Rubber product processing and cleaning device

Abstract

The invention discloses a rubber product processing and cleaning device which comprises a base, a cabinet is arranged at the top end of the base, a cleaning box is arranged at the center of the top end of the cabinet, a part inlet machine body is arranged at the top end of the cabinet on one side of the cleaning box, a part outlet machine body is arranged at the top end of the cabinet on the other side of the cleaning box, and a flow guide hopper is arranged at the bottom of the cleaning box. A liquid falling pipe is arranged at the bottom end of the flow guide hopper, the bottom end of the liquid falling pipe is communicated with the top end of the liquid storage tank, a filter frame is mounted in the liquid storage tank below the liquid falling pipe through a support, and an activated carbon filter screen is mounted in the liquid storage tank on one side of the filter frame; a filtering tank is arranged at the top end of the base on one side of the liquid storage tank. According to the rubber product cleaning device, the energy-saving performance of the cleaning device in use is improved, the cleaning efficiency of the cleaning device on rubber products in use is improved, and the purpose of easily replacing air in the cleaning box body is achieved.

Description

Technical Field

[0001] This invention relates to the field of rubber product processing equipment technology, specifically to a rubber product processing and cleaning device. Background Technology

[0002] During the processing of rubber products, impurities such as mold residue, dust, and oil will adhere to the surface of the rubber products. These impurities not only affect the appearance quality of the rubber products, but may also have an adverse effect on their performance. Therefore, after the rubber products are processed, they need to be cleaned. Thus, developing a rubber product processing and cleaning device is of great practical significance.

[0003] A rubber product processing and cleaning device, as described in CN215466329U, includes a base plate, a support plate, an anti-slip layer, a rotating shaft, a transmission roller, a brush, a moving plate, a cleaning chamber, a movable rod, a spray plate, a high-pressure pump, a connecting pipe, a nozzle, a drain pipe, a filter screen frame, a frame support plate, a housing, a movable plate, a spring, an electric telescopic rod, a driven wheel, a gear disc, a drive motor, a main wheel, a transmission belt, a filter screen, and a toothed chain. This device filters the cleaning wastewater discharged from the drain pipe by fixing the edge of the filter screen to the inner wall surface of the filter screen frame and then movably connecting the outer wall surface of the filter screen frame to the inside of the frame support plate. The filtered wastewater is then filtered through the filter screen, leaving impurities on the top surface of the filter screen. Disassembling the filter screen frame facilitates cleaning of the residue on the top surface of the filter screen. While this device can be applied effectively, it is generally not convenient for filtering and recycling wastewater, making it difficult to achieve the expected energy efficiency, and further improvements are needed. Summary of the Invention

[0004] The purpose of this invention is to provide a rubber product processing and cleaning device to solve the problem that although the device mentioned in the background art can be applied well, it is usually not convenient to filter and recycle wastewater, making it difficult for the energy-saving performance of the device to meet the expected results.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a rubber product processing and cleaning device, comprising a base, a cabinet at the top of the base, a cleaning chamber at the center of the top of the cabinet, an inlet body at the top of one side of the cabinet of the cleaning chamber, an outlet body at the top of the cabinet on the other side of the cleaning chamber, a guide bucket at the bottom of the cleaning chamber, a liquid storage tank at the top of the base in front of the cabinet, a drain valve pipe installed on the outer surface of the lower end of the liquid storage tank, a drop pipe at the bottom of the guide bucket, the bottom end of the drop pipe communicating with the top of the liquid storage tank, and a filter frame installed inside the liquid storage tank below the drop pipe via a bracket, wherein a filter frame is installed on one side of the filter frame. An activated carbon filter is installed inside the storage tank. A filter tank is located at the top of the base on one side of the storage tank. A water pump is installed on one side of the top of the storage tank. One end of the water pump extends to the bottom of the storage tank through a conduit, and the other end of the water pump is connected to the outer wall of the filter tank through a conduit. An infusion pipe is installed at the bottom of the filter tank. Several flushing nozzles are installed at the end of the infusion pipe away from the filter tank. The ends of the flushing nozzles away from the infusion pipe all extend into the interior of the cleaning chamber. A power distribution cabinet is located at the top of the base on the side of the storage tank away from the filter tank. A control panel is installed on the upper surface of the power distribution cabinet. The output terminal of the microcontroller inside the control panel is electrically connected to the input terminal of the water pump.

[0006] Preferably, an exhaust fan is installed at the top of the base on one side of the filter tank. The input end of the exhaust fan is electrically connected to the output end of the microcontroller inside the control console. An exhaust pipe is installed at one end of the exhaust fan. The end of the exhaust pipe away from the exhaust fan extends into the interior of the cleaning chamber and is equipped with a pipe head assembly. The exhaust fan is designed to draw the air inside the cleaning chamber into the external environment.

[0007] Preferably, a conveyor belt is provided inside the cleaning box above the guide bucket. The two ends of the conveyor belt extend into the interior of the inlet machine and the outlet machine, respectively. A driven gear is installed at one end of the conveyor belt inside the inlet machine. The conveyor belt is used to transport and process rubber products.

[0008] Preferably, a motor is mounted on the bottom of the cabinet below the driven gear via a bracket. The input end of the motor is electrically connected to the output end of the microcontroller inside the control console. A chain drive mechanism is mounted on one end of the motor to drive the chain drive mechanism.

[0009] Preferably, a drive gear is installed at the end of the chain drive mechanism away from the motor. The drive gear meshes with the driven gear, so that the drive gear drives the driven gear to rotate when it rotates.

[0010] Preferably, the top of the cleaning chamber has two doors mounted on both sides via hinges. A transparent observation window is provided at the center of the top of each door, and a handle is installed at the top of the door on one side of the transparent observation window. The doors are designed to allow for opening and closing of the cleaning chamber.

[0011] Compared with the prior art, the beneficial effects of the present invention are: the rubber product processing and cleaning device not only improves the energy efficiency of the cleaning device during use, but also improves the cleaning efficiency of the cleaning device on rubber products, and achieves the purpose of easily replacing the air in the cleaning chamber. (1) The sewage inside the cleaning tank is guided to the storage tank through the drop pipe by the guide bucket. Since the filter frame is set below the drop pipe, the sewage is initially filtered by the filter frame. When the water pump draws water from the bottom of the storage tank, the activated carbon filter screen filters the water for the second time. When the water pump delivers this part of the water to the filter tank, the filter tank is composed of a tank body and an internal filter screen, so the water is filtered again by the filter tank. Then the water is sprayed onto the rubber products at the top of the conveyor belt through the delivery pipe and several flushing pipe heads. The sewage can be filtered, recycled and reused, thereby improving the energy efficiency of the cleaning device. (2) The chain drive mechanism is started by starting the motor to drive the chain drive mechanism to rotate. Because the drive gear and the driven gear mesh with each other, the drive gear drives the conveyor belt to run through the driven gear. When the rubber product is placed on the top of the conveyor belt through the top opening of the infeed body, the conveyor belt can transport the rubber product to the right. When the rubber product passes under the flushing pipe head, it is flushed. The flushed rubber product is transported to the inside of the outfeed body and taken out. This achieves continuous and uninterrupted cleaning of the rubber product, thereby improving the cleaning efficiency of the cleaning device when using the rubber product. (3) By starting the exhaust fan, the air inside the cleaning chamber is drawn through the exhaust pipe and the pipe head assembly. The drawn air is discharged to the outside environment, and the outside air can flow into the cleaning chamber through the openings at the top of the inlet and outlet bodies, thereby achieving the purpose of easily replacing the air in the cleaning chamber. Attached Figure Description

[0012] Figure 1 This is a front view structural diagram of the present invention; Figure 2 This is a schematic diagram of the rear view structure of the present invention; Figure 3 This is a frontal cross-sectional view of the present invention; Figure 4 For the present invention Figure 3 Enlarged structural diagram at point A in the middle; Figure 5This is a cross-sectional view of the liquid storage tank of the present invention.

[0013] In the diagram: 1. Base; 2. Cabinet; 3. Cleaning box; 4. Inlet unit; 5. Outlet unit; 6. Door; 7. Transparent observation window; 8. Door handle; 9. Power distribution cabinet; 10. Control console; 11. Liquid storage tank; 12. Drain valve pipe; 13. Water pump; 14. Filter tank; 15. Infusion pipe; 16. Flushing pipe head; 17. Exhaust fan; 18. Suction pipe; 19. Drain pipe; 20. Pipe head assembly; 21. Guide bucket; 22. Motor; 23. Chain drive mechanism; 24. Conveyor belt; 25. Drive gear; 26. Driven gear; 27. Filter frame; 28. Activated carbon filter. Detailed Implementation

[0014] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0015] Please see Figure 1-5 An embodiment of the present invention provides a rubber product processing and cleaning device, including a base 1, a cabinet 2 at the top of the base 1, a cleaning box 3 at the center of the top of the cabinet 2, two doors 6 on both sides of the top of the cleaning box 3 are rotatably installed by hinges, a transparent observation window 7 at the center of the top of the door 6, and a door handle 8 installed at the top of the door 6 on one side of the transparent observation window 7. During use, the cleaning chamber 3 can be opened and closed by using the door 6. The top of the cabinet 2 on one side of the cleaning chamber 3 is provided with an inlet body 4, and the top of the cabinet 2 on the other side of the cleaning chamber 3 is provided with an outlet body 5. The bottom of the cleaning chamber 3 is provided with a guide bucket 21. The inside of the cleaning chamber 3 above the guide bucket 21 is provided with a conveyor belt 24. The two ends of the conveyor belt 24 extend into the interior of the inlet body 4 and the outlet body 5, respectively. A driven gear 26 is installed at one end of the conveyor belt 24 inside the inlet body 4. In use, the conveyor belt 24 is used to transport and process rubber products. A motor 22 is mounted on the bottom of the cabinet 2 below the driven gear 26 via a bracket. The input end of the motor 22 is electrically connected to the output end of the microcontroller inside the control console 10. A chain drive mechanism 23 is mounted on one end of the motor 22. In use, the motor 22 is configured to drive the chain drive mechanism 23 to operate; A drive gear 25 is installed at the end of the chain drive mechanism 23 away from the motor 22, and the drive gear 25 meshes with the driven gear 26. In use, the driving gear 25 and the driven gear 26 mesh with each other so that the driving gear 25 drives the driven gear 26 to rotate when it rotates; A liquid storage tank 11 is provided at the top of the base 1 in front of the cabinet 2. A drain valve pipe 12 is installed on the outer surface of the lower end of the liquid storage tank 11. A drop pipe 19 is provided at the bottom of the guide bucket 21. The bottom end of the drop pipe 19 is connected to the top of the liquid storage tank 11. A filter frame 27 is installed inside the liquid storage tank 11 below the drop pipe 19 through a bracket. An activated carbon filter screen 28 is installed inside the liquid storage tank 11 on one side of the filter frame 27. A filter tank 14 is provided at the top of the base 1 on one side of the liquid storage tank 11. An exhaust fan 17 is installed at the top of the base 1 on one side of the filter tank 14. The input end of the exhaust fan 17 is electrically connected to the output end of the microcontroller inside the control console 10. An exhaust pipe 18 is installed at one end of the exhaust fan 17. The end of the exhaust pipe 18 away from the exhaust fan 17 extends into the interior of the cleaning chamber 3 and is equipped with a pipe head assembly 20. During use, the exhaust fan 17 is used to draw the air inside the cleaning chamber 3 to the outside environment. A water pump 13 is installed on one side of the top of the liquid storage tank 11. One end of the water pump 13 extends to the bottom of the liquid storage tank 11 through a conduit, and the other end of the water pump 13 is connected to the outer wall of the filter tank 14 through a conduit. An infusion pipe 15 is installed at the bottom of the filter tank 14. Several flushing pipe heads 16 are installed at the end of the infusion pipe 15 away from the filter tank 14. The ends of the flushing pipe heads 16 away from the infusion pipe 15 all extend into the interior of the cleaning chamber 3. A power distribution cabinet 9 is provided at the top of the base 1 on the side of the liquid storage tank 11 away from the filter tank 14. A control panel 10 is installed on the upper surface of the power distribution cabinet 9. The output terminal of the microcontroller inside the control panel 10 is electrically connected to the input terminal of the water pump 13.

[0016] In this embodiment, the chain drive mechanism 23 is first driven by the starter motor 22, which in turn drives the drive gear 25 to rotate. Since the drive gear 25 meshes with the driven gear 26, the drive gear 25 drives the conveyor belt 24 via the driven gear 26. When a rubber product is placed on the top of the conveyor belt 24 through the top opening of the infeed body 4, the conveyor belt 24 transports the rubber product to the right. The rubber product is rinsed as it passes under the rinsing pipe head 16. After rinsing, the rubber product is transported to the inside of the outfeed body 5 and removed, allowing for continuous and uninterrupted cleaning of the rubber product. Then, the wastewater inside the cleaning tank 3 is guided into the storage tank 11 through the guide bucket 21 and the drain pipe 19. Since the filter frame 27 is located below the drain pipe 19, it filters the wastewater. Initial filtration is performed when the water pump 13 draws water from the bottom of the storage tank 11. The activated carbon filter 28 then filters the water a second time. When the water pump 13 delivers this portion of water to the filter tank 14, the filter tank 14, composed of a tank body and an internal filter, filters the water again. Subsequently, the water is sprayed onto the rubber products at the top of the conveyor belt 24 via the infusion pipe 15 and several flushing nozzles 16, thus filtering, recycling, and reusing the wastewater. Finally, by starting the exhaust fan 17, the air inside the cleaning chamber 3 is drawn through the exhaust pipe 18 and the nozzle assembly 20. The drawn air is discharged to the outside environment, and outside air can flow into the cleaning chamber 3 through the openings at the top of the inlet body 4 and the outlet body 5 to replace the air inside the cleaning chamber 3, thereby completing the use of the cleaning device.

Claims

1. A rubber product processing and cleaning device, characterized in that: The device includes a base (1), a cabinet (2) at the top of the base (1), a cleaning box (3) at the center of the top of the cabinet (2), an inlet body (4) at the top of the cabinet (2) on one side of the cleaning box (3), an outlet body (5) at the top of the cabinet (2) on the other side of the cleaning box (3), a guide bucket (21) at the bottom of the cleaning box (3), a liquid storage tank (11) at the top of the base (1) in front of the cabinet (2), a drain valve pipe (12) installed on the outer surface of the lower end of the liquid storage tank (11), a drop pipe (19) at the bottom of the guide bucket (21), the bottom end of the drop pipe (19) connected to the top of the liquid storage tank (11), a filter frame (27) installed inside the liquid storage tank (11) below the drop pipe (19) by a bracket, and an activated carbon filter screen (28) installed inside the liquid storage tank (11) on one side of the filter frame (27). A filter tank (14) is provided at the top of the base (1) on one side of the liquid storage tank (11). A water pump (13) is installed on one side of the top of the liquid storage tank (11). One end of the water pump (13) extends to the bottom of the liquid storage tank (11) through a conduit. The other end of the water pump (13) is connected to the outer wall of the filter tank (14) through a conduit. An infusion pipe (15) is installed at the bottom of the filter tank (14). Several flushing pipe heads (16) are installed at the end of the infusion pipe (15) away from the filter tank (14). The ends of the flushing pipe heads (16) away from the infusion pipe (15) all extend into the interior of the cleaning box (3). A power distribution cabinet (9) is provided at the top of the base (1) on the side of the liquid storage tank (11) away from the filter tank (14). A control console (10) is installed on the upper end of the surface of the power distribution cabinet (9). The output end of the microcontroller inside the control console (10) is electrically connected to the input end of the water pump (13).

2. The rubber product processing and cleaning device according to claim 1, characterized in that: A blower (17) is installed on the top of the base (1) on one side of the filter tank (14). The input end of the blower (17) is electrically connected to the output end of the microcontroller inside the control console (10). An exhaust pipe (18) is installed at one end of the blower (17). The end of the exhaust pipe (18) away from the blower (17) extends into the interior of the cleaning box (3) and is equipped with a pipe head assembly (20).

3. The rubber product processing and cleaning device according to claim 1, characterized in that: The cleaning box (3) above the guide bucket (21) is equipped with a conveyor belt (24). The two ends of the conveyor belt (24) extend into the interior of the inlet body (4) and the outlet body (5), respectively. A driven gear (26) is installed at one end of the conveyor belt (24) inside the inlet body (4).

4. The rubber product processing and cleaning device according to claim 3, characterized in that: The bottom of the cabinet (2) below the driven gear (26) is equipped with a motor (22) by a bracket. The input end of the motor (22) is electrically connected to the output end of the microcontroller inside the control console (10). A chain drive mechanism (23) is installed at one end of the motor (22).

5. The rubber product processing and cleaning device according to claim 4, characterized in that: The chain drive mechanism (23) has a drive gear (25) installed at the end away from the motor (22), and the drive gear (25) meshes with the driven gear (26).

6. The rubber product processing and cleaning device according to claim 1, characterized in that: The cleaning box (3) has two doors (6) mounted on both sides of the top of the box via hinges. A transparent observation window (7) is provided at the center of the top of the door (6). A door handle (8) is installed on the top of the door (6) on one side of the transparent observation window (7).

Images