Full-automatic unreeling machine

Abstract

The invention relates to the technical field of narrow band unwinding, in particular to a full-automatic unwinding machine. The device comprises a fixed bottom plate, two transverse moving guide rails are horizontally arranged on the rear side of the surface of the fixed bottom plate in parallel in the length direction of the fixed bottom plate, and a clamping driving mechanism is movably clamped to the transverse moving guide rails on the corresponding side through transverse moving sliding bases arranged at the four corners of the bottom of the clamping driving mechanism. A transverse moving driving mechanism for driving the clamping driving mechanism to move left and right is arranged on the fixed bottom plate between the two transverse moving guide rails, and a limiting abutting mechanism is arranged on the fixed bottom plate on one side of the right end of each transverse moving guide rail. The steel belt unwinding device avoids coil breakage when steel belts are carried one by one, effectively shortens the time for replacing the steel belts, can effectively limit the steel belts in the unwinding process, avoids the coil breakage phenomenon, can accurately and synchronously cooperate with equipment by actively controlling the unwinding speed and changing passive into active, further reduces the probability of coil breakage, and improves the production efficiency. The problems in the prior art are solved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of narrow-band unwinding, in particular to a full-automatic unwinding machine. BACKGROUND

[0002] The steel strip, also known as steel belt, is a kind of narrow and long flat steel. When using the steel belt, it is usually manually operated to carry the steel belt, and the steel belt in a disc is taken out one by one and placed on the unwinding frame for use by the equipment. However, this feeding mode has many disadvantages: firstly, since the single-disc steel belt is narrow, it is easy to collapse not only when taking and placing the disc, but also in the unwinding process, which is not only dangerous, but also affects the packaging efficiency; secondly, since the steel belt is placed on the unwinding frame, the bottom directly contacts the unwinding frame, and the steel belt is easily worn in the process of continuously pulling the steel belt by the equipment, which not only affects the packaging quality, but also reduces the service life of the steel belt; thirdly, the steel belt is always in a passive state during the pulling process, and cannot accurately synchronize with the equipment, which further increases the probability of collapse; fourthly, the packaging efficiency is low, and after the disc steel belt is used up, another steel belt needs to be replaced, which is time-consuming and laborious, and the work efficiency is low, which seriously slows down the overall packaging efficiency. SUMMARY

[0003] The present application provides a full-automatic unwinding machine to make up for the shortcomings of the prior art, which has a reasonable structure design and is easy to operate. The mechanical transmission feeding replaces manual carrying feeding, which saves time and effort, effectively liberates labor, avoids collapse of the steel belt during disc-by-disc carrying, effectively shortens the time for replacing the steel belt, enables the equipment to work continuously, greatly improves the work efficiency and packaging efficiency, effectively limits the steel belt during unwinding to avoid collapse, and actively controls the unwinding speed to change the passive state to an active state, accurately synchronizes with the equipment, further reduces the probability of collapse, and adopts the suspended unwinding mode of the steel belt to prevent wear of the steel belt, which does not affect the packaging quality, improves the service life of the steel belt, and solves the problems in the prior art.

[0004] The technical scheme adopted by the present application to solve the above technical problems is as follows:

[0005] A full-automatic unwinding machine, comprising a fixed bottom plate, two horizontal parallel transverse guide rails are arranged on the rear side of the surface of the fixed bottom plate along the length direction thereof, a clamping driving mechanism is movably connected to the transverse guide rail on the corresponding side through a transverse sliding seat arranged at the four corners of the bottom of the clamping driving mechanism, a transverse driving mechanism for driving the clamping driving mechanism to move left and right is arranged on the fixed bottom plate between the two transverse guide rails, a limiting abutting mechanism is arranged on the fixed bottom plate on the right side of the right end of the transverse guide rail, and a feeding mechanism is arranged on the fixed bottom plate on the left side of the limiting abutting mechanism.

[0006] Optionally, the clamping drive mechanism includes a horizontally arranged transverse sliding base plate, with each transverse sliding slide respectively located at the four bottom corners of the transverse sliding base plate. A base is provided on the transverse sliding base plate, and a rear baffle connected to the transverse sliding base plate is vertically provided on the front side wall of the base. A base plate is provided on the base, and a drive box is provided in the middle of the surface of the base plate. A chuck motor is mounted on the rear side wall of the drive box, and its output shaft is horizontally movably inserted into the drive box and connected to a central shaft provided inside the drive box. The front end of the central shaft extends out of the drive box and is connected to a mechanical chuck. The rotation of the central shaft controls the retraction of each jaw on the mechanical chuck. A limiting circular hole is provided coaxially on the rear baffle corresponding to the position of the mechanical chuck. A gearbox covering the mechanical chuck is provided on the front side wall of the drive box. A chuck displacement assembly for controlling the extension and retraction of the mechanical chuck is provided on the right side wall of the drive box, and a chuck rotation assembly for controlling the rotation of the mechanical chuck is provided on the rear side wall of the gearbox on the left side of the drive box.

[0007] Optionally, the chuck displacement assembly includes a chuck displacement motor mounted on the right side wall of the drive housing. The output shaft of the chuck displacement motor horizontally passes through the drive housing and is connected to a displacement worm gear movably mounted inside the drive housing. The displacement worm gear is perpendicular to the central shaft and located below the central shaft. A displacement sleeve is movably sleeved on the central shaft inside the drive housing. The outer wall of the displacement sleeve is threaded. A displacement worm wheel that mates with the displacement worm gear is threaded onto the displacement sleeve. The front and rear ends of the displacement worm wheel are respectively fixed inside the drive housing by worm wheel bearings. A connecting plate is movably sleeved at the front end of the displacement sleeve. The displacement sleeve is connected to the connecting plate by a chuck bearing. A gear chuck connected to a mechanical chuck is fixedly sleeved on the connecting plate.

[0008] Optionally, the chuck rotation assembly includes a chuck rotation motor, which is fixed to the rear side wall of the gearbox via a planetary reducer. The output shaft of the planetary reducer moves horizontally forward through the gearbox and connects to a pinion, which meshes with the gear chuck.

[0009] Optionally, the lateral movement drive mechanism includes a lateral movement screw jack horizontally arranged between two lateral movement guide rails. The screw of the lateral movement screw jack is arranged parallel to the lateral movement guide rails. A fixing seat for fixing the lateral movement screw jack base is provided on the fixing base plate at the right end of the lateral movement guide rails. A bearing seat for engaging the screw of the lateral movement screw jack is provided on the fixing base plate at the left end of the lateral movement guide rails. A linkage seat for fixing the nut of the lateral movement screw jack is provided at the bottom of the lateral movement base plate. A lateral movement motor is provided on the lateral movement screw jack.

[0010] Optionally, the limiting and abutting mechanism includes a front baffle that is parallel to the rear baffle, the gap between the front baffle and the rear baffle is used for the steel strip to be inserted, and a support platform connected to the fixed base plate is provided on the front side wall of the front baffle.

[0011] Optionally, the feeding mechanism includes a rotating base mounted on a fixed base plate, a worm gear rotary drive at the top of the rotating base, a worm gear rotary drive disk connected to a rotating base plate horizontally mounted above the rotating base, a horizontally mounted support frame fixedly connected at its middle to the rotating base plate, the support frame including two vertical and parallel longitudinal beams, the two longitudinal beams being perpendicular to the rear baffle and positioned within the limiting circular hole, round steel bars being provided at the top of the two longitudinal beams extending from both sides of the rotating base plate along their length direction, and a pushing mechanism symmetrically provided at the front and rear ends of the support frame.

[0012] Optionally, the pushing mechanism includes a pushing screw jack mounted on a rotating base plate. A connecting plate is provided on the inner wall of two longitudinal beams on the outermost side. The base of the pushing screw jack is located between the two longitudinal beams. The screw is parallel to the round steel bar, and the end of the screw is movably engaged with the connecting plate. Pushing guide rails are provided along the length of the outer walls of the two longitudinal beams. A pushing plate is movably mounted on a support frame. Pushing channels for the longitudinal beams, round steel bar, and pushing guide rails are provided on the left and right sides of the pushing plate. The nut of the pushing screw jack is fixed to the center of the pushing plate. Pushing sliders, which are slidably engaged with the corresponding pushing guide rails, are provided on the pushing plates at the positions of the two corresponding pushing channels. A pushing motor is provided on the pushing screw jack.

[0013] Optionally, a limiting mechanism is provided at the end of each of the two longitudinal beams. The limiting mechanism includes a limiting block provided on the outer wall of the longitudinal beam. The upper part of the limiting block is connected to a round steel on the corresponding side. A push-pull electromagnet is provided inside the limiting block.

[0014] Optionally, rubber blocks are provided at the four corners of the outer wall of the push plate.

[0015] The advantages of this invention, which adopts the above-mentioned technical solution, are: reasonable structural design and convenient operation; mechanical transmission feeding replaces manual handling, saving time and labor, effectively freeing up manpower, avoiding the breakage that occurs when handling steel strips one reel at a time, and effectively shortening the time for replacing steel strips, allowing the equipment to work continuously, greatly improving work efficiency and packaging efficiency; effective limiting of the steel strip during unwinding to prevent breakage; and by actively controlling the unwinding speed, changing from passive to active, precise synchronization with the equipment can be achieved, further reducing the probability of breakage; at the same time, the steel strip is unwound in a suspended manner, thus preventing wear on the steel strip, not affecting the quality of packaging, and also improving the service life of the steel strip. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 2 for Figure 1A three-dimensional structural diagram excluding the feeding mechanism and the limiting and abutting mechanism;

[0018] Figure 3 This is a three-dimensional structural diagram of the transverse drive mechanism;

[0019] Figure 4 This is a schematic diagram of the three-dimensional structure of the clamping drive mechanism;

[0020] Figure 5 for Figure 4 A schematic diagram of the side view structure;

[0021] Figure 6 for Figure 5 Schematic diagram of the cross-sectional structure along the middle AA direction;

[0022] Figure 7 A three-dimensional structural diagram showing the drive box and gearbox removed;

[0023] Figure 8 This is a three-dimensional structural diagram of a displacement worm and a displacement worm wheel;

[0024] Figure 9 This is a three-dimensional structural diagram of the feeding mechanism;

[0025] Figure 10 for Figure 9 A top-view structural diagram;

[0026] Figure 11 This is a schematic diagram of the three-dimensional structure of the push plate;

[0027] In the diagram, 1. Fixed base plate; 2. Transverse guide rail; 3. Transverse slide; 4. Transverse base plate; 5. Base; 6. Rear baffle; 7. Base plate; 8. Drive box; 9. Chuck motor; 10. Central shaft; 11. Mechanical chuck; 12. Limiting hole; 13. Gearbox; 14. Chuck displacement motor; 15. Displacement worm gear; 16. Displacement sleeve; 17. Displacement worm wheel; 18. Worm wheel bearing; 19. Connecting disc; 20. Chuck bearing; 21. Gear chuck; 22. Chuck rotary motor; 23. Planetary reducer; 24. Small 25. Gear; 26. Horizontal screw jack; 27. Fixed base; 28. Bearing seat; 29. ​​Linkage seat; 30. Horizontal motor; 31. Support platform; 32. Rotary base; 33. Worm gear rotary drive; 34. Rotary base plate; 35. Longitudinal beam; 36. Round steel; 37. Push screw jack; 38. Connecting plate; 39. Push guide rail; 40. Push plate; 41. Push slide; 42. Limit block; 43. Push-pull electromagnet; 44. Rubber block; 45. Push motor; 46. Front baffle. Detailed Implementation

[0028] To clearly illustrate the technical features of this solution, the present invention will be described in detail below through specific embodiments and in conjunction with the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of this application; however, this application may also be implemented in other ways different from those described herein. Therefore, the scope of protection of this application is not limited to the specific embodiments disclosed below.

[0029] Furthermore, it should be understood in the description of this application that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "axial," "radial," and "circumferential," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "a plurality of" means two or more, unless otherwise explicitly specified.

[0030] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances. In the description of this specification, references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that the specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in any suitable manner in one or more embodiments or examples.

[0031] like Figures 1-11As shown in this embodiment, a fully automatic unwinding machine includes a fixed base plate 1. Two horizontally parallel transverse guide rails 2 are respectively arranged on the rear side of the fixed base plate 1 along its length direction. A clamping drive mechanism is movably engaged with the transverse guide rail 2 on the corresponding side through transverse sliding blocks 3 arranged at the four corners of its bottom. A transverse drive mechanism for driving the clamping drive mechanism to move left and right is provided on the fixed base plate 1 between the two transverse guide rails 2. A limiting abutment mechanism is provided on the fixed base plate 1 on the right side of the transverse guide rail 2. A feeding mechanism is provided on the fixed base plate 1 to the left of the limiting abutment mechanism.

[0032] Optionally, the clamping drive mechanism includes a horizontally arranged transverse sliding base plate 4, with each transverse sliding slide 3 respectively located at the four bottom corners of the transverse sliding base plate 4. A base 5 is provided on the transverse sliding base plate 4, and a rear baffle 6 connected to the transverse sliding base plate 4 is vertically provided on the front side wall of the base 5. A base plate 7 is provided on the base 5, and a drive box 8 is provided in the middle of the surface of the base plate. A chuck motor 9 is mounted on the rear side wall of the drive box 8, and its output shaft horizontally moves through the drive box 8 and is connected to a central shaft 10 provided inside the drive box 8. The front end of the 0 extends out of the drive box 8 and is connected to the mechanical chuck 11. The rotation of the central shaft 10 controls the retraction of each jaw on the mechanical chuck 11. A limiting hole 12 is provided on the rear baffle 6 corresponding to the position of the mechanical chuck 11 in the coaxial direction. A gearbox 13 is provided on the front side wall of the drive box 8 and covers the mechanical chuck 11. A chuck displacement assembly for controlling the extension and retraction of the mechanical chuck 11 is provided on the right side wall of the drive box 8. A chuck rotation assembly for controlling the rotation of the mechanical chuck 11 is provided on the rear side wall of the gearbox 13 on the left side of the drive box 8.

[0033] Optionally, the chuck displacement assembly includes a chuck displacement motor 14 mounted on the right side wall of the drive housing 8. The output shaft of the chuck displacement motor 14 extends horizontally into the drive housing 8 and is connected to a displacement worm gear 15 movably mounted inside the drive housing 8. The displacement worm gear 15 is perpendicular to the central shaft 10 and located below the central shaft 10. A displacement sleeve 16 is movably fitted on the central shaft 10 inside the drive housing 8. The outer wall of the displacement sleeve 16 is threaded. A displacement worm wheel 17, which cooperates with the displacement worm gear 15, is threaded onto the displacement sleeve 16. The front and rear ends of the displacement worm wheel 17 are respectively fixed inside the drive housing by worm wheel bearings 18. A connecting plate 19 is movably fitted at the front end of the displacement sleeve 16. The displacement sleeve 16 is connected to the connecting plate 19 by a chuck bearing 20. A gear chuck 21, which is connected to a mechanical chuck 11, is fixedly fitted on the connecting plate 19.

[0034] Optionally, the chuck rotation assembly includes a chuck rotation motor 22, which is fixed to the rear side wall of the gearbox 13 via a planetary reducer 23. The output shaft of the planetary reducer 23 moves horizontally forward through the gearbox 13 and connects to a pinion 24, which meshes with the gear chuck 21. The thickness of the pinion 24 is greater than the thickness of the gear chuck 21 and not less than the distance of the mechanical chuck 11's forward and backward movement. During the forward and backward displacement of the mechanical chuck, the gear chuck 21 can move along the tooth groove direction of the pinion 24, always meshing with it.

[0035] Optionally, the lateral drive mechanism includes a lateral screw jack 25 horizontally arranged between two lateral guide rails 2. The screw of the lateral screw jack 25 is arranged parallel to the lateral guide rails 2. A fixing seat 26 for fixing the base of the lateral screw jack 25 is provided on the fixing base plate 1 at the right end of the lateral guide rails 2. A bearing seat 27 for engaging the screw of the lateral screw jack 25 is provided on the fixing base plate 1 at the left end of the lateral guide rails 2. A linkage seat 28 for fixing the nut of the lateral screw jack 25 is provided at the bottom of the lateral base plate 4. A lateral motor 29 is provided on the lateral screw jack 25.

[0036] Optionally, the limiting and abutting mechanism includes a front baffle 46 arranged parallel to the rear baffle 6. The gap formed between the front baffle 46 and the rear baffle 6 is used for the steel strip to be inserted. A support platform 30 connected to the fixed base plate 1 is provided on the front side wall of the front baffle 46. Both the left and right side walls of the front baffle 46 are bent forward to facilitate smoother insertion of the steel strip.

[0037] Optionally, the feeding mechanism includes a rotating base 31 mounted on a fixed base plate 1, a worm gear rotary drive 32 mounted on the top of the rotating base 31, the worm gear rotary drive 32 having its worm gear turntable connected to a rotating base plate 33 horizontally mounted above the rotating base 31, and a horizontally mounted support frame fixedly mounted on the rotating base plate 33. The support frame includes two vertically and parallel longitudinal beams 34, which are perpendicular to the rear baffle 6 and positioned within the limiting circular hole 12. Round steel bars 35 are mounted on the top of the two longitudinal beams 34 extending from both sides of the rotating base plate 33 along their length. Pushing mechanisms are symmetrically mounted at the front and rear ends of the support frame.

[0038] Optionally, the pushing mechanism includes a pushing screw jack 36 mounted on a rotating base plate 33. A connecting plate 37 is provided on the inner side wall of two longitudinal beams 34 on the outer side. The base of the pushing screw jack 36 is located between the two longitudinal beams 34. Its screw is parallel to the round steel 35, and the end of the screw is movably engaged with the connecting plate 37. Pushing guide rails 38 are provided on the outer side walls of the two longitudinal beams 34 along their length. A pushing plate 39 is movably mounted on a support frame. Pushing channels 40 are provided on the left and right sides of the pushing plate 39 for the longitudinal beams 34, the round steel 35, and the pushing guide rails 38 to pass through. The nut of the pushing screw jack 36 is fixed to the center of the pushing plate 39. Pushing sliders 41 are provided on the pushing plate 39 corresponding to the two pushing channels 40, and are slidably engaged with the corresponding pushing guide rails 38. A pushing motor 45 is provided on the pushing screw jack 36.

[0039] Optionally, limiting mechanisms are provided at the ends of the two longitudinal beams 34. Each limiting mechanism includes a limiting block 42 mounted on the outer wall of the longitudinal beam 34. The upper part of the limiting block 42 is connected to a circle 35 on the corresponding side. A push-pull electromagnet 43 is installed inside the limiting block 42. When the clamping drive mechanism clamps a reel of steel strip, it can control the push-pull electromagnet 43 to extend its telescopic column outwards, thereby limiting other steel strips placed on the feeding mechanism. This prevents the strips from slipping outwards when the pushing mechanism pushes other reels of steel strips to move outwards.

[0040] Optionally, rubber blocks 44 are provided at the four corners of the outer side wall of the push plate 39. When the packing tray is installed onto the support frame, the rubber blocks 44 can relieve the force to reduce the impact on the push plate 39. In addition, when the push plate 39 pushes the steel strip outward, the rubber blocks 44 can also buffer the force so that the force is applied to the packing tray slowly.

[0041] Before using this device, the coiled steel strip needs to be placed on the feeding mechanism, so that the coiled steel strip is clamped onto the support frame at the front end of the rotating base 31 and abuts against the rubber blocks 44 of the push plate 39. Then, the worm gear rotary drive 32 is started, causing it to rotate the rotating base plate 33 horizontally by 180 degrees and then stop. At this time, another coil of steel strip can be installed on the support frame on this side and abut against the rubber blocks 44 of the push plate 39 on this side.

[0042] In use, the lateral drive mechanism drives the clamping drive mechanism to move, starting the lateral motor 29. The lateral motor 29 drives the lateral screw jack 25 to start, causing its screw to rotate radially. This, in turn, drives the linkage seat 28 to move via the nut. As the linkage seat 28 moves, the lateral base plate 4 slides to the left along the lateral guide rail 2 until the limit hole 12 is aligned with the support frame, at which point the lateral motor 29 stops. Then, the chuck displacement motor 14 is controlled to work, and its output shaft drives the displacement worm 15 to rotate, which in turn drives the displacement worm wheel 17 meshing with it to rotate. As the displacement worm wheel 17 rotates, it drives the displacement sleeve 16 to move forward. The displacement sleeve 16 drives the mechanical chuck 11 to move synchronously through the connecting plate 19 and the gear chuck 21 until the mechanical chuck 11 extends into the inner wall of the steel strip (it should be noted that during the forward and backward movement of the mechanical chuck 11, the front end of the central shaft 10 is always engaged inside the mechanical chuck 11). At this point, while stopping the chuck displacement motor 14, the chuck motor 9 is started. The output shaft of the chuck motor 9 drives the central shaft 10 to rotate, thereby controlling the jaws on the mechanical chuck 11 to extend outwards and abut against the inner wall of the steel strip. Then, the chuck motor 9 is stopped, and the chuck displacement motor 14 is started in reverse, causing the mechanical chuck 11, which is holding a coil of steel strip, to return to its initial position. Next, the transverse movement motor 29 is started in reverse, causing the clamping drive mechanism to return to its original position and move to the side of the limit abutment mechanism. At this point, the packing coil is fully engaged in the gap formed by the rear baffle 6 and the front baffle 46, effectively controlling the phenomenon of coil breakage during unwinding.

[0043] Then, the control chuck rotation motor 22 is activated, and its output shaft drives the pinion 24 to rotate through the planetary reducer 23, which in turn drives the gear chuck 21 that meshes with it to rotate. The gear chuck 21 then drives the mechanical chuck 11 to rotate, thus achieving the function of active unwinding.

[0044] When all the steel strip at the rear end of the support frame is used up, the worm gear rotary drive 32 can be activated to rotate the rotating base plate 33 180 degrees, moving the support frame with the steel strip at the front end to the side of the clamping drive mechanism without interrupting the clamping process. At this point, the empty support frame at the front end can simply be reloaded with the coiled steel strip. Its reasonable structural design and convenient operation, using mechanical transmission for feeding instead of manual handling, saves time and labor, effectively freeing up manpower and avoiding the risk of strip breakage during individual coil handling. It also effectively shortens the time for changing steel strips, allowing the equipment to work continuously and greatly improving work and packaging efficiency. During unwinding, the steel strip can be effectively limited to prevent breakage. Furthermore, by actively controlling the unwinding speed, it transforms passive operation into active operation, precisely synchronizing with the equipment to further reduce the probability of breakage. Simultaneously, the steel strip is unwound in a suspended manner, preventing wear and tear on the steel strip, not affecting packaging quality, and extending the service life of the steel strip, thus solving problems existing in current technologies.

[0045] This device is not only used for the unwinding process of steel strips, but also applicable to other types of narrow strips.

[0046] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention, and they should all be covered within the scope of the claims and specification of the present invention. For those skilled in the art, any alternative improvements or modifications made to the embodiments of the present invention fall within the protection scope of the present invention.

[0047] Any aspects of this invention not described in detail are well-known to those skilled in the art.

Claims

1. A fully automatic unwinding machine, characterized in that, The device includes a fixed base plate. Two horizontally parallel transverse guide rails are provided on the rear side of the fixed base plate along its length. A clamping drive mechanism is movably engaged with the transverse guide rail on the corresponding side via transverse sliding blocks located at the four corners of its bottom. A transverse drive mechanism is provided on the fixed base plate between the two transverse guide rails to drive the clamping drive mechanism to move left and right. A limiting abutment mechanism is provided on the fixed base plate on the right side of the transverse guide rail. A material feeding mechanism is provided on the fixed base plate to the left of the limiting abutment mechanism.

2. The fully automatic unwinding machine according to claim 1, characterized in that, The clamping drive mechanism includes a horizontally arranged transverse sliding base plate, with each transverse sliding slide seat located at one of the four bottom corners of the transverse sliding base plate. A base is provided on the transverse sliding base plate, and a rear baffle connected to the transverse sliding base plate is vertically provided on the front side wall of the base. A base plate is provided on the base, and a drive box is provided in the middle of the surface of the base plate. A chuck motor is mounted on the rear side wall of the drive box, and its output shaft moves horizontally through the drive box and is connected to a central shaft located inside the drive box. The front end of the central shaft extends out of the drive box and is connected to a mechanical chuck. The rotation of the central shaft controls the retraction of each jaw on the mechanical chuck. A limiting circular hole is provided coaxially on the rear baffle corresponding to the position of the mechanical chuck. A gearbox covering the mechanical chuck is provided on the front side wall of the drive box. A chuck displacement assembly for controlling the extension and retraction of the mechanical chuck is provided on the right side wall of the drive box, and a chuck rotation assembly for controlling the rotation of the mechanical chuck is provided on the rear side wall of the gearbox on the left side of the drive box.

3. The fully automatic unwinding machine according to claim 2, characterized in that, The chuck displacement assembly includes a chuck displacement motor mounted on the right side wall of the drive housing. The output shaft of the chuck displacement motor horizontally passes through the drive housing and is connected to a displacement worm gear movably mounted inside the drive housing. The displacement worm gear is perpendicular to the central shaft and located below the central shaft. A displacement sleeve is movably sleeved on the central shaft inside the drive housing. The outer wall of the displacement sleeve is threaded. A displacement worm wheel that mates with the displacement worm gear is threaded onto the displacement sleeve. The front and rear ends of the displacement worm wheel are respectively fixed inside the drive housing by worm wheel bearings. A connecting plate is movably sleeved at the front end of the displacement sleeve. The displacement sleeve is connected to the connecting plate through a chuck bearing. A gear chuck connected to a mechanical chuck is fixedly sleeved on the connecting plate.

4. The fully automatic unwinding machine according to claim 3, characterized in that, The chuck rotation assembly includes a chuck rotation motor, which is fixed to the rear side wall of the gearbox via a planetary reducer. The output shaft of the planetary reducer moves horizontally forward through the gearbox and connects to a pinion, which meshes with the gear chuck.

5. The fully automatic unwinding machine according to claim 2, characterized in that, The lateral movement drive mechanism includes a lateral movement screw jack horizontally arranged between two lateral movement guide rails. The screw of the lateral movement screw jack is arranged parallel to the lateral movement guide rails. A fixing seat for fixing the lateral movement screw jack base is provided on the fixing base plate at the right end of the lateral movement guide rails. A bearing seat for engaging the lateral movement screw jack screw is provided on the fixing base plate at the left end of the lateral movement guide rails. A linkage seat for fixing the lateral movement screw jack nut is provided at the bottom of the lateral movement base plate. A lateral movement motor is provided on the lateral movement screw jack.

6. The fully automatic unwinding machine according to claim 2, characterized in that, The limiting and abutting mechanism includes a front baffle that is parallel to the rear baffle. The gap formed between the front baffle and the rear baffle is used for the packing strap to be inserted. A support platform connected to the fixed base plate is provided on the front side wall of the front baffle.

7. The fully automatic unwinding machine according to claim 2, characterized in that, The feeding mechanism includes a rotating base mounted on a fixed base plate. A worm gear rotary drive is provided on the top of the rotating base. The worm gear rotary drive's worm wheel disc is connected to the rotating base plate, which is horizontally mounted above the rotating base. A horizontally mounted support frame is fixedly connected to the rotating base plate in the middle. The support frame includes two vertical and parallel longitudinal beams, which are perpendicular to the rear baffle and positioned within the limiting circular hole. Round steel bars are provided along the length of the top of the two longitudinal beams extending from both sides of the rotating base plate. Pushing mechanisms are symmetrically provided at the front and rear ends of the support frame.

8. The fully automatic unwinding machine according to claim 7, characterized in that, The pushing mechanism includes a pushing screw jack mounted on a rotating base plate. A connecting plate is provided on the inner wall of two longitudinal beams on one of the outermost sides. The base of the pushing screw jack is located between the two longitudinal beams. The screw is parallel to the round steel bar, and the end of the screw is movably engaged with the connecting plate. Pushing guide rails are provided along the length of each of the two longitudinal beams on their outermost walls. A pushing plate is movably mounted on a support frame. Pushing channels for the longitudinal beams, round steel bar, and pushing guide rails are provided on the left and right sides of the pushing plate. The nut of the pushing screw jack is fixed to the center of the pushing plate. Pushing sliders, which are slidably engaged with the corresponding pushing guide rails, are provided on the pushing plates at the positions of the two corresponding pushing channels. A pushing motor is mounted on the pushing screw jack.

9. A fully automatic unwinding machine according to claim 7, characterized in that, Limiting mechanisms are provided at the ends of the two longitudinal beams. Each limiting mechanism includes a limiting block set on the outer wall of the longitudinal beam. The upper part of the limiting block is connected to a round steel on the corresponding side. A push-pull electromagnet is provided inside the limiting block.

10. A fully automatic unwinding machine according to claim 8, characterized in that, Rubber blocks are installed at the four corners of the outer wall of the push plate.

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