A green body shaping device for ceramic insulator production

Abstract

The application relates to the technical field of ceramic insulator production, and particularly discloses a mud blank shaping device for ceramic insulator production, which comprises a processing table, a rotating placing cylinder, an internal tool holder mounting table, an internal blank trimming tool assembly, a driving reset assembly, a supporting table structure and an external blank trimming tool assembly; a bearing is fixedly installed at the middle part of one side of the processing table; the mud blank shaping device for ceramic insulator production is matched with the rotating placing cylinder, the internal blank trimming tool assembly, the supporting table structure, the external blank trimming tool assembly and a drilling structure, the external and internal parts of the mud blank are simultaneously subjected to blank trimming and drilling operation while the smooth rotation of the mud blank is ensured, so that secondary blank trimming operation is not needed after the blank is formed, the blank trimming operation on the internal part of the mud blank is completed, the blank is turned over and the external part of the blank is subjected to blank trimming operation, the time required for switching processes is avoided, and the blank trimming efficiency is improved.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of ceramic insulator production, and particularly relates to a green body shaping device for ceramic insulator production. BACKGROUND

[0002] In the modern electric power industry, ceramic insulators are key components for ensuring the safe and stable operation of electric power systems, and are widely used in overhead transmission lines, substations and other facilities, playing an important role in isolating live parts from non-live parts and preventing current leakage. The performance of the ceramic insulators is directly related to the stability and safety of power transmission. Double-disc suspension porcelain insulators belong to a type of ceramic insulators. In the production process of double-disc suspension porcelain insulators, the green body shaping and repairing process is a key link for determining the dimensional accuracy and production efficiency of the products. Due to the double-umbrella skirt structure, the coaxiality of the internal cavity and the profile accuracy of the external umbrella skirt need to be ensured at the same time to meet the requirements of pollution flashover resistance and mechanical bearing in high-voltage transmission scenarios.

[0003] In the prior art, the green body repairing of disc suspension porcelain insulators generally adopts a step-by-step operation mode: first, the internal cavity of the green body is repaired through spinning or special equipment, and after the internal shaping, the green body needs to be turned over manually or mechanically, and then the external umbrella skirt profile is repaired for the second time. This step-by-step repairing method needs to consume a certain amount of time in the process of green body turning and process switching, thereby leading to a long repairing cycle of single product and reducing the production efficiency.

[0004] Therefore, a green body shaping device for ceramic insulator production is designed to solve the above technical problems. SUMMARY

[0005] The application provides a green body shaping device for ceramic insulator production, which aims to solve the problems pointed out in the background.

[0006] The green body shaping device for ceramic insulator production comprises:

[0007] a processing table;

[0008] a bearing installed at the middle position of the processing table, and an inner wall of the bearing is fixedly connected with a rotating placement cylinder;

[0009] an internal tool holder mounting table coaxially arranged in the interior of the rotating placement cylinder, the inner diameter of the rotating placement cylinder is greater than the diameter of the internal tool holder mounting table, and the upper surface of the internal tool holder mounting table is at the same horizontal plane as the upper surface of the rotating placement cylinder;

[0010] a supporting circular table coaxially arranged above the internal tool holder mounting table, and a rotating table is rotationally arranged at the middle position of the supporting circular table, and the center positions of the rotating table and the supporting circular table are both provided with a through hole;

[0011] A plurality of inner trimming cutter assemblies are arranged in a circumferential array on the inner cutter mounting table, and are used for trimming and shaping the inner wall of the clay body;

[0012] A driving reset assembly is mounted on the inner cutter mounting table, and is used for moving the plurality of inner trimming cutter assemblies simultaneously along the axial direction of the inner cutter mounting table;

[0013] A drilling structure is connected with the driving reset assembly, and is used for drilling the top of the inner wall of the clay body;

[0014] An outer trimming cutter assembly is arranged on the machining table, and is used for trimming and shaping the outer part of the clay body.

[0015] Preferably, the inner trimming cutter assembly comprises an arc-shaped cutter holder, a limiting sliding block, an inner trimming cutter and a top trimming cutter, the arc-shaped cutter holder is slidingly arranged between the inner cutter mounting table and the supporting circular table, the top end and the bottom end of the arc-shaped cutter holder are connected with the limiting sliding block, the inner trimming cutter is arc-shaped, the inner trimming cutter is mounted on the arc-shaped cutter holder, the top trimming cutter is connected with the top end of the inner trimming cutter, the outer surface of the supporting circular table is provided with a plurality of receiving grooves, the top trimming cutter is located in the receiving grooves, and the inner cutter mounting table and one side of the supporting circular table are provided with limiting sliding grooves, the limiting sliding block is located in the limiting sliding grooves and is slidingly connected with the limiting sliding grooves.

[0016] Preferably, the driving reset assembly comprises a supporting frame, a double-shaft motor, a rotating disc, a plurality of arc-shaped bogies, a connecting sliding rod, a pushing sliding block and a reset spring, the supporting frame is mounted on the inner cutter mounting table, the double-shaft motor is mounted on the supporting frame, one output end of the double-shaft motor is connected with the rotating disc, the other output end of the double-shaft motor is connected with the drilling structure, the number of the arc-shaped bogies is plural, the number of the arc-shaped bogies corresponds to the number of the limiting sliding grooves, the plurality of arc-shaped bogies are circumferentially arranged on the outer surface of the rotating disc, the inner wall of each arc-shaped bogie is slidingly provided with the connecting sliding rod, the bottom end of each connecting sliding rod is connected with the pushing sliding block, the pushing sliding block is located in the limiting sliding groove of the inner cutter mounting table and is slidingly connected with the limiting sliding groove, the pushing sliding block corresponds to the limiting sliding groove in one-to-one correspondence, one side of each pushing sliding block is provided with a through hole, the reset spring is arranged in each through hole, one end of the reset spring is connected with the inner wall of the limiting sliding groove of the inner cutter mounting table, and the other end of the reset spring is connected with the limiting sliding block on the inner cutter mounting table.

[0017] Preferably, the drilling structure comprises a lead screw, a nut, a sleeve, a scraper and a guide rod, the lead screw is connected with one output end of the double-shaft motor, the nut is threadedly connected with the lead screw, the sleeve is connected with the nut, the scraper is connected with the end of the sleeve, the guide rod is mounted on one side of the sleeve, and the guide rod penetrates through the supporting frame and is slidingly connected with the supporting frame.

[0018] Preferably, the top side of the support frame is fixedly connected to multiple support rods, which are arranged in a circumferential array about the center of the internal tool holder mounting platform. The top of each support rod is fixedly connected to the bottom side of the support truncated cone. A flow guide is fixedly connected to the outer surface of the multiple support rods. A scraper assembly is provided between each support rod and the lead screw. The scraper assembly is used to clean the mud adhering to the flow guide.

[0019] Preferably, the scraper assembly includes a scraper, a rotating push plate, a limiting block, and a torsion spring. The scraper is rotatably mounted on the outer surface of the support rod, and the outer surface of the scraper is in contact with the outer surface of the guide shroud. The limiting block is mounted on the outer surface of the support rod. One end of the torsion spring is connected to the limiting block, and the other end of the torsion spring is connected to the scraper. The rotating push plate is mounted on the outer surface of the lead screw. The scraper and the rotating push plate are positioned correspondingly, and the opposite ends of the scraper and the rotating push plate are both semi-circular.

[0020] Preferably, a conveyor belt is installed inside the processing table, the conveyor belt is located below the rotating storage cylinder and passes through the processing table, two chip removal grooves are opened on the top side of the processing table, the external blank trimming tool assembly is located in the middle of the two chip removal grooves, and a mudguard is connected to the processing table, the position of the mudguard is corresponding to the chip removal groove.

[0021] Preferably, the external trimming blade assembly includes a bracket, a rotating shaft, and an external scraper structure. The bracket is installed on the top side of the processing table, and the rotating shaft is rotatably connected to the bracket. There are multiple external scraper structures, which are spirally distributed on the outer surface of the rotating shaft. Each external scraper structure includes an external scraper and an adjustable scraper mounting bracket structure. The scraper mounting bracket structure is connected to the external scraper and is used to adjust the height of the external scraper and the distance between the external scraper and the clay blank.

[0022] Preferably, the bracket is equipped with a telescopic component, and the output end of the telescopic component is rotatably connected to a rotating pressure plate.

[0023] Preferably, a gear ring is fixedly connected to the outer surface of the rotating storage cylinder, and a gear meshes with the outer surface of the gear ring. A driving component is installed on the processing table, and the driving component is connected to the gear. The driving component is used to drive the gear to rotate.

[0024] The beneficial effects of this invention are:

[0025] 1. By coordinating the rotating storage cylinder, internal trimming knife assembly, support platform structure, external trimming knife assembly, and drilling structure, trimming and drilling operations are performed simultaneously on both the exterior and interior of the clay blank while ensuring its smooth rotation. This eliminates the need for secondary trimming operations after pressing and forming the blank, avoiding the need to flip the clay blank after trimming the interior and then trim the exterior, thus saving time required for switching processes and improving trimming efficiency.

[0026] 2. By setting up a flow guide, scraper assembly, conveyor belt, chip discharge chute and mud baffle, the mud generated during the trimming process can be transported by the conveyor belt, which makes the mud collection operation more convenient, simplifies the mud cleaning process, and further improves the efficiency of subsequent trimming. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of the structure of the present invention.

[0028] Figure 2 This is a front view structural diagram of the present invention.

[0029] Figure 3 This is a schematic diagram of the structure for installing the mud blank according to the present invention.

[0030] Figure 4 This is the present invention. Figure 3 A schematic diagram of the cross-sectional structure.

[0031] Figure 5 This is the present invention. Figure 4 A magnified structural diagram of point A in the middle.

[0032] Figure 6 This is a first-view structural schematic diagram of the internal tool holder mounting platform and its connecting components of the present invention.

[0033] Figure 7 This is a second-view structural schematic diagram of the internal tool holder mounting platform and its connecting components of the present invention.

[0034] Figure 8 This is the present invention. Figure 7 A magnified structural diagram at point B in the middle.

[0035] Figure 9 This is the present invention. Figure 6 A schematic diagram of the cross-sectional structure.

[0036] Figure 10 This is the present invention. Figure 9 A magnified structural diagram at point C.

[0037] Figure 11 This is a structural schematic diagram of the dual-axis motor and its connecting components of the present invention.

[0038] Figure 12 This is a schematic diagram of the internal trimming tool assembly of the present invention.

[0039] Figure 13 This is a schematic diagram of the rotating storage tube of the present invention.

[0040] Figure 14 This is a schematic diagram of the external trimming tool assembly of the present invention.

[0041] Figure label:

[0042] 10. Machining table; 101. Chip conveyor; 11. Rotating storage cylinder; 12. Bearing; 13. Bracket; 14. Rotating shaft; 15. External scraper; 16. Scraper mounting bracket structure; 17. Telescopic component; 18. Rotating pressure plate; 19. Gear ring; 110. Gear; 111. Mudguard; 112. Mounting table bracket; 20. Internal tool holder mounting table; 201. Limiting slide groove; 21. Support frame; 22. Dual-axis motor; 23. Turntable; 24. Arc-shaped bogie; 25. Connecting slide rod; 26. Push 261. Sliding block; 27. Through hole; 28. Return spring; 29. ​​Support rod; 30. Flow guide; 30. Support truncated cone; 301. Storage groove; 31. Rotating table; 311. Connecting hole; 40. Arc-shaped tool holder; 41. Limiting slider; 42. Internal trimming tool; 43. Top trimming tool; 50. Lead screw; 51. Nut; 52. Sleeve; 53. Scraper; 54. Guide rod; 55. Scraper; 56. Rotating push plate; 57. Limiting block; 58. Torsion spring; 60. Conveyor belt; 61. Mudguard. Detailed Implementation

[0043] Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.

[0044] like Figures 1 to 14As shown, a clay blank shaping device for ceramic insulator production according to the present invention includes a processing table 10, a rotating storage cylinder 11, an internal tool holder mounting platform 20, an internal trimming tool assembly, a drive and reset assembly, a support platform structure, and an external trimming tool assembly. A bearing 12 is fixedly installed in the middle of one side of the processing table 10. The rotating storage cylinder 11 is installed on the inner wall of the bearing 12, and the length of the rotating storage cylinder 11 is greater than the thickness of the bearing 12. The rotating storage cylinder 11 is coaxially arranged with the internal tool holder mounting platform 20. The inner diameter of the rotating storage cylinder 11 is larger than the diameter of the internal tool holder mounting platform 20 to avoid interference between the rotating storage cylinder 11 and the internal tool holder mounting platform 20 during rotation, ensuring smooth rotation of the rotating storage cylinder 11. Furthermore, the upper surface of the internal tool holder mounting platform 20 and the upper surface of the rotating storage cylinder 11 are on the same horizontal plane to ensure better subsequent shaping and finishing of the inner wall of the clay blank. Multiple sets of internal trimming tool assemblies are slidably mounted on the internal tool holder mounting platform 20, and these multiple sets of internal trimming tool assemblies are distributed in a circumferential array. An internal trimming knife assembly is mounted on an internal tool holder mounting table 20 and moves along the axis of the internal tool holder mounting table 20. The internal trimming knife assembly is used to trim and shape the inner wall of the clay blank. A drive reset assembly is mounted on the internal tool holder mounting table 20 and is used to move multiple internal trimming knife assemblies simultaneously along the axis of the internal tool holder mounting table 20, so that multiple internal trimming knife assemblies can work together to trim and shape the inner wall of the clay blank, thereby improving trimming efficiency. A drilling structure is connected to the drive reset assembly and is used to drill holes in the top of the inner wall of the clay blank. A support platform structure is set above the internal tool holder mounting table 20 and is connected to the internal trimming knife assembly. The support platform structure is used to support the top of the inner wall of the clay blank. An external trimming knife assembly is set on the processing table 10 and is used to trim and shape the outside of the clay blank. The external trimming knife assembly and the internal trimming knife assembly work together to trim and shape both the outside and the inner wall of the clay blank simultaneously.

[0045] After pressing the clay blank, it is placed upside down on the support structure. At this time, the top of the inner wall of the clay blank overlaps the support structure, and the bottom of the clay blank overlaps the rotating storage cylinder 11. The maximum diameter of the inner wall of the clay blank is smaller than the inner diameter of the rotating storage cylinder 11, so that the part of the inner wall of the clay blank that needs to be trimmed and shaped is suspended in the air. The structural diagram after installing the clay blank is shown below. Figure 3 and Figure 4As shown, the rotating storage cylinder 11 can then be rotated, and the clay blank rotates accordingly. At the same time, the drive reset assembly moves multiple internal trimming knife assemblies toward the inner wall of the clay blank. As the internal trimming knife assemblies move and come into contact with the inner wall of the clay blank, the inner wall of the clay blank is trimmed. While the internal trimming knife assemblies are trimming the inner wall of the clay blank, the external trimming knife assemblies are trimming the outer side of the clay blank. Simultaneously, the drilling structure drills holes in the top of the inner wall of the clay blank. This allows the trimming of the inner and outer sides of the clay blank and the drilling of the inner side of the clay blank to be performed simultaneously, thereby reducing the steps of trimming and shaping the clay blank and improving the efficiency of trimming and shaping the clay blank.

[0046] like Figure 6 and Figure 7 The support platform structure includes a support frustum 30 coaxially arranged with the internal tool holder mounting platform 20. A circular groove is provided on the top side of the support frustum 30. A rotating platform 31 is rotatably arranged on the inner wall of the circular groove. The upper surface of the rotating platform 31 is on the same plane as the upper surface of the support frustum 30. A connecting hole 311 is provided at the center of both the rotating platform 31 and the support frustum 30. A plurality of storage slots 301 are provided on the outer surface of the support frustum 30.

[0047] After the clay blank is placed, the top of the inner wall of the clay blank comes into contact with the rotating platform 31, and there is a gap between the inner wall of the clay blank and the internal trimming knife assembly. As the rotating storage cylinder 11 drives the clay blank to rotate, the rotating platform 31 rotates accordingly. The rotating platform 31 increases the contact area with the clay blank. The rotating platform 31 and the rotating storage cylinder 11 enable the clay blank to rotate stably during the trimming process. The upper surface of the supporting frustum 30 is a smooth surface, which reduces the friction between the clay blank and the support frustum, allowing the clay blank to rotate smoothly.

[0048] like Figure 6 , Figure 7 and Figure 12 The internal trimming tool assembly includes an arc-shaped tool holder 40 disposed between the internal tool holder mounting platform 20 and the supporting frustum 30. Limiting sliders 41 are connected to both the top and bottom of the arc-shaped tool holder 40, and reinforcing ribs or plates are provided between the arc-shaped tool holder 40 and the limiting sliders 41 to ensure the stability of the connection between them. An internal trimming tool 42 is connected to the outer surface of the arc-shaped tool holder 40, and a top trimming tool 43 is connected to the top of the internal trimming tool 42. The length of the top trimming tool 43 is the same as the thickness of the supporting frustum 30. The top trimming tool 43 is located inside the receiving groove 301. Limiting grooves 201 are provided on one side of both the internal tool holder mounting platform 20 and the supporting frustum 30. The limiting sliders 41 and the limiting grooves 201 are both T-shaped or dovetail-shaped. The top of the arc-shaped tool holder 40 contacts the bottom of the supporting frustum 30, and the bottom of the arc-shaped tool holder 40 contacts the top of the internal tool holder mounting platform 20.

[0049] During the shaping and finishing of the inner wall of the clay blank, the limiting slider 41 is moved out of the limiting groove 201 by driving the reset component. At this time, the inner trimming knife 42 drives the top trimming knife 43 to gradually move towards the inner wall of the clay blank, so that the inner trimming knife 42 gradually contacts the inner wall of the clay blank and performs scraping and trimming operations. During this process, the top trimming knife 43 also gradually contacts the inner wall of the clay blank and performs scraping and trimming operations. Through the joint cooperation of the top trimming knife 43 and the inner trimming knife 42, the interior of the clay blank can be bowl-shaped after trimming. By drilling a hole at the top of the inner wall of the clay blank through the drilling structure, a hole can be formed in the middle of the inner cavity of the clay blank after trimming, thus forming the final shape of the disc-shaped suspension porcelain insulator.

[0050] When the internal trimming knife 42 moves towards the inner wall of the clay blank for trimming, the limiting slider 41, the limiting groove 201 and the arc-shaped knife holder 40 can ensure the connection stability between the internal knife holder mounting platform 20 and the supporting frustum 30, so that the distance between the internal knife holder mounting platform 20 and the supporting frustum 30 is constant. In addition, the length of the limiting slider 41 is greater than the distance the arc-shaped knife holder 40 moves, thereby avoiding the separation of the limiting slider 41 and the limiting groove 201 during the trimming process of the inside of the clay blank.

[0051] like Figures 5-11 The drive reset assembly includes a support frame 21 mounted on the internal tool post mounting table 20. A dual-axis motor 22 is mounted in the middle of the support frame 21. One output end of the dual-axis motor 22 is connected to a turntable 23, and the other output end of the dual-axis motor 22 is connected to a drilling structure. The turntable 23 is coaxial with the internal tool post mounting table 20. Multiple arc-shaped bogies 24 are fixedly connected to the outer surface of the turntable 23. A connecting slide rod 25 is slidably arranged on the inner wall of each arc-shaped bogie 24, and a push slider 26 is connected to the bottom end of each connecting slide rod 25. The push slider 26 is located inside the limiting slide groove 201 opened in the internal tool holder mounting platform 20 and is slidably connected to the limiting slide groove 201. The push slider 26 corresponds one-to-one with the limiting slide groove 201. Each push slider 26 has a through hole 261 on one side. Each through hole 261 is provided with a return spring 27. One end of the return spring 27 is connected to the inner wall of the limiting slide groove 201 opened in the internal tool holder mounting platform 20, and the other end of the return spring 27 is connected to the limiting slider 41 located on the internal tool holder mounting platform 20.

[0052] When it is necessary to trim and shape the inside of the clay blank, the dual-axis motor 22 is started, and the turntable 23 will drive multiple arc-shaped bogies 24 to rotate. Because the push slider 26 is slidably connected to the limiting slide groove 201, and the connecting slide rod 25 is slidably connected to the inner wall of the arc-shaped bogie 24, as the arc-shaped bogie 24 rotates, the connecting slide rod 25 drives the push slider 26 to move, and the push slider 26 contacts the limiting slider 41 and pushes the limiting slider 41 out of the limiting slide groove 201. This allows the arc-shaped cutter holder 40 to drive the internal trimming cutter 42 and the top trimming cutter 43 to trim the inside of the clay blank. At this time, the return spring 27 is in a stretched state. After completion, the dual-axis motor 22 is rotated in the opposite direction. At this time, the turntable 23 drives multiple arc-shaped bogies 24 to rotate, thereby resetting the push slider 26. Under the reaction force of the reset spring 27, the limit slider 41 will drive the arc-shaped tool holder 40 to reset, completing the trimming operation on the inner wall of the clay blank. The clay material generated during the trimming process will fall from the gap between the internal tool holder mounting platform 20 and the rotating storage cylinder 11 into the interior of the processing table 10, thereby achieving the purpose of automatically discharging the clay material during the trimming process on the inner wall of the clay blank. By setting the drive reset component, multiple internal trimming tools 42 can be driven to move simultaneously, and the speed of trimming the interior of the clay blank can be accelerated by using multiple internal trimming tools 42.

[0053] It should be noted that the return spring 27 passes through the inside of the through hole 261, and the outer diameter of the return spring 27 is smaller than the diameter of the through hole 261. This ensures that the push slider 26 will not interfere with the return spring 27 during the movement, thus ensuring that the push slider 26 moves smoothly.

[0054] like Figure 9 and Figure 11 The drilling structure includes a lead screw 50 connected to one output end of a dual-axis motor 22. A nut 51 is threaded onto the outer surface of the lead screw 50. A sleeve 52 is fixedly connected to one side of the nut 51. A scraper 53 is connected to the top of the sleeve 52. A guide rod 54 is fixedly connected to one side of the sleeve 52. The guide rod 54 passes through the support frame 21 and is slidably connected to the support frame 21.

[0055] The sleeve 52 is coaxial with the connecting hole 311. A part of the sleeve 52 is located inside the connecting hole 311, and the outer diameter of the sleeve 52 is smaller than the diameter of the connecting hole 311. This prevents the sleeve 52 from interfering with the rotating table 31 and the supporting frustum 30 during movement. The mud scraped by the scraper 53 can fall down through the gap between the sleeve 52 and the connecting hole 311. A part of the lead screw 50 is located inside the sleeve 52, and the inner diameter of the sleeve 52 is larger than the outer diameter of the lead screw 50. This prevents the lead screw 50 from interfering with the sleeve 52 during rotation, ensuring that the lead screw 50 rotates smoothly.

[0056] During the blank trimming process, the dual-axis motor 22 drives the lead screw 50 to rotate. Under the guidance of the guide rod 54, the nut 51 drives the sleeve 52 to move upward, thereby causing the scraper 53 to move upward and contact the top of the inner wall of the blank. As the blank rotates and the scraper 53 moves upward, the blank is drilled. The mud material generated during the drilling process falls downward from the gap between the sleeve 52 and the connecting hole 311, which facilitates the discharge of the mud material.

[0057] It should be noted that the pitch of the lead screw 50 is determined according to the required drilling depth, so that when the internal trimming cutter 42 moves to the end of its stroke, the travel of the scraper 53 is the required drilling depth.

[0058] like Figures 1-4 and Figure 14 The external trimming tool assembly includes a bracket 13 mounted on the top side of the processing table 10. A rotating shaft 14 is rotatably connected to one side of the bracket 13. The bottom end of the rotating shaft 14 is rotatably connected to the processing table 10 to ensure the stability of the rotating shaft 14 during rotation. Multiple external scraper structures are spirally distributed on the outer surface of the rotating shaft 14. The external scraper structure includes an external scraper 15 and an adjustable scraper mounting frame structure 16. The scraper mounting frame structure 16 can adjust the height of the external scraper 15 and the distance between the external scraper 15 and the clay blank. The scraper mounting frame structure 16 is prior art, so its structure is not described in detail.

[0059] During the process of shaping the exterior of the clay blank, the height and position of the external scrapers 15 are first adjusted. Then, the rotating shaft 14 is driven to rotate by an external drive source such as a motor. As the rotating shaft 14 rotates, multiple external scrapers 15 gradually come into contact with the outer surface of the clay blank and perform shaping operations. The multiple external scrapers 15 have different shapes to shape the outer surface of the clay blank into a specific shape.

[0060] like Figures 1-4 The support 13 is equipped with a telescopic component 17, and the output end of the telescopic component 17 is rotatably connected to a rotating pressure plate 18, which is in contact with the surface of the clay blank.

[0061] After the clay blank is placed on the rotating storage cylinder 11, the rotating pressure plate 18 is adjusted by the telescopic component 17 so that the rotating pressure plate 18 contacts the surface of the top of the clay blank, thereby limiting the clay blank in the radial direction. During the rotation of the clay blank, the rotating pressure plate 18 rotates accordingly to ensure the stability of the clay blank during the rotation process.

[0062] It should be noted that the bottom side of the rotating pressure plate 18 is a smooth plane, which can prevent the rotating pressure plate 18 from affecting the appearance of the clay blank, and the telescopic component 17 can be a component or structure with telescopic function such as an electric push rod or a hydraulic rod.

[0063] like Figure 2 , Figure 4 and Figures 6-9 Multiple support rods 28 are fixedly connected to the top side of the support frame 21. The multiple support rods 28 are arranged in a circular array about the center of the internal tool holder mounting platform 20. The top of each of the multiple support rods 28 is fixedly connected to the bottom side of the supporting frustum 30 to ensure the stability of the supporting frustum 30. A flow guide shroud 29 is fixedly connected to the outer surface of the multiple support rods 28. The cross-sectional shape of the flow guide shroud 29 is frustum-shaped. A scraper assembly is provided between each support rod 28 and the lead screw 50. The scraper assembly is used to clean the mud adhering to the flow guide shroud 29.

[0064] During the drilling process of the scraper 53, the mud generated during drilling falls from the gap between the sleeve 52 and the connecting hole 311 onto the guide shroud 29. The mud moves downward due to the slope of the guide shroud 29 and the gravity of the mud. Under the action of the slope of the guide shroud 29, the mud passes through the space between the rotating storage cylinder 11 and the internal tool holder mounting platform 20 and enters the interior of the processing table 10, thereby completing the mud collection operation and avoiding the accumulation of mud inside the clay blank. The guide shroud 29 has a perforation, and the guide rod 54 passes through the inside of the perforation. The diameter of the perforation is larger than the diameter of the guide rod 54, so that the guide rod 54 can move smoothly.

[0065] It should be noted that the guide shroud 29 is made of a smooth material such as ultra-high molecular weight polyethylene, and the inclination angle of the guide shroud 29 is not less than 15°, so that the mud has very little resistance when it slides down and can move smoothly downward without external assistance. In addition, a connecting hole is opened in the middle of the top of the guide shroud 29, and the lead screw 50 passes through the inside of the connecting hole. The outer diameter of the lead screw 50 is smaller than the diameter of the connecting hole, so that the lead screw 50 can rotate smoothly.

[0066] like Figures 6-9 The scraper assembly includes a scraper 55 rotatably connected to a support rod 28 and a rotating pusher 56 connected to a lead screw 50. The outer surface of the scraper 55 is in contact with the outer surface of the guide shroud 29. A limiting block 57 is fixedly connected to the outer surface of the support rod 28. A torsion spring 58 is connected between the limiting block 57 and the scraper 55. The scraper 55 and the rotating pusher 56 are positioned correspondingly. The opposite ends of the scraper 55 and the rotating pusher 56 are both semi-circular. The rotating pusher 56 is located below the nut 51 and above the top of the guide shroud 29.

[0067] Under normal circumstances, the mud material on the guide shroud 29 can fall automatically. If the mud material has a high viscosity, it may adhere to the guide shroud 29. During the shaping process of the mud blank, the lead screw 50 rotates accordingly. At this time, the rotating push plate 56 rotates and contacts multiple scrapers 55 in sequence, driving the scrapers 55 to rotate around the support rod 28. Because the end of the rotating push plate 56 opposite to the scraper 55 is arc-shaped, the rotating push plate 56 can contact the scraper 55 after pushing it to a specific angle. The 55 separation mechanism uses the rotation of the scraper 55 to scrape off the mud adhering to the guide shroud 29, thus separating the mud from the guide shroud 29. During the rotation of the scraper 55, the torsion spring 58 will generate torque. When the rotating push plate 56 separates from the scraper 55, the scraper 55 will return to its original position under the force of the torsion spring 58. If mud falls onto the scraper 55, the centrifugal force of the scraper 55 during rotation will separate the mud from the scraper 55, thereby keeping the surface of the guide shroud 29 clean.

[0068] It should be noted that multiple scraper assemblies and support rods 28 can be set so that the scraping range of multiple scraper assemblies can comprehensively cover the guide shroud 29, resulting in a better cleaning effect on the guide shroud 29.

[0069] like Figure 13 A gear ring 19 is fixedly connected to the outer surface of the rotating storage cylinder 11, and a gear 110 meshes with the outer surface of the gear ring 19. A drive unit is installed on the processing table 10, and the drive unit is connected to the gear 110. The drive unit is used to drive the gear 110 to rotate.

[0070] During the process of shaping and finishing the clay blank, the gear 110 is rotated by the drive component. At this time, the gear ring 19 will drive the rotating storage cylinder 11 to rotate, thereby causing the clay blank located on the rotating storage cylinder 11 to rotate and perform the shaping operation on the clay blank.

[0071] It should be noted that both the gear ring 19 and the gear 110 are located inside the machining table 10, which can greatly avoid the influence of external factors on the gear ring 19 and the gear 110, thus ensuring the normal transmission of the gear ring 19 and the gear 110.

[0072] like Figures 1-4 The processing table 10 is equipped with a conveyor belt 60, which is located below the rotating storage cylinder 11 and passes through the processing table 10. Two chip removal grooves 101 are opened on the top side of the processing table 10. The external blank removal tool assembly is located in the middle of the two chip removal grooves 101. A mudguard 61 is connected to the processing table 10, and the mudguard 61 corresponds to the position of the chip removal grooves 101.

[0073] During the drilling process of the clay blank, the clay material generated enters the interior of the processing table 10 through the hollow between the rotating storage cylinder 11 and the internal tool holder mounting platform 20 and falls onto the conveyor belt 60. During the process of trimming the outer surface of the clay blank by the external trimming tool assembly, the clay material generated enters the interior of the processing table 10 through the chip discharge trough 101 and falls onto the conveyor belt 60. The conveyor belt 60 transports the clay material to the outside of the processing table 10, and the end of the conveyor belt 60 can be connected to a clay material recovery structure, so that the clay material can be automatically collected and recovered. The mud baffle 61 can prevent the clay material from splashing during the trimming process of the external trimming tool assembly, so that the clay material can accurately enter the interior of the processing table 10 through the chip discharge trough 101.

[0074] like Figure 13 A mudguard 111 is fixedly connected to the outer surface of the rotating storage cylinder 11. The mudguard 111 is located above the bearing 12, and the maximum diameter of the mudguard 111 is greater than the outer diameter of the bearing 12. The mudguard 111 can prevent mud from falling on the bearing 12 and avoid the mud from affecting the bearing 12.

[0075] like Figure 4 and Figure 6 The processing table 10 is equipped with a mounting bracket 112. The mounting bracket 112 is L-shaped and passes through the bottom of the rotating storage cylinder 11 and connects to the bottom of the internal tool holder mounting table 20 to ensure the structural stability of the internal tool holder mounting table 20.

[0076] It should be noted that the clay blanks mentioned in the above documents are all double-plate disc-shaped suspension porcelain insulator clay blanks after being pressed and formed.

[0077] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0078] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this invention, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0079] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. A clay blank shaping device for ceramic insulator production, characterized in that, include: Processing table (10); The bearing (12) is installed in the middle of the processing table (10), and a rotating storage cylinder (11) is fixedly connected to the inner wall of the bearing (12). The internal tool holder mounting platform (20) is coaxially set inside the rotating storage cylinder (11). The inner diameter of the rotating storage cylinder (11) is larger than the diameter of the internal tool holder mounting platform (20), and the upper surface of the internal tool holder mounting platform (20) and the upper surface of the rotating storage cylinder (11) are on the same horizontal plane. A supporting frustum (30) is coaxially positioned above the internal tool holder mounting platform (20), and a rotating platform (31) is rotatably positioned at the center of the supporting frustum (30). A connecting hole (311) is provided at the center of both the rotating platform (31) and the supporting frustum (30). Multiple sets of internal trimming knife assemblies are arranged in a circular array on the internal knife holder mounting platform (20). The internal trimming knife assemblies are used to trim and shape the inner wall of the clay blank. The internal trimming knife assembly includes an arc-shaped knife holder (40), a limiting slider (41), an internal trimming knife (42), and a top trimming knife (43). The arc-shaped knife holder (40) is slidably arranged between the internal knife holder mounting platform (20) and the supporting truncated cone (30). The top and bottom ends of the arc-shaped knife holder (40) are connected to the limiting slider (41). The shape of the internal trimming knife (42) is... The shape is arc-shaped, with an internal trimming knife (42) mounted on an arc-shaped knife holder (40). The top trimming knife (43) is connected to the top of the internal trimming knife (42). Multiple storage slots (301) are provided on the outer surface of the supporting truncated cone (30). The top trimming knife (43) is located inside the storage slot (301). Limiting grooves (201) are provided on one side of the internal knife holder mounting platform (20) and the supporting truncated cone (30). The limiting slider (41) is located inside the limiting groove (201) and is slidably connected to the limiting groove (201). The drive reset assembly is mounted on the internal tool holder mounting table (20). The drive reset assembly is used to move multiple internal trimming tool assemblies simultaneously along the axial direction of the internal tool holder mounting table (20). The drilling structure, connected to the drive reset assembly, is used to drill holes in the top of the inner wall of the clay blank. An external trimming knife assembly is set on the processing table (10). The external trimming knife assembly is used to trim and shape the outside of the clay blank.

2. The clay blank shaping device for ceramic insulator production according to claim 1, characterized in that, The drive reset assembly includes a support frame (21), a dual-axis motor (22), a turntable (23), an arc-shaped bogie (24), a connecting slide rod (25), a sliding block (26), and a reset spring (27). The support frame (21) is mounted on the internal tool holder mounting table (20), and the dual-axis motor (22) is mounted on the support frame (21). One output end of the dual-axis motor (22) is connected to the turntable (23), and the other output end of the dual-axis motor (22) is connected to the drilling structure. There are multiple arc-shaped bogies (24), and the number of arc-shaped bogies (24) corresponds to the number of limiting slide grooves (201). Multiple arc-shaped bogies (24) are connected in a circumferential array on the outer surface of the turntable (23). The inner diameter of each arc-shaped bogie (24) is... Each wall is slidably provided with a connecting slide rod (25), and the bottom end of each connecting slide rod (25) is connected to a sliding block (26). The sliding block (26) is located inside the limiting slide groove (201) opened on the internal tool holder mounting platform (20) and is slidably connected to the limiting slide groove (201). The sliding block (26) corresponds one-to-one with the limiting slide groove (201). Each sliding block (26) has a through hole (261) on one side. Each through hole (261) is provided with a return spring (27). One end of the return spring (27) is connected to the inner wall of the limiting slide groove (201) opened on the internal tool holder mounting platform (20), and the other end of the return spring (27) is connected to the limiting block (41) located on the internal tool holder mounting platform (20).

3. The clay blank shaping device for ceramic insulator production according to claim 2, characterized in that, The drilling structure includes a lead screw (50), a nut (51), a sleeve (52), a scraper (53), and a guide rod (54). The lead screw (50) is connected to one output end of a dual-axis motor (22). The nut (51) is threadedly connected to the lead screw (50). The sleeve (52) is connected to the nut (51). The scraper (53) is connected to the end of the sleeve (52). The guide rod (54) is installed on one side of the sleeve (52). The guide rod (54) passes through the support frame (21) and is slidably connected to the support frame (21).

4. The clay blank shaping device for ceramic insulator production according to claim 2, characterized in that, The top side of the support frame (21) is fixedly connected to multiple support rods (28). The multiple support rods (28) are arranged in a circular array about the center of the internal tool holder mounting platform (20). The top of each of the multiple support rods (28) is fixedly connected to the bottom side of the support truncated cone (30). A flow guide (29) is fixedly connected to the outer surface of the multiple support rods (28). A scraper assembly is provided between each support rod (28) and the lead screw (50). The scraper assembly is used to clean the mud adhering to the flow guide (29).

5. A clay blank shaping device for ceramic insulator production according to claim 4, characterized in that, The scraper assembly includes a scraper (55), a rotating push plate (56), a limiting block (57), and a torsion spring (58). The scraper (55) is rotatably mounted on the outer surface of the support rod (28), and the outer surface of the scraper (55) is in contact with the outer surface of the guide shroud (29). The limiting block (57) is mounted on the outer surface of the support rod (28). One end of the torsion spring (58) is connected to the limiting block (57), and the other end of the torsion spring (58) is connected to the scraper (55). The rotating push plate (56) is mounted on the outer surface of the lead screw (50). The scraper (55) and the rotating push plate (56) are positioned correspondingly, and the shape of the opposite end of the scraper (55) and the rotating push plate (56) is semi-circular.

6. The clay blank shaping device for ceramic insulator production according to claim 1, characterized in that, The processing table (10) is equipped with a conveyor belt (60) inside. The conveyor belt (60) is located below the rotating storage cylinder (11) and passes through the processing table (10). Two chip removal grooves (101) are opened on the top side of the processing table (10). The external blanking tool assembly is located in the middle of the two chip removal grooves (101). A mudguard (61) is connected on the processing table (10). The mudguard (61) is positioned corresponding to the chip removal grooves (101).

7. The clay blank shaping device for ceramic insulator production according to claim 1, characterized in that, The external trimming tool assembly includes a bracket (13), a rotating shaft (14), and an external scraper structure. The bracket (13) is installed on the top side of the processing table (10). The rotating shaft (14) is rotatably connected to the bracket (13). There are multiple external scraper structures, which are spirally distributed on the outer surface of the rotating shaft (14). The external scraper structure includes an external scraper (15) and an adjustable scraper mounting frame structure (16). The scraper mounting frame structure (16) is connected to the external scraper (15) and is used to adjust the height of the external scraper (15) and the distance between the external scraper (15) and the clay blank.

8. A clay blank shaping device for ceramic insulator production according to claim 7, characterized in that, The bracket (13) is equipped with a telescopic component (17), and the output end of the telescopic component (17) is rotatably connected to a rotating pressure plate (18).

9. A clay blank shaping device for ceramic insulator production according to claim 1, characterized in that, A gear ring (19) is fixedly connected to the outer surface of the rotating storage cylinder (11), and a gear (110) meshes with the outer surface of the gear ring (19). A drive unit is installed on the processing table (10), and the drive unit is connected to the gear (110). The drive unit is used to drive the gear (110) to rotate.

Images