5G communication connector copper-nickel-silicon alloy strip preparation system and method
By installing dust extraction ports and a spray system in the slitting machine, the problem of dust handling during the shearing of copper-nickel-silicon alloy strips was solved, enabling real-time dust removal and improving safety and air quality.
Patent Information
- Application Number
- CN202511757321.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-27
- Publication Date
- 2026-01-23
AI Technical Summary
Improper handling of metal dust during the shearing of copper-nickel-silicon alloy strips using existing slitting machines poses significant safety hazards and impacts worker health.
A system for preparing copper-nickel-silicon alloy strip for 5G communication connectors is designed. By setting a dust extraction port in the slitting mechanism and controlling the deflection of the dust extraction port by the movement of the disc blade, real-time dust removal is achieved. The system is combined with a spray tank and spray pipe for gas dust removal.
It effectively reduces safety hazards for workers during slitting, improves the safety of equipment use, and improves air quality during slitting.
Smart Images

Figure CN121373544A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of slitting technology for copper-nickel-silicon alloy strips, specifically to a system and method for preparing copper-nickel-silicon alloy strips for 5G communication connectors. Background Technology
[0002] A slitting machine, also known as a slitting line, longitudinal cutter, or strip cutter, is a type of metal slitting equipment. It is primarily used to uncoil, slit, and rewind metal coils into strips of the required width. However, in the processing of copper-nickel-silicon alloy strips, small, precision slitting machines are required for accurate slitting of the alloy.
[0003] In existing slitting machines, such as the Chinese patent CN118254003B, a limiting component is used. The higher end of the strip is on the support component, while the middle of the strip is suspended and the bottom end is supported by the base plate. The support component positions the bottom support point of the strip at the end of the base plate closest to the support component. In this way, the weight of the strip itself will press the strip against the base plate, ensuring that the part of the strip above the base plate is tightly against it. The weight of the strip itself is used to compress the strip, thus limiting its position. For ultra-thin strips, since the weight of ultra-thin strips is relatively small, the compression force on the strip on the base plate is also small, so it will not bend due to excessive compression force. A grinding component, in conjunction with the support component, cleans the burrs at the bottom of the strip. The burrs generated during the cutting process are cleaned from multiple directions in two steps, which can prevent the burrs from being pushed to other directions and not being cleaned properly.
[0004] However, the following problems still exist: In order to facilitate the replacement of disc blades, there are often no other structures near the shaft roller where the disc blades are installed, which means that the metal dust generated when shearing copper-nickel-silicon alloy strips will not be treated, posing a significant safety hazard to the health of workers. Summary of the Invention
[0005] To address the shortcomings of existing technologies, this invention provides a system and method for preparing copper-nickel-silicon alloy strip for 5G communication connectors. This system features simultaneous dust removal of metal dust generated during the slitting process of the alloy sheet, reducing safety hazards for workers during slitting and indirectly improving equipment safety. It also solves the problem that the lack of other structures near the rollers where the disc blades are installed often results in the metal dust generated during the shearing of copper-nickel-silicon alloy strips not being treated, posing a significant health hazard to workers.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a 5G communication connector copper-nickel-silicon alloy strip preparation system, comprising a base, a slitting mechanism disposed on the base, and an auxiliary mechanism disposed on the base. The slitting mechanism uses a disc blade to press against the conveying trajectory of the alloy sheet, so that the alloy sheet conveyed to the base is slid by the disc blade. The auxiliary mechanism includes a dust extraction port, which is located next to the disc blade. The dust extraction port is deflected toward the longitudinal shearing position by the downward movement of the disc blade.
[0007] Preferably, the slitting mechanism includes vertical rails, and two vertical rails are provided on the base. The vertical rails are symmetrically distributed at both ends of the slitting position. Each vertical rail is slidably fitted with a bearing seat, the width of which is adapted to the width of the vertical rail. Multiple hydraulic rods are fixedly installed on the base, each hydraulic rod being located above each bearing seat. The extension rods of the hydraulic rods all penetrate the base and extend into the vertical rails, and the extension rods of each hydraulic rod are fixedly connected to each bearing seat.
[0008] Preferably, a cutter shaft is provided between the bearing movable seats, and the two ends of the cutter shaft are rotatably engaged with each of the bearing movable seats. The cutter shaft has multiple mounting slots, and multiple disc blades are fixedly mounted on the cutter shaft. Each disc blade is adapted to each mounting slot. A material support roller is rotatably engaged on the base. The material support roller is located directly below the cutter shaft, and the size of the material support roller is the same as the size of the cutter shaft.
[0009] Preferably, an upper guide roller is rotatably fitted on the base, the upper guide roller is located on one side of the cutter shaft, and two lower guide rollers are rotatably fitted on the base, the lower guide rollers are symmetrically distributed on both sides of the cutter shaft, the lower guide roller on one side of the cutter shaft is located directly below the upper guide roller, the lower guide roller and the material support roller are at the same height, and the lower guide roller and the upper guide roller are adjacent to each other.
[0010] Preferably, a gearbox is fixedly mounted on the base, the gearbox being used to control the output speed. A gear distribution box is fixedly mounted on the base, the gear distribution box being poweredly connected to the gearbox and used to distribute power. A motor is fixedly mounted on the top of the gear distribution box, the motor being poweredly connected to the gearbox. A universal joint is provided between the gear distribution box and the cutter shaft, one end of the universal joint being poweredly connected to the gear distribution box and the other end being poweredly connected to the cutter shaft. A side shaft is provided between the gear distribution box and the upper guide roller, one end of the side shaft being poweredly connected to the gear distribution box and the other end being poweredly connected to the upper guide roller.
[0011] Preferably, a conveyor frame is fixedly arranged next to the base. The conveyor frame has an arc-shaped structure, with the top of the conveyor frame facing the position of the longitudinal cutting process. Multiple conveyor rollers are rotatably fitted on the conveyor frame, and the conveyor rollers are evenly distributed on the conveyor frame. The upper guide roller is located between the conveyor rollers and the cutter shaft.
[0012] Preferably, the auxiliary mechanism further includes a connecting pipe, which is provided on the base and is adjacent to the cutter shaft. Multiple dust extraction ports are fixedly installed on the connecting pipe, which are evenly arranged adjacent to each other and all connected to the connecting pipe. Two bearing seats are fixedly installed on the base, each bearing seat being adjacent to a vertical rail on one side. One end of the connecting pipe is rotatably engaged with one bearing seat on one side, and the other end of the connecting pipe is rotatably engaged with the bearing seat on the other side.
[0013] Preferably, a spray tank is fixedly installed on the base, the lower end of the spray tank is connected to the other end of the connecting pipe, the spray tank and the connecting pipe are rotatably connected, a spray pipe is fixedly installed on the spray tank, the spray pipe penetrates the wall of the spray tank and extends into the interior of the spray tank, the spray pipe is connected to an external water supply system, the spray pipe is located at the upper end of the spray tank, the spray pipe sprays the gas, a drain pipe is fixedly installed at the bottom end of the spray tank, the drain pipe is connected to the spray tank, the drain pipe has a U-shaped structure to retain some of the discharged water in the drain pipe, and an air pump is fixedly installed on the gear distribution box, the air pump's suction end is connected to the upper end of the spray tank.
[0014] Preferably, a rail frame is fixedly installed on the base, the rail frame is adjacent to the connecting pipe, the length of the rail frame is adapted to the length of the vertical rail, a rack is fixedly installed on the bearing movable seat, the rack slides with the rail frame, and a toothed ring is fixedly installed on the connecting pipe, the toothed ring meshes with the rack.
[0015] One method, using the aforementioned 5G communication connector copper-nickel-silicon alloy strip fabrication system, includes the following steps: S1: The alloy sheet is fed into the longitudinal shearing mechanism; S2: The alloy sheet is longitudinally sheared using the disc blade; S3: During the longitudinal shearing process, the dust extraction port removes the metal dust generated at the longitudinal shearing location.
[0016] Compared with the prior art, the present invention provides a 5G communication connector copper-nickel-silicon alloy strip preparation system, which has the following beneficial effects: 1. This 5G communication connector copper-nickel-silicon alloy strip preparation system feeds alloy sheets into a slitting mechanism, where a disc blade performs slitting. Simultaneously, a dust extraction port removes metal dust generated at the slitting location. When no alloy sheet is being slitting, the disc blade moves upwards to move away from the slitting position. This upward movement of the disc blade synchronously deflects the dust extraction port away from the slitting location, facilitating the disassembly and maintenance of the disc blade. When alloy sheets are being re-fed, the disc blade moves downwards back to the slitting position, and the dust extraction port is simultaneously deflected towards the slitting location. This allows the dust extraction port to directly remove dust at the point of metal dust generation during slitting, reducing safety hazards for workers and improving equipment safety.
[0017] 2. The 5G communication connector copper-nickel-silicon alloy strip preparation system, through the setting of spray tank and spray pipe, after the gas containing metal dust enters the spray tank, the spray pipe uses an external water supply system to send water to spray and remove the metal dust gas entering the spray tank, so as to send the metal dust into the water for discharge, thereby purifying the air quality near the longitudinal shearing process.
[0018] 3. The 5G communication connector copper-nickel-silicon alloy strip preparation system uses a U-shaped structure design for the drain pipe. This design allows some water to be retained in the U-shaped structure of the drain pipe during drainage, creating a water seal effect. This ensures that the generated airflow will only flow from the lower end to the upper end of the spray tank, preventing the drain pipe from affecting the airflow direction and thus ensuring the quality of the spray treatment. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structural distribution at the base of the present invention; Figure 2This is a schematic diagram of the longitudinal shearing mechanism of the present invention; Figure 3 This is a schematic diagram of the structural distribution at the cutter shaft of the present invention; Figure 4 for Figure 3 Enlarged structural diagram at point A in the middle; Figure 5 This is a schematic diagram of the structural distribution at the conveyor frame. Figure 6 This is a schematic diagram of the auxiliary mechanism structure of the present invention; Figure 7 This is a schematic diagram of the structural distribution at the connecting pipe of the present invention; Figure 8 This is a schematic diagram of the internal structure of the spray tank of the present invention; Figure 9 This is a schematic diagram of the structural distribution at the air pump of the present invention; Figure 10 for Figure 9 Enlarged structural diagram at point B.
[0020] In the diagram: 1. Base; 2. Sliding mechanism; 21. Vertical rail; 22. Bearing moving seat; 23. Hydraulic rod; 24. Cutter shaft; 25. Disc blade; 26. Material support roller; 27. Upper guide roller; 28. Lower guide roller; 29. Gearbox; 210. Gear distribution box; 211. Motor; 212. Universal joint; 213. Side shaft; 214. Conveyor frame; 215. Conveyor roller; 3. Auxiliary mechanism; 31. Connecting pipe; 32. Dust extraction pipe; 33. Shaft seat; 34. Spray tank; 35. Spray pipe; 36. Drain pipe; 37. Air pump; 38. Rail frame; 39. Rack; 310. Gear ring. Detailed Implementation
[0021] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0022] As described in the background section, there are shortcomings in the existing technology. In order to solve the above-mentioned technical problems, this application proposes a system and method for preparing copper-nickel-silicon alloy strip for 5G communication connectors.
[0023] Example 1, a typical implementation of this application, such as Figure 1As shown, a 5G communication connector copper-nickel-silicon alloy strip preparation system includes a base 1, a slitting mechanism 2 disposed on the base 1, and an auxiliary mechanism 3 disposed on the base 1. The slitting mechanism 2 uses a disc blade 25 to press against the conveying trajectory of the alloy sheet, so that the alloy sheet conveyed to the base 1 is slitted by the disc blade 25. The auxiliary mechanism 3 includes a dust extraction port 32, which is located next to the disc blade 25. The dust extraction port 32 is deflected toward the longitudinal shearing position by the downward movement of the disc blade 25.
[0024] When using this invention: The alloy sheet is fed into the slitting mechanism 2, where it is slitted by the disc blade 25. Simultaneously, the dust extraction port 32 removes metal dust generated at the slitting location. When no alloy sheet is being slitted, the disc blade 25 moves upward to move away from the slitting position. As the disc blade 25 moves upward, the dust extraction port 32 is simultaneously deflected away from the slitting position, facilitating the removal of the disc blade 25. During maintenance and when the alloy sheet is re-fed, the disc blade 25 moves down to the slitting position. Simultaneously, the disc blade 25 controls the dust extraction port 32 to deflect towards the slitting position. This allows the dust extraction port 32 to directly remove dust at the location where metal dust is generated during the slitting process. Consequently, the metal dust generated during the slitting of the alloy sheet is simultaneously removed, reducing safety hazards for workers and improving the safety of the equipment.
[0025] Example 2, as Figures 2-5 As shown, the difference from the above embodiment is that the slitting mechanism 2 includes a vertical rail 21. Two vertical rails 21 are provided on the base 1. The vertical rails 21 are symmetrically distributed at both ends of the slitting position. Each vertical rail 21 is slidably fitted with a bearing moving seat 22. The width of the bearing moving seat 22 is adapted to the width of the vertical rail 21. Multiple hydraulic rods 23 are fixedly installed on the base 1. Each hydraulic rod 23 is located above each bearing moving seat 22. The extension rods of the hydraulic rods 23 all pass through the base 1 and extend into the vertical rail 21. The extension rods of each hydraulic rod 23 are fixedly connected to each bearing moving seat 22.
[0026] Furthermore, a cutter shaft 24 is provided between the bearing moving seats 22. The two ends of the cutter shaft 24 are rotatably engaged with each bearing moving seat 22. Multiple mounting slots are provided on the cutter shaft 24. Multiple disc blades 25 are fixedly mounted on the cutter shaft 24. Each disc blade 25 is adapted to each mounting slot. A material support roller 26 is rotatably engaged on the base 1. The material support roller 26 is located directly below the cutter shaft 24. The size of the material support roller 26 is the same as the size of the cutter shaft 24.
[0027] Furthermore, an upper guide roller 27 is rotatably fitted on the base 1. The upper guide roller 27 is located on one side of the cutter shaft 24. Two lower guide rollers 28 are rotatably fitted on the base 1. The lower guide rollers 28 are symmetrically distributed on both sides of the cutter shaft 24. The lower guide roller 28 on one side of the cutter shaft 24 is located directly below the upper guide roller 27. The lower guide roller 28 and the material support roller 26 are at the same height. The lower guide roller 28 is adjacent to the upper guide roller 27.
[0028] Furthermore, a gearbox 29 is fixedly installed on the base 1. The gearbox 29 is used to control the output speed. A gear distribution box 210 is fixedly installed on the base 1. The gear distribution box 210 is poweredly connected to the gearbox 29 and is used to distribute power. A motor 211 is fixedly installed at the top of the gear distribution box 210. The motor 211 is poweredly connected to the gearbox 29. A universal joint 212 is provided between the gear distribution box 210 and the cutter shaft 24. One end of the universal joint 212 is poweredly connected to the gear distribution box 210, and the other end is poweredly connected to the cutter shaft 24. A side shaft 213 is provided between the gear distribution box 210 and the upper guide roller 27. One end of the side shaft 213 is poweredly connected to the gear distribution box 210, and the other end is poweredly connected to the upper guide roller 27.
[0029] Furthermore, the gearbox 29 is existing technology. Specifically, the gearbox 29 consists of multiple large gears and multiple small gears. The large gears and small gears are arranged in a certain size and mesh with each other to form a speed-changing structure.
[0030] Furthermore, the gear distribution box 210 is existing technology. Specifically, the gear distribution box 210 is composed of multiple gears that are arranged and meshed in an alternating manner, so that the power input to the gear distribution box 210 is distributed into multiple output power.
[0031] Furthermore, the middle connecting rod of the universal joint 212 is a telescopic connecting rod, so that when the positions of the two ends of the universal joint 212 change, the middle connecting rod of the universal joint 212 automatically adapts to the length.
[0032] Furthermore, a conveyor frame 214 is fixedly installed next to the base 1. The conveyor frame 214 has an arc-shaped structure, with the top of the conveyor frame 214 facing the position of the longitudinal cutting process. Multiple conveyor rollers 215 are rotatably fitted on the conveyor frame 214. The conveyor rollers 215 are evenly distributed on the conveyor frame 214, and the upper guide roller 27 is located between the conveyor rollers 215 and the cutter shaft 24.
[0033] In the longitudinal shearing process, the alloy sheet is first conveyed onto the conveyor frame 214. The conveyor rollers 215 then continue conveying the alloy sheet into the longitudinal shearing mechanism 2. Before the alloy sheet is placed into the longitudinal shearing position, the hydraulic rod 23 is activated. The hydraulic rod 23 drives the bearing moving seat 22 to move within the vertical rail 21, causing the bearing moving seat 22 to move the cutter shaft 24 downwards. The cutter shaft 24 then drives the disc blade 25 to abut against the material support roller 26. Next, the motor 211 is activated, driving the gearbox 29 to operate. The gearbox 29 then drives the gear distribution box 210 to operate. The universal joint 212 is driven to rotate, which in turn drives the cutter shaft 24 to rotate, causing the cutter shaft 24 to drive the disc blade 25 to rotate. At the same time, the gear distribution box 210 drives the side shaft 213 to rotate, which in turn drives the upper guide roller 27 to rotate. This causes the alloy sheet on the conveying roller 215 to be conveyed between the upper guide roller 27 and the lower guide roller 28. The upper guide roller 27 and the lower guide roller 28 are used to convey the alloy sheet between the disc blade 25 and the support roller 26. Then, the disc blade 25 and the support roller 26 are used to perform longitudinal shearing on the alloy sheet. The longitudinally sheared alloy strip is then discharged from the lower guide roller 28.
[0034] Example 3, as Figures 6-10 As shown, the difference from the above embodiment is that the auxiliary mechanism 3 also includes a connecting pipe 31. The connecting pipe 31 is provided on the base 1 and is adjacent to the cutter shaft 24. Multiple dust extraction ports 32 are fixedly installed on the connecting pipe 31. The dust extraction ports 32 are evenly arranged on the connecting pipe 31 and are adjacent to each other. All dust extraction ports 32 are connected to the connecting pipe 31. Two bearing seats 33 are fixedly installed on the base 1 and are adjacent to the vertical rails 21 on each side. One end of the connecting pipe 31 is rotatably engaged with the bearing seat 33 on one side, and the other end of the connecting pipe 31 is rotatably engaged with the bearing seat 33 on the other side.
[0035] Furthermore, a spray tank 34 is fixedly installed on the base 1. The lower end of the spray tank 34 is connected to the other end of the connecting pipe 31. The spray tank 34 and the connecting pipe 31 are rotatably connected. A spray pipe 35 is fixedly installed on the spray tank 34. The spray pipe 35 penetrates the wall of the spray tank 34 and extends into the interior of the spray tank 34. The spray pipe 35 is connected to an external water supply system. The spray pipe 35 is located at the upper end of the spray tank 34. The spray pipe 35 sprays the gas. A drain pipe 36 is fixedly installed at the bottom end of the spray tank 34. The drain pipe 36 is connected to the spray tank 34. The drain pipe 36 has a U-shaped structure, which allows some of the discharged water to remain in the drain pipe 36. An air pump 37 is fixedly installed on the gear distribution box 210. The air pump 37's suction end is connected to the upper end of the spray tank 34.
[0036] Furthermore, a rail frame 38 is fixedly installed on the base 1. The rail frame 38 is adjacent to the connecting pipe 31. The length of the rail frame 38 is adapted to the length of the vertical rail 21. A rack 39 is fixedly installed on the bearing moving seat 22. The rack 39 slides with the rail frame 38. A toothed ring 310 is fixedly installed on the connecting pipe 31. The toothed ring 310 meshes with the rack 39.
[0037] During the slitting process, the air pump 37 is activated, drawing gas to create an airflow that enters the dust extraction port 32 from the slitting location. The airflow then enters the connecting pipe 31 from the dust extraction port 32, and finally enters the spray tank 34 from the connecting pipe 31. Simultaneously, the spray pipe 35 is activated, supplying water through an external water supply system to spray and remove dust from the gas entering the spray tank 34. The treated gas then enters the air pump 37 from the spray tank 34, and finally, the air pump 37 discharges the treated gas. The treated water flows into the drain pipe 36, which discharges the treated water. After the slitting process, the bearing moving seat 22... The shaft 24 and the disc blade 25 are moved upwards. The bearing moving seat 22 drives the rack 39 to move on the rail frame 38, causing the rack 39 to drive the gear ring 310 to rotate. The gear ring 310 drives the connecting pipe 31 to rotate, and the connecting pipe 31 drives the dust extraction port 32 to rotate, causing the dust extraction port 32 to deflect away from the slitting position. This ensures that the dust extraction port 32 is away from the disc blade 25, so that when there is no slitting, the dust extraction port 32 will not affect the position of the disc blade 25 during maintenance or replacement, facilitating the maintenance of the disc blade 25. During slitting, the dust extraction port 32 will also be close to the slitting position to remove dust from the area where metal dust is generated, effectively improving the health of workers.
[0038] Working principle of the invention: The alloy sheet is fed into the slitting mechanism 2, where it is slitted by the disc blade 25. Simultaneously, the dust extraction port 32 removes metal dust generated at the slitting location. When no alloy sheet is being slitted, the disc blade 25 moves upward to move away from the slitting position. As the disc blade 25 moves upward, the dust extraction port 32 is simultaneously deflected away from the slitting position, facilitating the removal of the disc blade 25. During maintenance and when the alloy sheet is re-fed, the disc blade 25 moves down to the slitting position. Simultaneously, the disc blade 25 controls the dust extraction port 32 to deflect to the side of the slitting position. This allows the dust extraction port 32 to directly remove dust at the location where the metal dust is generated during the slitting process. As a result, the metal dust generated during the slitting of the alloy sheet is simultaneously removed, reducing safety hazards for workers during the slitting of the alloy sheet and indirectly improving the safety of the equipment. In the longitudinal shearing process, the alloy sheet is first conveyed onto the conveyor frame 214. The conveyor rollers 215 then continue conveying the alloy sheet into the longitudinal shearing mechanism 2. Before the alloy sheet is placed into the longitudinal shearing position, the hydraulic rod 23 is activated. The hydraulic rod 23 drives the bearing moving seat 22 to move within the vertical rail 21, causing the bearing moving seat 22 to move the cutter shaft 24 downwards. The cutter shaft 24 then drives the disc blade 25 to abut against the material support roller 26. Next, the motor 211 is activated, driving the gearbox 29 to operate. The gearbox 29 then drives the gear distribution box 210 to operate. The universal joint 212 is driven to rotate, which in turn drives the cutter shaft 24 to rotate, causing the cutter shaft 24 to drive the disc blade 25 to rotate. At the same time, the gear distribution box 210 drives the side shaft 213 to rotate, which in turn drives the upper guide roller 27 to rotate, so that the alloy sheet on the conveying roller 215 is conveyed between the upper guide roller 27 and the lower guide roller 28. The upper guide roller 27 and the lower guide roller 28 are used to convey the alloy sheet between the disc blade 25 and the support roller 26. Then, the disc blade 25 and the support roller 26 are used to slit the alloy sheet. The slit alloy strip is then discharged from the lower guide roller 28. During the slitting process, the air pump 37 is activated, drawing gas to create an airflow that enters the dust extraction port 32 from the slitting position. The airflow then enters the connecting pipe 31 from the dust extraction port 32, and then enters the spray tank 34 from the connecting pipe 31. Simultaneously, the spray pipe 35 is activated, supplying water through an external water supply system to spray and remove dust from the gas entering the spray tank 34. The treated gas then enters the air pump 37 from the spray tank 34, and finally, the air pump 37 discharges the treated gas. The treated water flows into the drain pipe 36, which discharges the treated water. After the slitting process, the bearing moving seat 22 drives... The cutter shaft 24 and the disc blade 25 move upwards, and the bearing moving seat 22 drives the rack 39 to move on the rail frame 38, causing the rack 39 to drive the gear ring 310 to rotate. The gear ring 310 drives the connecting pipe 31 to rotate, and the connecting pipe 31 drives the dust extraction port 32 to rotate, causing the dust extraction port 32 to deflect away from the longitudinal shearing position, so that the dust extraction port 32 is away from the disc blade 25. When longitudinal shearing is not performed, the dust extraction port 32 will not affect the position of the disc blade 25 during maintenance or replacement, which is convenient for the maintenance of the disc blade 25. When longitudinal shearing is performed, the dust extraction port 32 will also be close to the longitudinal shearing position to remove dust from the place where metal dust is generated, effectively improving the health of workers.
[0039] One method, using the aforementioned 5G communication connector copper-nickel-silicon alloy strip fabrication system, includes the following steps: S1: The alloy sheet is fed into the slitting mechanism 2; S2: Use disc blade 25 to perform longitudinal shearing on alloy sheet; S3: During the longitudinal shearing process, the dust extraction port 32 removes the metal dust generated at the longitudinal shearing location.
[0040] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A system for preparing copper-nickel-silicon alloy strip for G communication connectors, comprising a base, a slitting mechanism disposed on the base, and an auxiliary mechanism disposed on the base, characterized in that: The slitting mechanism uses a disc blade to press against the conveying trajectory of the alloy sheet, so that the alloy sheet conveyed to the base is slid through the disc blade; The auxiliary mechanism includes a dust extraction port, which is located next to the disc blade. The dust extraction port is deflected toward the longitudinal shearing position by the downward movement of the disc blade.
2. The 5G communication connector copper-nickel-silicon alloy strip fabrication system according to claim 1, characterized in that: The slitting mechanism includes vertical rails, and two vertical rails are provided on the base. The vertical rails are symmetrically distributed at both ends of the slitting position. Each vertical rail has a sliding bearing seat, the width of which is adapted to the width of the vertical rail. Multiple hydraulic rods are fixedly installed on the base, each hydraulic rod being located above its respective bearing seat. The extension rods of the hydraulic rods all pass through the base and extend into the vertical rails, and the extension rods of each hydraulic rod are fixedly connected to their respective bearing seats.
3. The 5G communication connector copper-nickel-silicon alloy strip fabrication system according to claim 2, characterized in that: A cutter shaft is provided between the bearing movable seats. The two ends of the cutter shaft are rotatably engaged with each of the bearing movable seats. Multiple mounting slots are provided on the cutter shaft. Multiple disc blades are fixedly mounted on the cutter shaft. Each disc blade is adapted to each mounting slot. A material support roller is rotatably engaged on the base. The material support roller is located directly below the cutter shaft. The size of the material support roller is the same as the size of the cutter shaft.
4. The 5G communication connector copper-nickel-silicon alloy strip fabrication system according to claim 3, characterized in that: An upper guide roller is rotatably fitted on the base and is located on one side of the cutter shaft. Two lower guide rollers are rotatably fitted on the base and are symmetrically distributed on both sides of the cutter shaft. The lower guide roller on one side of the cutter shaft is located directly below the upper guide roller. The lower guide roller and the material support roller are at the same height and are adjacent to the upper guide roller.
5. The 5G communication connector copper-nickel-silicon alloy strip fabrication system according to claim 4, characterized in that: A gearbox is fixedly mounted on the base, which controls the output speed. A gear distribution box is also fixedly mounted on the base, and is powered by the gearbox. The gear distribution box is used to distribute power. A motor is fixedly mounted on the top of the gear distribution box, and is powered by the gearbox. A universal joint is provided between the gear distribution box and the cutter shaft. One end of the universal joint is powered by the gear distribution box, and the other end is powered by the cutter shaft. A side shaft is provided between the gear distribution box and the upper guide roller. One end of the side shaft is powered by the gear distribution box, and the other end is powered by the upper guide roller.
6. The 5G communication connector copper-nickel-silicon alloy strip fabrication system according to claim 5, characterized in that: A conveyor frame is fixedly installed next to the base. The conveyor frame has an arc-shaped structure, with the top of the conveyor frame facing the position of the longitudinal cutting process. Multiple conveyor rollers are rotatably fitted on the conveyor frame, and the conveyor rollers are evenly distributed on the conveyor frame. The upper guide roller is located between the conveyor rollers and the cutter shaft.
7. The 5G communication connector copper-nickel-silicon alloy strip fabrication system according to claim 6, characterized in that: The auxiliary mechanism also includes a connecting pipe, which is provided on the base and is adjacent to the cutter shaft. Multiple dust extraction ports are fixedly installed on the connecting pipe, which are evenly arranged on the connecting pipe and adjacent to each other. Each dust extraction port is connected to the connecting pipe. Two bearing seats are fixedly installed on the base, which are adjacent to the vertical rails on each side. One end of the connecting pipe is rotatably engaged with the bearing seat on one side, and the other end of the connecting pipe is rotatably engaged with the bearing seat on the other side.
8. The 5G communication connector copper-nickel-silicon alloy strip fabrication system according to claim 7, characterized in that: A spray tank is fixedly installed on the base. The lower end of the spray tank is connected to the other end of the connecting pipe. The spray tank and the connecting pipe are rotatably connected. A spray pipe is fixedly installed on the spray tank. The spray pipe penetrates the wall of the spray tank and extends into the interior of the spray tank. The spray pipe is connected to an external water supply system. The spray pipe is located at the upper end of the spray tank and sprays the gas. A drain pipe is fixedly installed at the bottom of the spray tank. The drain pipe is connected to the spray tank. The drain pipe has a U-shaped structure so that some of the discharged water can remain in the drain pipe. An air pump is fixedly installed on the gear distribution box. The air pump's suction end is connected to the upper end of the spray tank.
9. The 5G communication connector copper-nickel-silicon alloy strip fabrication system according to claim 8, characterized in that: A rail frame is fixedly installed on the base, the rail frame is adjacent to the connecting pipe, and the length of the rail frame is adapted to the length of the vertical rail. A rack is fixedly installed on the bearing movable seat, and the rack slides in cooperation with the rail frame. A toothed ring is fixedly installed on the connecting pipe, and the toothed ring meshes with the rack.
10. A method using the 5G communication connector copper-nickel-silicon alloy strip fabrication system as described in any one of claims 1-9, characterized in that, Includes the following steps: S1: The alloy sheet is fed into the longitudinal shearing mechanism; S2: The alloy sheet is longitudinally sheared using the disc blade; S3: During the longitudinal shearing process, the dust extraction port removes the metal dust generated at the longitudinal shearing location.
Citation Information
Patent Citations
Ultra-thin strip steel slitting machine
CN118254003B