Resistance test wire connector for wire connection
By designing a resistance test connector for wire connection, the system automates wire connection and resistance measurement, solving the problem of low efficiency in existing technologies and improving work efficiency and the stability of electrical systems.
Patent Information
- Application Number
- CN202511658332.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-13
- Publication Date
- 2026-01-13
AI Technical Summary
Existing methods for testing the resistance of wire connections are inefficient, require manual operation, and are not convenient enough to meet the high-efficiency quality control requirements in fields such as power transmission and electronic equipment assembly.
Design a wire connection resistance test connector, including a flexible wire socket, a working assembly, a heating tube, a measuring assembly, and a feeding assembly, to realize automated wire connection and resistance measurement. The resistance value is displayed using a battery, a permanent magnet, and an electromagnetic block, and a servo motor improves feeding efficiency.
It enables automated wire connection and resistance measurement, improves work efficiency, reduces labor costs, accurately displays resistance values, adapts to different wire types, and enhances the stability and safety of electrical systems.
Smart Images

Figure CN121324705A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of wiring connectors, and more particularly to a resistance test connector for wire connection. BACKGROUND
[0002] As a basic link in the fields of power transmission, electronic device assembly, industrial control, etc., the stability of the connection resistance of the wire connection directly determines the safety, reliability and energy efficiency of the system operation. In key scenarios such as power grids, new energy vehicles, aerospace, and precision electronic manufacturing, an excessively large connection resistance can easily cause local heating and increased energy loss, and in severe cases, can lead to joint ablation, equipment failure, and even safety accidents. On the other hand, an abnormally small resistance value may indicate potential problems such as loose connection structure and poor contact, affecting signal transmission accuracy or power supply stability. Therefore, accurate and efficient testing of the resistance value of the wire connection point is a core link in product factory detection, equipment maintenance, and engineering quality acceptance, and is also a key technical support for ensuring the long-term stable operation of various electrical systems. The current mainstream method for testing the resistance of wire connection mainly relies on traditional general-purpose test instruments (such as multimeters and milliohm meters) combined with conventional wiring terminals, alligator clips or probes to achieve connection. However, this type of testing scheme has many limitations that are difficult to avoid in actual application. In this context, the limitations of traditional testing schemes have become a key bottleneck restricting the quality control and efficiency improvement of the industry, and it is imperative to develop a special resistance test connector specifically for wire connection scenarios.
[0003] The prior art has the following disadvantages: Currently, when testing the resistance of wire connection, terminals are mostly used for wire connection, and after the connection is completed, the resistance at this point needs to be tested manually, which is inefficient and inconvenient. SUMMARY
[0004] In order to overcome the above-mentioned defects of the prior art, the present application provides a resistance test connector for wire connection to solve the problems existing in the background art.
[0005] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a resistance test connector for wire connection, comprising a bottom box assembly, the bottom box assembly comprises a bottom shell assembly, a soft wire seat is fixedly installed on the top of the bottom shell assembly, a contactor is fixedly installed on the top of the bottom shell assembly, and a square groove is formed in the top of the bottom shell assembly; a working assembly is installed in the square groove of the bottom shell assembly, a measuring assembly is installed on the inner wall of the bottom shell assembly, a feeding assembly is installed on the side inner wall of the bottom shell assembly, a connecting pin is fixedly installed on the side of the bottom shell assembly, the connecting pin is fixedly connected with a top box assembly on the side, and a fused soft cylinder is placed on the top of the working assembly.
[0006] Further, the top box assembly comprises a top shell fixedly installed on the side of the connecting pin, the side of the top shell is fixedly installed with a handle, the bottom of the top shell is provided with a contact hole, the bottom of the top shell is provided with a hole groove, the top shell is fixedly connected with a blocking rod at the hole groove, and the inner wall of the top shell is fixedly installed with a second heating pipe.
[0007] Further, the measuring assembly comprises a storage battery installed on the inner wall of the bottom shell assembly, a first reset spring fixedly connected to the inner wall of the bottom shell assembly and an electromagnetic block fixedly installed on the inner wall of the bottom shell assembly, the other end of the first reset spring is fixedly connected with a permanent magnet, the side of the permanent magnet is fixedly installed with a pointer, the top inner wall of the bottom shell assembly is fixedly installed with a display panel, the pointer is movably sleeved in the slot of the display panel, and the permanent magnet is in the same straight line with the electromagnetic block.
[0008] Further, the working assembly comprises a first heating pipe fixedly installed on the inner wall of the bottom shell assembly, a cylindrical seat fixedly installed on the top of the bottom shell assembly and a rotating pin fixedly installed on the top of the bottom shell assembly, the side of the rotating pin is fixedly connected with a top clamping plate, the side of the top clamping plate is fixedly connected with a connecting block, the side of the rotating pin is fixedly installed with a bottom clamping plate, and the bottom clamping plate is located directly above the cylindrical seat.
[0009] Further, the feeding assembly comprises a hydraulic rod fixedly installed on the inner wall of the bottom shell assembly, a storage device movably sleeved on the inner wall of the bottom shell assembly and a servo motor fixedly installed on the inner wall of the bottom shell assembly, the side of the servo motor is fixedly installed with a transmission shaft, the side of the transmission shaft is fixedly installed with a gear, the side of the hydraulic rod is fixedly installed with a push plate, the inner wall of the bottom shell assembly is movably sleeved with a rack, the top of the rack is in contact with the storage device, and the rack is meshed with the gear.
[0010] Further, the storage device comprises a storage shell movably sleeved on the inner wall of the bottom shell assembly, the inner wall of the storage shell is installed with a second reset spring, the other end of the second reset spring is fixedly installed with a pressing plate, the top of the rack is fixedly installed with a push block, and the inside of the storage shell is provided with a plurality of fused soft tubes.
[0011] Further, the contactor and the contact hole are in the same position and cooperate with each other when the device is closed.
[0012] Further, the storage battery, the electromagnetic block and the bottom clamping plate are connected together through wires.
[0013] The technical effects and advantages of the present application are as follows:
[0014] 1. The utility model discloses a device for connecting and measuring resistance of wires, which comprises a soft wire seat, a working assembly and a second heating pipe. The soft wire seat can be used to connect and measure resistance of wires with different thicknesses. The soft wire seat is placed at the position where the wires need to be connected, and then the soft wire seat is melted by the second heating pipe at the top and the first heating pipe at the bottom, so as to complete the connection of the two wires. This device is convenient for workers to connect and adapt to various types of wires.
[0015] 2. The utility model discloses a device for measuring resistance of connected wires, which comprises a storage battery, a first reset spring, a permanent magnet and an electromagnetic block. After the wires are connected, the storage battery provides power. When the resistance of the wires is large, the current in the circuit is small, the magnetism of the electromagnetic block is small, the suction force of the electromagnetic block on the permanent magnet is small, and the movement range of the pointer on the top of the permanent magnet is small. The resistance can be displayed by the scale on the display board. This device is convenient for workers to measure the resistance of the connected wires.
[0016] 3. The utility model discloses a device for feeding the soft wire seat, which comprises a servo motor, a gear, a rack, a hydraulic rod and a push plate. After the measurement and connection are completed, the servo motor drives the gear to rotate, the rack is pushed to move, the soft wire seat in the storage shell is pushed out, and then the soft wire seat is pushed to the working position by the hydraulic rod and the push plate. This device can improve the feeding speed, and workers do not need to place the soft wire seat manually, so that the working efficiency is improved and the labor cost is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is an exploded schematic diagram of the top box assembly structure of the utility model;
[0019] Figure 3 It is a schematic diagram of the bottom box assembly structure of the utility model;
[0020] Figure 4 It is an exploded schematic diagram of the measurement assembly structure of the utility model;
[0021] Figure 5 It is a schematic diagram of the working assembly structure of the utility model;
[0022] Figure 6 It is a schematic diagram of the feeding assembly structure of the utility model;
[0023] Figure 7 It is a schematic diagram of the storage device structure of the utility model.
[0024] The drawings are as follows: 1, bottom box assembly; 11, bottom shell assembly; 12, soft wire seat; 13, contactor; 14, working assembly; 141, first heating pipe; 142, cylindrical seat; 143, bottom clamping plate; 144, connecting block; 145, top clamping plate; 146, rotating pin; 15, measuring assembly; 151, display board; 152, electromagnetic block; 153, pointer; 154, permanent magnet; 155, first reset spring; 156, battery; 16, feeding assembly; 161, storage device; 1611, storage shell; 1612, second reset spring; 1613, pressing plate; 1614, push block; 162, push plate; 163, hydraulic rod; 164, servo motor; 165, transmission shaft; 166, gear; 167, rack; 2, top box assembly; 21, top shell; 22, handle; 23, contact hole; 24, hole groove; 25, second heating pipe; 26, blocking rod; 3, connecting pin; 4, fused soft cylinder. DETAILED DESCRIPTION
[0025] The technical solutions in the present application will be described clearly and completely below in combination with the drawings in the present application. In addition, the forms of each structure described in the following embodiments are only examples. The resistance test connector for wire connection involved in the present application is not limited to each structure described in the following embodiments. All other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the present application.
[0026] REFERENCE Figures 1 to 7 The present application provides a resistance test connector for wire connection, which comprises a bottom box assembly 1, the bottom box assembly 1 comprises a bottom shell assembly 11, the top of the bottom shell assembly 11 is fixedly provided with a soft wire seat 12, the top of the bottom shell assembly 11 is fixedly provided with a contactor 13, and a square groove is formed in the top of the bottom shell assembly 11; a working assembly 14 is installed in the square groove of the bottom shell assembly 11, a measuring assembly 15 is installed on the inner wall of the bottom shell assembly 11, a feeding assembly 16 is installed on the side inner wall of the bottom shell assembly 11, a connecting pin 3 is fixedly installed on the side of the bottom shell assembly 11, a top box assembly 2 is fixedly connected to the side of the connecting pin 3, and a fused soft cylinder 4 is placed on the top of the working assembly 14.
[0027] The top box assembly 2 comprises a top shell 21 fixedly installed on the side of the connecting pin 3, a handle 22 is fixedly installed on the side of the top shell 21, a contact hole 23 is formed in the bottom of the top shell 21, a hole groove 24 is formed in the bottom of the top shell 21, a blocking rod 26 is fixedly connected to the hole groove 24 of the top shell 21, and a second heating pipe 25 is fixedly installed on the inner wall of the top shell 21.
[0028] The measuring assembly 15 comprises a battery 156 installed on the inner wall of the bottom shell assembly 11, a first reset spring 155 fixedly connected to the inner wall of the bottom shell assembly 11, and an electromagnetic block 152 fixedly installed on the inner wall of the bottom shell assembly 11, one end of the first reset spring 155 is fixedly connected with a permanent magnet 154, the side surface of the permanent magnet 154 is fixedly installed with a pointer 153, the top inner wall of the bottom shell assembly 11 is fixedly installed with a display plate 151, the pointer 153 is movably sleeved in the slot of the display plate 151, and the permanent magnet 154 is in the same straight line with the electromagnetic block 152.
[0029] In the embodiment of the application, the battery 156 forms a path with the two connected wires in the device, current flows in the path, the electromagnetic block 152 is magnetized under the action of the current, the permanent magnet 154 moves under the action of the magnetic force when the electromagnetic block 152 has magnetism, the pointer 153 located at the top of the permanent magnet 154 moves in the sliding slot of the display plate 151, and the value of the resistance can be accurately read through the scale on the display plate 151. When the resistance is large, the current in the path is small, the magnetic force of the electromagnetic block 152 is small, the moving range of the permanent magnet 154 is small, the current in the path is large, the magnetic force of the electromagnetic block 152 is large, and the moving range of the permanent magnet 154 is large.
[0030] The working assembly 14 comprises a first heating pipe 141 fixedly installed on the inner wall of the bottom shell assembly 11, a cylindrical seat 142 fixedly installed on the top of the bottom shell assembly 11, and a rotating pin 146 fixedly installed on the top of the bottom shell assembly 11, the side surface of the rotating pin 146 is fixedly connected with a top clamping plate 145, the side surface of the top clamping plate 145 is fixedly connected with a connecting block 144, the side surface of the rotating pin 146 is fixedly installed with a bottom clamping plate 143, and the bottom clamping plate 143 is located directly above the cylindrical seat 142.
[0031] In the embodiment of the application, the wire passes through the middle of the bottom clamping plate 143 and the top clamping plate 145, the top clamping plate 145 is rotated, the wire passing through is clamped through the connecting block 144, and the wires on both sides are clamped by the top clamping plate 145 and the bottom clamping plate 143.
[0032] The feeding assembly 16 comprises a hydraulic rod 163 fixedly installed on the inner wall of the bottom shell assembly 11, a storage device 161 movably sleeved on the inner wall of the bottom shell assembly 11, and a servo motor 164 fixedly installed on the inner wall of the bottom shell assembly 11, the side surface of the servo motor 164 is fixedly installed with a transmission shaft 165, the side surface of the transmission shaft 165 is fixedly installed with a gear 166, the side surface of the hydraulic rod 163 is fixedly installed with a push plate 162, the inner wall of the bottom shell assembly 11 is movably sleeved with a rack 167, the top of the rack 167 is in contact with the storage device 161, and the rack 167 is in meshing connection with the gear 166.
[0033] In the embodiment of the present application, after the measurement is completed, the connected wire is removed, at this time, the servo motor 164 is started, the gear 166 is driven to rotate through the transmission shaft 165, the gear 166 drives the rack 167 upward through the meshing with the rack 167, and then the fused soft tube 4 in the storage shell 1611 is pushed upward through the push block 1614. The hydraulic rod 163 pushes the pushed out fused soft tube 4 to the working position through the push plate 162. After the first row of fused soft tubes 4 in the storage shell 1611 are used up, the rack 167 will move downward, and the second reset spring 1612 will push the fused soft tube 4 close to the pressing plate 1613 to the side away from the pressing plate 1613 through the pressing plate 1613 for subsequent use. After all the fused soft tubes 4 in the storage shell 1611 are used up, the storage shell 1611 can be disassembled and replaced
[0034] The storage device 161 includes a storage shell 1611 movably sleeved on the inner wall of the bottom shell assembly 11. The inner wall of the storage shell 1611 is provided with a second reset spring 1612. The other end of the second reset spring 1612 is fixedly provided with a pressing plate 1613. The top of the rack 167 is fixedly provided with a push block 1614. The inside of the storage shell 1611 is provided with a plurality of fused soft tubes 4.
[0035] In the embodiment of the present application, the push block 1614 pushes the fused soft tube 4 in the storage shell 1611 upward, and the hydraulic rod 163 pushes the pushed out fused soft tube 4 to the working position through the push plate 162. After the first row of fused soft tubes 4 in the storage shell 1611 are used up, the rack 167 will move downward, and the second reset spring 1612 will push the fused soft tube 4 close to the pressing plate 1613 to the side away from the pressing plate 1613 through the pressing plate 1613 for subsequent use. After all the fused soft tubes 4 in the storage shell 1611 are used up, the storage shell 1611 can be disassembled and replaced
[0036] The contactor 13 and the contact hole 23 are in the same position and cooperate with each other when the device is closed.
[0037] In the embodiment of the present application, the top shell 21 is then covered, and the contactor 13 and the contact hole 23 are connected and cooperated with each other when the lid is closed. At this time, the second heating pipe 25 in the inner wall of the top shell 21 and the first heating pipe 141 in the inner wall of the bottom shell assembly 11 will be electrified and heated.
[0038] The storage device 161 includes a storage shell 1611 movably sleeved on the inner wall of the bottom shell assembly 11. The inner wall of the storage shell 1611 is provided with a second reset spring 1612. The other end of the second reset spring 1612 is fixedly provided with a pressing plate 1613. The top of the rack 167 is fixedly provided with a push block 1614. The inside of the storage shell 1611 is provided with a plurality of fused soft tubes 4.
[0039] The working principle of the present application is as follows: firstly, the device is placed on the ground in the area where the wire connection and resistance measurement are needed, the device is started, the top box assembly 2 is opened, two wires to be connected are respectively transmitted into the device from the soft wire seat 12 on both sides of the device, the wire heads to be connected are pushed into the melting soft cylinder 4 located at the top of the bottom shell assembly 11, the wire passes through the middle of the top clamping plate 145 and the bottom clamping plate 143, the top clamping plate 145 is rotated, the wire passing through is clamped by the connecting block 144, the wires on both sides are clamped by the top clamping plate 145 and the bottom clamping plate 143, then the top shell 21 is covered, the contactor 13 and the contact hole 23 are connected and matched with each other at the same time, at this time, the second heating pipe 25 located in the inner wall of the top shell 21 and the first heating pipe 141 located in the inner wall of the bottom shell assembly 11 are electrified and heated, the melting soft cylinder 4 located outside the two wires is gradually melted to connect the two wires, after the heating connection is completed, the two wires form a passage, the storage battery 156 forms a passage with the connected two wires through the wires in the device, current flows in the passage, the electromagnetic block 152 is magnetized under the action of the current, when the electromagnetic block 152 has magnetism, the permanent magnet 154 moves under the action of the magnetic force, the pointer 153 located at the top of the permanent magnet 154 moves in the sliding slot of the display panel 151, the resistance value can be accurately read out through the scale on the display panel 151, when the resistance is larger, the current in the passage is smaller, the magnetic force of the electromagnetic block 152 is smaller, the moving amplitude of the permanent magnet 154 is smaller, the current in the passage is larger, the magnetic force of the electromagnetic block 152 is larger, the moving amplitude of the permanent magnet 154 is larger;
[0040] After the measurement is completed, the connected wires are taken off, at this time, the servo motor 164 is started, the gear 166 is rotated through the transmission shaft 165, the gear 166 meshes with the rack 167, the rack 167 is pushed upward, the melting soft cylinder 4 in the storage shell 1611 is pushed upward through the push block 1614, the hydraulic rod 163 pushes the pushed-out melting soft cylinder 4 to the working position through the push plate 162, after the first row of melting soft cylinders 4 in the storage shell 1611 are used up, the rack 167 moves downward, the second reset spring 1612 pushes the melting soft cylinder 4 close to the pressing plate 1613 to the side away from the pressing plate 1613 through the pressing plate 1613 for subsequent use, after all the melting soft cylinders 4 in the storage shell 1611 are used up, the storage shell 1611 can be disassembled and replaced.
[0041] The above only describes the preferred embodiments of the present application and is not used to limit the present application, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A resistance test connector for wire connection, comprising a base box assembly (1), characterized in that: The bottom box assembly (1) includes a bottom shell assembly (11), a flexible cord seat (12) is fixedly installed on the top of the bottom shell assembly (11), a contactor (13) is fixedly installed on the top of the bottom shell assembly (11), and a square groove is opened on the top of the bottom shell assembly (11); a working assembly (14) is installed in the square groove of the bottom shell assembly (11), a measuring assembly (15) is installed on the inner wall of the bottom shell assembly (11), a feeding assembly (16) is installed on the inner side wall of the bottom shell assembly (11), a connecting pin (3) is fixedly installed on the side of the bottom shell assembly (11), a top box assembly (2) is fixedly connected to the side of the connecting pin (3), and a fusion coupling tube (4) is placed on the top of the working assembly (14).
2. The resistance test connector for wire connection according to claim 1, characterized in that: The top box assembly (2) includes a top shell (21) fixedly installed on the side of the connecting pin (3). A handle (22) is fixedly installed on the side of the top shell (21). A contact hole (23) is opened at the bottom of the top shell (21). A slot (24) is opened at the bottom of the top shell (21). A stop bar (26) is fixedly connected to the top shell (21) at the slot (24). A second heating tube (25) is fixedly installed on the inner wall of the top shell (21).
3. The resistance test connector for wire connection according to claim 1, characterized in that: The measuring assembly (15) includes a battery (156) installed on the inner wall of the bottom housing assembly (11), a first reset spring (155) fixedly connected to the inner wall of the bottom housing assembly (11), and an electromagnetic block (152) fixedly installed on the inner wall of the bottom housing assembly (11). The other end of the first reset spring (155) is fixedly connected to a permanent magnet (154). A pointer (153) is fixedly installed on the side of the permanent magnet (154). A display panel (151) is fixedly installed on the top inner wall of the bottom housing assembly (11). The pointer (153) is movably sleeved in the groove of the display panel (151). The permanent magnet (154) and the electromagnetic block (152) are on the same straight line.
4. A resistance test connector for wire connection according to claim 1, characterized in that: The working assembly (14) includes a first heating tube (141) fixedly installed on the inner wall of the bottom shell assembly (11), a cylindrical seat (142) fixedly installed on the top of the bottom shell assembly (11), and a rotating pin (146) fixedly installed on the top of the bottom shell assembly (11). A top clamping plate (145) is fixedly connected to the side of the rotating pin (146), a connecting block (144) is fixedly connected to the side of the top clamping plate (145), and a bottom clamping plate (143) is fixedly installed on the side of the rotating pin (146). The bottom clamping plate (143) is located directly above the cylindrical seat (142).
5. A resistance test connector for wire connection according to claim 1, characterized in that: The feeding assembly (16) includes a hydraulic rod (163) fixedly installed on the inner wall of the bottom shell assembly (11), a storage device (161) movably sleeved on the inner wall of the bottom shell assembly (11), and a servo motor (164) fixedly installed on the inner wall of the bottom shell assembly (11). A drive shaft (165) is fixedly installed on the side of the servo motor (164), and a gear (166) is fixedly installed on the side of the drive shaft (165). A push plate (162) is fixedly installed on the side of the hydraulic rod (163). A rack (167) is movably sleeved on the inner wall of the bottom shell assembly (11). The top of the rack (167) contacts the storage device (161), and the rack (167) meshes with the gear (166).
6. A resistance test connector for wire connection according to claim 5, characterized in that: The storage device (161) includes a storage shell (1611) that is movably sleeved on the inner wall of the bottom shell assembly (11). A second return spring (1612) is installed on the inner wall of the storage shell (1611). A pressure plate (1613) is fixedly installed on the other end of the second return spring (1612). A push block (1614) is fixedly installed on the top of the rack (167). A plurality of fusion-connecting soft cylinders (4) are installed inside the storage shell (1611).
7. A resistance test connector for wire connection according to claim 1, characterized in that: The contactor (13) and the contact hole (23) are in the same position when the device is closed, and cooperate with each other.
8. A resistance test connector for wire connection according to claim 3, characterized in that: The battery (156), the electromagnetic block (152), and the base plate (143) are connected together by wires.