Charging port cover assembly and vehicle
By using a double sealing ring and guide strip design, combined with a drive motor locking mechanism, the problem of rainwater intrusion into the charging port cover during charging is solved, achieving efficient sealing and automatic locking of the charging port, improving charging safety and vehicle appearance coordination.
Patent Information
- Application Number
- CN202511702218.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-19
- Publication Date
- 2026-01-02
AI Technical Summary
The existing charging port cover design is susceptible to rainwater intrusion during charging, posing a safety hazard. Furthermore, the press-to-open and close mechanism is prone to deformation and misalignment, affecting the vehicle's appearance and aesthetics.
It adopts a dual sealing ring design, including a first sealing ring and a second sealing ring, combined with a guide strip and a drive motor locking mechanism, to achieve dual sealing protection and automatic locking of the charging port, preventing rainwater and dust from entering and simplifying the operation process.
It improves the sealing and safety of the charging port, extends the service life of the charging port, and enhances the user experience and the harmony of the vehicle's appearance.
Smart Images

Figure CN121246934A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of automobile parts, in particular to a charging port cover assembly and a vehicle. BACKGROUND
[0002] With the vigorous development of the new energy automobile industry, electric vehicles have become an important choice for green travel. In the use process of electric vehicles, the convenience and safety of the charging link are directly related to the user experience and the overall performance of the vehicle. At present, in order to prevent external water and dust from entering the charging port, most new energy vehicles are provided with sealing components at the charging port, which can effectively ensure the cleanliness and dryness of the charging environment when the charging port cover is closed.
[0003] However, during the charging process, the charging port cover needs to be kept open so that the user can connect the charging gun for charging. At this time, rainwater may seep into the charging port, which is difficult to quickly drain and may cause damage to the charging equipment and vehicle circuit, posing a safety hazard. In addition, the charging port cover design of the existing vehicle mostly adopts a press type opening and closing mechanism, which improves the convenience of use to a certain extent, but when the structure is subjected to excessive force, it is easy to cause the charging port cover to deform, resulting in inconsistent or misaligned gaps with the surrounding sheet metal parts, affecting the coordination and overall aesthetics of the vehicle appearance. SUMMARY
[0004] The purpose of the present application is to provide a charging port cover assembly and a vehicle, which at least solves one of the technical problems in the background art, such as the drainage through the cooperation of the first and second sealing rings to prevent water or dust from entering from the installation gap of the device, improving the overall sealing performance.
[0005] The technical solution adopted by the present application to achieve the above purpose is: a charging port cover assembly, comprising a housing, a cover body, a first sealing ring and a second sealing ring, The housing is an open ring structure enclosed by a continuous side wall, the inner cavity thereof is a channel penetrating through both ends, and the two ends of the inner cavity are respectively matched with the automobile charging port and the cover body, and the cover body is hinged to the side wall of the housing; The first sealing ring is arranged at one end of the housing matched with the cover body, and is used for sealing the contact surface of the housing and the cover body when the cover body is closed; The second sealing ring is arranged at one end of the housing close to the automobile charging port, and is used for sealing the charging port during charging to prevent rainwater from entering the charging port.
[0006] Further, the top side wall of the inner cavity is higher than the bottom side wall, so as to prevent water flow from entering the charging port during charging; and the bottom side wall of the inner cavity is inclined downward, for guiding the water flow in the inner cavity out.
[0007] Further, the second sealing ring is provided with a guide convex strip for guiding water to flow out on the side close to the inner cavity, the upper end of the guide convex strip is close to the top side wall of the inner cavity, the lower end of the guide convex strip is close to the bottom side wall of the inner cavity, and the guide convex strip is inclined from the outside of the inner cavity to the inside of the inner cavity from top to bottom.
[0008] Further, the guide convex strip comprises a convex surface and inclined surfaces on both sides of the convex surface, and the convex surface and the inclined surfaces are smoothly connected.
[0009] Further, the first locking mechanism and the second locking mechanism are arranged on the shell and the cover respectively, and the unlocking or locking of the cover is realized by cooperation of the first locking mechanism and the second locking mechanism.
[0010] Further, the first locking mechanism comprises a driving motor and a clamping strip, and the second locking mechanism comprises a clamping cavity and a clamping port, the shape of the clamping port is matched with the shape of the clamping strip. In the locking process, the clamping strip is clamped in the clamping cavity after passing through the clamping port to realize locking; in the unlocking process, the clamping strip is rotated to a position matched with the clamping port to realize unlocking.
[0011] Further, the shell is further provided with a mounting port, and a charging indicator lamp is fixed in the mounting port; the first sealing ring comprises a first sealing part matched with the edge of the shell and a second sealing part matched with the mounting port. Further, a switch assembly is arranged on the shell, the switch assembly is electrically connected with the charging indicator lamp, and the charging indicator lamp is turned on after the switch assembly is turned on when the cover is opened.
[0012] Further, a hinge part is arranged, the hinge part is rotatably connected with the shell, the shell and the cover are hingedly connected through the hinge part, the hinge part is clamped with the cover and rotates synchronously with the cover, and a torsional spring is further arranged, and two ends of the torsional spring are respectively connected with the shell and the hinge part.
[0013] Further, a door limiting assembly is further arranged, the door limiting assembly comprises a base plate and a limiting arm, the limiting arm is rotatably connected with the base plate, and the limiting arm is connected with the hinge part through a limiting cable; when the cover is opened, the hinge part drives the limiting cable to pull and drag the limiting arm, the limiting arm is rotated and clamped on a sliding path of a sliding door to prevent the sliding door from impacting the cover.
[0014] Another object of the present application is to provide a charging port cover assembly and a vehicle, which have good reliability, stability and practicability.
[0015] The automobile comprises the charging port cover assembly.
[0016] The present application has the following advantages: 1. The first sealing ring and the second sealing ring are arranged to double-seal and protect the charging port of the automobile in different states; when the cover is closed, the first sealing ring prevents rainwater and dust from entering the inner cavity of the shell, thereby avoiding damage to the charging port caused by impurities; when the cover is opened for charging, the second sealing ring prevents rainwater and dust from entering the charging port, thereby ensuring charging and improving the service life, safety, reliability and user experience of the charging port of the automobile; 2. The side wall at the top of the inner cavity is higher than the bottom, thereby preventing water flow from entering from the physical height, reducing the risk of short circuit and damage to the equipment caused by rainwater entering the charging port during charging, and improving the reliability and stability of the charging system in a humid environment; the side wall at the bottom is inclined downward, thereby timely guiding the water flow entering the inner cavity to be discharged, avoiding water accumulation to cause corrosion and rust, and prolonging the service life of the charging port cover assembly and related equipment; 3. The guide convex strip is designed to effectively guide the direction of the water flow, thereby avoiding the accumulation of the water flow at the second sealing ring and the penetration of the water flow into the inner cavity and the charging port, improving the waterproof capability of the charging port cover assembly, reducing the risk of short circuit and damage to the charging equipment caused by the water flow, and ensuring the safety of charging and the reliability of the equipment; the guide convex strip is inclined from the outside to the inside from top to bottom, thereby enabling the water flow to be quickly and smoothly discharged, improving the drainage efficiency, reducing the residence time of the water flow, and reducing the adverse effects on the charging port and related components; 4. The clamping strip is rotated by the driving motor to complete the locking and unlocking of the cover, thereby simplifying the operation process, enabling the user to control the driving motor by using the on-board computer to open and close the cover, and improving the convenience; the cover does not need to be manually pressed when being opened, and the first locking mechanism and the second locking mechanism can be automatically locked by using a small force, thereby preventing the cover from being pressed to deform and causing the gap between the cover and the surrounding metal parts to be inconsistent or misaligned, ensuring the coordination and aesthetics of the appearance of the vehicle; and the sliding door impact on the cover can be prevented by the cooperation of the door limiting assembly and the cover. DETAILED DESCRIPTION
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the present application will be further described below with reference to the drawings and embodiments. The drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor on the basis of these drawings: Figure 1 is a schematic diagram of a whole structure of the charging port cover assembly of the present application in an open state; Figure 2 is a schematic diagram of an exploded structure of the charging port cover assembly of the present application; Figure 3 is a schematic diagram of a cross-sectional structure of the present application; Figure 4 is a schematic diagram of a bottom view structure of the charging port cover assembly of the present application in a closed state; Figure 5 is a schematic diagram of an opening process of the cover of the present application; Figure 6 is a schematic diagram of the overall structure of the shell of the present application; Figure 7 is Figure 8 is a schematic diagram of the structure from another perspective; Figure 8 is a schematic diagram of the partial structure of the inner cover plate of the present application; Figure 9 is a schematic diagram of the overall structure of the inner cover plate of the present application; Figure 10 is a schematic diagram of the second locking mechanism along the A-A plane of the present application; Figure 9 Figure 11 is a schematic diagram of the first sealing ring of the present application; Figure 12 is a schematic diagram of the second sealing ring of the present application; Figure 13 is a schematic diagram of the first locking member in the open state of the present application; Figure 14 is a schematic diagram of the first locking member in the closed state of the present application; Figure 15 is a schematic diagram of the hinge member of the present application; Figure 16 is a schematic diagram of the opening pull cable of the present application; Figure 17 is a schematic diagram of the torsion spring of the present application; Figure 18 is a schematic diagram of the connection relationship between the charging port cover assembly and the door limiting assembly of the present application; Figure 19 is a schematic diagram of the connection relationship of the limiting pull cable of the present application; Figure 20 is a schematic diagram of the partial structure of the door limiting assembly of the present application; Figure 21 is a schematic diagram of the structure of the door limiting assembly of the present application in the closed state; Figure 22 is a schematic diagram of the structure of the door limiting assembly of the present application in the open state; Figure 23 is a schematic diagram of the structure of the limiting arm of the present application.
[0018] In the figure: 1. Shell; 101. inner cavity; 102. top side wall; 103. bottom side wall; 104. mounting port; 105. fixing hole; 106. lock body assembly port; 107. first mounting column; 108. second mounting column; 109. first mounting hole; 110. second mounting hole; 111. hinge cavity; 112. assembly hole; 113. third mounting column; 114. fourth mounting column; 115. third mounting hole; 116. fourth mounting hole; 117. Ω-shaped clamping column; 118. first clamping groove; 119. insertion groove; 120. clamping wire groove; 121. open groove; 2. cover body: 201. outer cover plate; 202. inner cover plate; 203. hinge part; 204. connecting hole; 205. positioning groove; 206. anti-falling table; 3. first sealing ring: 301. first sealing part; 302. second sealing part; 303. assembly part; 304. fixing pin; 4. second sealing ring: 401. flow guide protrusion; 402. circumferential step surface; 403. second sealing ring; 404. first rising slope; 405. second rising slope; 406. protrusion top; 411. protrusion surface; 412. inclined surface; 5. first locking mechanism: 501. clamping strip; 502. lock shell; 503. first column; 504. second column; 505. contact piece; 506. first sealing ring; 507. first matching hole; 508. second matching hole; 509. wire pressing groove; 510. unlocking arm; 6. second locking mechanism: 601. clamping cavity; 602. clamping port; 603. pressure contact piece; 7. charging indicator light; 8. switch assembly: 801. switch swing arm; 802. third matching hole; 803. fourth matching hole; 804. wire harness sheath; 805. clamping boss; 9. hinge part: 901. connecting part; 902. rotating shaft; 903. limiting table; 904. stop block; 905. spring mounting hole; 906. switch contact point; 907. first clamping hole; 10. door limiting assembly: 1001. base plate; 1002. limiting arm; 1003. reinforcing plate; 1004. buffer pad; 1005. clamping plate; 1006. limiting block; 1007. fifth mounting hole; 1008. sixth mounting hole; 1009. hinge hole; 1010. hinge shaft; 1011. second clamping hole; 1012. second clamping groove; 11. limiting cable: 1101. First fixing component; 1102. Second fixing component; 1111. First die-casting head; 1112. First locking component; 1121. Second die-casting head; 1122. Second locking component; 12. Activate the cable: 1201. Installation part; 1202. Connecting rope; 1203. Force ring; 13. Torsion spring: 1301. Z-shaped bend; 1302. Ω-shaped end clamp. Detailed Implementation
[0019] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, a clear and complete description will be provided below in conjunction with the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the protection scope of the present invention.
[0020] like Figures 1 to 15 As shown, a charging port cover assembly includes a housing 1, a cover 2, a first sealing ring 3, and a second sealing ring 4. The housing 1 is an open annular structure formed by continuous sidewalls, and its inner cavity 101 is a channel that runs through both ends. The two ends of the inner cavity 101 are respectively matched with the car charging port and the cover 2. The cover 2 is hinged to the sidewall of the housing 1. The first sealing ring 3 is disposed at the end where the housing 1 and the cover 2 mate, and is used to seal the contact surface between the housing 1 and the cover 2 when the cover 2 is closed; The second sealing ring 4 is located at one end of the housing 1 near the car charging port, and is used to seal the charging port during charging to prevent rainwater from entering the charging port.
[0021] The charging port cover assembly of this invention is applied to electric vehicle charging scenarios. Installed at the location of the vehicle's charging port, it protects the charging port from rainwater, dust, and other impurities entering during both non-charging and charging states, thus ensuring charging safety and equipment lifespan. The housing 1 of this invention is an open annular structure formed by continuous sidewalls, ensuring that the charging gun can penetrate the inner cavity 101 and engage with the vehicle's charging port during charging. The open annular structure can be either circular or square; this invention preferably uses a square annular structure with a smooth transition between adjacent sidewalls. The open annular structure of the housing 1 provides a suitable through-channel for the charging gun. During charging, the charging gun can smoothly pass through the inner cavity 101 and precisely engage with the vehicle's charging port to achieve the charging function.
[0022] When the cover 2 is in the closing process, since it is hinged with the side wall of the shell 1, when the cover 2 is rotated to the position closely attached to the shell 1, the closing action is completed. At this time, the first sealing ring 3 arranged at the matched end of the shell 1 and the cover 2 is pressed between the cover 2 and the shell 1, and by the elastic deformation of the sealing ring itself, the small gap between the contact surface of the cover 2 and the shell 1 is filled, a sealing barrier is formed, which prevents the rain and dust from the outside into the inner cavity 101 of the shell 1, thereby protecting the charging port from pollution.
[0023] When the cover 2 needs to be opened for charging, the cover 2 is rotated around the side wall of the shell 1 to be opened, so that the automobile charging port is exposed. Then the charging gun is inserted into the charging port, and the charging gun will penetrate the through hole in the middle of the second sealing ring 4 arranged at the end of the shell 1 close to the automobile charging port. When the charging gun is inserted into the charging port, the second sealing ring 4 is tightly attached to the outer periphery of the charging gun by virtue of its elasticity, and a sealed environment is formed between the charging gun and the charging port, which effectively prevents the rain and dust from the outside from entering the automobile interior through the charging port during the charging process, and ensures the safety and stability of the charging process.
[0024] The first sealing ring 3 and the second sealing ring 4 are arranged in the present application, which realizes the double sealing protection of the automobile charging port in different states. When the cover 2 is closed, the first sealing ring 3 prevents the rain and dust from entering the inner cavity 101 of the shell 1, and avoids the damage of impurities accumulation to the charging port; when the cover 2 is opened for charging, the second sealing ring 4 prevents the rain and dust from entering the charging port, which ensures that the charging process is not affected by the external environment, improves the service life and charging safety of the automobile charging port, and also improves the overall use reliability and user experience of the automobile.
[0025] The first sealing ring 3 and the second sealing ring 4 in the present application can be connected by a groove connection or a mechanical pressing connection, and the specific connection mode can be selected according to actual needs. In order to facilitate installation and maintenance, the present application adopts a detachable connection mode.
[0026] As Figures 1 to 7 , Figure 11As shown, in a preferred embodiment of the present invention, the first sealing ring 3 is fixedly disposed on the outer periphery of the edge of the housing 1, and the first sealing ring 3 is also provided with an assembly part 303. A fixing pin 304 is fixed on the assembly part 303, and a fixing hole 105 corresponding to the fixing pin 304 is opened on the housing 1. The fixing pin 304 and the fixing hole 105 are interference-fitted. There are two or more assembly parts 303, which are evenly distributed on the first sealing ring 3, and the number of fixing pins 304 and fixing holes 105 matches the number of assembly parts 303. Using this embodiment, when installing the first sealing ring 3, it is only necessary to accurately insert the fixing pin 304 into the corresponding fixing hole 105. The connection can be firmly established by the friction generated by the interference fit. The operation is simple and convenient, without the need for complicated tools or professional skills, and the installation process can be completed quickly. When the first sealing ring 3 needs to be replaced due to wear or aging, its detachable interference fit connection means that only appropriate external force needs to be applied to overcome the friction generated by the interference fit to pull the fixing pin 304 out of the fixing hole 105, thereby removing the first sealing ring 3 for replacement. When replacing the first sealing ring 3, simply reinsert the fixing pin 304 according to the installation steps. The maintenance process is simple and quick, reducing maintenance time and costs. In this invention, the fixing pin 304 can also be replaced with other connecting parts, such as connecting studs. When using connecting studs, after the stud is embedded in the fixing hole 105, it needs to be tightened with a nut on the housing 1.
[0027] like Figures 1 to 4 , Figure 11 As shown, in this embodiment, the outer periphery of the second sealing ring 4 is fixedly connected to the outer periphery of the cavity. The edge of the second sealing ring 4 is a circumferential stepped surface 402. When assembling the second sealing ring 4, the circumferential stepped surface 402 can be directly bonded and fixed to the outer periphery of the cavity. The bonding and fixing method of the present invention is simple to operate, has low requirements for the installation environment and technology, and can quickly achieve the installation and positioning of the second sealing ring 4, improving installation efficiency. The second sealing ring 4 is fixed to the outer periphery of the cavity by bonding. When maintenance and replacement are required, the bonding can be removed by a suitable method, such as using a solvent to dissolve the adhesive, and then the old second sealing ring 4 can be removed, and the new second sealing ring 4 can be installed to the outer periphery of the cavity by bonding.
[0028] like Figures 1 to 7 As shown, in this invention, the top sidewall 102 of the inner cavity 101 is higher than the bottom sidewall 103 to prevent water from entering the charging port during charging; and the bottom sidewall 103 of the inner cavity 101 is inclined downward to drain the water flow in the inner cavity 101.
[0029] The top side wall 102 of the inner cavity 101 in the application is higher than the bottom side wall 103, so that the height difference between the top side wall 102 and the bottom side wall 103 forms a natural barrier. During the charging process, if rainwater or other water flows fall on the charging port cover assembly, due to the higher top side wall 102, the water flow is difficult to directly enter the inner cavity 101, thereby effectively preventing the water flow from entering the charging port, and ensuring the safety of the charging port in a humid environment.
[0030] The bottom side wall 103 of the inner cavity 101 in the application is downwardly inclined, which plays a key role when a small amount of water flow accidentally enters the inner cavity 101 or water accumulates in the inner cavity 101 due to other reasons. The inclined bottom side wall 103 utilizes the action of gravity to make the water flow naturally flow downward along the inclined surface 412, and finally be guided out of the inner cavity 101, avoiding the accumulation of water flow in the inner cavity 101, and further reducing the risk of damage to the charging port caused by the water flow.
[0031] The above structure of the application physically blocks the entry of water flow, greatly reduces the risk of short circuit, damage to charging equipment and other safety hazards caused by the invasion of rainwater or other water flow into the charging port during the charging process, and improves the reliability and stability of the automobile charging system in a humid environment. At the same time, the downward inclination of the bottom side wall 103 of the inner cavity 101 can timely guide the water flow entering the inner cavity 101 out, avoiding the long-term accumulation of water flow in the inner cavity 101, preventing corrosion, rust and other problems caused by water accumulation, and prolonging the service life of the charging port cover assembly and related charging equipment.
[0032] As shown in Figures 1 to 5 , Figure 12 In the application, the second sealing ring 4 is provided with a flow guide convex strip 401 on one side of the inner cavity 101 for guiding the downward flow of water flow, the upper end of which is close to the top side wall 102 of the inner cavity 101, the lower end of which is close to the bottom side wall 103 of the inner cavity 101, and the flow guide convex strip 401 is inclined from the outside of the inner cavity 101 to the inside of the inner cavity 101 from top to bottom.
[0033] In actual work, when rainwater or other water flows into the inner cavity 101 and contacts the second sealing ring 4, due to the special structure design that the upper end of the flow guide protruding strip 401 is close to the top side wall 102 of the inner cavity 101, the lower end is close to the bottom side wall 103 of the inner cavity 101, and the flow guide protruding strip 401 is inclined from the outside of the inner cavity 101 to the inside of the inner cavity 101 from top to bottom, the water flow will flow along the direction of the flow guide protruding strip 401. Specifically, the water flow first falls on the protruding surface 411 of the flow guide protruding strip 401, and because the protruding surface 411 is smoothly connected with the two inclined surfaces 412, the water flow will naturally and smoothly flow down along the inclined surface 412, and finally flow out from the position close to the bottom side wall 103 of the inner cavity 101, instead of randomly accumulating on the surface of the second sealing ring 4 or seeping into the inside of the inner cavity 101, thereby achieving the effect of guiding the water flow out of the inner cavity 101.
[0034] The design of the flow guide protruding strip 401 can effectively guide the direction of the water flow, avoid the water flow from accumulating at the second sealing ring 4 and then seeping into the inner cavity 101 through the gap, and then entering the charging port of the automobile, thereby greatly improving the waterproof capability of the charging port cover assembly, reducing the risk of short circuit and damage of the charging equipment caused by the water flow, and ensuring the safety of the charging process and the reliability of the charging equipment. Moreover, the structure that the flow guide protruding strip 401 is inclined from the outside of the inner cavity 101 to the inside of the inner cavity 101 from top to bottom enables the water flow to be quickly and smoothly discharged from the inner cavity 101, and compared with the case without the flow guide structure, the drainage is more efficient, the time for the water flow to stay in the inner cavity 101 is reduced, and the possibility of the water flow causing adverse effects on the charging port and related components is further reduced.
[0035] As shown in Figures 1 to 5 , Figure 12 , the second sealing ring 4 is integrally formed as a whole, and the part of the inner ring of the second sealing ring 4 in contact with the charging port is also a protruding strip structure, specifically including a first rising inclined surface 404, a second rising inclined surface 405 and a protruding top 406, the first rising inclined surface 404 is located at the innermost side of the sealing ring and is used for tightly abutting the charging gun. The first rising inclined surface 404, the second rising inclined surface 405 and the protruding top 406 of the present application cooperate to achieve the effect of sealing the outer periphery of the charging gun and guiding the water flow, which is the same as the flow guide protruding strip 401.
[0036] As shown in Figures 1 to 4 , Figure 12 , in the present application, first locking mechanism 5 and second locking mechanism 6 are further arranged on the shell 1 and the cover 2 respectively, and the unlocking or locking of the cover 2 is realized by cooperation of the first locking mechanism 5 and the second locking mechanism 6. The first locking mechanism 5 includes a driving motor and a clamping strip 501; the second locking mechanism 6 includes a clamping cavity 601 and a clamping port 602, the shape of the clamping port 602 is matched with the shape of the clamping strip 501; In the locking process, the clamping strip 501 is clamped in the clamping cavity 601 after passing through the clamping port 602 to achieve locking; in the unlocking process, the clamping strip 501 is rotated to a position matched with the clamping port 602, and the cover body 2 is opened to achieve unlocking.
[0037] The cover body 2 comprises an outer cover plate 201 and an inner cover plate 202, the inner cover plate 202 is fixedly connected in the inner cover plate 202, and the inner cover plate 202 is matched in shape with the inner cavity 101 of the shell 1. When the cover body 2 is closed, the inner cover plate 202 is embedded in the inner cavity 101, and the outer cover plate 201 can be tightly attached to the outer periphery. The second locking mechanism 6 is arranged on the inner cover plate 202.
[0038] The first locking mechanism 5 of the application further comprises a lock shell 502 for assembling a driving motor, and the driving motor is arranged in the lock shell 502. The first locking mechanism 5 further comprises a first cylinder 503 and a second cylinder 504 arranged concentrically from inside to outside, the first cylinder 503 is rotatably connected to the second cylinder 504, the second cylinder 504 is movably arranged on the shell 1, and the bottom of the second cylinder 504 is provided with an elastic member (not shown). The clamping strip 501 is fixedly arranged on the end face of one end of the first cylinder 503, and the center of the clamping strip 501 is further provided with a contact piece 505. The clamping cavity of the second locking mechanism 6 is further provided with a compression contact piece 603 matched with the contact piece 505.
[0039] In the locking process after the cover body 2 is charged, the clamping strip 501 in the first locking mechanism 5 moves with the cover body 2, passes through the clamping port 602 on the second locking mechanism 6, and enters the clamping cavity 601. At this time, since the clamping strip 501 is positionally corresponding to the clamping port 602, only preliminary positioning is completed, and locking is not achieved. When the clamping strip 501 enters the clamping cavity 601, the compression contact piece 603 in the clamping cavity will abut against the contact piece 505 in the center of the clamping strip 501. The compression contact piece 603 will generate a pushing force on the contact piece 505, and push the first cylinder 503 and the second cylinder 504 to move along the direction of the lock shell 502. When the second cylinder 504 contacts the driving motor press switch in the lock shell 502, the driving motor is triggered to start. After the driving motor starts, the first cylinder 503 connected thereto is rotated. Since the clamping strip 501 is fixedly arranged on the end face of one end of the first cylinder 503, the rotation of the first cylinder 503 will drive the clamping strip 501 to rotate by 90 degrees, so that the clamping strip 501 is clamped in the clamping cavity 601, thereby completing the locking of the cover body 2 and the shell 1.
[0040] When the cover 2 needs to be opened, the vehicle computer sends a command to control the driving motor to rotate. The driving motor drives the clamping strip 501 to rotate, so that the clamping strip 501 is rotated to a position matched with the position of the clamping port 602. Because the second column body 504 is provided with an elastic component at the bottom, after the clamping strip 501 is matched with the position of the clamping port 602, the elastic component drives the second column body 504 to move upward. The upward movement of the second column body 504 further pushes away the cover 2, so that the cover 2 is unlocked. In Figure 5 A1, A2, A3 and A4 are respectively a closed state, a preliminary opening state of the cover 2, an intermediate opening state and a fully open state.
[0041] The present application realizes the rotation of the clamping strip 501 through the driving motor, and further completes the locking and unlocking of the cover 2. Compared with the traditional manual locking mode, the operation process is greatly simplified, and the user only needs to control the driving motor through the vehicle computer to easily realize the opening and closing of the cover 2, thereby improving the convenience of use. At the same time, the cover 2 can be opened without manual pressing, and only a small force is needed to cooperate the first locking mechanism 5 and the second locking mechanism 6 to realize automatic locking when closing, so that the user does not need to press hard to lock, which can prevent the problem of inconsistent gap or misalignment between the cover 2 and the surrounding metal parts caused by deformation of the cover 2 in the pressing process, thereby ensuring the coordination and overall aesthetics of the vehicle appearance.
[0042] As shown in Figures 1 to 4 , 6, in the present application, the inner cavity 101 of the shell 1 is further provided with a lock body assembly opening 106, the lock shell 502 is fixedly connected with a first sealing ring 506, and the first sealing ring 506 is concentrically arranged with the first column body 503 and the second column body 504. The second sealing ring 403 matched with the first sealing ring 506 is further fixedly connected to the second sealing ring 4.
[0043] In the installation of the first locking mechanism 5, the second sealing ring 403 on the second sealing ring 4 is aligned with the lock body assembly opening 106 in the inner cavity 101 of the shell 1. The second sealing ring 403 is clamped into the lock body assembly opening 106, and the outer periphery of the second sealing ring 403 is tightly fitted with the side wall of the lock body assembly opening 106 through interference fit, forming a preliminary sealing structure to prevent water, dust and other impurities from the outside from entering the inner cavity 101 of the shell 1. Then the first column 503 and the second column 504 of the first locking structure are inserted from inside to outside through the lock body assembly opening 106, so that the first column 503 and the second column 504 are located in the inner cavity 101 of the shell 1, and the lock body part is left outside the shell 1. In the above process, the outer periphery of the first sealing ring 506 will be tightly fitted with the inner wall of the second sealing ring 403, further enhancing the sealing effect and forming a double sealing guarantee. Through the interference fit of the second sealing ring 403 and the side wall of the lock body assembly opening 106, and the tight fit of the outer periphery of the first sealing ring 506 and the inner wall of the second sealing ring 403, the double sealing structure is formed. It can effectively prevent water, dust, impurities and other impurities from the outside from entering the inner cavity 101 of the shell 1, protect the electronic components and mechanical parts inside the shell 1 from corrosion and damage, and improve the reliability and service life of the product.
[0044] As shown in Figure 2 , Figures 6-7 , Figures 13-14 The shell 1 of the present application is provided with a first mounting column 107 and a second mounting column 108, and the axial direction of the first mounting column 107 and the second mounting column 108 is provided with a first mounting hole 109 and a second mounting hole 110, respectively. The lock shell 502 is provided with a first matching hole 507 and a second matching hole 508 corresponding to the first mounting hole 109 and the second mounting hole 110. In assembly, the first mounting hole 109 and the second mounting hole 110 are aligned with the first matching hole 507 and the second matching hole 508, respectively, and the lock shell 502 is fixed on the shell 1 by using bolts.
[0045] As shown in Figures 1-7 , Figure 16As shown, in actual design, artificial unlocking structure can also be designed to ensure the charging feasibility in extreme cases. Specifically, in an embodiment of the present application, an opening cable 12 is further included, the opening cable 12 includes a mounting part 1201, a connecting rope 1202 and a force ring 1203, and the mounting part 1201 and the force ring 1203 are respectively connected to both ends of the connecting rope 1202. The lock shell 502 abutting to one side of the shell 1 is further provided with a wire pressing groove 509 and an unlocking arm 510 in sliding connection with the shell 1, the unlocking arm 510 is connected with the second column 504, and the linear motion of the unlocking arm 510 can be converted into the rotary motion of the second column 504. The outer surface of the lock shell 502 is further provided with a wire clamping groove 120 and an opening groove 121, and the wire clamping groove 120 and the opening groove 121 are respectively arranged on the first mounting column 107 and the second mounting column 108.
[0046] In the installation of the opening cable 12, the mounting part 1201 is fixedly connected with the unlocking arm 510, the connecting rope 1202 is sequentially threaded through the wire pressing groove 509, the wire clamping groove 120 and the opening groove 121, so that the force ring 1203 is located outside the lock shell 502. When manual unlocking is needed, the force ring 1203 is pulled, the connecting rope 1202 will pull the unlocking arm 510 to move under the action of the pulling force, the unlocking arm 510 drives the second column 504 to rotate, thereby driving the clamping strip 501 to realize unlocking. In the present application, the structure that the linear motion of the unlocking arm 510 is converted into the rotary motion of the second column 504 is a common structure in the art, such as a worm gear, which can be realized by those skilled in the art.
[0047] As shown in Figures 1 to 6 , Figure 11 , Figure 12 , Figure 15 and Figure 17 , in the present application, the shell 1 is further provided with a mounting opening 104, and a charging indicator lamp 7 is fixedly arranged in the mounting opening 104; the first sealing ring 3 includes a first sealing part 301 matched with the edge of the shell 1 and a second sealing part 302 matched with the mounting opening 104; Further including a switch assembly 8 arranged on the shell 1, the switch assembly 8 is in electrical connection with the charging indicator lamp 7; after the cover 2 is opened, the switch assembly 8 is connected to the charging indicator lamp 7, and the charging indicator lamp 7 is turned on; the charging indicator lamp 7 is turned off after charging is completed.
[0048] Further including a hinge 9 rotatably connected to the shell 1, the shell 1 and the cover 2 are hingedly connected through the hinge 9; the hinge 9 is clamped with the cover 2 and rotates synchronously with the cover 2. Further including a torsional spring 13, both ends of the torsional spring 13 are respectively connected with the shell 1 and the hinge 9.
[0049] The inner cavity 101 of the shell 1 is further provided with a hinge cavity 111, and the hinge part 203 is arranged on the cover 2, fixed at one end of the inner cover plate 202 and embedded in the hinge cavity 111. The hinge cavity 111 is provided with assembly holes 112 at both ends, and the hinge part 203 is provided with connecting holes 204 corresponding to the assembly holes 112. The hinge part 9 comprises a connecting part 901 and a rotating shaft 902, wherein the connecting part 901 is located outside the shell 1, and the rotating shaft 902 passes through the assembly holes 112 and the connecting holes 204, thereby hingedly connecting the shell 1 and the cover 2.
[0050] The rotating shaft 902 is further provided with a limiting table 903 and a stop block 904, and the hinge part 203 is provided with a positioning groove 205 and an anti-falling table 206 matched with the limiting table 903 and the stop block 904. During assembly, the limiting table 903 of the rotating shaft 902 is embedded in the positioning groove 205 of the hinge part 203, and the anti-falling table 206 of the hinge part 203 is attached. The above structure can limit the rotating shaft 902, ensure that the position of the rotating shaft 902 relative to the cover 2 is unchanged, and prevent the rotating shaft 902 from moving due to vibration of the cover 2 during opening or closing.
[0051] The shell 1 at the position of the hinge cavity 111 is further provided with a third mounting column 113 and a fourth mounting column 114, and the third mounting column 113 and the fourth mounting column 114 are respectively provided with a third mounting hole 115 and a fourth mounting hole 116 in the axial direction, and the switch assembly 8 is provided with a third matching hole 802 and a fourth matching hole 803 corresponding to the third mounting hole 115 and the fourth mounting hole 116. During assembly, after the third mounting hole 115 and the fourth mounting hole 116 are aligned with the third matching hole 802 and the fourth matching hole 803, the switch assembly 8 can be fixed on the shell 1 by using bolts.
[0052] The torsional spring 13 is used to play a buffering role when the cover 2 is opened and closed, preventing impact on the vehicle body when opening too fast or impact on the shell 1 when closing too fast. The torsional spring 13 has ZZ-shaped bending parts 1301 and Ω-shaped end clamping parts 1302 at both ends, respectively, and the connecting part 901 of the hinge part 9 is provided with a spring mounting hole 905 matched with the ZZ-shaped bending part 1301 arranged on the shell 1, and the shell 1 is fixed with an Ω-shaped clamping column 117 matched with the Ω-shaped end clamping part 1302. During assembly, the torsional spring 13 is matched with the spring mounting hole 905 and the Ω-shaped clamping column 117 through the ZZ-shaped bending part 1301 and the Ω-shaped end clamping part 1302 at both ends, respectively.
[0053] The switch assembly 8 is further provided with a switch swing arm 801, and the connecting part 901 of the hinge 9 is further provided with a switch contact point 906. When the cover 2 is closed, the switch contact point 906 presses the switch swing arm 801, and the switch assembly 8 is in a closed state; when the cover 2 is opened, the cover 2 drives the hinge 9 to rotate, so that the switch contact point 906 moves out of the position of the switch swing arm 801, and the switch swing arm 801 changes from the pressed state to the free state, so that the charging indicator light 7 is turned on; after the charging is completed, the charging indicator light 7 is turned off. The principle of the charging indicator light 7 for indicating the charging state in the application is a common principle in the prior art, such as the working principle of the indicator light disclosed in the patent with the name of a charging port structure and a car and the publication number CN205044831U, which can be realized by the person skilled in the art. The switch assembly 8 is clamped with the shell 1, and the clamping is a common clamping mode in the prior art. In an embodiment of the application, the switch assembly 8 further includes a wire harness sheath 804, the wire harness sheath 804 is provided with a clamping boss 805, the shell 1 is provided with a slot 119 matched with the clamping boss 805, and the specific structure of the slot 119 and the clamping boss 805 is a common structure in the art, such as a C-shaped groove and a protrusion matched therewith, and the wire harness sheath 804 of the switch assembly 8 can be inserted into the slot 119 during installation.
[0054] As shown in Figures 18 to 23 In the application, a door limiting assembly 10 is further included, the door limiting assembly 10 includes a base plate 1001 and a limiting arm 1002, the limiting arm 1002 is rotationally connected to the base plate 1001, and the limiting arm 1002 is connected with the hinge 9 through a limiting cable 11; when the cover 2 is opened, the hinge 9 rotates to drive the limiting cable 11 to pull the limiting arm 1002, and the limiting arm 1002 is clamped on the sliding path of the sliding door after rotation, so as to prevent the sliding door from impacting the cover 2.
[0055] The fifth mounting hole 1007 and the sixth mounting hole 1008 are further formed at both ends of the base plate 1001, and are used to fix the base plate 1001 on the vehicle after cooperation with bolts, and the base plate 1001 can be fixed on the vehicle chassis in particular. The hinge hole 1009 is further formed on the limiting arm 1002, and the limiting arm 1002 is hingedly connected to the base plate 1001 through the hinge hole 1009 and a hinge shaft 1010 matched therewith.
[0056] The door limiting assembly 10 further comprises a reinforcing plate 1003, a buffer pad 1004, a clamping plate 1005 and a limiting block 1006, the buffer pad 1004 and the reinforcing plate 1003 are both fixed on the base plate 1001, and the limiting arm 1002 is located between the buffer pad 1004 and the reinforcing plate 1003. The reinforcing plate 1003 is located on the side close to the limiting cable 11, the clamping block and the limiting block 1006 are respectively fixed on both ends of the reinforcing plate 1003, and the limiting block 1006 is located on the end close to the limiting arm 1002. The buffer pad 1004 is used to contact and support the limiting arm 1002 when the limiting arm 1002 is closed, and the limiting block 1006 on the reinforcing plate 1003 is used to limit the limiting arm 1002 when the limiting arm 1002 is opened, so as to prevent the limiting arm 1002 from rotating excessively.
[0057] The limiting cable 11 is provided with a first fixing assembly 1101 and a second fixing assembly 1102 at both ends respectively, wherein the first fixing assembly 1101 is matched with the door limiting assembly 10. Specifically, the first fixing assembly 1101 comprises a first die-casting head 1111 and a first clamping piece 1112, and the first clamping piece 1112 is arranged at the end of the limiting cable 11; the second fixing assembly 1102 comprises a second die-casting head 1121 and a second clamping piece 1122, and the second clamping piece 1122 is arranged at the end of the limiting cable 11, as shown in the specific structure of the second fixing assembly 1102. Figure 19
[0058] The connecting part 901 of the hinge 9 is provided with a first clamping hole 907, the shell 1 is further provided with a first clamping groove 118, the first die-casting head 1111 is movably arranged in the first clamping groove 118, and the first clamping piece 1112 is embedded in the first clamping hole 907. The limiting arm 1002 is provided with a second clamping hole 1011, the second die-casting head 1121 is located between the buffer pad 1004 and the clamping plate 1005, the clamping plate 1005 is provided with a second clamping groove 1012, the second die-casting head 1121 is movably clamped in the second clamping groove 1012, and the second clamping piece 1122 is embedded in the second clamping hole 1011.
[0059] During the opening process of the cover plate, the hinge 9 rotates with the cover plate, because the first clamping piece 1112 is embedded in the first clamping hole 907 of the connecting part 901 of the hinge 9, the hinge 9 drives the first clamping piece 1112 to displace, pulls the limiting cable 11, and makes the limiting cable 11 straight. At this time, the second clamping piece 1122 drives the limiting arm 1002 to rotate around the hinge shaft 1010 under the action of the tension of the limiting cable 11, so that the end of the limiting arm 1002 is clamped on the sliding path of the sliding door, preventing the sliding door from impacting the cover body 2.
[0060] In one specific application of the present application, the charging port cover assembly is applied to an existing automobile, and the automobile is a common automobile with a sliding door and a charging function in the prior art.
[0061] The following describes the working process of the charging port cover assembly in the invention in detail. I. Opening the cover body 2 The user issues an instruction to open the cover body 2 through the vehicle-mounted computer or a manual button. After receiving the instruction, the vehicle-mounted computer controls the drive motor on the first locking mechanism 5 to start. The drive motor drives the first column body 503 connected thereto to rotate, thereby causing the clamping block fixed to the end face of the first column body 503 to rotate. The clamping block rotates to a position matched with the position of the clamping interface 602 under the drive of the drive motor, at which time the clamping block no longer hinders the opening of the cover body 2. Since the second column body 504 is provided with an elastic component at the bottom, after the clamping block is matched with the position of the clamping interface 602, the elastic component pushes the second column body 504 to move upward, further pushing the cover body 2 to achieve the initial unlocking of the cover body 2. The cover body 2 starts to rotate and open around the hinge 9 under the action of the elastic component, and the user can manually or continue to open the cover body 2 to the required angle through the electric mode. During the opening of the cover body 2, the hinge 9 rotates synchronously with the cover body 2 and stretches the torsion spring 13 to provide a buffer force for the subsequent closing of the cover body 2. After the cover body 2 is opened, the switch contact point 906 on the hinge 9 moves out of the position of the switch swing arm 801, the state of the switch assembly 8 changes, the circuit of the charging indicator light 7 is turned on, and the indicator light is turned on to prompt the user that the charging port is available.
[0062] II. Closing the cover body 2 After the user finishes charging, the user issues an instruction to close the cover body 2 through the vehicle-mounted computer or a manual button. If the closing is in the electric mode, the vehicle-mounted computer controls the drive motor to rotate reversely to drive the clamping block to return to the initial position for locking. Then the user manually pushes the cover body 2 in the closing direction, and the cover body 2 rotates and closes around the hinge 9. The hinge 9 rotates synchronously with the cover body 2 and compresses the torsion spring 13 to provide a buffer for the closing of the cover body 2 and prevent the cover body 2 from being closed too fast to cause impact. With the closing of the cover body 2, the strip-shaped clamping block in the first locking mechanism 5 moves with the cover body 2, passes through the clamping interface 602 on the second locking mechanism 6, and enters the clamping cavity 601. After the clamping block enters the clamping cavity 601, the pressing component 603 in the clamping cavity pushes the contact component 505 at the center of the clamping block to drive the first column body 503 and the second column body 504 to move along the direction of the lock shell 502 until the second column body 504 contacts the drive motor pressing switch in the lock shell 502 to trigger the drive motor to start. The drive motor drives the first column body 503 to rotate, thereby causing the clamping block to rotate by 90 degrees and be clamped in the clamping cavity 601 to complete the locking of the cover body 2 and the shell 1. After the cover body 2 is completely closed, the switch contact point 906 on the hinge 9 presses the switch swing arm 801 to cause the switch assembly 8 to be in the closed state and disconnect the circuit of the charging indicator light 7.
[0063] III. Working process of the vehicle door limiting assembly 10 When the cover 2 is opened, the rotation of the hinge 9 drives the movement of the limiting cable 11, and the limiting arm 1002 in the door limiting assembly 10 connected to the other end of the limiting cable 11 is pulled and rotated. After the rotation of the limiting arm 1002, it is clamped on the sliding path of the sliding door, preventing the sliding door from accidentally moving and hitting the cover 2 during charging.
[0064] IV. Reset process of the door limiting assembly 10 During the closing process of the cover 2, the rotation direction of the hinge 9 is changed, the limiting cable 11 is relaxed, and the limiting arm 1002 in the door limiting assembly 10 returns to the initial position under the action of gravity, no longer hindering the normal sliding of the sliding door.
[0065] The above specific embodiments further explain the purpose, technical solutions and beneficial effects of the present application. It should be understood that the above description is only a specific implementation method of the present application and is not used to limit the present application. Any modification, equivalent replacement and improvement made within the spirit of the present application should be included in the protection scope of the present application.
Claims
1. A charging port cover assembly, characterized in that, It includes a shell (1), a cover (2), a first sealing ring (3), and a second sealing ring (4). The shell (1) is an open ring structure formed by continuous sidewalls. Its inner cavity (101) is a channel that runs through both ends. The two ends of the inner cavity (101) are respectively connected to the car charging port and the cover (2). The cover (2) is hinged to the sidewall of the shell (1). The first sealing ring (3) is provided at one end of the housing (1) that mates with the cover (2) and is used to seal the contact surface between the housing (1) and the cover (2) when the cover (2) is closed; The second sealing ring (4) is set at one end of the housing (1) near the car charging port, and is used to seal the charging port during charging to prevent rainwater from entering the charging port.
2. The charging port cover assembly according to claim 1, characterized in that, The top sidewall (102) of the inner cavity (101) is higher than the bottom sidewall (103) to prevent water from entering the charging port during charging; and the bottom sidewall (103) of the inner cavity (101) is inclined downward to drain the water in the inner cavity (101).
3. The charging port cover assembly according to claim 1 or 2, characterized in that, The second sealing ring (4) has a guide strip (401) on one side of the inner cavity (101) for guiding water flow downward. Its upper end is close to the top side wall (102) of the inner cavity (101), and its lower end is close to the bottom side wall (103) of the inner cavity (101). It is inclined from the outside of the inner cavity (101) to the inside of the inner cavity (101) from top to bottom.
4. The charging port cover assembly according to claim 3, characterized in that, The guide ridge (401) includes a raised surface (411) and inclined surfaces (412) located on both sides of the raised surface (411), and there is a smooth transition between the raised surface (411) and the inclined surface (412).
5. The charging port cover assembly according to claim 1, 2, or 4, characterized in that, It also includes a first locking mechanism (5) and a second locking mechanism (6) respectively provided on the housing (1) and the cover (2), which cooperate to unlock or unlock the cover (2).
6. The charging port cover assembly according to claim 5, characterized in that, The first locking mechanism (5) includes a drive motor and a snap-fit strip (501); the second locking mechanism (6) includes a snap-fit cavity (601) and a snap-fit interface (602), the shape of which is adapted to the shape of the snap-fit strip (501); During the locking process, the locking strip (501) passes through the card interface (602) and rotates to lock into the card cavity (601) to achieve locking; during the unlocking process, the locking strip (501) rotates to a position that matches the card interface (602) and opens the cover (2) to achieve unlocking.
7. The charging port cover assembly according to claim 1, 2, 4 or 5, characterized in that, The housing (1) is also provided with an installation port (104), and a charging indicator light (7) is fixed inside the installation port (104); the first sealing ring (3) includes a first sealing part (301) that cooperates with the edge of the housing (1) and a second sealing part (302) that cooperates with the installation port (104). It also includes a switch assembly (8) disposed on the housing (1), which is electrically connected to the charging indicator light (7); after the cover (2) is opened, the switch assembly (8) turns on the charging indicator light (7), and the charging indicator light (7) lights up; after charging is completed, the charging indicator light (7) turns off.
8. The charging port cover assembly according to claim 1, 2, 4 or 5, characterized in that, It also includes a hinge (9), which is rotatably connected to the housing (1). The housing (1) and the cover (2) are hinged together by the hinge (9). The hinge (9) is engaged with the cover (2) and rotates synchronously with the cover (2). It also includes a torsion spring (13), whose two ends are connected to the housing (1) and the hinge (9) respectively.
9. The charging port cover assembly according to claim 8, characterized in that, It also includes a door limiting assembly (10), which includes a base plate (1001) and a limiting arm (1002). The limiting arm (1002) is rotatably connected to the base plate (1001) and is connected to the hinge (9) via a limiting cable (11). When the cover (2) is opened, the hinge (9) rotates and drives the limiting cable (11) to pull the limiting arm (1002). After the limiting arm (1002) rotates, it is stuck on the sliding path of the sliding door to prevent the sliding door from hitting the cover (2).
10. A car, characterized in that, Includes the charging port cover assembly as described in any one of claims 1 to 9.
Citation Information
Patent Citations
Mouthful structure and car charge
CN205044831U