Ore drilling and sorting sampling method and device
By integrating drilling, conveying, crushing and sorting functions, the ore drilling and sorting sampling device solves the problem of the single function of existing equipment, realizes efficient and low-cost ore mining, and adapts to field operations in complex environments.
Patent Information
- Application Number
- CN202511582963.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-31
- Publication Date
- 2026-01-13
AI Technical Summary
Existing ore mining equipment has a single function and requires multiple machines to work together, resulting in high costs, low efficiency, poor environmental adaptability, and difficulty in equipment transportation and maintenance.
An ore drilling and sorting sampling device integrating drilling, conveying, crushing and sorting functions was designed. The device utilizes hydraulic cylinders and linear modules to achieve flexible adjustment of components, adapting to different terrains and ore sampling needs, and can be used for field operations via a mobile vehicle.
It realizes the integrated operation of ore drilling and sorting, reduces the number of equipment, simplifies the process, improves efficiency, reduces costs, and enhances the applicability of the equipment in complex environments.
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Figure CN121324048A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of field ore mining technology, in particular to a method and device for drilling and sorting ore sampling. BACKGROUND
[0002] The drilling and sorting separation of ore in field ore mining operation is a key link. The sampling link plays an extremely important role in the field of mining. Sampling of ore before mining can accurately evaluate the quality of mineral resources, analyze the composition and mineral composition, and provide basic data for mineral resource reserve estimation, ore mining and beneficiation process. The existing ore mining equipment has single function, and often needs multiple equipment to work together to complete a series of separate processes such as drilling, conveying, crushing and sorting. The equipment needs to be transported and closely connected, and the adaptability to complex field environment is poor. In addition, the multi-device collaborative operation not only increases the equipment purchase cost, but also improves the difficulty of transportation, installation operation and maintenance of single device, so that the field ore mining faces the problems of high cost, low efficiency and poor environmental adaptability. SUMMARY
[0003] The present application provides a method and device for drilling and sorting ore sampling, which realizes integrated operation of drilling, conveying, crushing and sorting, reduces the number of equipment, simplifies the sampling process, improves the operation efficiency, and reduces the equipment purchase, transportation, installation operation and maintenance cost, and has good economic benefit and practicality. Through multiple hydraulic cylinders driving each component to realize flexible adjustment of angle and spacing, it can adapt to different terrain and ore sampling requirements, and enhance the applicability of the device in complex environment. The drilling, crushing and sampling are realized by the linear module; the ore samples are transported to the sorting system by the linear module and the transportation system; then the sorting of mineral fragments is realized by the vibrating screen sorting system, and finally the integrated sampling of ore drilling and sorting is realized. Specifically, the following steps are included:
[0004] Step 1 S1: move the mobile vehicle to the ore mining position, and then adjust the drilling assembly according to the operation requirement;
[0005] Step 2 S2: drive the mounting bracket on the mobile vehicle to deflect by the hydraulic cylinder to adjust the angle of drilling;
[0006] Step 3 S3: drive the scraper conveyor by the electric cylinder, and deflect the scraper conveyor on the connecting rod to adjust the angle of the scraper conveyor;
[0007] Step 4 S4: drive the mounting bracket by the hydraulic cylinder, and slide the mounting bracket along the guide rail through another set of sliding blocks, and drive the mounting seat by another hydraulic cylinder to adjust the spacing between the scraper conveyor and the drilling assembly, so that the input end of the scraper conveyor is just at the output end of the material dropping inclined plate;
[0008] Step S5: After adjustment, start the first linear module, which will move the support rod on the moving frame downwards until the rubber support and the bottom of the conveying pipe contact the ground; then start the first motor, scraper conveyor, second motor and third motor, and use the gearbox to drive the rotating shaft to rotate, so as to drive the spiral blades and drill bit to rotate.
[0009] Step S6: Restart the second linear module, which drives the first gearbox to move down via the mounting plate, causing the spiral blades and drill bit to move down to drill for minerals, and then convey them upward to the drop plate position through the spiral blades and the conveying pipe.
[0010] Step S7: The scraper conveyor transports the minerals to the hopper. The second motor drives the crushing rollers via the second gearbox. The crushing rollers crush the minerals, and the crushed minerals fall onto the multi-stage screen plates. The third motor drives the synchronous belt via the first pulley. The synchronous belt drives the connecting shaft via the second pulley. The vibrating rotor on the connecting shaft rotates accordingly. Under the action of the vibrating rotor and the spring, the multi-stage screen plates in the screen box vibrate in tandem to achieve vibratory screening of the crushed minerals. Then, the screened minerals slide along the multi-stage screen plates into the corresponding collection device.
[0011] Step S8: Remove the ore samples from the collection device and store them in separate bags.
[0012] To solve the above problems, the ore drilling and sorting sampling device of the present invention includes a mobile trolley, on which a drilling assembly is installed. The drilling assembly includes a first mounting frame, which is hinged to the mobile trolley. A second hydraulic cylinder is hinged to the mobile trolley, and the output end of the second hydraulic cylinder is hinged to the first mounting frame. A movable frame is slidably connected to the first mounting frame, and a conveying pipe is fixedly connected to the movable frame. A material dropping inclined plate is fixedly connected to the top of the conveying pipe, and a mounting plate is provided at the top of the material dropping inclined plate. A first reduction gearbox is fixedly connected to the mounting plate, and a first motor is fixedly connected to the first reduction gearbox. The output end of the first motor is fixedly connected to the input end of the first reduction gearbox, and a rotating shaft is fixedly connected to the output end of the first reduction gearbox. A spiral blade is fixedly connected to the rotating shaft, and the spiral blade is sleeved inside the conveying pipe. A drill bit is fixedly connected to the bottom end of the rotating shaft.
[0013] Preferably, a first linear module is provided on both sides of the movable frame, and the linear module is fixedly connected to the first mounting frame, and the movable frame is fixedly connected to the output end of the first linear module.
[0014] Preferably, a second linear module is provided on both sides of the first gearbox, and the linear module is fixedly connected to the first mounting bracket. The first gearbox is fixedly connected to the output end of the second linear module, and the drill bit lifting operation is realized through the linear module.
[0015] Preferably, the first mounting frame has multiple support rods slidably connected to it, and the movable frame is fixedly connected to the support rods. A rubber support is fixedly connected to the bottom end of the support rod, and the drill bit is fixed above the sampling area by the support rod and the rubber support.
[0016] Preferably, a conveying component is provided on one side of the drilling assembly. The conveying component includes a mounting base, a connecting rod, a scraper conveyor, an electric cylinder, a buffer pad, and a hydraulic cylinder. The mounting base is slidably connected to the mobile vehicle, and a buffer pad is fixedly connected to the mounting base. A connecting rod is provided on one side of the buffer pad, with one end of the connecting rod hinged to the mounting base and the other end hinged to the scraper conveyor. Electric cylinders are provided on both sides of the connecting rod and are fixedly connected to the mounting base. The output end of the electric cylinder is hinged to the scraper conveyor. The mounting assembly is slidably connected to the mobile vehicle, which allows for the overall loading of the conveying assembly, screening assembly, and drilling assembly onto the vehicle, making full use of the loading space. The scraper conveying device improves the efficiency of transporting collected samples.
[0017] Preferably, a crushing and sorting component is provided on one side of the conveying assembly. The crushing and sorting component includes a second mounting frame, a funnel, a second motor, a second gearbox, a crushing roller, a sieve box, a spring, a multi-stage sieve plate, a third motor, a first pulley, a synchronous belt, a second pulley, a connecting shaft, and a vibrating rotor. The second mounting frame is slidably connected to a moving vehicle. A third hydraulic cylinder is hinged to the second mounting frame, and the output end of the third hydraulic cylinder is hinged to a mounting base. A funnel is fixedly connected to the second mounting frame, and a crushing roller is hinged inside the funnel. A second motor is provided on one side of the funnel, and a second gearbox is provided on the other side of the funnel. The output end of the second motor is drivenly connected to the input end of the second gearbox, and the crushing roller is connected to the output end of the second gearbox. The crushing component refines large samples, facilitating subsequent screening operations.
[0018] Preferably, a sieve box is provided at the bottom of the funnel, and multiple springs are fixedly connected to the sieve box. The other end of the springs is fixedly connected to the second mounting frame. Multiple sieve plates are fixedly connected to the sieve box. The sieve plates and the vibrating sieve method are used to achieve the screening and purification of the sample.
[0019] Preferably, a third motor is fixedly connected to the second mounting frame, a first pulley is fixedly connected to the output end of the third motor, a synchronous belt is driven to the first pulley, a second pulley is driven to the synchronous belt, a connecting shaft is fixedly connected to the second pulley, and the connecting shaft is rotatably connected to the screen box. A vibrating rotor is fixedly connected to the connecting shaft, and the vibrating rotor realizes the screen vibration operation.
[0020] Preferably, a first hydraulic cylinder is fixedly connected to the mobile vehicle, and the output end of the first hydraulic cylinder is hinged to the second mounting bracket. Two guide rails are fixedly connected to the mobile vehicle, and multiple sliders are slidably connected on the guide rails. The multiple sliders are respectively fixedly connected to the second mounting bracket and the mounting base, and the loading operation of the entire system is realized through the guide rail sliders.
[0021] This invention provides a method and apparatus for ore drilling and sorting, with the following advantages: The invention integrates drilling, conveying, and crushing / sorting components onto a mobile vehicle, enabling mobile field operations and achieving integrated drilling, conveying, crushing, and sorting. Furthermore, the drill bit can be rotated using multiple hydraulic cylinders to obtain the desired specific angle, enabling drilling operations in complex environments. This method reduces the number of devices, simplifies the mining process, improves operational efficiency, and lowers equipment purchase, operation, and maintenance costs, demonstrating good economic benefits and practicality. Simultaneously, the device can be mounted on a mobile vehicle for mobile field operations; the angle and spacing of each component can be flexibly adjusted via multiple hydraulic cylinders to adapt to different field terrains and ore mining needs, enhancing the device's applicability in complex environments.
[0022] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0023] Figure 2 This is a flowchart of the process of the present invention;
[0024] Figure 3 This is a three-dimensional structural diagram of the drilling assembly of the present invention;
[0025] Figure 4 This is a three-dimensional structural diagram of the conveying component of the present invention;
[0026] Figure 5 This is a schematic diagram of the three-dimensional structure of the crushing and sorting component of the present invention;
[0027] Figure 6 This is a three-dimensional structural diagram of the drilling assembly of the present invention from another angle;
[0028] Figure 7 This is a three-dimensional structural diagram of the drill bit of the present invention.
[0029] In the diagram: 1. Moving vehicle; 11. First hydraulic cylinder; 12. Guide rail; 13. Slider; 2. Drilling assembly; 21. First mounting frame; 22. Second hydraulic cylinder; 23. Moving frame; 24. Support rod; 25. First linear module; 26. Conveying pipe; 27. Unloading ramp; 28. First gearbox; 29. Second linear module; 210. First motor; 211. Rotary shaft; 212. Spiral blade; 213. Drill bit; 214. Rubber support; 215. Mounting plate; 3. Conveying assembly Components; 31. Mounting base; 32. Connecting rod; 33. Scraper conveyor; 34. Electric cylinder; 35. Buffer pad; 36. Third hydraulic cylinder; 4. Crushing and sorting assembly; 41. Second mounting frame; 42. Funnel; 43. Second motor; 44. Second gearbox; 45. Crushing roller; 46. Screen box; 47. Spring; 48. Multi-stage screen plate; 49. Third motor; 410. First pulley; 411. Synchronous belt; 412. Second pulley; 413. Connecting shaft; 414. Vibrating rotor.
[0030] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0031] Step S1: The mobile vehicle is moved to the ore extraction location, and then the drilling components are adjusted according to the operational requirements; Step S2: Drive the first mounting bracket to deflect on the mobile vehicle using a hydraulic cylinder to adjust the drilling angle; Step S3: Drive the scraper conveyor with an electric cylinder to deflect it on the connecting rod, thereby adjusting the angle of the scraper conveyor to match the angle of the drilling component. Step S4: Drive the second mounting bracket with a hydraulic cylinder, so that it slides along the guide rail via another set of sliders and drives the mounting seat, thereby adjusting the distance between the scraper conveyor and the drilling component, so that its input end is located at the position of the discharge inclined plate; Step S5: After the adjustment is completed, start the first linear module and drive the moving frame to move the support rod downward until the rubber support and the bottom of the conveying pipe contact the ground; then start the motor system, scraper conveyor, and gearbox system to drive the spiral blades on the rotating shaft and the drill bit to rotate. Step S6: Restart the linear module to move the helical blades and drill bit downwards. The drill bit drills out the mineral and conveys it upwards through the helical blades and conveying pipe to the discharge ramp. The mineral slides down the discharge ramp onto the scraper conveyor. Step S7: The scraper conveyor transports the minerals to the hopper. The motor and gearbox drive the crushing rollers to drop the crushed minerals onto the multi-stage screen plates. At the same time, the vibrating rotor on the connecting shaft rotates. Under the action of the vibrating rotor and the spring, the multi-stage screen plates in the screen box vibrate, realizing the vibration screening of the crushed minerals. Finally, the minerals slide along the multi-stage screen plates into the corresponding collection devices. Step S8: Remove the ore samples from the collection device and store them in separate bags.
[0032] In this embodiment, the operator drives the mobile vehicle 1 to the ore vein sampling point. Based on the ore vein inclination angle (approximately 30°) at the site, the second hydraulic cylinder 22 is activated to drive the first mounting frame 21 to deflect 30° on the mobile vehicle 1, so that the drill bit 213 of the drilling assembly 2 is aligned with the ore vein drilling position.
[0033] The electric cylinder 34 is activated, causing the scraper conveyor 33 to rotate synchronously by 30° on the connecting rod 32, ensuring that the input end of the scraper conveyor 33 matches the angle of the output end of the discharge ramp 27 of the drilling component 2. Simultaneously, the third hydraulic cylinder 36 pushes the mounting base 31, causing it to slide along the guide rail 12 via the slider 13, adjusting the output end of the scraper conveyor 33 to align with the input end of the funnel 42 of the crushing and sorting component 4. The buffer pad 35 cushions the contact area between the scraper conveyor 33 and the mounting base 31 to prevent collision damage. The first hydraulic cylinder 11 is activated, driving the second mounting frame 41 to slide along the guide rail 12 via another set of sliders 13. This, combined with the third hydraulic cylinder 36, fine-tunes the position of the mounting base 31, controlling the distance between the input end of the scraper conveyor 33 and the output end of the discharge ramp 27 within 10cm to prevent ore from falling.
[0034] The first linear module 25 is activated, driving the moving frame 23 and support rod 24 downwards until the rubber support 214 is in contact with the ground and the bottom of the conveying pipe 26 is close to the surface of the ore vein, thus completing the stable support of the equipment. Subsequently, the first motor 210, scraper conveyor 33, second motor 43 and third motor 49 are activated in sequence. The first motor 210 drives the first reduction gearbox 28 (using a gear reduction mechanism), which drives the rotating shaft 211 to rotate, and the spiral blade 212 and drill bit 213 rotate synchronously. The second linear module 29 is activated, which drives the first reduction gearbox 28 and drill bit to move slowly downwards at 0.1 m / s through the mounting plate 215. The drill bit 213 drills into the iron ore vein, and the spiral blade 212 conveys the drilled ore upwards along the conveying pipe 26 to the discharge inclined plate 27. The ore slides down the inclined plate onto the scraper conveyor 33, which then conveys it to the funnel 42.
[0035] The second motor 43 drives the second reduction gearbox 44 (using a worm gear reduction mechanism), which in turn drives the crushing roller 45 to rotate at high speed, crushing the ore falling into the funnel 42. The crushed ore particles fall onto the multi-stage screen plates 48 inside the screen box 46. After the third motor 49 starts, it drives the connecting shaft 413 to rotate through the first pulley 410, the synchronous belt 411, and the second pulley 412. The vibrating rotor 414 on the connecting shaft 413 rotates accordingly. Under the centrifugal force of the vibrating rotor 414 and the elasticity of the spring 47, the screen box 46 generates high-frequency vibration, and the multi-stage screen plates 48 (from top to bottom, they are 10 mesh, 20 mesh, and 40 mesh screen plates, all installed at an incline) vibrate synchronously. After sieving, coarse particles larger than 10 mesh slide down the top screen into the No. 1 collection box, medium particles of 10-20 mesh slide down the middle screen into the No. 2 collection box, and fine particles of 20-40 mesh slide down the bottom screen into the No. 3 collection box, thus completing the drilling, conveying, crushing, and grading screening of ore samples.
[0036] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.
[0037] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A method and apparatus for the drilling and sampling of ores, characterised in that: The drilling, crushing and sorting work is realized by the linear module, and the ore sample is transported to the sorting system by the linear module and the transportation system, and the mineral fragments are sorted, so that the drilling and sorting of the ore are integrated. The first step S1 is to move the vehicle to the ore taking position, and then adjust the drilling assembly according to the operation requirement; The third step S3 is to drive the apron conveyor by the electric cylinder to deflect on the connecting rod, and then adjust the angle of the apron conveyor to adapt to the angle of the drilling assembly; The fourth step S4 is to drive the second mounting bracket by the hydraulic cylinder to slide along the guide rail through another group of sliding blocks and drive the mounting seat, so as to adjust the distance between the apron conveyor and the drilling assembly, and make the input end located at the position of the material falling inclined plate; The fifth step S5 is to complete the adjustment, start the first linear module and drive the moving frame, so that the supporting rod moves downward until the rubber support and the bottom end of the conveying pipe contact the ground; then start the motor system, the apron conveyor and the reduction box system to drive the helical blade and the drill bit on the shaft to rotate; The sixth step S6 is to start the linear module again, so that the helical blade and the drill bit move downward, the drill bit drills the mineral and the mineral is conveyed upward to the material falling inclined plate through the helical blade and the conveying pipe, and the mineral slides along the material falling inclined plate to the apron conveyor; The seventh step S7 is to convey the mineral to the hopper by the apron conveyor, drive the crushing roller by the motor and the reduction box, and make the crushed mineral fall on the multi-stage sieve plate, at the same time, the vibration rotor on the connecting shaft rotates, the multi-stage sieve plate in the sieve box vibrates under the action of the vibration rotor and the spring, so as to realize the vibration screening of the crushed mineral, and finally slide into the corresponding collecting device along the multi-stage sieve plate; The eighth step S8 is to take out the ore sample from the collecting device and store it in bags. The method for drilling and sorting ore sample is provided. The drilling, crushing and sampling are integrated by the linear module. The ore sample is transported to the sorting system by the linear module and the transportation system, and the mineral fragments are sorted by the vibration screening method.
2. A method and apparatus for the drilling and sampling of ore as claimed in claim 1 wherein, The first linear module is arranged on both sides of the moving frame and fixedly connected to the first mounting bracket.
3. A method and apparatus for drill and split sampling of ore as claimed in claims 1 and 2, wherein, The second linear module is arranged on both sides of the first reduction box and fixedly connected to the first mounting bracket, and the first reduction box is fixedly connected to the output end of the second linear module.
4. A method and apparatus for the drill and split sampling of ore as claimed in claims 1 and 2 wherein: The first mounting bracket is slidably connected with a plurality of supporting rods, and the moving frame is fixedly connected to the supporting rods.
5. A method and apparatus for the drill and split sampling of ore as claimed in claims 1 and 2 wherein: The drilling assembly is provided with the conveying assembly on one side, the mounting seat is slidably connected to the vehicle, the connecting rod is hingedly connected to the mounting seat on one end and hingedly connected to the apron conveyor on the other end, and the structure enhances the applicability in complex environment and can adapt to different terrains and ore sampling.
6. A method and apparatus for the drill and split sampling of ore as claimed in claims 1 and 2 wherein: The sieve box is arranged at the bottom end of the hopper, a plurality of springs are fixedly connected to the sieve box, the other end of the spring is fixedly connected to the mounting bracket, and a plurality of multi-stage sieve plates are fixedly connected to the sieve box.
7. A method and apparatus for the drill and split sampling of ore as claimed in claims 1 and 2, wherein: 8. A method and apparatus for the drill and split sampling of ore as claimed in claims 1 and 2, wherein: The motor is fixedly connected on the mounting frame, the motor output end is fixedly connected with a belt wheel, the belt wheel is drivingly connected with a synchronous belt, the synchronous belt is drivingly connected with another belt wheel, the belt wheel is fixedly connected with a shaft, and the shaft is rotatably connected with the sieve box, and the connecting shaft is fixedly connected with a vibrating rotor.
9. A method and apparatus for the drill and split sampling of ore as claimed in claims 1 and 2 wherein: The flexible adjustment of the angle and the vibrating sieve spacing is realized by driving each component with multiple hydraulic cylinders, so as to realize the separation of the ore.
