Embossing device and embossing processing method

By forming uniformly distributed grooves on the surface of the adapter plate, and utilizing the mold design and positioning structure of the embossing device, the problem of insufficient connection strength between the battery adapter plate and the cover plate is solved, achieving high strength and reliability of the battery connection.

CN121339263APending Publication Date: 2026-01-16YANG ZHOU LING HUI XIN NENG YUAN YOU XIAN GONG SI
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Patent Information

Application Number
CN202511558718.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-10-29
Publication Date
2026-01-16

AI Technical Summary

Technical Problem

Insufficient connection strength between the battery adapter and the battery cover affects the reliability of the battery cell connection.

Method used

The embossing mold using an embossing device forms evenly distributed grooves on the surface of the adapter piece. The strength of the protrusion is improved by gradually increasing the cross-sectional area of ​​the protrusions in the mold body. The positioning part cooperates with the upper mold of the stamping machine for positioning, thereby achieving a high-strength connection between the adapter piece and the cover plate structure.

Benefits of technology

The welding strength of the adapter plate and cover plate structure has been improved, thereby enhancing the reliability of the battery.

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Abstract

The invention discloses an embossing device and an embossing processing method.The embossing device comprises an upper stamping die and a lower stamping die which are vertically distributed, the upper stamping die comprises an upper die module and an embossing die connected to the upper die module, the embossing die comprises a die body, and the two ends of the die body are the first end and the second end correspondingly; a plurality of evenly-distributed protrusions are formed on the end face of the second end, the sectional areas of the protrusions are gradually increased from the ends away from the first end to the ends close to the first end, and a positioning part used for being connected and positioned with an upper die of a punching machine is arranged on one side of the die body. According to the embossing device, the groove can be formed by stamping the surface of the adapter piece through the protrusion at one end of the die body, and therefore the connection strength after the adapter piece and the cover plate structure are welded is improved.
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Description

Technical Field

[0001] This application relates to the field of battery processing and manufacturing technology, and in particular to an embossing device and an embossing processing method. Background Technology

[0002] In related technologies, battery adapter plates are key components connecting battery covers and battery cells, primarily undertaking three core functions: current transmission, structural support, and process protection. When using adapter plates to connect the battery top cover, the connection strength between the adapter plate and the top cover is prone to defects, severely affecting the reliability of the connected battery cells. Summary of the Invention

[0003] This invention aims to at least solve one of the technical problems existing in the prior art. To this end, this application proposes an embossing device that can form a groove on the surface of the adapter piece by stamping a protrusion at one end of the mold body, thereby improving the connection strength of the adapter piece and the cover plate structure after welding.

[0004] The present invention also proposes an embossing process using the above-mentioned embossing device.

[0005] According to a first aspect of the present invention, an embossing device includes an upper stamping die and a lower stamping die distributed vertically. The upper stamping die includes an upper die assembly and an embossing die connected to the upper die assembly. The embossing die includes a die body, with a first end and a second end at two ends, respectively. The end face of the second end has a plurality of evenly arranged protrusions, and the cross-sectional area of ​​the protrusions gradually increases from the end away from the first end to the end closer to the first end. A positioning part is provided on one side of the die body for connecting and positioning with the upper die of a stamping press.

[0006] The embossing device according to a first aspect of the present invention has at least the following beneficial effects: the embossing device includes a mold body, the two ends of which are a first end and a second end, respectively. The first end is used to clamp in the upper die of a stamping machine, and the end face of the second end is provided with uniformly distributed protrusions. The cross-section of the protrusions gradually decreases from near the first end to far away from the first end, thereby improving the strength of the protrusions stamping the transition piece. At the same time, a positioning part is provided on the side of the mold body, which can cooperate with the corresponding structure in the upper die of the stamping machine to achieve the positioning of the embossing device. Therefore, the protrusions at one end of the embossing device of the present application can stamp the surface of the transition piece, thereby forming uniformly distributed grooves on the surface of the transition piece, thereby improving the connection strength of the transition piece and the cover plate structure after welding.

[0007] According to some embodiments of the present invention, the positioning part is a positioning groove.

[0008] According to some embodiments of the present invention, the positioning groove extends through the side of the mold body along a direction perpendicular to the height of the mold.

[0009] According to some embodiments of the present invention, the protrusions are arranged in a rectangular array on the end face of the second end.

[0010] According to some embodiments of the present invention, the cross-section of the protrusion is square.

[0011] According to some embodiments of the present invention, an arcuate concave surface is provided between adjacent protrusions, and the arcuate concave surface is recessed toward the first end.

[0012] According to some embodiments of the present invention, the mold body includes an upper part connecting to a first end and a lower part connecting to a second end along the height direction, and the cross-sectional area of ​​the upper part is larger than that of the lower part.

[0013] According to some embodiments of the present invention, a transition section is provided between the upper part and the lower part, and the cross-sectional area of ​​the transition section gradually decreases from the upper part to the lower part.

[0014] According to some embodiments of the present invention, the side surfaces of the transition portion are smooth curved surfaces.

[0015] According to a second aspect of the present invention, the embossing method includes a processing step of forming a groove on the surface of a transition piece by pressing an embossing mold in the embossing device against the surface of the transition piece using the embossing device described in the first aspect embodiment.

[0016] The embossing method according to the second aspect of the present invention has at least the following beneficial effects: the embossing method uses the embossing device in the first aspect embodiment, and uses the embossing mold in the embossing device to stamp and form the surface of the adapter piece, thereby forming uniformly arranged grooves on the surface of the adapter piece. In this way, when the adapter piece and the battery cover structure are welded, the connection strength between the adapter piece and the cover structure can be improved, thereby improving the effectiveness of the battery.

[0017] Additional aspects and advantages of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this application. Attached Figure Description

[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments, wherein: Figure 1 This is a schematic diagram of the overall structure of one embodiment of the embossing device of the present invention; Figure 2 for Figure 1 A magnified view of a portion of point A in the middle.

[0019] Figure label: Mold body 100; first end 101; second end 102; protrusion 103; positioning part 104; arc-shaped concave surface 105; upper part 110; lower part 120; transition part 130. Detailed Implementation

[0020] The embodiments of this application are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.

[0021] In the description of this application, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0022] In the description of this application, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. The use of "first" and "second" in the description is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.

[0023] In the description of this application, unless otherwise expressly defined, terms such as "setup," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this application in conjunction with the specific content of the technical solution.

[0024] In the description of this application, the terms "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0025] The following is for reference. Figures 1 to 2 This invention describes an embossing apparatus and an embossing process according to embodiments of the present invention.

[0026] like Figures 1 to 2As shown, the embossing device according to a first aspect embodiment of the present invention includes an upper stamping die and a lower stamping die distributed vertically. The upper stamping die includes an upper die module and an embossing die connected to the upper die module. The embossing die includes a die body 100. The two ends of the die body 100 are a first end 101 and a second end 102, respectively. The end face of the second end 102 is formed with a plurality of uniformly arranged protrusions 103. The cross-sectional area of ​​the protrusions 103 gradually increases from the end away from the first end 101 to the end closer to the first end 101. A positioning part 104 for connecting and positioning with the upper die of a stamping machine is provided on one side of the die body 100.

[0027] Understandably, this embossing device includes an upper stamping die and a lower stamping die distributed vertically. When the upper and lower stamping dies are closed, the embossing mold of the upper stamping die can stamp and form the transition piece. The embossing mold includes a mold body 100, with two ends of the mold body 100 being a first end 101 and a second end 102, respectively. The first end 101 is used to clamp in the upper die of the stamping machine, and the end face of the second end 102 is provided with uniformly distributed protrusions 103. The cross-section of the protrusions 103 extends from near the first end 101 to... The distance from the first end 101 gradually decreases, thereby increasing the strength of the protrusion 103 stamping the adapter piece. At the same time, a positioning part 104 is provided on the side of the mold body 100. The positioning part 104 can cooperate with the corresponding structure in the upper mold of the stamping machine to achieve the positioning of the embossing device. Therefore, the protrusion 103 at one end of the embossing mold in the embossing device of this application can stamp the surface of the adapter piece, thereby forming uniformly distributed grooves on the surface of the adapter piece, thereby improving the connection strength of the adapter piece and the cover plate structure after welding.

[0028] In this process, the embossing device is positioned with the upper die of the stamping machine by the positioning part 104, and then the embossing device is locked on the upper die by the locking part, thereby realizing the connection between the embossing device and the upper die of the stamping machine.

[0029] It is understandable that the positioning part 104 is a positioning groove. For example, as Figures 1 to 2 As shown, in this embodiment, the positioning part 104 is disposed on the side of the mold body 100 and is a positioning groove, that is, the upper mold of the stamping machine is provided with a corresponding protruding positioning structure, thereby realizing the positioning of the embossing device. In other embodiments, the positioning part 104 can also be a positioning boss, and a corresponding positioning groove is provided in the upper mold of the stamping machine, which can also realize the positioning of the embossing device.

[0030] It is understood that the positioning groove extends through the side of the mold body 100 along a direction perpendicular to the height of the mold. For example, as... Figures 1 to 2As shown, in this embodiment, the positioning groove penetrates the surface of the embossing device along the height direction perpendicular to the mold. That is, by horizontally inserting the embossing device into the upper mold of the stamping machine along the extension direction of the positioning groove, the embossing device is installed in the stamping machine. Then, the embossing device is locked in the upper mold by the locking member, thereby achieving locking and fixing.

[0031] It is understandable that the protrusions 103 are arranged in a rectangular pattern on the end face of the second end 102. For example, as... Figures 1 to 2 As shown, in this embodiment, the protrusions 103 are arranged in a rectangular array on the end face of the second end 102. In other embodiments, they may also be arranged in other shapes.

[0032] It is understandable that the cross-section of protrusion 103 is square. For example, as... Figures 1 to 2 As shown, in this embodiment, since the protrusion 103 is processed by wire cutting, the cross-section of the protrusion 103 is square.

[0033] It is understood that an arc-shaped concave surface 105 is provided between adjacent protrusions 103, and the arc-shaped concave surface 105 is recessed towards the first end 101. For example, as Figures 1 to 2 As shown, in this embodiment, since the protrusions 103 are processed by wire cutting, a smooth transition arc-shaped concave surface 105 is naturally formed between adjacent protrusions 103.

[0034] It is understood that the mold body 100 includes an upper portion 110 connecting the first end 101 and a lower portion 120 connecting the second end 102 along the height direction, and the cross-sectional area of ​​the upper portion 110 is larger than the cross-sectional area of ​​the lower portion 120. For example, as... Figures 1 to 2 As shown, in this embodiment, the upper part 110 of the mold body 100 near the first end 101 is used to connect to the upper mold of the stamping machine, and the lower part 120 near the second end 102 is used to stamp the adapter piece. Therefore, the outer periphery of the upper part 110 is larger than that of the lower part 120, thereby improving the strength of the connection. At the same time, the size of the lower part 120 is sufficient to stamp the adapter piece, saving material.

[0035] It is understood that a transition section 130 is provided between the upper part 110 and the lower part 120, and the cross-sectional area of ​​the transition section 130 gradually decreases from the upper part 110 to the lower part 120. For example, as Figures 1 to 2 As shown, in this embodiment, the upper part 110 and the lower part 120 of the embossing device are connected by a transition part 130. The cross-sectional area of ​​the transition part 130 gradually decreases from the end near the upper part 110 to the end near the lower part 120, thereby improving the strength of the connection between the upper part 110 and the lower part 120.

[0036] Understandably, the sides of the transition section 130 are smooth curved surfaces. For example, as... Figures 1 to 2As shown, in this embodiment, the side of the transition portion 130 is a curved surface; in other embodiments, it may also be an inclined surface.

[0037] It is understandable that the end face of protrusion 103 away from the first end 101 is a plane. For example, as... Figures 1 to 2 As shown, in this embodiment, the end face of the protrusion 103 away from the first end 101 is a plane, thereby preventing the end of the protrusion 103 from injuring the worker's hand.

[0038] According to the embossing method in the second aspect of the present invention, the embossing device in the first aspect of the present invention is used to stamp and form the surface of the adapter piece by means of the embossing mold in the embossing device, thereby forming uniformly arranged grooves on the surface of the adapter piece. In this way, when the adapter piece and the battery cover structure are welded, the connection strength between the adapter piece and the cover structure can be improved, thereby improving the effectiveness of the battery.

[0039] The embodiments of this application have been described in detail above with reference to the accompanying drawings. However, this application is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of this application. Furthermore, unless otherwise specified, the embodiments and features described in the embodiments of this application can be combined with each other.

Claims

1. Embossing device, characterized in that The stamping upper die and the stamping lower die are arranged vertically, the stamping upper die comprises an upper die module and an embossing die connected to the upper die module, the embossing die comprises a die body, two ends of the die body are a first end and a second end respectively, an end face of the second end is formed with a plurality of uniformly arranged protrusions, the cross-sectional area of the protrusions gradually increases from the end far away from the first end to the end close to the first end, and one side of the die body is provided with a positioning part for connecting and positioning with the upper die of a stamping machine.

2. The embossing device of claim 1, wherein The positioning part is a positioning groove.

3. The embossing device of claim 2, wherein The positioning groove penetrates through the side surface of the die body along the height direction perpendicular to the die.

4. The embossing device of claim 1, wherein The protrusions are arranged in a rectangular array on the end face of the second end.

5. The embossing device of claim 1, wherein The cross section of the protrusions is square.

6. The embossing device of claim 1, wherein Arc-shaped concave surfaces are arranged between adjacent protrusions, and the arc-shaped concave surfaces are recessed towards the first end.

7. The embossing device of claim 1, wherein The die body comprises an upper part connected to the first end and a lower part connected to the second end along the height direction, and the cross-sectional area of the upper part is greater than that of the lower part.

8. The embossing device of claim 7, wherein A transition part is arranged between the upper part and the lower part, and the cross-sectional area of the transition part gradually decreases from the upper part to the lower part.

9. The embossing device of claim 8, wherein The side surface of the transition part is a smooth curved surface.

10. A method of embossing processing, characterized by, The method comprises the following steps: using the embossing device according to any one of claims 1-9, so that the embossing die in the embossing device is pressed on the surface of the adapter sheet to form grooves on the surface of the adapter sheet.

Citation Information

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