A cutting device for container floor production

By using an adaptive switching component for laser cutting and water jet cutting, along with a three-axis linkage displacement system, the problems of excessively large cutting grooves on container floor panels and incomplete wastewater treatment have been solved, achieving efficient and high-precision cutting and wastewater recycling.

CN121360899BActive Publication Date: 2026-04-10BEIJING XINHONGYUAN INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
BEIJING XINHONGYUAN INTELLIGENT TECHNOLOGY CO LTD
Filing Date
2025-12-11
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Existing container floor production and cutting equipment suffers from problems such as excessively large cutting grooves and poor quality control. Furthermore, waterjet cutting cannot be self-sufficient and wastewater treatment is incomplete.

Method used

An adaptive switching component for laser cutting and water jet cutting, combined with a three-axis linkage displacement system, enables efficient and high-precision cutting of base plates of different materials, and achieves dynamic filtration and reuse of wastewater through a filtration component.

Benefits of technology

It achieves efficient and high-precision cutting of base plates of different materials, effectively filters and reuses wastewater, and reduces costs and resource consumption.

✦ Generated by Eureka AI based on patent content.

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    Figure CN121360899B_ABST
Patent Text Reader

Abstract

The application discloses a cutting device for container floor production and relates to the technical field of container floor production.The cutting device comprises a cutting table, two groups of water storage grooves are formed by a protruding part as a flow weir in the cutting table, a sediment tank with a sealing plate is communicated with the bottom ends of the two groups of water storage grooves, and a cylinder barrel is fixed to the two sides of the cutting table close to the sediment tank; and a switching assembly for cutting cooperation of different material container floors is arranged on the cutting table.The flexible wiring marking of a pen sleeve head is completed through the switching assembly, and the laser cutting machine and the water cutting machine are adaptively switched according to the material characteristics of the floor, so that the efficient and high-precision cutting effect of the floor with different material characteristics is realized; the working assembly and the supply assembly meet the self-sufficient water supply demand of the water cutting machine; and the recycling effect of dynamic filtration of waste water is realized through the filtering assembly, so that the water saving and cost reduction effects are achieved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of container floor production, in particular to a cutting device for container floor production. BACKGROUND

[0002] The container is a kind of group tool capable of loading packaged or unpackaged goods for transportation and facilitating loading and unloading by mechanical equipment, and the container is composed of a frame and a floor, and the material of the floor is different according to the transportation requirements of the container, which is divided into metal floor and wooden floor.

[0003] During the cutting process of the floor according to the size of the container, a cutting blade is generally used for cutting the floor, the traditional cutting blade cutting method generally produces a large amount of impurities and dust, and due to the different thicknesses of the cutting blades, the cutting groove of the floor is relatively wide, which needs to be trimmed later, and the cost is not worth the loss. SUMMARY

[0004] This section aims to summarize some aspects of the embodiments of the present application and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract and title of the specification to avoid obscuring the purpose of this section, abstract and title, and such simplifications or omissions cannot be used to limit the scope of the present application.

[0005] In view of the above and / or existing problems in the cutting device for container floor production, the present application is proposed.

[0006] Therefore, the problem to be solved by the present application is how to solve the adaptive switching of laser cutting and water cutting, realize flexible cutting effect of different material container floors, avoid the large cutting groove caused by traditional cutting blade cutting, and how to solve the problem of self-sufficiency and waste water filtration utilization of water cutting method.

[0007] To solve the above technical problems, the present application provides the following technical scheme: a cutting device for container floor production, comprising a cutting table, the cutting table is divided into two groups of water storage grooves by a protruding part as a flow weir, and a sediment tank with a sealing plate is communicated at the bottom of the two groups of water storage grooves, and the two sides of the cutting table close to the sediment tank are both fixed with a cylinder barrel;And, a switching assembly for cutting cooperation of different material container floors is arranged on the cutting table, the switching assembly comprises a laser cutting machine and a water cutting machine, and a working assembly and a supply assembly supplied with water by the water cutting machine are arranged on the two cylinder barrels;And the working assembly comprises a double-head motor embedded in the protruding part of the cutting table, the supply assembly comprises a four-way valve communicated on the two cylinder barrels, and the two groups of water storage grooves are provided with a filtering assembly for waste water utilization of the supply assembly.

[0008] As a preferred scheme of the cutting device for container floor production, the cutting table is provided with two X-axis electric sliding rails transversely arranged at the edge of the cutting table, an X-axis sliding rail sliding seat with a vertical beam frame is arranged on the two X-axis electric sliding rails, three vertical cylinders are longitudinally arranged in the vertical beam frame, a Z-axis electric sliding rail is transversely arranged on the two vertical cylinders, and a Z-axis sliding rail sliding seat is arranged on the Z-axis electric sliding rail.

[0009] As a preferred scheme of the cutting device for container floor production, the switching assembly further comprises an angle motor fixed on the Z-axis sliding rail sliding seat, a switching disc fixed on the output shaft of the angle motor and fixed with the laser cutting machine and the water cutting machine, electric push rods staggered with the laser cutting machine and the water cutting machine are embedded on one side of the switching disc, a pen sleeve head for inserting the marker pen is fixed on the piston rod of the electric push rod, a elastic ring for preventing the marker pen from falling off is embedded in the pen sleeve head, and an industrial camera for visual monitoring of the pen sleeve head, the laser cutting machine and the water cutting machine is fixed on the outer side of the switching disc in a triangular equidistant manner.

[0010] As a preferred scheme of the cutting device for container floor production, the working assembly further comprises a lower bevel gear fixed on one output shaft of the double-head motor, lower from gears are engaged on the outer side of the lower bevel gear, and cams rotatingly matched with the cylinder barrel are fixed on the outer sides of the two groups of lower from gears through the rotating shaft, and pistons slidingly working with the cylinder barrel are hingedly connected to the two groups of cams through connecting rods.

[0011] As a preferred scheme of the cutting device for container floor production, the feeding assembly further comprises water supply pipes communicated with the water inlet ports of the two groups of four-way valves, and drain pipes communicated with the water outlet ports of the two groups of four-way valves, a rotating pipe with threads is communicated with the outer end of the drain pipe, and a communicating pipe is rotatably arranged at the outer end of the rotating pipe.

[0012] As a preferred scheme of the cutting device for container floor production, the inner ends of the two water supply pipes are communicated with the filter heads penetrating the water storage tank, the inner ends of the two communicating pipes are communicated with the pressure boost valves, and the pressure boost valves are used for pressure boosting and feeding through the water supply pipes communicated with the water cutting machine.

[0013] As a preferred scheme of the cutting device for container floor production, the filtering assembly comprises an upper bevel gear fixed on the other output shaft of the double-head motor, upper from gears are engaged on the outer side of the upper bevel gear, recessed rods rotatingly penetrating the water storage tank are transversely arranged on the outer sides of the two groups of upper from gears, rotating sleeves are rotatably arranged at the middle portions of the two recessed rods, and pulling heads are hingedly connected to the rotating sleeves through fixed supporting arms.

[0014] As a preferred scheme of the cutting device for container floor production, the outer sides of the two groups of pulling heads are respectively embedded with lower filter cloth and upper filter screen matched with the water storage tank, and the pulling heads are longitudinally provided with connecting pieces, and the pulling head of the upper filter screen is fixed with an impact head, and the impact head is attached with a separation grid plate transversely arranged with the water storage tank, and the turbulence blades are fixed on the outer sides of the two recessed rods.

[0015] As a preferred scheme of the cutting device for container floor production, the outer sides of the two groups of pulling heads are respectively embedded with lower filter cloth and upper filter screen matched with the water storage tank, and the pulling heads are longitudinally provided with connecting pieces, and the pulling head of the upper filter screen is fixed with an impact head, and the impact head is attached with a separation grid plate transversely arranged with the water storage tank, and the turbulence blades are fixed on the outer sides of the two recessed rods.

[0016] As a preferred scheme of the cutting device for container floor production, the outer sides of the two groups of pulling heads are respectively embedded with lower filter cloth and upper filter screen matched with the water storage tank, and the pulling heads are longitudinally provided with connecting pieces, and the pulling head of the upper filter screen is fixed with an impact head, and the impact head is attached with a separation grid plate transversely arranged with the water storage tank, and the turbulence blades are fixed on the outer sides of the two recessed rods.

[0017] The present application has the advantages that: the switching assembly is used to mark the flexible wiring of the pen cap head, the laser cutting machine and the water cutting machine are adaptively switched according to the material characteristics of the floor, the efficient and high-precision cutting effect of the floor with different material characteristics is realized, the working assembly and the supply assembly meet the self-sufficient water supply demand of the water cutting machine, the filtration assembly realizes the recycling effect of dynamic filtration of waste water, and the water saving and cost reduction effects are achieved. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiment description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor.

[0019] Figure 1 It is an initial state diagram of the cutting device for container floor production.

[0020] Figure 2 It is a working state diagram of the cutting device for container floor production.

[0021] Figure 3 It is an exploded view of the cutting device for container floor production.

[0022] Figure 4 It is a partial bottom view of the cutting device for container floor production.

[0023] Figure 5Initial state of the switching assembly of the cutting device for the production of container floors.

[0024] Figure 6 Displacement state of the switching assembly of the cutting device for the production of container floors.

[0025] Figure 7 Top view of the switching assembly of the cutting device for the production of container floors.

[0026] Figure 8 Bottom view of the switching assembly of the cutting device for the production of container floors.

[0027] Figure 9 Side view of the cylinder barrel, switching assembly, working assembly and supply assembly of the cutting device for the production of container floors.

[0028] Figure 10 Partial bottom view of the sectional view of the cylinder barrel, working assembly and supply assembly of the cutting device for the production of container floors.

[0029] Figure 11 Bottom view of the supply assembly of the cutting device for the production of container floors.

[0030] Figure 12 Bottom view of the filter assembly of the cutting device for the production of container floors.

[0031] Figure 13 Top view of the filter assembly of the cutting device for the production of container floors.

[0032] Figure 14 Bottom exploded view of the lower filter cloth, adapter and upper filter screen of the cutting device for the production of container floors.

[0033] Figure 15 Top view of the lower filter cloth and upper filter screen of the cutting device for the production of container floors.

[0034] Figure 16 Partial sectional view of the cutting table of the cutting device for the production of container floors.

[0035] Figure 17 Floor centering of the cutting device for the production of container floors.

[0036] In the figure: 1, cutting table; 2, water storage tank; 3, sedimentation tank; 4, cylinder; 51, angle motor; 52, switching disc; 53, electric push rod; 54, pen sleeve head; 55, laser cutting machine; 56, water cutting machine; 61, double head motor; 62, lower bevel gear; 63, lower driven gear; 64, cam; 65, connecting rod; 66, piston; 71, four-way valve; 72, water supply pipe; 73, drain pipe; 74, communication pipe; 75, rotating pipe; 76, threaded pipe; 81, upper bevel gear; 82, upper driven gear; 83, concave rod; 84, rotating sleeve; 85, support arm; 86, pull head; 91, X-axis electric sliding rail; 92, X-axis sliding rail sliding seat; 93, vertical beam frame; 94, three-stage cylinder; 95, Z-axis electric sliding rail; 96, Z-axis sliding rail sliding seat; 97, industrial camera; 10, filter head; 11, pressure increasing valve; 12, water supply pipe; 13, lower filter cloth; 14, adapter; 15, upper filter screen; 16, impact head; 17, separation grid plate; 18, spoiler; 19, chute; 20, double head cylinder; 21, sliding carriage; 22, lifting cylinder; 23, positioning seat; 24, guide frame; 25, limit stop. DETAILED DESCRIPTION

[0037] In order to make the above objectives, features and advantages of the present application more obvious and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the accompanying drawings.

[0038] In the following description, a lot of specific details are set forth in order to give a thorough understanding of the present application, but the present application can also be implemented in other ways different from those described herein, and those skilled in the art can make similar generalizations without departing from the concept of the present application, therefore the present application is not limited to the specific embodiments disclosed below.

[0039] Secondly, the "one embodiment" or "embodiment" referred to herein means that the specific features, structures or characteristics can be included in at least one implementation of the present application. "In one embodiment" appearing in different places in the specification does not mean the same embodiment, nor is it an independent or selective embodiment mutually exclusive with other embodiments.

[0040] Embodiment 1, refer to Figures 1-17For the first embodiment of the application, the embodiment provides a cutting device for container floor production, which comprises a cutting table 1, a guide frame 24 with rollers is transversely arranged at the feeding position of the cutting table 1, and the outer sides of the two guide frames 24 are fixed with limiting plates 25 for limiting and preventing the container floor from falling off, the container floor hoisted and moved is first rolled by the two guide frames 24 to the feeding position of the cutting table 1, then is slowly pushed to the cutting area of the cutting table 1, and the slowly pushed container floor is prevented from falling off and corrected by the limiting plates 25, then one end of the container floor is limited by the two stop blocks fixed at the rear side of the cutting table 1, so that the quick guiding and feeding effect of the container floor is realized, and the container floor during feeding to the cutting table 1 is prevented from falling off and corrected.

[0041] Sliding grooves 19 are formed at the two sides of the cutting table 1, double-head cylinders 20 are embedded at the two ends of the cutting table 1, two piston rods of the double-head cylinders 20 are longitudinally provided with sliding frames 21 which slide in the sliding grooves 19, the sliding frames 21 are stably limited in sliding, lifting cylinders 22 are longitudinally provided on the two sliding frames 21, and the piston rods of the lifting cylinders 22 are fixed with positioning seats 23 for positioning the container floor, after one end of the container floor reaching the cutting area of the cutting table 1 is limited, the two double-head cylinders 20 are immediately controlled to be synchronously opened, the two sliding frames 21 are synchronously moved inward in the sliding grooves 19, the two synchronously moved sliding frames 21 centrally process the container floor reaching the cutting area of the cutting table 1, after the container floor is centrally processed, the two lifting cylinders 22 are controlled to be synchronously opened, and the positioning seats 23 are moved downward to press and position the four corners of the in-place container floor, so that the manual positioning mode is replaced, the automatic centralizing and positioning effect of the container floor is realized, and the container floor is prevented from being displaced due to stress during cutting, so that cutting failure is avoided.

[0042] Specifically, the cutting table 1 is provided with a three-axis linkage displacement assembly, the three-axis linkage displacement assembly comprises two X-axis electric sliding rails 91 transversely arranged at the edges of the cutting table 1, X-axis sliding rail sliding seats 92 with vertical beam frames 93 slide on the two X-axis electric sliding rails 91, the two X-axis electric sliding rails 91 drive the X-axis sliding rail sliding seats 92 to leftward and rightward displace along the X-axis, the vertical beam frames 93 are longitudinally provided with three-stage cylinders 94, Z-axis electric sliding rails 95 are transversely arranged on the two three-stage cylinders 94, the three-stage cylinders 94 in the two vertical beam frames 93 adjust the height of the Z-axis electric sliding rails 95 along the Y-axis, Z-axis sliding rail sliding seats 96 slide on the Z-axis electric sliding rails 95, and a single Z-axis electric sliding rail 95 drives the Z-axis sliding rail sliding seat 96 to forward and backward displace along the Z-axis, so that the flexible displacement effect of three-axis linkage is realized, and convenience is provided for subsequent cutting operation of the container floor.

[0043] The cutting table 1 is provided with a switching assembly for cutting and matching the bottom plate of containers with different materials, the switching assembly includes a laser cutting machine 55 and a water cutting machine 56, further includes an angle motor 51 fixed on a Z-axis sliding rail sliding seat 96, and a switching disc 52 fixed on the output shaft of the angle motor 51 and fixed with the laser cutting machine 55 and the water cutting machine 56, after the laser cutting machine 55 and the water cutting machine 56 on the switching disc 52 are driven by the three-axis linkage displacement assembly to reach the container bottom plate cutting area, according to the material characteristics of the container bottom plate, the laser cutting machine 55 and the water cutting machine 56 are first rotated and switched by the angle motor 51 through the switching disc 52, and the laser cutting machine 55 or the water cutting machine 56 is selected to cut the container bottom plate, and during the cutting of the laser cutting machine 55 or the water cutting machine 56, the laser cutting machine 55 and the water cutting machine 56 are rotated by the angle motor 51 through the switching disc 52, to meet the curve cutting requirements of the laser cutting machine 55 or the water cutting machine 56 on the container bottom plate, to realize efficient and high-precision cutting effect of the bottom plate with different material characteristics, and to replace the cutting mode of the traditional cutting piece, to prevent the cutting groove from being too large and needing to be repaired later, and to ensure the cutting precision of the container bottom plate with different material characteristics while being efficient.

[0044] And one side of the switching disc 52 is embedded with electric push rods 53 staggered with the laser cutting machine 55 and the water cutting machine 56, and a pen sleeve head 54 for inserting a marker is fixed on the piston rod of the electric push rod 53, and a elastic ring for preventing the marker from falling off is embedded in the pen sleeve head 54 to tightly press the marker head inserted into the pen sleeve head 54, before the cutting operation of the laser cutting machine 55 or the water cutting machine 56 on the container bottom plate, the marker is first inserted into the pen sleeve head 54, and the marker in the pen sleeve head 54 is guided by the three-axis linkage displacement assembly to mark the cutting route on the container bottom plate, to provide a reference for the cutting action of the laser cutting machine 55 or the water cutting machine 56, and to facilitate manual re-inspection to prevent cutting deviation and improve cutting precision.

[0045] And the outside of the switching disc 52 is fixed with an industrial camera 97 for visual monitoring of the pen sleeve head 54, the laser cutting machine 55 and the water cutting machine 56, to visually track and monitor the line drawing marker in the pen sleeve head 54 during line drawing and the cutting groove route of the laser cutting machine 55 and the water cutting machine 56, to further improve the line drawing and cutting accuracy of the container bottom plate.

[0046] Embodiment 2, refer to Figures 9-11 This is the second embodiment of the present application, which is based on the previous embodiment.

[0047] Specifically, the cutting table 1 is divided into two groups of water storage tanks 2 by the raised part as a flow weir, which is convenient for water storage, and flocculants can also be added to the water storage tanks 2, and the bottom end of the two groups of water storage tanks 2 is communicated with a sediment tank 3 with a sealing plate, and the cutting table 1 is fixed with a cylinder barrel 4 on both sides close to the sediment tank 3, and a working assembly and a supply assembly supplied by the water source of the water cutting machine 56 are arranged on the two groups of cylinder barrels 4, and the working assembly includes a double-head motor 61 embedded in the raised part of the cutting table 1, and further includes a lower bevel gear 62 fixed on one output shaft of the double-head motor 61, and a lower from gear 63 is engaged on the outer side of the lower bevel gear 62, and the outer sides of the two groups of lower from gears 63 are fixed with a cam 64 rotatingly matched with the cylinder barrel 4 through a rotating shaft, and the two groups of cams 64 are hinged with a piston 66 slidingly working with the cylinder barrel 4 through a connecting rod 65.

[0048] First, the double-head motor 61 is controlled to be turned on and drive the two groups of lower from gears 63 to rotate linearly through the lower bevel gear 62, and the piston 66 on the connecting rod 65 is driven to reciprocatingly work in the two groups of cylinder barrels 4 through the cam 64 on the rotating shaft.

[0049] Specifically, the supply assembly includes a four-way valve 71 communicated on the two groups of cylinder barrels 4, further includes a water supply pipe 72 communicated on the water inlets of the two groups of four-way valves 71, and a drain pipe 73 communicated on the water outlets of the two groups of four-way valves 71, and a rotating pipe 75 with a threaded pipe 76 is communicated on the outer end of the drain pipe 73, and a communicating pipe 74 is rotatably arranged on the outer end of the rotating pipe 75, and the communicating pipe 74 and the rotating pipe 75 are kept in a rotating intercommunication state, which satisfies water source transportation and also realizes the steering adjustment effect between the communicating pipe 74 and the rotating pipe 75, and during the switching of the three-axis linkage displacement assembly driving the water cutting machine 56, the extension and retraction of the two threaded pipes 76 compensate for the water transportation stroke after the steering of the communicating pipe 74 and the rotating pipe 75, and normal water supply is carried out.

[0050] Under the reciprocating working cooperation of the two groups of pistons 66 in the two groups of cylinder barrels 4, the suction force generated by the back stroke of the two groups of pistons 66 forces the two water supply pipes 72 to supply the clean water in the two groups of water storage tanks 2 into the two groups of cylinder barrels 4, and then the two groups of drain pipes 73 on the two groups of four-way valves 71 are sequentially transported through the two groups of rotating pipes 75, the threaded pipes 76 and the communicating pipes 74, realizing the pressurized transportation and supply effect of the two-way clean water, and providing water source supply for the water cutting machine 56.

[0051] The inner ends of the two water supply pipes 72 pass through the water storage tanks 2 and are connected with the filter heads 10. When the two water supply pipes 72 suck water from the two groups of water storage tanks 2, the impurities in the sucked water are filtered to prevent the pipes from being blocked. The inner ends of the two connecting pipes 74 are connected with the pressure boost valve 11, and the water is supplied by the pressure boost valve 11 through the water supply pipe 12 connected with the water cutting machine 56. The two groups of connecting pipes 74, the threaded pipes 76 and the rotating pipes 75 change the free steering and the extension stroke, and the purified water is concentrated in the pressure boost valve 11. Then, the pressure boost valve 11 further boosts the concentrated water. After the boosting is completed, the water source is supplied to the water cutting machine 56 through the soft water supply pipe 12, which is self-sufficient and does not need to be connected with external pressure water supply equipment.

[0052] Embodiment 3, with reference to Figures 12-15 This is the third embodiment of the present application, which is based on the previous two embodiments.

[0053] Specifically, the two groups of water storage tanks 2 are provided with a filter assembly for supplying waste water to the assembly. The filter assembly includes an upper bevel gear 81 fixed to the other output shaft of the double-head motor 61, and an upper from gear 82 meshed outside the upper bevel gear 81. The outer sides of the two groups of upper from gears 82 are transversely provided with concave rods 83 rotating through the water storage tanks 2, and rotating sleeves 84 rotating in the middle of the two concave rods 83. The rotating sleeves 84 are hingedly connected with pull heads 86 through fixed supporting arms 85.

[0054] After the waste water generated by the cutting operation of the container floor by the water cutting machine 56 is returned to the two groups of water storage tanks 2, the double-head motor 61 is opened to drive the two groups of upper from gears 82 to rotate linearly through the upper bevel gear 81. The two groups of upper from gears 82 drive the concave rods 83 to rotate, and the two concave rods 83 drive the pull heads 86 on the supporting arms 85 to reciprocatingly lift and swing through the rotating sleeves 84.

[0055] The outer sides of the two groups of pull heads 86 are respectively embedded with lower filter cloths 13 and upper filter nets 15 matched with the water storage tanks 2. The upper filter nets 15 are made of elastic net material that can be lifted and pulled. The longitudinal sides of the pull heads 86 are provided with linkers 14. The two groups of pull heads 86 reciprocatingly lift and swing to drive the lower filter cloths 13 and the upper filter nets 15 to stretch and retract through the two linkers 14. The two groups of lower filter cloths 13 and the upper filter nets 15 are dynamically double-filtered to obtain clean water source and recycle the waste water, saving water resources and reducing water cost.

[0056] And the impact head 16 is fixed on the pull head 86 of the upper filter screen 15, and the impact head 16 is attached with a separate grid plate 17 transversely arranged in the water storage tank 2. When the waste water flows back into the two groups of water storage tanks 2, the large volume impurities in the backflow waste water are first filtered by the separate grid plate 17, and the double dynamic filtration of the two groups of lower filter cloth 13 and upper filter screen 15 is used to achieve three times filtration of the waste water.

[0057] The turbulence leaf 18 fixed outside the two concave rods 83 enhances the waste water filtration effect. At the same time, the turbulence leaf 18 following the rotation of the two concave rods 83 disturbs the waste water and the flocculating agent in the lower layer of the two groups of water storage tanks 2, so that the impurity particles in the waste water and the flocculating agent are flocculated, and are precipitated into the two groups of sedimentation tanks 3, so as to avoid the residual small impurity particles from causing blockage of the pipeline and the water cutting machine 56, and further improve the filtration completeness and cleanliness of the waste water.

[0058] The working principle is that the two groups of guide frames 24 first roll the hoisted and moved container bottom plate to the cutting table 1 loading position, then slowly push it to the cutting area of the cutting table 1, and then the side anti-dropping and correction of the slowly pushed container bottom plate are performed by the limiting baffle 25, and then the head of the container bottom plate is limited by the two groups of limiting blocks fixed at the rear side of the cutting table 1. After the head of the container bottom plate reaches the cutting area of the cutting table 1 and is limited, the two double-head air cylinders 20 are immediately controlled to be opened synchronously, and the two groups of slides 21 are driven to move inwards in the sliding groove 19 synchronously. The two groups of slides 21 move inwards synchronously to center the container bottom plate in the cutting area of the cutting table 1. After the container bottom plate is centered, the two groups of lifting air cylinders 22 are controlled to be opened synchronously to drive the positioning seat 23 to move downwards to press and position the four corners of the container bottom plate.

[0059] After the four corners of the container bottom plate are centered and positioned, the marker pen is first inserted into the pen sleeve head 54, then the two X-axis electric sliding rails 91 drive the X-axis sliding seat 92 on them to move left and right along the X-axis, and the three-stage air cylinder 94 in the two groups of vertical beam frames 93 controls the height adjustment of the Z-axis electric sliding rail 95 along the Y-axis, and then the single Z-axis electric sliding rail 95 drives the Z-axis sliding seat 96 on it to move forward and backward along the Z-axis, and then the switching disc 52 on the angle motor 51 drives the pen sleeve head 54, the laser cutting machine 55 and the water cutting machine 56 on the electric push rod 53 to move and switch three-axis linkage, and the marker pen in the pen sleeve head 54 is used as the main guide to mark the cutting line on the container bottom plate. The wear and tear caused by the marker pen marking is gradually compensated by the downward movement of the marker pen in the pen sleeve head 54 driven by the electric push rod 53. When the cutting line is a curve, the marker pen in the pen sleeve head 54 is controlled to rotate by the angle motor 51 through the switching disc 52 to complete the curve marking of the cutting groove.

[0060] After the marking pen completes the line marking of the container floor cutting route, the three-axis linkage displacement assembly drives the switching disc 52 to reset to the initial position, according to the material properties of the container floor, the angle motor 51 is controlled again to drive the laser cutting machine 55 and the water cutting machine 56 to rotate through the switching disc 52, and the laser cutting machine 55 or the water cutting machine 56 is selected to cut the container floor under the holding of the three-axis linkage displacement assembly, and the laser cutting machine 55 or the water cutting machine 56 rotates through the switching disc 52 driven by the angle motor 51 during cutting, which meets the curve cutting requirements of the laser cutting machine 55 or the water cutting machine 56 on the container floor, and the three groups of industrial cameras 97 visually track and monitor the line marking of the marking pen in the pen sleeve head 54 and the cutting groove route of the laser cutting machine 55 and the water cutting machine 56 during the routing.

[0061] During the cutting operation of the water cutting machine 56 on the container floor, the double-head motor 61 is first controlled to be turned on and drive the two groups of lower pinions 62 to rotate linearly through the two groups of lower gears 63, and the two groups of lower gears 63 drive the pistons 66 on the connecting rods 65 to reciprocate in the two groups of cylinder barrels 4 through the cams 64 on the rotating shafts. Under the cooperation of the reciprocating pistons 66 in the two groups of cylinder barrels 4, the suction force generated by the return of the two groups of pistons 66 forces the two water supply pipes 72 to supply clean water in the two groups of water storage tanks 2 into the two groups of cylinder barrels 4, and then the two groups of drain pipes 73 on the two groups of four-way valves 71 are sequentially transported through the two groups of rotating pipes 75, threaded pipes 76 and communication pipes 74. After the two-way clean water passes through the two groups of communication pipes 74, threaded pipes 76 and rotating pipes 75 which change the free steering and telescopic stroke, it converges into the pressure booster valve 11, and then the pressure booster valve 11 further pressurizes the converged clean water. After the pressurization is completed, the water source is supplied to the water cutting machine 56 through the soft water supply pipe 12 to realize the self-sufficiency of the water supply of the water cutting machine 56.

[0062] And the wastewater generated during the cutting operation of the water cutting machine 56 on the container floor is returned to the two groups of water storage tanks 2, and the large-volume impurities in the returned wastewater are intercepted and filtered by the separation grid plate 17 in advance. At the same time, the double-head motor 61 is turned on to drive the two groups of upper gears 82 to rotate linearly through the upper bevel gears 81, and the two groups of upper gears 82 drive the concave rods 83 to rotate, and the two groups of concave rods 83 drive the pulling heads 86 on the supporting arms 85 to reciprocate up and down through the rotating sleeves 84. The two groups of pulling heads 86 reciprocate up and down to drive the lower filter cloth 13 and the upper filter screen 15 to stretch and retract reciprocally through the two groups of connecting pieces 14, and the two groups of lower filter cloth 13 and upper filter screen 15 reciprocally stretch and retract to dynamically double-filter the impurities in the returned wastewater in the two groups of water storage tanks 2.

[0063] At the same time, the turbulence vane 18 rotating following the two concave rods 83 disturbs the wastewater and the flocculating agent added in advance in the lower area of the two groups of water storage tanks 2, so that the impurity particles in the wastewater and the flocculating agent have a flocculation reaction and are precipitated into the two groups of sedimentation tanks 3, obtaining a clean water source, so that the wastewater can be recycled and reused.

[0064] It should be noted that the above examples are only used to illustrate the technical solutions of the present application and are not limiting. Although the present application has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solutions of the present application can be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present application, which should be covered in the scope of the claims of the present application.

Claims

1. A cutting device for container floor production, characterized by: Including cutting table (1), the cutting table (1) is divided into two groups of water storage tanks (2) by the convex part as the flow weir, and the bottom of the two groups of water storage tanks (2) is communicated with the sediment tank (3) with sealing plate, and the two sides of the cutting table (1) close to the sediment tank (3) are fixed with the cylinder barrel (4); The cutting table (1) is provided with two X-axis electric sliding rails (91) on the side of the mouth, and the X-axis sliding rail sliding seat (92) with vertical beam frame (93) is slid on the two X-axis electric sliding rails (91), and the vertical beam frame (93) is vertically provided with three-stage cylinder (94), and the Z-axis electric sliding rail (95) is horizontally provided on the two three-stage cylinder (94), and the Z-axis sliding rail sliding seat (96) is slid on the Z-axis electric sliding rail (95); And, the cutting table (1) is provided with a switching assembly for cutting the bottom plate of the container of different materials, the switching assembly includes a laser cutting machine (55) and a water cutting machine (56), the switching assembly further includes an angle motor (51) fixed on the Z-axis sliding rail sliding seat (96), and a switching disc (52) fixed with the laser cutting machine (55) and the water cutting machine (56) is fixed on the output shaft of the angle motor (51), and a pen sleeve head (54) for inserting a marker pen is fixed on the piston rod of the electric push rod (53) staggered with the laser cutting machine (55) and the water cutting machine (56) on one side of the switching disc (52), and a spring ring for preventing the marker pen from falling off is embedded in the pen sleeve head (54), and the outer side of the switching disc (52) is inclinedly fixed with an industrial camera (97) for visually monitoring the pen sleeve head (54), the laser cutting machine (55) and the water cutting machine (56) in a triangular equidistant manner, and a working assembly is arranged on the two cylinder barrels (4), and a supply assembly for water supply of the water cutting machine (56) is arranged; And the working assembly includes a double-head motor (61) embedded in the convex part of the cutting table (1), the working assembly further includes a lower bevel gear (62) fixed on one output shaft of the double-head motor (61), and a lower from gear (63) is engaged on the outer side of the lower bevel gear (62), and the outer sides of the two lower from gears (63) are fixed with cams (64) rotatingly matched with the cylinder barrels (4) through shafts, and a piston (66) slidingly working with the cylinder barrels (4) is hinged on the two cams (64) through connecting rods (65), the supply assembly includes a four-way valve (71) communicated on the two cylinder barrels (4), the supply assembly further includes a water supply pipe (72) communicated on the water inlet of the two four-way valves (71), and a drain pipe (73) communicated on the water outlet of the two four-way valves (71), and a rotating pipe (75) with a threaded pipe (76) is communicated on the outer end of the drain pipe (73), and a communication pipe (74) is rotated on the outer end of the rotating pipe (75), and a filtering assembly for waste water utilization of the supply assembly is arranged in the two water storage tanks (2).

2. The cutting device for container floor production as claimed in claim 1, characterized in that: The inner ends of the two water supply pipes (72) penetrate the water storage tank (2) and are communicated with filter heads (10), and the inner ends of the two communicating pipes (74) are communicated with booster valves (11), and the booster valves (11) supply water through the water supply pipes (12) communicated with the water cutting machine (56).

3. The cutting device for container floor production as claimed in claim 2, characterized in that: The filter assembly comprises an upper bevel gear (81) fixed to the other output shaft of the double-head motor (61), and an upper from gear (82) is engaged outside the upper bevel gear (81), and two groups of upper from gears (82) are transversely provided with concave rods (83) penetrating and rotating with the water storage tank (2), and a rotating sleeve (84) is rotatably arranged on the middle part of the two concave rods (83), and a pulling head (86) is hingedly connected to the rotating sleeve (84) through a fixed supporting arm (85).

4. The cutting device for container floor production as claimed in claim 3, characterized in that: The outer sides of the two groups of pulling heads (86) are respectively embedded with lower filter cloths (13) and upper filter meshes (15) matched with the water storage tank (2), and a connecting piece (14) is longitudinally arranged between the pulling heads (86), and an impact head (16) is fixed to the pulling head (86) of the upper filter mesh (15), and a separation grid plate (17) transversely arranged with the water storage tank (2) is attached to the impact head (16), and turbulence blades (18) are fixed to the outer sides of the two concave rods (83).

5. The cutting device for container floor production as claimed in claim 4, characterized in that: The cutting table (1) is provided with a sliding groove (19) on both sides, and a double-head air cylinder (20) is embedded in the both ends of the cutting table (1), and two piston rods of the double-head air cylinder (20) are longitudinally provided with sliding frames (21) sliding with the sliding grooves (19), and two groups of sliding frames (21) are longitudinally provided with lifting air cylinders (22), and the piston rods of the lifting air cylinders (22) are fixed with positioning seats (23) for positioning the bottom plate of the container.

6. The cutting device for container floor production as claimed in claim 5, characterized in that: The cutting table (1) is provided with a sliding groove (19) on both sides, and a double-head air cylinder (20) is embedded in the both ends of the cutting table (1), and two piston rods of the double-head air cylinder (20) are longitudinally provided with sliding frames (21) sliding with the sliding grooves (19), and two groups of sliding frames (21) are longitudinally provided with lifting air cylinders (22), and the piston rods of the lifting air cylinders (22) are fixed with positioning seats (23) for positioning the bottom plate of the container.

Citation Information

Patent Citations

  • A circuit board cutting device for electronic product production

    CN109195332A

  • Automatic metal plate cutting machine based on Internet of Things

    CN116652412A