Guide wheel set assembly suitable for different track gauges

By introducing a drive mechanism and a locking pin mechanism into the guide wheelset, the spacing between the guide wheels can be flexibly adjusted, solving the problem that the guide wheelset cannot quickly adapt to different track gauges, and improving the track gauge conversion efficiency and equipment reuse rate.

CN121246880APending Publication Date: 2026-01-02青岛中车四方轨道车辆有限公司
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Patent Information

Application Number
CN202511731053.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-11-24
Publication Date
2026-01-02

AI Technical Summary

Technical Problem

The existing guide wheelsets have a fixed track gauge, which cannot quickly adapt to the track requirements of different track gauges, resulting in cumbersome and time-consuming operations for changing vehicles or wheelsets.

Method used

Design a guide wheel pair assembly suitable for different track gauges. By setting a drive mechanism and a locking pin mechanism in the bushing, the axial movement and locking of the wheel axle can be realized, and the spacing between the guide wheels can be adjusted to meet the track requirements of different track gauges.

Benefits of technology

It simplifies track gauge conversion operations, improves conversion efficiency, avoids the disassembly of vehicles or wheelsets, better adapts to various track gauge lines, and enhances equipment reuse rate and operational stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a guide wheel set assembly suitable for different track gauges. The guide wheel set assembly comprises a rotating arm and a guide wheel set. The rotating arm is connected with the frame; the guide wheel pair comprises a shaft sleeve, a wheel shaft, a driving mechanism and a lock pin mechanism; the shaft sleeve is connected with the rotating arm, first cavities and a second cavity are formed in the shaft sleeve and are arranged in the axial direction of the shaft sleeve, and the first cavities are formed in the two opposite ends of the second cavity respectively; a wheel shaft is arranged in any first cavity in a penetrating mode, and a guide wheel is arranged at one end of the wheel shaft. The driving mechanism is arranged in the second cavity, the driving mechanism is connected with the other end of the wheel shaft, and the driving mechanism is configured to drive the wheel shaft to move in the axial direction of the first cavity; the lock pin mechanism is configured to lock the axle so as to limit axial movement of the axle along the first cavity. The inner side distance of the wheel set can be adjusted to meet the application requirements of different track gauges, replacement of a vehicle or the wheel set is avoided, and the line conversion working efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of rail vehicle technology, in particular to a guide wheel pair assembly suitable for different track gauges. BACKGROUND

[0002] The track gauge of the guide wheel pair is generally fixed, for example, the gauge is 1435mm. If it is required to run on different track gauges, for example, the wide track is 1520mm, the vehicle or the wheel pair assembly needs to be replaced, the operation is cumbersome, the replacement period is long, and the rapid conversion requirement of the vehicle is not met.

[0003] The above information disclosed in the background of the application is only used to increase the understanding of the background of the application, and therefore, it can include prior art known by those skilled in the art. SUMMARY

[0004] In view of the problems pointed out in the background, the present application provides a guide wheel pair assembly suitable for different track gauges, which can adjust the inside distance of the wheel pair to meet the different track gauge operation requirements, avoid replacing the vehicle or the wheel pair, and improve the work efficiency of line conversion.

[0005] To achieve the above-mentioned application purposes, the present application adopts the following technical solutions: In some embodiments of the present application, a guide wheel pair assembly suitable for different track gauges is provided, which comprises a rotating arm and a guide wheel pair; the rotating arm is connected with a vehicle frame; the guide wheel pair comprises a shaft sleeve, a wheel shaft, a driving mechanism and a locking pin mechanism; the shaft sleeve is connected with the rotating arm, a first cavity and a second cavity are formed in the shaft sleeve, the first cavity and the second cavity are arranged along the axial direction of the shaft sleeve, and the second cavity is provided with a first cavity at opposite ends; a wheel shaft is arranged in any first cavity, and the wheel shaft is provided with a guide wheel at one end; the driving mechanism is arranged in the second cavity, and the driving mechanism is connected with the other end of the wheel shaft; the driving mechanism is configured to drive the wheel shaft to move along the axial direction of the first cavity; and the locking pin mechanism is configured to lock the wheel shaft to limit the movement of the wheel shaft along the axial direction of the first cavity.

[0006] In some embodiments of the present application, the second cavity comprises a second cavity I and a second cavity II, the second cavity I and the second cavity II are arranged along the axial direction of the shaft sleeve, and the driving mechanism is arranged in the second cavity I and the second cavity II respectively, and the driving mechanism is connected with the wheel shaft on the corresponding side.

[0007] In some embodiments of the present application, the driving mechanism is a hydraulic oil cylinder or an electric push rod structure.

[0008] In some embodiments of the present application, a first guide part is arranged on the inner circumferential wall of the first cavity and extends along the axial direction of the first cavity; and a second guide part is arranged on the outer circumferential wall of the wheel shaft, and the first guide part and the second guide part are in sliding fit.

[0009] In some embodiments of the present application, a first through hole is arranged on the sleeve surrounding the first cavity, and a second through hole is arranged on the wheel shaft, and the pin shaft of the locking pin mechanism passes through the first through hole and the second through hole.

[0010] In some embodiments of the present application, the locking pin mechanism further comprises a hydraulic or pneumatic control part to lock the pin shaft at a target position.

[0011] In some embodiments of the present application, a mounting seat is arranged on the sleeve surrounding the first cavity, the mounting seat is connected to the vehicle frame through a hydraulic oil cylinder, a third through hole is arranged on the mounting seat, and the pin shaft of the locking pin mechanism passes through the first through hole, the second through hole and the third through hole.

[0012] In some embodiments of the present application, a plurality of second through holes are arranged along the axial direction of the wheel shaft.

[0013] In some embodiments of the present application, the rotating arm is welded and fixed to the sleeve.

[0014] Compared with the prior art, the present application has the following advantages and positive effects: The guide wheel pair device disclosed in the present application can directly adjust the distance between the two guide wheels by arranging a driving mechanism in the second cavity of the sleeve to drive the wheel shaft in the first cavity to move along the axial direction, without the need to disassemble the wheel pair body or replace the vehicle, and the gauge conversion can be completed by the cooperation of the driving mechanism and the locking pin mechanism, thereby simplifying the operation process and improving the conversion efficiency, and effectively solving the technical problem that the traditional method cannot adapt to rapid conversion. The guide wheel pair of the present application can be flexibly adapted to various gauge lines through the stroke adjustment of the driving mechanism and the positioning and locking of the locking pin mechanism, without the need to separately design and manufacture special vehicles or wheel pairs for different gauges, thereby improving the reuse rate of the equipment.

[0015] The arrangement of the locking pin mechanism can reliably lock the wheel shaft after the wheel shaft is adjusted to a target position, limit the axial movement of the wheel shaft, ensure that the distance between the guide wheels is always maintained at the design value corresponding to the target gauge, and avoid the gauge deviation caused by the displacement of the wheel shaft during the operation of the vehicle.

[0016] Other features and advantages of the present application will become more apparent after reading the specific embodiments of the present application in combination with the accompanying drawings. BRIEF DESCRIPTION OF DRAWINGS

[0017] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a structural diagram of a guide wheel pair according to some embodiments; Figure 2 A cross-sectional view of a guide wheel pair according to some embodiments; Figure 3 This is a structural diagram of a bushing according to some embodiments; Figure 4 for Figure 3 Enlarged view of section A in the middle; Figure 5 This is another structural diagram of the bushing according to some embodiments; Figure 6 This is a structural diagram of a wheel axle according to some embodiments; Figure 7 This is a structural diagram of a locking mechanism and mounting base according to some embodiments.

[0019] Figure label: 100. Rotary arm; 200, guide wheel pair; 210, bushing; 211, first cavity; 212, second cavity; 213, first through hole; 214, partition; 215, first guide part; 220, wheel axle; 221, second through hole; 222, second guide part; 230, drive mechanism; 240, locking pin mechanism; 241, pin shaft; 250, guide wheel; 260, mounting base; 261, third through hole. Detailed Implementation

[0020] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0021] In the description of this application, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0022] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, unless otherwise stated, "a plurality of" means two or more.

[0023] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0024] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0025] The following disclosure provides many different embodiments or examples for implementing various structures of the invention. To simplify the disclosure, specific examples of components and arrangements are described below. These are merely examples and are not intended to limit the invention. Furthermore, reference numerals and / or letters may be repeated in different examples; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed. In addition, examples of various specific processes and materials are provided in this invention, but those skilled in the art will recognize the application of other processes and / or the use of other materials.

[0026] In some embodiments of this application, guide wheelset compositions suitable for different track gauges are provided, with reference to... Figure 1 and Figure 2 It includes a swing arm 100 and a guide wheel pair 200. The swing arm 100 is connected to the frame (not shown).

[0027] The guide wheelset 200 includes a bushing 210, a wheel axle 220, a drive mechanism 230, and a locking pin mechanism 240. The structure of the bushing 210 is shown in the figure. Figures 3 to 5 The structure of wheel axle 220 is referenced. Figure 6 Locking mechanism 240 (refer to) Figure 7 .

[0028] The guide wheel pair 200 includes a bushing 210, and the rotating arm 100 is connected to the bushing 210, for example, by welding or by an assembly structure. A first cavity 211 and a second cavity 212 are formed inside the bushing 210. The first cavity 211 and the second cavity 212 are arranged along the axial direction of the bushing 210, and the first cavity 211 is respectively provided at opposite ends of the second cavity 212.

[0029] The guide wheel pair 200 includes a wheel axle 220, and the wheel axle 220 is inserted into any first cavity 211. A guide wheel 250 is provided at one end of the wheel axle 220.

[0030] The guide wheelset 200 includes a drive mechanism 230, which is disposed in the second cavity 212 and connected to the other end of the wheel axle 220. The drive mechanism 230 is configured to drive the wheel axle 220 to move axially along the first cavity 211.

[0031] The guide wheelset 200 includes a locking pin mechanism 240, which is configured to lock the wheel axle 220 to restrict the axial movement of the wheel axle 220 along the first cavity 211.

[0032] Taking the conversion from 1435mm standard gauge to 1520mm wide gauge as an example, the track change process of the guide wheelset 200 in this application is as follows: The initial state is the 1435mm standard gauge track operation state, at which time the inner distance of the wheelset is 1353mm; during the track change, the drive mechanism 230 drives the wheel axle 220 to move away from the second cavity 212, thereby increasing the distance between the two guide wheels 250 and adjusting the inner distance of the wheelset to 1440mm. At this time, the vehicle can meet the requirements of the 1520mm wide gauge track operation, and the track gauge adjustment is completed.

[0033] This application provides a drive mechanism 230 in the second cavity 212 of the bushing 210 to drive the wheel axle 220 in the first cavity 211 to move axially. This allows for direct adjustment of the spacing between the guide wheels 250 on both sides. Without disassembling the wheelset body or replacing the vehicle, track gauge switching can be completed simply by the cooperation of the drive mechanism 230 and the locking pin mechanism 240. This simplifies the operation process, improves conversion efficiency, and effectively solves the technical problem that traditional methods cannot adapt to rapid conversion.

[0034] The guide wheelset 200 of this application can be flexibly adapted to various track gauge lines through the stroke adjustment of the drive mechanism 230 and the positioning and locking of the locking pin mechanism 240. It does not require the separate design and manufacture of special vehicles or wheelsets for different track gauges, thus improving the reusability of the equipment.

[0035] The locking mechanism 240 can reliably lock the axle 220 after it is adjusted to the target position, restricting its axial movement and ensuring that the distance between the guide wheels 250 is always kept at the design value corresponding to the target track gauge, thus avoiding track gauge deviation caused by the displacement of the axle 220 during vehicle operation.

[0036] In some embodiments of this application, the second cavity 212 includes a second cavity 212Ⅰ and a second cavity 212Ⅱ. The second cavity 212Ⅰ and the second cavity 212Ⅱ are arranged along the axial direction of the bushing 210. A drive mechanism 230 is respectively provided in the second cavity 212Ⅰ and the second cavity 212Ⅱ. The drive mechanism 230 is connected to the wheel axle 220 on the corresponding side.

[0037] The dual drive mechanism 230 is directly connected to the corresponding side wheel axle 220, which shortens the transmission path, eliminates the synchronization error caused by transmission backlash, and helps to improve the adjustment accuracy of the inner distance of the wheelset.

[0038] To meet the needs of changing track gauges, the dual drive mechanism 230 can be adapted in multiple modes without replacing the drive components. For example, when the inner distance of the left guide wheel 250 decreases by 2mm due to wear, the first drive mechanism 230 can be controlled independently to push the left wheel axle 220 to the left by 2mm without adjusting the right wheel axle 220, thus simplifying the maintenance process.

[0039] In some embodiments of this application, the drive mechanism 230 is a hydraulic cylinder or an electric push rod structure to realize automatic adjustment of the axial position of the wheel axle 220.

[0040] In some embodiments of this application, a partition 214 is provided inside the second cavity 212, which divides the second cavity 212 into two opposing cavities 212Ⅰ and 212Ⅱ. One side of the rotating arm 100 is connected to the outer wall of the second cavity 212Ⅰ, and the other side of the rotating arm 100 is connected to the outer wall of the second cavity 212Ⅱ. This helps to improve the structural stability of the bushing 210.

[0041] In some embodiments of this application, reference is made to Figure 4 A first guide portion 215 is provided on the inner peripheral wall of the first cavity 211, and the first guide portion 215 extends along the axial direction of the first cavity 211. (Refer to...) Figure 6 A second guide portion 222 is provided on the outer peripheral wall of the wheel axle 220, and the first guide portion 215 slides in conjunction with the second guide portion 222. For example, the first guide portion 215 is a long groove, and the second guide portion 222 is a long protrusion. The long protrusion is embedded in the long groove and guides the axial movement of the wheel axle 220.

[0042] In some embodiments of this application, reference is made to Figure 5 A first through hole 213 is provided on the bushing 210 that forms the first cavity 211. (Refer to...) Figure 6 A second through hole 221 is provided on the axle 220. (Refer to...) Figure 2 The pin 241 of the locking mechanism 240 passes through the first through hole 213 and the second through hole 221 so that the wheel axle 220 is locked in the target position after moving along the bushing 210.

[0043] In some embodiments of this application, the locking mechanism 240 further includes a hydraulic or pneumatic control unit (not shown) to lock the pin 241 in a target position. The hydraulic or pneumatic control unit enables the automatic operation of the locking mechanism 240, thereby automatically locking the axle 220 in the target position.

[0044] In some embodiments of this application, reference is made to Figure 1 and Figure 7 A mounting seat 260 is fitted onto the bushing 210 that forms the first cavity 211. The mounting seat 260 is connected to the frame via a hydraulic cylinder to achieve the lifting and lowering of the guide wheelset 200. The mounting seat 260 is provided with a third through hole 261, through which the pin 241 of the locking pin mechanism 240 passes.

[0045] In some embodiments of this application, reference is made to Figure 6 Multiple second perforations 221 are arranged at intervals along the axial direction of the wheel axle 220.

[0046] The adjustment process of the guide wheel pair 200 device in this application is as follows: the locking pin mechanism 240 releases the lock on the wheel axle 220; the drive mechanism 230 drives the wheel axle 220 to move, so that the two guide wheels 250 move closer or further apart according to the track gauge requirements; after the wheel axle 220 moves to the target position, the pin 241 of the locking pin mechanism 240 is inserted into the first through hole 213, the third through hole 261 and the corresponding second through hole 221, so as to lock the wheel axle 220 at the target position.

[0047] In the description of the above embodiments, specific features, structures, materials, or characteristics may be combined in any suitable manner in one or more embodiments or examples.

[0048] The above are merely specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims.

Claims

1. A guide wheelset assembly suitable for different track gauges, characterized in that, Including: The swing arm is connected to the vehicle frame; Guide wheelset, the guide wheelset comprising: A bushing is connected to the rotating arm. A first cavity and a second cavity are formed inside the bushing. The first cavity and the second cavity are arranged along the axial direction of the bushing. The first cavity is provided at the opposite ends of the second cavity. A wheel axle is provided inside any of the first cavities, and a guide wheel is provided at one end of the wheel axle; A drive mechanism is disposed in the second cavity and connected to the other end of the axle. The drive mechanism is configured to drive the axle to move axially along the first cavity. A locking pin mechanism is configured to lock the axle to restrict axial movement of the axle along the first cavity.

2. The guide wheel assembly according to claim 1, characterized in that, The second cavity includes a second cavity I and a second cavity II, which are arranged along the axial direction of the bushing. The drive mechanism is respectively provided in the second cavity I and the second cavity II, and the drive mechanism is connected to the wheel axle on the corresponding side.

3. The guide wheel assembly according to claim 2, characterized in that, The drive mechanism is a hydraulic cylinder or an electric push rod structure.

4. The guide wheel assembly according to claim 1, characterized in that, A first guide portion is provided on the inner peripheral wall of the first cavity, and the first guide portion extends along the axial direction of the first cavity; a second guide portion is provided on the outer peripheral wall of the wheel axle, and the first guide portion and the second guide portion slide in cooperation.

5. The guide wheel pair assembly according to any one of claims 1 to 4, characterized in that, The bushing forming the first cavity has a first through hole, the axle has a second through hole, and the pin of the locking mechanism passes through the first through hole and the second through hole.

6. The guide wheel assembly according to claim 5, characterized in that, The locking mechanism also includes a hydraulic or pneumatic control unit to lock the pin in the target position.

7. The guide wheel assembly according to claim 5, characterized in that, A mounting seat is fitted on the bushing that forms the first cavity. The mounting seat is connected to the vehicle frame via a hydraulic cylinder. A third through hole is provided on the mounting seat. The pin of the locking pin mechanism passes through the first through hole, the second through hole, and the third through hole.

8. The guide wheel assembly according to claim 5, characterized in that, The plurality of second perforations are arranged at axial intervals along the axle.

9. The guide wheel pair assembly according to any one of claims 1 to 4, characterized in that, The rotating arm is welded and fixed to the bushing.