place the cement sample in the middle of the bearing seat (2), then use the clamping assembly (3) to clamp and fix the cement sample, and then use the pressure impact mechanism to move down to perform pressure test on the cement sample; Step two, after the test is completed, the clamping assembly (3) is loosened, and the two clamping plates (303) are moved away from each other, then the pushing assembly (4) drives the fixed plate (5) to move, the elastic assembly (6) is deformed, the cleaning assembly (7) and the scraping assembly (8) are tightly attached to the outer surface of the bearing seat (2), the residual material is scraped off by the scraping assembly (8), and the residual material is cleaned by the cleaning assembly (7) and pushed to the collection box (12), and collected through the collection box (12); Step three, when the cross plate (604) reaches the collection box (12), the lower tooth (1001) and the upper tooth (1002) are in contact and matched, so that the cross plate (604) is oscillated up and down, thereby shaking off the impurities on the cleaning assembly (7) and its scraping assembly (8).