A dry-pressing apparatus for forming ceramic pieces
By using a support net with interlocking airbag-type expansion tubes and an electrostatic adsorption device, the problems of scratching of defective parts and dust adhesion during the dry pressing of ceramic parts are solved, thus achieving safe and efficient transportation of ceramic parts.
Patent Information
- Application Number
- CN202511108158.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-08
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2045-08-08
AI Technical Summary
During the dry pressing process of ceramic parts, damaged parts are prone to scratching against intact ceramic parts, leading to damage and dust adhesion during transportation.
The support net uses multiple airbag-type expansion tubes connected in an interlaced manner. By expanding or contracting, gaps are formed to collect the missing parts and prevent scratches, combined with electrostatic adsorption of dust.
It effectively prevents intact ceramic parts from being scratched by damaged parts, collects dust, and improves the safety and efficiency of molding equipment.
Smart Images

Figure CN120620415B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of ceramic forming technology, and in particular to a dry pressing device for forming ceramic parts. Background Technology
[0002] In the dry pressing of ceramic parts, the formed ceramic parts are usually transferred by sliding. The dust particles initially attached to their surface can easily cause scratches on the pressed blank. Furthermore, when damaged ceramic parts are transported at the same time as intact ceramic parts, they may cause scratches. Summary of the Invention
[0003] This application provides a dry pressing device for forming ceramic parts, which solves the technical problem in the prior art that the damaged parts of ceramic parts may scratch the intact ceramic parts. The support net formed by multiple air-bag-type expansion tubes can expand or contract, so that the damaged parts of the workpiece can fall into the collection frame through the gaps, thus preventing the intact workpiece from being scratched by the damaged parts.
[0004] This application provides a dry pressing device for forming ceramic parts, including a U-shaped fixed platform with guide grooves on both sides. A grinding relief assembly is slidably connected in the guide grooves, and a stamping machine is installed at the upper end of the initial position of the grinding relief assembly. A feeding assembly is installed on the top of one side wall of the fixed platform, and an inclined slide is fixed on the fixed platform at the corresponding position below the feeding assembly. Three pairs of electric push rods are symmetrically fixed on both sides of the inclined slide. Support bags with multiple powder leakage holes are fixed on two pairs of electric push rods. A support net is fixed on the other pair of electric push rods, and the other end of the support net is hinged to the two side walls of the inclined slide. The support net is composed of multiple air-bag-type expansion tubes connected in an interlaced manner. The air-bag-type expansion tubes are densely interlaced at the end away from the support bag, and loosely interlaced at the end closer to the support bag. Its function is to prevent the damaged parts of the workpiece from scratching other intact workpieces.
[0005] Two dual-purpose air pumps are installed on the side wall of the fixed platform, and the dual-purpose air pumps are connected to the support network through connecting pipes.
[0006] The inclined slide has a protrusion at the position corresponding to the support bag, which is used to lift the workpiece, adjust the position of the workpiece on the support bag, and play a guiding role.
[0007] The inclined slide has multiple collection holes on its surface corresponding to the support bag and support net; and wide grooves are opened in the loose areas of the interlacing gaps of the support net, which are used to collect dust.
[0008] A collection frame is slidably connected inside the inclined slide, and the length of the collection frame is more than half the length of the inclined slide; its function is to collect dust and damaged parts of the workpiece, and to prevent intact workpieces from being covered by dust and scratched.
[0009] The grinding assembly includes an electric slider, a rotating rod, a fixed base, and a grinding mold; the electric slider is symmetrically slidably connected in the guide groove, a rotating rod is installed on the electric slider, a rotating motor is installed on one of the rotating rods, a fixed base is fixed between the two rotating rods, and grinding molds are detachable on both sides of the fixed base;
[0010] The feeding assembly includes an electric push rod II, a push plate, and a powder guide tube; the electric push rod II is installed on the top of the side wall of the fixed platform, and the output end of the electric push rod II is fixed with a push plate; one end of the powder guide tube passes through the push plate, and the other end is connected to the feeding device.
[0011] A hydraulic bar is installed on the bottom surface of the fixed platform at the corresponding position of the stamping machine, and a support platform is installed on the hydraulic bar to support the fixed base.
[0012] Furthermore, the support bag is made of conductive silicone rubber for conduction, and an electrostatic generator is installed on the support bag to adsorb excess dust on the workpiece; the support bag has an inner cavity with multiple top blocks fixed in the cavity, and the top block is located away from the end of the stamping machine, which is used to make the workpiece roll so that excess dust in the holes and on the surface of the workpiece can be adsorbed by electrostatics.
[0013] One or more technical solutions provided in this application have at least the following technical effects or advantages:
[0014] The support net, formed by multiple interlocking airbag-type expansion tubes, can expand or contract, allowing damaged or missing parts of the workpiece to fall through the gaps into the collection frame, thus preventing intact workpieces from being scratched by the missing parts. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural schematic diagram of a dry pressing device for forming ceramic parts according to the present invention;
[0016] Figure 2 This is a structural diagram of the fixed base of a dry pressing device for forming ceramic parts according to the present invention;
[0017] Figure 3 This is a half-sectional schematic diagram of a dry pressing device for forming ceramic parts according to the present invention.
[0018] Figure 4 This is a schematic diagram of the support bag structure of a dry pressing device for forming ceramic parts according to the present invention;
[0019] Figure 5 This is a schematic diagram showing the location of a dual-purpose air pump in a dry pressing device for ceramic part forming according to the present invention.
[0020] Figure 6 This is a schematic diagram of a support bag wrapping a workpiece in a dry pressing device for forming ceramic parts according to the present invention.
[0021] In the picture:
[0022] 100. Fixed platform; 101. Guide groove; 110. Stamping machine; 111. Hydraulic lever; 112. Support platform; 120. Workpiece; 130. Electric slider; 131. Rotating rod; 132. Fixed seat; 133. Grinding mold; 140. Electric push rod II; 141. Push plate; 142. Powder guide pipe; 200. Inclined slide table; 2001. Protrusion; 201. Electric push rod I; 202. Collection hole; 203. Wide groove; 204. Collection frame; 210. Support bag; 211. Powder leakage hole; 212. Inner cavity; 213. Top block; 220. Support net; 230. Dual-purpose air pump; 231. Connecting pipe; 240. Static generator. Detailed Implementation
[0023] To facilitate understanding of the present invention, a more complete description of this application will be given below with reference to the accompanying drawings, which illustrate preferred embodiments of the invention. However, the invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to enable a more thorough and complete understanding of the disclosure of the present invention.
[0024] It should be noted that the terms "vertical," "horizontal," "up," "down," "left," "right," and similar expressions used in this article are for illustrative purposes only and do not represent the only possible implementation.
[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains; the terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to limit the invention; the term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0026] like Figures 1 to 6As shown, this application discloses a dry pressing device for forming ceramic parts, including a U-shaped fixed platform 100 with guide grooves 101 on both sides. A grinding relief assembly is slidably connected within the guide grooves 101, and a stamping machine 110 is installed at the upper end of the initial position of the grinding relief assembly. A feeding assembly is installed on the top of one side wall of the fixed platform 100, and an inclined slide 200 is fixed on the fixed platform 100 at the corresponding position below the feeding assembly. Three pairs of electric push rods 201 are symmetrically fixed on both sides of the inclined slide 200, of which two pairs of electric push rods 201 are... A support bag 210 with multiple powder leakage holes 211 is fixed on 201; another pair of electric push rods 201 are fixed with a support net 220, the other end of which is hinged to the two side walls of the inclined slide table 200; the support net 220 is composed of multiple air-bag type expansion tubes connected in an interlaced manner, with the gaps between the interlaced air-bag type expansion tubes at the end away from the support bag 210 being dense, and the gaps between the interlaced tubes at the end closer to the support bag 210 being loose; its function is to prevent the damaged part of the workpiece 120 from scratching other intact workpieces 120;
[0027] Two dual-purpose air pumps 230 are installed on the side wall of the fixed platform 100, and the dual-purpose air pumps 230 are connected to the support net 220 through the connecting pipe 231.
[0028] The inclined slide 200 has a protrusion 2001 at the corresponding position of the support bag 210. Its function is to lift the workpiece 120, adjust the position of the workpiece 120 on the support bag 210, and play a guiding role.
[0029] The inclined slide 200 has multiple collection holes 202 on its surface corresponding to the support bag 210 and the support net 220; and a wide groove 203 is opened at the corresponding position of the loose area of the staggered gap of the support net 220; the function is to collect dust.
[0030] A collection frame 204 is slidably connected inside the inclined slide 200, and the length of the collection frame 204 is longer than half of the inclined slide 200; its function is to collect dust and damaged parts of the workpiece 120, and to prevent the intact workpiece 120 from being covered by dust and scratched.
[0031] The grinding assembly includes an electric slider 130, a rotating rod 131, a fixed base 132, and a grinding mold 133. The electric slider 130 is symmetrically slidably connected in the guide groove 101. A rotating rod 131 is installed on the electric slider 130. A rotating motor is installed on one of the rotating rods 131. A fixed base 132 is fixed between the two rotating rods 131. The grinding mold 133 is detachably mounted on both sides of the fixed base 132.
[0032] The material feeding assembly includes an electric push rod 140, a push plate 141, and a powder guiding tube 142; the electric push rod 140 is installed on the top of the side wall of the fixed platform 100, and the push plate 141 is fixed to the output end of the electric push rod 140; one end of the powder guiding tube 142 passes through the push plate 141, and the other end is connected to the material discharging device.
[0033] A hydraulic rod 111 is installed on the bottom surface of the fixed platform 100 at the corresponding position of the stamping machine 110. A support platform 112 is installed on the hydraulic rod 111 to support the fixed seat 132.
[0034] The support bag 210 is made of conductive silicone rubber. An electrostatic generator 240 is installed on the support bag 210 to adsorb excess dust on the workpiece 120. The support bag 210 has an inner cavity 212, in which multiple top blocks 213 are fixed and located away from the end of the press 110. The purpose of the top blocks 213 is to make the workpiece 120 roll so that excess dust in the holes and on the surface of the workpiece 120 can be adsorbed by electrostatics.
[0035] Specific implementation: First, the grinding assembly moves to the position corresponding to the feeding assembly, and the feeding device connected to the electric push rod 140 and the powder guide pipe 142 is activated, causing the powder to fall into the grinding mold 133 and be spread evenly; after spreading, the electric push rod 140 retracts, the feeding device connected to the powder guide pipe 142 stops feeding, the grinding assembly moves back to the initial position, the hydraulic lever 111 is activated to drive the support platform 112 to move upward and support the fixed seat 132, and then the press 110 is activated to press down, so that the powder is dry-pressed and formed, and then lifted. The stamping press 110, the unloading assembly moves again to the position corresponding to the unloading assembly, and the rotating motor on one of the rotating rods 131 rotates, driving the fixed seat 132 to rotate. When the workpiece 120 falls onto the support bag 210 and the electrostatic generator 240 is activated, the support bag 210 will bend and deform due to the gravity of the workpiece 120. Under the action of bending, the top block 213 pushes up the surface of the support bag 210 at the corresponding position, so that the workpiece 120 has resistance when sliding. On a pair of electric push rods 201 The lifting mechanism raises one end of the support bag 210 while the other end lowers, pushing the workpiece 120 to contact and roll against the raised top block 213. Excess dust inside and on the surface of the rolling workpiece 120 is attracted by static electricity. After the workpiece 120 rolls onto the support net 220, the static generator 240 is turned off, and the electric push rod 201 connected to the support net 220 descends, causing the dust on the workpiece 120 to fall through the collection hole 202 into the collection frame 204 for collection. The workpiece 120 then passes through the inclined slide 2... 00 Slide to the collection process; when the workpiece 120 is hit and the damaged part falls and rolls onto the support net 220, the dual-purpose air pump 230 causes the airbag-type expansion tube to expand or contract, so that the damaged part falls into the collection frame 204 through the gap. When the damaged part is too large, the electric push rod 201 lifts it up and makes the damaged part roll into the gap loose area. Then, the airbag-type expansion tube in the gap loose area expands or contracts, so that the damaged part falls into the collection frame 204 through the wide groove 203.
[0036] Beneficial effects: Through the coordinated lifting and lowering of two pairs of electric push rods 201, the support bag 210 can effectively wrap the workpiece 120, and the top block 213 can make the workpiece 120 roll. The rolling of the workpiece 120 can help the dust adhering to its internal holes or surface to be attracted by the electrostatic generator 240. The support net 220, which is formed by multiple airbag-type expansion tubes connected in an interlaced manner, can expand or contract, so that the damaged parts of the workpiece 120 can fall into the collection frame 204 through the gaps, preventing the intact workpiece 120 from being scratched by the damaged parts.
[0037] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention. For those skilled in the art, the present invention can have various modifications and variations. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.
Claims
1. A dry pressing device for forming ceramic parts, comprising a U-shaped fixed platform (100) and guide grooves (101) on both sides, characterized in that, A grinding-releasing assembly is slidably connected within the guide groove (101), and a stamping machine (110) is installed at the upper end of the grinding-releasing assembly at its initial position. The grinding-releasing assembly includes an electric slider (130), a rotating rod (131), a fixed seat (132), and a grinding mold (133). The electric slider (130) is symmetrically slidably connected within the guide groove (101), and a rotating rod (131) is installed on the electric slider (130). A rotating motor is installed on one of the rotating rods (131), and a fixed seat (132) is fixed between the two rotating rods (131). Grinding molds (133) are detachably mounted on both sides of the fixed seat (132). A feeding assembly is installed on the top of one side wall of the fixed platform (100). An inclined slide (200) is fixed on a fixed platform (100) at the lower end of the feeding assembly. Three pairs of electric push rods (201) are symmetrically fixed on both sides of the inclined slide (200). Support bags (210) with multiple powder leakage holes (211) are fixed on two pairs of electric push rods (201). A support net (220) is fixed on another pair of electric push rods (201). The other end of the support net (220) is hinged to the two side walls of the inclined slide (200). The support net (220) is composed of multiple air-bag type expansion tubes connected in an interlaced manner. The gaps between the interlaced air-bag type expansion tubes are dense at the end away from the support bag (210), and the gaps are loose at the end closer to the support bag (210). The inclined slide (200) has multiple collection holes (202) on its surface corresponding to the support bag (210) and the support net (220); and a wide groove (203) is opened at the corresponding position of the loose area of the staggered gap of the support net (220); a collection frame (204) is slidably connected inside the inclined slide (200), and the length of the collection frame (204) is longer than half of the inclined slide (200).
2. The dry pressing equipment for forming ceramic parts as described in claim 1, characterized in that, The support bag (210) is made of conductive silicone rubber and an electrostatic generator (240) is installed on the support bag (210). The support bag (210) has an inner cavity (212) and a plurality of top blocks (213) are fixed in the inner cavity (212) and are located away from the end of the press (110).
3. The dry pressing equipment for forming ceramic parts as described in claim 2, characterized in that, Two dual-purpose air pumps (230) are installed on the side wall of the fixed platform (100), and the dual-purpose air pumps (230) are connected to the support net (220) through the connecting pipe (231).
4. The dry pressing equipment for forming ceramic parts as described in claim 3, characterized in that, The inclined slide (200) and the support bag (210) have protrusions (2001) at the corresponding positions.
5. The dry pressing equipment for forming ceramic parts as described in claim 4, characterized in that, The feeding assembly includes an electric push rod (140), a push plate (141), and a powder guide tube (142); the electric push rod (140) is installed on the top of the side wall of the fixed platform (100), and the push plate (141) is fixed at the output end of the electric push rod (140); one end of the powder guide tube (142) passes through the push plate (141), and the other end is connected to the feeding device.
6. The dry pressing equipment for forming ceramic parts as described in claim 5, characterized in that, A hydraulic rod (111) is installed on the bottom surface of the fixed platform (100) at the corresponding position of the stamping machine (110), and a support platform (112) is installed on the hydraulic rod (111).
7. The dry pressing equipment for forming ceramic parts as described in claim 6, characterized in that, Equipment usage instructions: S1: The discharge assembly moves to the position corresponding to the discharge assembly, and the discharge assembly fills the powder into the grinding mold (133) and spreads it out; S2: The grinding assembly moves back to its initial position, the hydraulic lever (111) is activated to drive the support platform (112) to move upward and support the fixed seat (132), and then the press (110) is activated to press down; S3: After the powder is dry-pressed, the press (110) is raised, the grinding component is moved to the position corresponding to the feeding component, the rotating rod (131) rotates, driving the fixed seat (132) to rotate, so that the workpiece (120) falls onto the support bag (210) and the electrostatic generator (240) is started. S4: The support bag (210) is bent and deformed by the weight of the workpiece (120), wrapping the workpiece (120). The top block (213) lifts the surface of the support bag (210) at the corresponding position. When one of a pair of electric push rods (201) rises, it drives one end of the support bag (210) to rise, while the other pair descends, pushing the workpiece (120) to contact the raised top block (213) and roll. Excess dust in the hole and on the surface of the rolling workpiece (120) is attracted by static electricity. S5: After the workpiece (120) rolls onto the support net (220), the electrostatic generator (240) is turned off, and the electric push rod (201) connected to the support net (220) descends. The workpiece (120) then slides to the collection process via the inclined slide table (200). When the workpiece (120) is hit and the missing part on the workpiece falls and rolls onto the support net (220), the dual-purpose air pump (230) causes the airbag-type expansion tube to expand or contract, and the missing part falls into the collection frame (204) for collection through the gap.
Citation Information
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