Color sorter for pepper production

By introducing an air vent cleaning mechanism and an air direction adjustment mechanism into the color sorter used in pepper production, the problems of unstable heat dissipation and impurity blockage have been solved, achieving stable heat dissipation and efficient pepper sorting.

CN121314938APending Publication Date: 2026-01-13TIANSHUI LIANCHENG AGRICULTURAL DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202511790672.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-12-01
Publication Date
2026-01-13

AI Technical Summary

Technical Problem

The heat dissipation structure of existing color sorters used in pepper production is not designed properly, resulting in unstable heat dissipation and dust and particulate impurities that easily clog the air inlet, affecting the sorting effect.

Method used

A color sorter was designed, which includes an air vent cleaning mechanism and an air direction adjustment mechanism. The cleaning frame is driven by a screw motor to remove impurities and adjust the airflow direction. Combined with a centrifugal fan and a hot air shell, the peppercorns are dried to ensure heat dissipation and sorting effect.

Benefits of technology

It effectively prevents impurities from clogging, stabilizes heat dissipation performance, improves the image recognition effect of the vision camera, and prevents peppercorns from sticking together through drying treatment, thereby improving sorting efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of color sorters, in particular to a color sorter for pepper production, which comprises a main frame, side supports are arranged on the main frame, an air port cleaning and scraping mechanism is arranged on a visual inspection shell, an air direction adjusting mechanism is arranged on the air port cleaning and scraping mechanism, an air supply mechanism is arranged at the bottom of the visual inspection shell, and an upper support is arranged between the side supports. A raw material processing mechanism is arranged on the upper support; when the device works, hot air in the visual detection shell is extracted through the air supply mechanism for heat dissipation, dust and particulate matter impurities intercepted on the filter plate are scraped through the air opening cleaning and scraping mechanism in the process, and air volume attenuation and unstable heat dissipation performance caused by the fact that the impurities or the dust blocks the filter plate are prevented; during cleaning and scraping, dust attached to the cleaning and scraping frame is automatically scraped away through the self-cleaning assembly, the cleanliness of the cleaning and scraping frame is ensured, and the situation that the cleaning effect is gradually reduced due to the fact that a layer of sticky dust is accumulated in the repeated scraping process of the cleaning and scraping frame is prevented.
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Description

Technical Field

[0001] This invention belongs to the field of color sorting machine technology, and specifically relates to a color sorting machine for pepper production. Background Technology

[0002] During the harvesting, drying, and initial processing of Sichuan peppercorns, various impurities inevitably get mixed in, and peppercorns of different qualities also become mixed together. Traditional methods relying on manual visual sorting are extremely inefficient, labor-intensive, and prone to oversights due to fatigue. Using a color sorter ensures uniform color and purity, achieving higher market standards. In the color sorter, a vibrating feeder evenly arranges the peppercorns into a single layer, which fall into a channel. As the peppercorns fall freely, a high-resolution color camera scans them at high speed. The image processing system compares the captured images with preset "good" standards, instantly identifying defective peppercorns with abnormal color or shape. Once a defective peppercorn is identified, the system immediately instructs the solenoid valve to open the corresponding compression point. An air nozzle blows a high-speed airflow into the waste inlet, thus completing the color sorting process. Existing color sorters for Sichuan pepper production can basically meet the daily sorting needs. However, the spectral response characteristics of the image sensor in the vision camera drift with temperature. To ensure the stable operation of the image acquisition unit in the color sorter, a heat dissipation mechanism is needed for cooling. However, the heat dissipation structure in existing color sorters is mostly simply arranged on the shell, making it difficult to adjust the direction of the internal airflow, which affects the heat dissipation effect and may lead to incomplete sorting due to local overheating. At the same time, since Sichuan pepper sorting itself generates a lot of dust and particulate impurities, they are very easy to adhere to and block the heat dissipation air inlet, resulting in reduced airflow and unstable heat dissipation performance. Therefore, it is necessary to design a color sorter for Sichuan pepper production. Summary of the Invention

[0003] The purpose of this invention is to provide a color sorter for pepper production that is simple in structure and reasonably designed in order to solve the above problems.

[0004] The present invention achieves the above objectives through the following technical solutions: A color sorter for Sichuan pepper production includes a main frame with side supports on the main frame. An air blowing shell and a vision inspection shell are respectively arranged between the side supports. An air blowing shell has an air outlet and air blowing nozzles are evenly arranged near the air outlet. A photoelectric receiver and a vision camera are fixedly installed in the vision inspection shell. An air outlet cleaning mechanism is provided on the vision inspection shell, and an air direction adjustment mechanism is provided on the air outlet cleaning mechanism. An air supply mechanism is provided at the bottom of the vision inspection shell. An upper support is arranged between the side supports, and a raw material processing mechanism is provided on the upper support. The air vent cleaning mechanism includes a connecting screw rotatably connected between side supports, a movable block on the connecting screw, a screw motor on one side of the side support, the output end of the screw motor being fixedly connected to the connecting screw, the movable block being fixed to the moving platform, a cleaning frame slidingly passing through both sides of the moving platform, a support spring between the cleaning frame and the moving platform, a guide rod on one side of the cleaning frame being slidably connected to a limiting frame, the limiting frame being fixed to the vision inspection shell, and a self-cleaning component on the cleaning frame.

[0005] As a further optimization of the present invention, the self-cleaning component includes inclined sliding grooves on both sides of the cleaning frame, a side slider is slidably connected in the inclined sliding groove, the side slider is fixedly installed on the lower scraper, a support rail is provided on the lower scraper, the support rail is slidably connected to the moving platform, the cleaning frame is attached to the filter plate, and the filter plate is fixed on the vision inspection shell.

[0006] As a further optimization of the present invention, the wind direction adjustment mechanism includes an adjustment frame fixed to the bottom of the moving block. The adjustment frame is slidably connected to a through groove opened on the visual inspection shell. The bottom of the adjustment frame is slidably connected to the adjustment groove, which is opened on the adjustment plate. A closing mechanism is provided in the visual inspection shell. The closing mechanism includes a tensioning wheel rotatably connected in the visual inspection shell. A sealing strip is tensioned on the tensioning wheel. The adjustment frame is fixedly inserted through one side of the sealing strip, and the sealing strip is attached to the bottom of the through groove opened in the visual inspection shell.

[0007] As a further optimization of the present invention, the adjusting plate is fixed on the pull rod, and the pull rod is uniformly rotatably connected to the air guide plate. The two ends of the air guide plate are rotatably connected to the fixing strip, and the fixing strip is fixed inside the vision inspection shell.

[0008] As a further optimization of the present invention, the air supply mechanism includes centrifugal fans symmetrically fixed at the bottom of the vision inspection shell, an exhaust shell is provided on the centrifugal fan, the exhaust shell is fixed on the vision inspection shell, and a through groove is provided at the connection between the vision inspection shell and the exhaust shell, and a guide pipe is provided at the output end of the centrifugal fan.

[0009] As a further optimization of the present invention, the raw material processing mechanism includes a conveying shell fixed on an upper support, a spiral conveying rod rotatably connected in the conveying shell, a feed hopper provided at the top of one end of the conveying shell, and a discharge hopper provided at the bottom of the other end of the conveying shell. A hot air shell is provided between the conveying shells, and an electric heating wire is embedded inside the hot air shell. An air inlet is provided at the connection between the conveying shell and the hot air shell, and the hot air shell is connected to the guide pipe.

[0010] As a further optimization of the present invention, the side support is provided with a feeding frame, and a vibrating conveyor and a discharge shell are evenly arranged on the top of the feeding frame. The discharge port at the bottom of the discharge shell is located above the vibrating conveyor, and the square material port at the top of the discharge shell is located below the discharge hopper.

[0011] As a further optimization of the present invention, a support frame is provided on the side support, a collection pipe is provided on the support frame and connected to the collection hopper, and inclined material plates are evenly arranged on the support frame, with a separation air outlet opened at the bottom of the inclined material plates near the air outlet.

[0012] As a further optimization of the present invention, the main frame is provided with a separation shell, the bottom of the separation shell is provided with a first discharge shell and a second discharge shell respectively, and the first discharge shell and the second discharge shell are both sleeved in the through groove opened in the main frame. The top of the separation shell is provided with a first feed port and a second feed port, and the first feed port and the second feed port are respectively connected to the first discharge shell and the second discharge shell.

[0013] As a further optimization of the present invention, a mounting frame is fixed on the upper support, a transmission wheel is rotatably connected in the mounting frame, a transmission belt is tensioned on the transmission wheel, a transmission chain is provided in the transmission belt, the transmission chain is wound around a sprocket, the sprocket is fixed on one end of the spiral conveyor rod, a conveyor motor is fixedly installed on the upper support, a reducer is provided on the conveyor motor, the input end of the reducer is connected to the output end of the conveyor motor, and the output end of the reducer is connected to one of the transmission wheels.

[0014] The beneficial effects of this invention are as follows: 1. This invention uses a lead screw motor to drive the connecting lead screw to rotate, which in turn drives the moving platform on one side of the moving block to slide along the axis of the connecting lead screw. During the sliding process, the cleaning frame on the moving platform works together to clean the dust and particulate impurities intercepted on the filter plate, preventing impurities or dust from clogging the filter plate and causing airflow reduction and unstable heat dissipation performance.

[0015] 2. When the moving stage of the present invention moves to the top two sides of the visual inspection shell as the connecting screw rotates, the cleaning frame stops moving under the limiting action of the limiting frame. While the moving stage continues to move and compresses the support spring, it pushes the lower scraper to move down along the inclined slide groove, automatically scraping off the dust attached to the cleaning frame, ensuring the cleanliness of the cleaning frame itself, and preventing the cleaning frame from accumulating a layer of sticky dust during repeated scraping, which would cause the cleaning effect to gradually decrease.

[0016] 3. During the movement of the moving block along the connecting screw, the adjusting frame will move. Then, through the cooperation of the adjusting frame and the adjusting groove, the adjusting plate and the pull rod will swing back and forth, which will in turn drive the air guide plate to swing on the fixed strip to adjust the direction of the airflow. This allows the airflow passing through the vision inspection shell to completely cover the internal space of the vision inspection shell, avoiding local heat accumulation that could affect the image recognition effect of the vision camera.

[0017] 4. During the conveying process in the conveying shell, the hot air drawn out by the centrifugal fan is discharged into the conveying shell through the guide pipe and the hot air shell to dry the peppercorns. The peppercorns are dried while being pushed at low speed, which prevents the damp peppercorns from sticking together and affecting the sorting effect. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram showing the location of the air outlet in this invention; Figure 3 This is a partial three-dimensional structural diagram of the present invention; Figure 4 yes Figure 3 A magnified view of a portion of region A in the middle; Figure 5 This is a schematic diagram of the installation position of the filter plate in this invention; Figure 6 This is a schematic diagram of the air vent cleaning mechanism of the present invention; Figure 7 yes Figure 6 A magnified view of a portion of region B in the middle; Figure 8 This is a schematic diagram showing the installation positions of the photoelectric receiver and the vision camera in this invention; Figure 9 This is a schematic diagram showing the connection relationship between the adjusting frame and the sealing strip in this invention; Figure 10 This is a schematic diagram of the wind direction adjustment mechanism in this invention.

[0019] In the diagram: 1. Main frame; 2. Side support; 3. Air outlet cleaning mechanism; 4. Air blowing shell; 5. Air direction adjustment mechanism; 6. Vision inspection shell; 7. Air supply mechanism; 8. Photoelectric receiver; 9. Raw material processing mechanism; 10. Air outlet; 11. Upper support; 12. Vision camera; 13. Filter plate; 14. Support frame; 15. Collection pipe; 16. Collection hopper; 17. Inclined material plate; 18. Separation shell; 19. First discharge shell; 20. Second discharge shell; 31. Connecting screw; 32. Moving block; 33. Screw motor; 34. Moving table; 35. Cleaning frame; 36. Support spring; 37. Limiting frame; 38. Lower scraper; 39. Support rail; 51. Adjusting frame; 52. Adjusting groove; 53. Adjusting plate; 54. Tie rod; 55. Air guide plate; 56. Fixing strip; 57. Tensioning wheel; 58. Sealing strip; 71. Centrifugal fan; 72. Exhaust casing; 73. Guide pipe; 90. Feed hopper; 91. Conveying casing; 92. Screw conveyor rod; 93. Feeding rack; 94. Vibrating conveyor rack; 95. Discharge casing; 96. Hot air casing; 97. Mounting frame; 98. Drive wheel; 99. Drive belt; 100. Drive chain; 101. Sprocket; 102. Conveyor motor; 301. Inclined chute; 302. Side slider. Detailed Implementation

[0020] The present application will now be described in further detail with reference to the accompanying drawings. It should be noted that the following specific embodiments are only used to further illustrate the present application and should not be construed as limiting the scope of protection of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content.

[0021] Example: Please refer to Figure 1-10A color sorter for Sichuan pepper production includes a main frame 1, with side supports symmetrically mounted on the main frame 1. An air blowing shell 4 and a vision inspection shell 6 are arranged obliquely between the side supports 2. The air blowing shell 4 has an air outlet 10, and air blowing nozzles are evenly arranged near the air outlet 10 within the air blowing shell 4. A connecting pipe is provided on the air blowing shell 4 to connect an external air source and the air blowing nozzles. A photoelectric receiver 8 and a vision camera 12 are fixedly mounted in the vision inspection shell 6. During the color sorting process, the photoelectric receiver 8 detects whether material is falling. If signal obstruction is detected, the vision camera 12 performs a high-speed scan, and the captured image is compared with a preset good product standard for color and shape sorting, rejecting defective products. Foreign objects in the product mainly include: pepper stalks, pepper thorns, snails, pepper seeds, hair, ribbons, and other malicious foreign objects such as insect eggs, insect carcasses, and rat droppings. The visual inspection shell 6 is equipped with an air vent cleaning mechanism 3 to prevent impurities from clogging the air inlet structure. The air vent cleaning mechanism 3 is equipped with an air direction adjustment mechanism 5 to regulate airflow direction. An air supply mechanism 7 is located at the bottom of the visual inspection shell 6. An upper support 11 is located between the side supports 2, and a raw material processing mechanism 9 is located on the upper support 11. The air supply mechanism 7 extracts hot air from the visual inspection shell 6 and transports it to the raw material processing mechanism 9. This, combined with the feeding process, provides preliminary drying of the peppers to prevent them from becoming damp and sticking together, thus affecting sorting. A support frame 14 is located on the side supports 2, and the support frame 14 is equipped with... A collection pipe 15 is connected to a collection hopper 16. A screen is installed in the collection hopper 16 facing the raw material processing mechanism 9 to prevent peppercorns from entering. A flange is installed on the collection pipe 15 to connect to an external air extraction device. During operation, the external air extraction device draws air out of the collection pipe 15, creating negative pressure in the collection hopper 16. Air at the opening of the collection hopper 16 then passes through the screen and enters the collection hopper 16. Inclined material plates 17 are evenly distributed on the support frame 14. A separation air outlet is located at the bottom of the inclined material plates 17 near the air outlet 10. During color sorting, the solenoid valve in the air nozzle opens, and high-pressure gas from the external air source is instantly ejected through the air nozzle and passes through the air outlet 10 and... The separation vent blows foreign objects and impurities out of the qualified peppercorns. A transparent observation plate is installed on the side of the visual inspection shell 6 facing the inclined material plate 17. The light signal of the photoelectric receiver 8 can pass through the transparent observation plate to detect the falling peppercorns, and at the same time, it is convenient for the visual camera 12 to collect images of the falling peppercorns. Multiple separation shells 18 are set on the main frame 1. The bottom of the separation shell 18 is respectively set with a first discharge shell 19 for discharging qualified peppercorns and a second discharge shell 20 for discharging foreign objects and impurities. The first discharge shell 19 and the second discharge shell 20 are both fitted into the through slot opened in the main frame 1. The top of the separation shell 18 is set with a first feed port and a second feed port. The first feed port and the second feed port are respectively connected to the first discharge shell 19 and the second discharge shell 20.After being dried by the raw material processing unit 9, the Sichuan peppercorns fall onto the inclined material plate 17 and slide down the slope. During this descent, the photoelectric receiver 8 and the vision camera 12 work together to collect image information. If a product is determined to be defective, the high-speed solenoid valve on the air nozzle in the air blowing shell 4 opens and closes instantaneously once. The instantaneous airflow blows the defective product to the second feed inlet, and then it is discharged through the second discharge shell 20. Meanwhile, the good Sichuan peppercorns enter the first feed inlet and are discharged through the first discharge shell 19.

[0022] Please see Figure 1 and Figure 5-10 The air vent cleaning mechanism 3 includes a connecting screw 31 rotatably connected between side supports 2 via bearings. A movable block 32 is provided on the connecting screw 31, and the movable block 32 is connected to the connecting screw 31 by a ball nut embedded inside. A screw motor 33 for driving the connecting screw 31 to rotate is provided on one side of the side support 2. The movable block 32 is fixed on one side of the moving platform 34. Cleaning frames 35 slide through both sides of the moving platform 34. The cleaning frames 35 are attached to the filter plate 13. The filter plate 13 is a perforated mesh plate and a precision woven metal material. The double-layer structure consists of a perforated mesh plate to intercept dust and large particles, while the precision woven metal mesh intercepts and holds fine dust particles, preventing them from entering the vision inspection housing 6 and damaging the photoelectric receiver 8 and vision camera 12. A filter plate 13 is fixed to the vision inspection housing 6. A support spring 36 is provided between the cleaning frame 35 and the moving stage 34. A guide rod on one side of the cleaning frame 35 is slidably connected to a limiting frame 37, which is fixed to the vision inspection housing 6 and restricts the movement path of the cleaning frame 35. The 5 is equipped with a self-cleaning component, which includes inclined slide grooves 301 on both sides of the scraper 35. Side sliders 302 are slidably connected in the inclined slide grooves 301. The side sliders 302 are fixedly installed on the lower scraper 38. Three support rails 39 are evenly arranged on one side of the lower scraper 38. The support rails 39 are slidably connected to the slide grooves on the moving platform 34. When the lead screw motor 33 drives the connecting lead screw 31 to rotate, it can drive the moving platform 34 on one side of the moving block 32 to slide along the axis of the connecting lead screw 31. During the sliding process, it cooperates with the slide platform 34. The cleaning frame 35 is used to clean the dust and particulate impurities intercepted on the filter plate 13. After the moving stage 34 moves to the top two sides of the vision inspection housing 6, the cleaning frame 35 stops moving under the limiting action of the limiting frame 37. The moving stage 34 continues to move and compresses the support spring 36. The side slider 302 pushes the lower scraper 38 to move down along the inclined slide groove 301, automatically scraping off the dust attached to the cleaning frame 35. This ensures the cleanliness of the cleaning frame 35 itself and prevents the cleaning frame 35 from accumulating a layer of sticky dust during repeated scraping, which would cause the cleaning effect to gradually decrease.

[0023] Please see Figure 9-10The wind direction adjustment mechanism 5 includes an adjustment frame 51 fixed to the bottom of the moving block 32. The adjustment frame 51 is slidably connected to a through groove in the vision inspection housing 6. The vision inspection housing 6 is provided with a sealing mechanism to seal the through groove and prevent dust and impurities from being introduced into the through groove as an air inlet. The sealing mechanism includes tensioning wheels 57 rotatably connected to both ends inside the vision inspection housing 6. A sealing strip 58 is tensioned on the tensioning wheels 57. The adjustment frame 51 is fixedly inserted through one side of the sealing strip 58, and the top of the sealing strip 58 is attached to the bottom of the through groove in the vision inspection housing 6. As the adjustment frame 51 moves with the moving block 32, the sealing strip 58 rotates around the tensioning wheel 57, thus keeping the through groove closed. The bottom of the adjustment frame 51 is slidably connected to an adjustment groove 52 with a continuous curved path. The adjustment groove 52 is opened on an adjustment plate 53, which is fixed to the pull rod. On the pull rod 54, a guide vane 55 is rotatably connected between the pull rods 54. The two ends of the guide vane 55 are rotatably connected to the fixing strip 56. The fixing strip 56 is fixed inside the vision inspection housing 6. When the moving block 32 moves along the connecting screw 31, it will drive the adjusting frame 51 to move. Then, through the cooperation of the adjusting frame 51 and the adjusting groove 52, it will drive the adjusting plate 53 and the pull rod 54 to swing back and forth. This will drive the guide vane 55 to swing on the fixing strip 56 to adjust the direction of the airflow. This will allow the airflow passing through the vision inspection housing 6 to completely cover the internal space of the vision inspection housing 6, avoiding the accumulation of local heat that may affect the image recognition effect of the vision camera 12.

[0024] Please see Figure 1-3 and Figure 5-6The air supply mechanism 7 includes centrifugal fans 71 symmetrically fixed to the bottom of the vision inspection housing 6. An exhaust housing 72 is mounted on the centrifugal fan 71 and fixed to the vision inspection housing 6. The vision inspection housing 6 and the exhaust housing 72 are interconnected. A guide pipe 73 is provided at the output end of the centrifugal fan 71. During operation, the centrifugal fan 71 can extract hot air from the vision inspection housing 6 through the exhaust housing 72. The raw material processing mechanism 9 includes multiple conveying housings 91 fixed to the upper support 11. A hot air housing 96 is provided between the conveying housings 91. An electric heating wire is embedded inside the hot air housing 96. An air inlet is provided at the connection between the conveying housing 91 and the hot air housing 96. The hot air housing 96 and the guide pipe 73... The conveyor housing 91 is interconnected, and a temperature sensor is installed on its inner wall to detect the internal temperature environment. A spiral conveyor rod 92, made of nylon, is rotatably connected to the conveyor housing 91 via bearings. This ensures food safety while preventing damage to the peppercorns. A feed hopper 90 is located at the top of one end of the conveyor housing 91, and a discharge hopper is located at the bottom of the other end. A feeding frame 93 is mounted on the side support 2. A vibrating conveyor frame 94 and a discharge shell 95 are evenly arranged on the top of the feeding frame 93. The discharge port at the bottom of the discharge shell 95 is located above the vibrating conveyor frame 94, and the square discharge port at the top of the discharge shell 95 is located below the discharge hopper. A vibrating conveyor frame 94 is equipped with a vibrating motor. Peppers entering the vibrating conveyor frame 94 from the discharge shell 95 will move forward under the directional vibration of the vibrating motor. A mounting frame 97 is fixed to the upper support 11. A transmission wheel 98 is rotatably connected to the mounting frame 97. A transmission belt 99 is tensioned on the transmission wheel 98. A transmission chain 100 is fixedly installed on the inner wall of the transmission belt 99. The transmission chain 100 is connected to a sprocket 101, which is fixed to one end of the screw conveyor rod 92. A conveyor motor 102 is fixedly installed on the upper support 11. A reducer is installed on the conveyor motor 102. The input end of the reducer is connected to the output end of the conveyor motor 102, and the output end of the reducer is connected to one of the... The rotational torque delivered by the output end of the conveyor motor 102 can be output to the drive wheel 98 through the reducer. During the operation of the drive wheel 98 and the drive belt 99, the drive chain 100 in the drive belt 99 can drive the sprocket 101 to rotate, thereby driving the spiral conveyor rod 92 to move, pushing the peppercorns put into the feed hopper 90 to the discharge hopper, and then entering the vibrating conveyor frame 94 and moving forward with the vibration. The intercepting mesh plate on the collection hopper 16 is located on the side and above the vibrating conveyor frame 94. The dust generated during the vibration and forward movement of the peppercorns will pass through the intercepting mesh plate and enter the collection hopper 16 under the negative pressure of the external air extraction equipment, until it falls onto the inclined material plate 17 for color sorting.During conveying in the conveying shell 91, a temperature sensor in the conveying shell 91 collects the temperature in real time. When the temperature exceeds the threshold, the heating wire is de-energized, and the hot air drawn out by the centrifugal fan 71 is discharged into the conveying shell 91 through the guide pipe 73 and the hot air shell 96 to dry the peppercorns. The peppercorns are dried during the low-speed pushing process to prevent the damp peppercorns from sticking together and affecting the sorting effect. When the temperature is below the threshold, the heating wire heats up to adaptively compensate for the temperature and ensure the drying effect.

[0025] It should be noted that, in the operation of this color sorter for Sichuan pepper production, the Sichuan peppers to be sorted are first fed into the conveying shell 91 from the feed hopper 90. The centrifugal fan 71 operates to extract hot air from the vision inspection shell 6. The ambient air, after passing through the filter plate 13, is replenished into the vision inspection shell 6 to continue exchanging heat with the photoelectric receiver 8 and the vision camera 12. The hot air extracted by the centrifugal fan 71 is discharged into the conveying shell 91 through the guide pipe 73 and the hot air shell 96 to dry the Sichuan peppers. The Sichuan peppers are dried while being pushed at low speed to prevent the damp peppers from sticking together and affecting the sorting effect. The rotational torque delivered by the output end of the conveying motor 102 can be output to the transmission wheel 98 through the reducer, and then driven by the transmission belt 99 and the transmission chain 100. The sprocket 101 and the spiral conveyor rod 92 move, pushing the peppercorns towards the discharge hopper. The peppercorns that have been conveyed into the discharge shell 95 will come to the vibrating conveyor frame 94 and move forward with the vibration until they fall onto the inclined material plate 17 to form a material curtain. During the color sorting process, the photoelectric receiver 8 detects the falling material. After detecting signal obstruction, the vision camera 12 scans it at high speed and compares the captured image with the preset good product standard to perform color sorting and shape sorting, remove foreign objects from the product, and determine that it is a defective product. The high-speed solenoid valve on the air nozzle in the air blowing shell 4 opens and closes once instantaneously. The instantaneous airflow blows the defective product to the second feed port and then discharges it through the second discharge shell 20, while the good peppercorns enter the first feed port and are discharged through the first discharge shell 19.

[0026] During the color sorting process, the lead screw motor 33 drives the connecting lead screw 31 to rotate, which in turn drives the moving stage 34 to slide along the axis of the connecting lead screw 31. This causes the cleaning frame 35 to scrape the dust and particulate impurities intercepted on the filter plate 13, preventing impurities or dust from clogging the filter plate 13 and causing airflow reduction and unstable heat dissipation performance. When the moving stage 34 moves to the top two edges of the vision inspection housing 6 as the connecting lead screw 31 rotates, the cleaning frame 35 stops moving. The moving stage 34 continues to move and compresses the support spring 36. At the same time, the side slider 302 pushes the lower scraper 38 down along the inclined slide groove 301, automatically scraping away the dust attached to the cleaning frame 35. Meanwhile, the moving block 32 moves and drives the adjusting frame 51 to move. Through the cooperation of the adjusting frame 51 and the adjusting groove 52, the air guide plate 55 swings to adjust the direction of airflow, so that the airflow passing through the vision inspection housing 6 can completely cover the internal space of the vision inspection housing 6, avoiding local heat accumulation that affects the image recognition effect of the vision camera 12.

[0027] The above-described embodiments are merely illustrative of several implementations of the present invention, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of the invention. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements all fall within the scope of protection of the present invention.

Claims

1. A color sorter for Sichuan pepper production, comprising a main frame (1), characterized in that: The main frame (1) is provided with side supports (2), and air blowing shell (4) and vision detection shell (6) are respectively provided between the side supports (2). The air blowing shell (4) is provided with an air outlet (10). Air blowing nozzles are evenly arranged in the air blowing shell (4) near the air outlet (10). The vision detection shell (6) is fixedly installed with a photoelectric receiver (8) and a vision camera (12). The vision detection shell (6) is provided with an air outlet cleaning mechanism (3). The air outlet cleaning mechanism (3) is provided with an air direction adjustment mechanism (5). The bottom of the vision detection shell (6) is provided with an air supply mechanism (7). The side supports (2) are provided with an upper support (11). The upper support (11) is provided with a raw material processing mechanism (9). The air vent cleaning mechanism (3) includes a connecting screw (31) rotatably connected between the side supports (2), a moving block (32) is provided on the connecting screw (31), a screw motor (33) is provided on one side of the side support (2), the output end of the screw motor (33) is fixedly connected to the connecting screw (31), the moving block (32) is fixed on the moving platform (34), the cleaning frame (35) slides through both sides of the moving platform (34), a support spring (36) is provided between the cleaning frame (35) and the moving platform (34), a guide rod provided on one side of the cleaning frame (35) is slidably connected in the limiting frame (37), the limiting frame (37) is fixed on the visual inspection shell (6), and a self-cleaning component is provided on the cleaning frame (35).

2. The color sorter for Sichuan pepper production according to claim 1, characterized in that: The self-cleaning component includes inclined grooves (301) on both sides of the cleaning frame (35), a side slider (302) is slidably connected in the inclined groove (301), the side slider (302) is fixedly installed on the lower scraper (38), a support rail (39) is provided on the lower scraper (38), the support rail (39) is slidably connected on the moving platform (34), the cleaning frame (35) is attached to the filter plate (13), and the filter plate (13) is fixed on the visual inspection shell (6).

3. The color sorter for Sichuan pepper production according to claim 2, characterized in that: The wind direction adjustment mechanism (5) includes an adjustment frame (51) fixed to the bottom of the moving block (32). The adjustment frame (51) is slidably connected to a through groove opened on the visual inspection shell (6). The bottom of the adjustment frame (51) is slidably connected to an adjustment groove (52). The adjustment groove (52) is opened on an adjustment plate (53). A closing mechanism is provided in the visual inspection shell (6). The closing mechanism includes a tensioning wheel (57) rotatably connected in the visual inspection shell (6). A sealing strip (58) is tensioned on the tensioning wheel (57). The adjustment frame (51) is fixedly inserted through one side of the sealing strip (58), and the sealing strip (58) is attached to the bottom of the through groove opened in the visual inspection shell (6).

4. A color sorter for Sichuan pepper production according to claim 3, characterized in that: The adjustment plate (53) is fixed on the pull rod (54), and the pull rod (54) is evenly rotatably connected to the air guide plate (55). The two ends of the air guide plate (55) are rotatably connected to the fixing strip (56), and the fixing strip (56) is fixed inside the vision inspection shell (6).

5. A color sorter for Sichuan pepper production according to claim 4, characterized in that: The air supply mechanism (7) includes a centrifugal fan (71) symmetrically fixed at the bottom of the visual inspection shell (6). A suction shell (72) is provided on the centrifugal fan (71). The suction shell (72) is fixed on the visual inspection shell (6). A through groove is provided at the connection between the visual inspection shell (6) and the suction shell (72). A guide pipe (73) is provided at the output end of the centrifugal fan (71).

6. A color sorter for Sichuan pepper production according to claim 5, characterized in that: The raw material processing mechanism (9) includes a conveying shell (91) fixed on the upper support (11), a spiral conveying rod (92) is rotatably connected in the conveying shell (91), a feed hopper (90) is provided at the top of one end of the conveying shell (91), and a discharge hopper is provided at the bottom of the other end of the conveying shell (91). A hot air shell (96) is provided between the conveying shells (91), and an electric heating wire is embedded inside the hot air shell (96). An air inlet is provided at the connection between the conveying shell (91) and the hot air shell (96), and the hot air shell (96) is connected to the guide pipe (73).

7. A color sorter for Sichuan pepper production according to claim 6, characterized in that: The side support (2) is provided with a feeding frame (93). The top of the feeding frame (93) is evenly provided with a vibrating conveyor frame (94) and a discharge shell (95). The discharge port at the bottom of the discharge shell (95) is located above the vibrating conveyor frame (94), and the square material port at the top of the discharge shell (95) is located below the discharge hopper.

8. A color sorter for Sichuan pepper production according to claim 7, characterized in that: A support frame (14) is provided on the side support (2), a collection pipe (15) is provided on the support frame (14), the collection pipe (15) is connected to the collection hopper (16), and inclined material plates (17) are evenly arranged on the support frame (14). A separation air vent is opened at the bottom of the inclined material plate (17) near the air outlet (10).

9. A color sorter for Sichuan pepper production according to claim 1, characterized in that: The main frame (1) is provided with a separation shell (18). The bottom of the separation shell (18) is provided with a first discharge shell (19) and a second discharge shell (20). The first discharge shell (19) and the second discharge shell (20) are both sleeved in the through slot opened in the main frame (1). The top of the separation shell (18) is provided with a first feed port and a second feed port. The first feed port and the second feed port are respectively connected to the first discharge shell (19) and the second discharge shell (20).

10. A color sorter for Sichuan pepper production according to claim 6, characterized in that: The upper support (11) is fixed with a mounting bracket (97), and a transmission wheel (98) is rotatably connected in the mounting bracket (97). A transmission belt (99) is tensioned on the transmission wheel (98), and a transmission chain (100) is provided in the transmission belt (99). The transmission chain (100) is wound around the sprocket (101), and the sprocket (101) is fixed on one end of the screw conveyor (92). The upper support (11) is fixedly installed with a conveyor motor (102), and a reducer is provided on the conveyor motor (102). The input end of the reducer is connected to the output end of the conveyor motor (102), and the output end of the reducer is connected to one of the transmission wheels (98).

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