Lightweight energy-saving prefabricated steel-concrete brick mold membrane production device and production process
By employing screw pushing, vibration compaction, and internal hole shaping technologies, the problems of complex structure, high energy consumption, and poor hole quality in precast brick formwork production devices have been solved, enabling lightweight and efficient brick formwork production and improving construction efficiency and quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- SHANGHAI RONGZHEN CONSTRUCTION GROUP CO LTD
- Filing Date
- 2025-12-19
- Publication Date
- 2026-04-28
AI Technical Summary
Existing precast brick formwork production equipment relies on an independent external drive system, resulting in complex structure, high energy consumption, easy material blockage, uneven material supply, poor hole forming quality, and affecting assembly and use.
The system employs a comprehensive technology that combines screw pushing, vibration compaction, assisted feeding, and internal hole shaping. It utilizes screws to push reinforced concrete mixtures and achieves automated production through vibrating rods and shaping rollers, reducing energy consumption and manual intervention, and ensuring uniform material supply and hole quality.
It enables continuous, efficient, and automated production of brick mold bodies, improves molding quality, reduces product weight, lowers energy consumption and labor requirements, and ensures smooth inner walls of holes for easy subsequent construction.
Smart Images

Figure CN121403529B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of precast brick formwork production technology, and in particular to a lightweight and energy-saving precast reinforced concrete brick formwork production device and production process. Background Technology
[0002] Waterproofing is a crucial aspect of building construction, as its quality directly impacts the building's waterproofing effectiveness and long-term durability. Currently widely used construction techniques typically involve multiple steps: first, constructing a brick formwork as the foundation; then, leveling with cement mortar plaster; and finally, applying the waterproofing layer. This traditional method is cumbersome, heavily reliant on manual labor, and has a long overall construction period, leading to increased costs. Especially in humid, rainy seasons or in environments with high groundwater levels, the construction and maintenance of the brick formwork become more challenging, easily affecting construction progress. Furthermore, improper interface treatment between the structural layer and the waterproofing layer in existing processes can easily lead to water seepage, affecting not only the immediate waterproofing effect but also creating technical difficulties for subsequent leak repairs.
[0003] Current construction methods primarily involve on-site brickwork, followed by cement mortar plastering and finally waterproofing. This process is lengthy and complex. While some existing technologies utilize precast reinforced concrete brick formwork, these typically rely on independent external drive systems for equipment movement and process control, resulting in complex structures and high energy consumption. Furthermore, material drying during feeding can easily cause blockages, requiring manual intervention or separate feeding auxiliary mechanisms. This not only increases operational complexity but also leads to uneven material supply, affecting the consistency of molding quality. In addition, traditional methods produce brick formwork with poor internal hole formation quality and rough hole walls, hindering precise assembly and efficient use in subsequent construction. Summary of the Invention
[0004] In order to overcome the shortcomings of existing precast brick formwork production devices that rely on independent external drive systems, resulting in complex structures, high energy consumption, easy material blockage, uneven material supply, poor hole forming quality, and affecting assembly and use, this invention provides a lightweight and energy-saving precast reinforced concrete brick formwork production device and production process.
[0005] The technical implementation scheme of the present invention is as follows: a lightweight and energy-saving precast reinforced concrete brick formwork production device, comprising a frame, a hopper, and a control console; the frame is connected to the hopper; the control console is mounted on the frame; openings are provided at the lower and rear parts of the frame; an electric hatch is provided at the lower part of the hopper; it also includes a drive motor, a gearbox, screws, a compaction unit, and a vibrator; the drive motor is mounted on the frame; the gearbox is mounted on the frame; the output shaft of the drive motor is connected to the gearbox; several screws are rotatably connected to the gearbox; each screw is hollow. The machine consists of a screw and auger blades; the auger blades on the left and right sides of the screw have opposite helical angles; the frame is connected to a compaction unit; the compaction unit is used to vibrate and compact the extruded brick mold body; several vibrating rods are rotatably connected to the rear of the hopper; the vibrating rods have a T-shaped structure; the T-shaped head of the vibrating rod is located inside the hopper; all the vibrating rods are connected to the compaction unit; the connection position between the hopper and the vibrating rod is the fulcrum of the vibrating rod's swing; the vibration of the compaction unit is transmitted to the hopper through the lever movement of the vibrating rod.
[0006] More preferably, the lower part of the frame is provided with a wear-resistant pad layer.
[0007] More preferably, the compaction unit includes a portal frame, a first spring rod, a pressure plate, and a vibration motor; the frame is fixedly connected to two portal frames; each of the left and right distributed portal frames is connected to two first spring rods; all the first spring rods are connected to the pressure plate; the pressure plate is equipped with a vibration motor; the pressure plate passes through the frame; the pressure plate is fixedly connected to all the vibrating rods by rubber material.
[0008] More preferably, the bottom of the pressure plate is coated with a release agent.
[0009] More preferably, it also includes a water tank, water pipes, and shaping rollers; the frame is equipped with a water tank; the lower part of the water tank is connected to a water pipe; a pressure sensor and a solenoid valve are installed inside the water pipe; the water pipes pass through the frame; the water pipes are connected to the hollow rods of all the screws respectively; each hollow rod of the screw is connected to a shaping roller; each shaping roller has several small holes.
[0010] More preferably, the outer surface of the shaping roller is coated with a wear-resistant, non-stick coating.
[0011] More preferably, the holes on the shaping roller are inclined, and the direction of the inclination is consistent with the rotation direction of the shaping roller.
[0012] More preferably, it also includes a support plate, hydraulic rods, a U-shaped connecting rod, first traveling wheels, a steering plate, a tie rod, a second spring rod, and a second traveling wheel; the support plate is fixedly connected to the frame; the U-shaped connecting rod is rotatably connected to the support plate; two hydraulic rods are mounted on the frame; all the telescopic parts of the hydraulic rods are connected to the U-shaped connecting rod; the U-shaped connecting rod is rotatably connected to two first traveling wheels; a steering plate is movably connected to the front of the frame; a tie rod is movably connected to the steering plate; a second spring rod is connected to the steering plate; the second spring rod consists of a spring and a sliding rod; the sliding rod of the second spring rod is rotatably connected to the second traveling wheel; the sliding rod of the second spring rod is in contact with the tie rod.
[0013] More preferably, the slide bar of the second spring rod is equipped with a pressure sensor.
[0014] A lightweight and energy-saving precast reinforced concrete brick formwork production process, employing a lightweight and energy-saving precast reinforced concrete brick formwork production device, specifically includes the following steps:
[0015] First, divide the brick mold body production area on the flat ground, and set the vertical plate at the initial point of the production area. Then, put the rear of this device tightly against the vertical plate to achieve the initial sealing of the reinforced concrete mixture, which facilitates the pushing and compaction of the reinforced concrete mixture.
[0016] 2. Add reinforced concrete mixture into the hopper. When the reinforced concrete mixture is lowered to the position of the screw, the concrete mixture can be pushed and shaped.
[0017] Third, vibration is then used to assist in the material feeding process to avoid material blockage in the hopper of the reinforced concrete mixture, which would affect the production efficiency of the brick mold body.
[0018] Fourth, the extruded brick mold body is vibrated and compacted to remove air bubbles, and water is introduced into the shaping roller to help shape the brick mold body and make the internal holes of the brick mold body smooth, which is convenient for subsequent processing and use.
[0019] Compared with the prior art, the present invention has the following advantages:
[0020] 1. This invention achieves continuous, efficient, and automated production of brick mold bodies through a combination of technologies such as screw pushing, vibration compaction, assisted feeding, and inner hole shaping. It also effectively improves the molding quality of brick mold bodies, reduces product weight, and significantly reduces energy consumption and manual intervention requirements.
[0021] 2. When the rotating screw compacts and conveys the reinforced concrete mixture backward, the compacted material generates a reaction force on the screw. This reaction force directly propels the entire frame forward, effectively reducing energy consumption.
[0022] 3. The vibrating motor drives the pressure plate to vibrate and compact the formed brick mold body, eliminating air bubbles. The vibration of the pressure plate is transmitted through the structural connection to the vibrating rod installed near the hopper discharge port, causing it to vibrate synchronously. This automatically breaks up any material arching that may form in the hopper, preventing material blockage. This solves the problem of traditional equipment requiring manual intervention or a separate discharge vibrator, ensuring uniform material supply and production efficiency.
[0023] 4. The rotating shaping roller leaves pre-designed circular holes within the compacted brick mold body. This process not only directly reduces material usage and product weight, achieving lightweight construction, but also the rotational wetting effect makes the inner walls of the formed holes smoother, which is beneficial for assembly and use in subsequent construction. Compared with traditional external drilling or pre-embedded pipe methods, this process has a higher degree of integration and produces better hole quality. Attached Figure Description
[0024] Figure 1 This is a first-view three-dimensional structural schematic diagram of the lightweight energy-saving precast reinforced concrete brick formwork production device of the present invention.
[0025] Figure 2 This is a second perspective three-dimensional structural schematic diagram of the lightweight energy-saving precast reinforced concrete brick formwork production device of the present invention;
[0026] Figure 3 This is a side view of the lightweight, energy-saving precast reinforced concrete brick formwork production device of the present invention;
[0027] Figure 4 This is a schematic diagram of the screw mounting position according to the present invention;
[0028] Figure 5 This is a schematic diagram of the installation position of the shaping roller of the present invention;
[0029] Figure 6 This is a schematic diagram showing the installation positions of the first and second traveling wheels of the present invention. Detailed Implementation
[0030] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments: See also Figures 1-6 .
[0031] Example 1: A lightweight and energy-saving precast reinforced concrete brick formwork production device, according to Figure 1-5 As shown, it includes a frame 1, a hopper 2 and a control console 3; the hopper 2 is connected to the middle of the frame 1; the control console 3 is installed at the front of the frame 1; the lower and rear parts of the frame 1 are provided with openings; the lower part of the hopper 2 is provided with two symmetrically distributed electric hatches 201;
[0032] It also includes a drive motor 4, a gearbox 5, screws 6, a compaction unit, and vibrating rods 11; the drive motor 4 is mounted on the frame 1; the gearbox 5 is mounted on the frame 1; the output shaft of the drive motor 4 is connected to the gearbox 5; the gearbox 5 is rotatably connected to six equally spaced screws 6; each screw 6 consists of a hollow rod and spiral auger blades; the spiral angles of the spiral auger blades on the left and right sides of the screws 6 are opposite; the frame 1 is connected to the compaction unit; five equally spaced vibrating rods 11 are rotatably connected to the rear of the hopper 2; the vibrating rods 11 have a T-shaped structure; the T-shaped head of the vibrating rods 11 is located inside the hopper 2; all the vibrating rods 11 are connected to the compaction unit; the connection position between the hopper 2 and the vibrating rods 11 is the fulcrum for the left and right swing of the vibrating rods 11, and this fulcrum is located below the electric hatch 201; the vibration of the compaction unit is transmitted to the hopper 2 through the lever movement of the vibrating rods 11, breaking up the lumps of reinforced concrete mixture, and assisting the discharge of reinforced concrete mixture into the hopper 2.
[0033] A wear-resistant pad is provided at the bottom of frame 1.
[0034] The compaction unit includes a gantry frame 7, a first spring rod 8, a pressure plate 9, and a vibration motor 10; the frame 1 is fixedly connected to two gantry frames 7 distributed on the left and right; each of the left and right gantry frames is connected to two symmetrically distributed first spring rods 8; the lower part of all the first spring rods 8 is connected to the pressure plate 9; the vibration motor 10 is installed on the pressure plate 9; the pressure plate 9 passes through the frame 1; the pressure plate 9 is fixedly connected to all the vibrating rods 11 by rubber material.
[0035] The bottom of the pressure plate 9 is coated with a release agent to prevent material from adhering to the bottom of the pressure plate 9 and affecting the molding of the brick mold body 111.
[0036] It also includes a water tank 12, a water pipe 13, and a shaping roller 14; the water tank 12 is installed at the rear of the frame 1; the lower part of the water tank 12 is connected to a U-shaped water pipe 13; the water pipe 13 is equipped with a pressure sensor and a solenoid valve; the front of the water pipe 13 passes through the frame 1; the water pipe 13 is connected to the hollow rods of all the screws 6 respectively; the rear of each hollow rod of the screw 6 is connected to a shaping roller 14; each shaping roller 14 has several small holes.
[0037] The outer surface of the shaping roller 14 is coated with a wear-resistant, non-stick coating.
[0038] The small holes on the shaping roller 14 are set at an angle, and the direction of the angle is consistent with the rotation direction of the shaping roller 14.
[0039] The working steps of the above embodiments are as follows:
[0040] Before use, first move the device to a flat surface, then place a vertical baffle on the flat surface, and then place the device against the baffle to block the opening at the rear of the frame 1. At this time, the opening at the bottom of the frame 1 is blocked by the ground. Then, pour the mixed reinforced concrete into the hopper 2, and then start the drive motor 4. The drive motor 4 transmits power to the gearbox 5. The gearbox 5 reduces the speed of the drive motor 4 and then transmits power to each screw 6. The screw 6 begins to rotate. Then, control the opening of the electric hatch 201, and the reinforced concrete falls through the electric hatch 201 into the working area of the screw 6. As more reinforced concrete falls, the spiral auger blades on the screw 6 rotate during the rotation. The plate drives a portion of the reinforced concrete mixture backward until it is blocked by a pre-placed vertical plate. Through the transfer and pushing of the reinforced concrete mixture by the screw 6, it is gradually compacted. The screw 6 continues to rotate, conveying the reinforced concrete mixture backward. The newly input reinforced concrete mixture occupies the position between the compacted concrete mixture and the rear of the screw 6's auger blades. When the reinforced concrete mixture can no longer be pushed backward, the compacted concrete mixture exerts a reaction force on the screw 6, creating a forward thrust that propels the device forward. Thus, not only can the reinforced concrete mixture be compacted, but the device can also move continuously forward during the compaction process without the need for an additional drive structure or speed control structure, effectively reducing energy consumption.
[0041] During the process of pushing the reinforced concrete mixture through the screws 6, gaps exist between the screws 6. Therefore, air is easily trapped in the pushed reinforced concrete mixture, which exists in the form of air bubbles. So, after the reinforced concrete mixture is pushed together, the vibration motor 10 is started. The vibration motor 10 drives the pressure plate 9 to vibrate up and down. The first spring rod 8 also extends and contracts accordingly. The bottom of the pressure plate 9 is coated with a release agent, so the reinforced concrete mixture will not stick to the bottom of the pressure plate 9 and damage the integrity of the surface of the brick mold body 111. When the pressure plate 9 moves downward, it presses on the pushed reinforced concrete mixture, mechanically vibrating and compacting the reinforced concrete mixture. This removes excess air from the reinforced concrete mixture and further compacts it, ensuring that the surface of the reinforced concrete mixture forming the brick mold body 111 is flat, which is convenient for the subsequent use of the brick mold body 111.
[0042] Among the factors affecting the quality of the brick mold body 111, it's not only the vibration, air removal, and compaction of the reinforced concrete mixture, but also the frequent occurrence of overly dry reinforced concrete mixture during the material discharge process through hopper 2, which easily leads to blockages. In existing technology, this typically requires manual intervention by moving the reinforced concrete mixture on hopper 2 to assist in the discharge. Since the production of the brick mold body 111 using this device relies on pushing and forming, the compaction unit also needs to vibrate and compact the brick mold body 111 to ensure a smooth and compact surface. Therefore, the process is slow and time-consuming. If workers constantly monitor the device and intervene to clear blockages, it consumes significant manpower and time. If blockages are not cleared promptly, the delayed discharge of the reinforced concrete mixture results in the screws 6 being unable to evenly push and compact the mixture, leading to... The inconsistent compaction of the concrete mixture ultimately leads to significant differences in the structural strength of the brick formwork body 111, affecting its subsequent use. Therefore, when the compaction unit is working, the pressure plate 9 also transmits vibration to the vibrator 11. The pressure plate 9 moves up and down and is connected to the vibrator 11 through a rubber connecting block. When the force of the pressure plate 9 moving up and down is transmitted to the vibrator 11, the rubber connecting block undergoes adaptive deformation, causing the vibrator 11 to perform lever motion. The T-shaped vibrator 11 swings around the connection point on the hopper 2, and the vibrator 11 is located near the discharge port of the hopper 2. Thus, the swing of the T-shaped head of the vibrator 11 transmits vibration to the reinforced concrete mixture in the hopper 2, breaking up the clumps of the reinforced concrete mixture and preventing the clumps of reinforced concrete mixture from blocking the discharge port of the hopper 2, thus affecting the production efficiency of the brick formwork body 111.
[0043] The brick formwork body 111, which serves as the formwork in the construction process, not only requires a smooth surface and a compact structure, but also must avoid being too heavy, which would affect portability during use. A water tank 12 is installed near the vibration motor 10, which transmits vibrations to the water tank. The water tank 12 outputs water through a water pipe 13. When the water tank 12 is detected by the pressure of the water pipe 13, the water pipe 13 vibrates, opening the solenoid valve inside. Water then flows through the water pipe 13 into each hollow screw 6, and then into each shaping roller 14. The shaping rollers 14 also move with the screws... The screw 6 rotates, and water then enters the shaping roller 14 of the screw 6. Since the shaping roller 14 is also rotating, the water will be thrown out from the small holes on the shaping roller 14 and enter the reinforced concrete mixture, wetting the reinforced concrete mixture. This makes the inner wall of the round hole made by the shaping roller 14 smooth, which is convenient for subsequent assembly and use. After the shaping roller 14 is set, as the device continues to move forward, several round holes are left in the brick mold body 111. This not only facilitates the subsequent assembly and use of the brick mold body 111, but also reduces the use of reinforced concrete mixture, achieving the lightweighting of the brick mold body 111 and facilitating the later transportation and installation of the brick mold body 111.
[0044] Example 2: Based on Example 1, according to Figure 1-3 and Figure 6 As shown, it also includes a support plate 15, hydraulic rods 16, U-shaped connecting rods 17, first traveling wheels 18, steering plate 19, tie rod 20, second spring rod 21, and second traveling wheels 22; the frame 1 is fixedly connected to the support plate 15; the support plate 15 is rotatably connected to the U-shaped connecting rod 17; the frame 1 is equipped with two hydraulic rods 16 distributed on the left and right; the telescopic parts of all hydraulic rods 16 are connected to the U-shaped connecting rod 17; the U-shaped connecting rod 17 is rotatably connected to two first traveling wheels 18 distributed on the left and right; the front of the frame 1 is hinged to the steering plate 19; the steering plate 19 is hinged to the tie rod 20; the steering plate 19 is connected to the second spring rod 21; the second spring rod 21 is composed of a spring and a sliding rod; the lower part of the sliding rod of the second spring rod 21 is rotatably connected to the second traveling wheel 22; the upper part of the sliding rod of the second spring rod 21 is in contact with the tie rod 20.
[0045] A pressure sensor is provided on the upper part of the slide bar of the second spring rod 21.
[0046] A lightweight and energy-saving precast reinforced concrete brick formwork production process specifically includes the following steps:
[0047] First, divide the brick mold body 111 production area on the flat ground, and set the vertical plate at the initial point of the production area. Then, put the rear of this device tightly against the vertical plate to achieve the initial sealing of the reinforced concrete mixture, which facilitates the pushing and compaction of the reinforced concrete mixture.
[0048] 2. Add reinforced concrete mixture into hopper 2. When the reinforced concrete mixture is lowered to the position of screw 6, the concrete mixture can be pushed and shaped.
[0049] Third, vibration is then used to assist in the material feeding process to avoid material blockage in the hopper 2 of the reinforced concrete mixture, which would affect the production efficiency of the brick mold body 111.
[0050] Fourth, the extruded brick mold body 111 is vibrated and compacted to remove air bubbles, and water is introduced into the shaping roller 14 to assist in the shaping of the brick mold body 111 and to make the internal holes of the brick mold body 111 smooth, so as to facilitate subsequent processing and use.
[0051] The working steps of the above embodiments are as follows:
[0052] After the production of the brick mold body 111 is completed, since the movement of the device is achieved by the counter-thrust force of the brick mold body 111 on the screw 6, the material feeding is no longer continued after the production of the brick mold body 111 is completed. At this time, the worker holds the pull rod 20 and pulls the pull rod 20 downward, so that the pull rod 20 presses down the second spring rod 21. The lower part of the second spring rod 21 is connected to the second traveling wheel 22. Therefore, when the pull rod 20 is pulled down, the rear part of the pull rod 20 pulls the steering plate 19 upward, and simultaneously drives the front part of the frame 1 to tilt upward. At the same time, the second spring rod 21 is equipped with a pressure sensor. When the second spring rod 21 is subjected to pressure, it controls the start hydraulic rod 16 to retract, causing the U-shaped connecting rod 17 to swing downward. At this time, the device is supported by two first traveling wheels 18 and one second traveling wheel 22. The frame 1 is completely separated from the ground. At this time, the device can be dragged for transfer, effectively avoiding the friction between the frame 1 and the ground during non-working stages, which would make the device difficult to move, increase the wear of the frame 1, and reduce the service life of the device.
[0053] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A lightweight, energy-saving precast reinforced concrete brick formwork production device, characterized in that, It includes a frame (1), a hopper (2) and a control console (3); the frame (1) is connected to the hopper (2); the control console (3) is installed on the frame (1); the frame (1) has openings at the bottom and rear; the hopper (2) has an electric hatch (201) at the bottom. It also includes a drive motor (4), a gearbox (5), screws (6), a compaction unit, and a vibrating rod (11); the drive motor (4) is mounted on the frame (1); the gearbox (5) is mounted on the frame (1); the output shaft of the drive motor (4) is connected to the gearbox (5); the gearbox (5) is rotatably connected to several screws (6); each screw (6) is composed of a hollow rod and a spiral auger blade; the spiral angles of the spiral auger blades of the screws (6) located on the left and right sides are opposite; The frame (1) is connected to a compaction unit; the compaction unit is used to vibrate and compact the extruded brick mold body (111); the rear of the hopper (2) is rotatably connected to several vibrating rods (11); the vibrating rods (11) are T-shaped; the T-shaped head of the vibrating rods (11) is located inside the hopper (2); all the vibrating rods (11) are connected to the compaction unit; the connection position between the hopper (2) and the vibrating rods (11) is the fulcrum of the swing of the vibrating rods (11); the vibration of the compaction unit is transmitted to the hopper (2) through the lever movement of the vibrating rods (11); It also includes a water tank (12), a water pipe (13), and a shaping roller (14); the frame (1) is equipped with a water tank (12); the lower part of the water tank (12) is connected to a water pipe (13); the water pipe (13) is equipped with a pressure sensor and a solenoid valve; the water pipe (13) passes through the frame (1); the water pipe (13) is connected to the hollow rod of each screw (6); each screw (6) is connected to a shaping roller (14); each shaping roller (14) has several small holes.
2. The lightweight, energy-saving precast reinforced concrete brick formwork production device according to claim 1, characterized in that, The frame (1) is provided with a wear-resistant pad layer at the bottom.
3. The lightweight, energy-saving precast reinforced concrete brick formwork production device according to claim 1, characterized in that, The compaction unit includes a portal frame (7), a first spring rod (8), a pressure plate (9), and a vibration motor (10); the frame (1) is fixedly connected to two portal frames (7); each portal frame (7) is connected to two first spring rods (8); all the first spring rods (8) are connected to the pressure plate (9); the vibration motor (10) is installed on the pressure plate (9); the pressure plate (9) passes through the frame (1); the pressure plate (9) is fixedly connected to all the vibrating rods (11) by rubber material.
4. A lightweight, energy-saving precast reinforced concrete brick formwork production device according to claim 3, characterized in that, The bottom of the pressure plate (9) is coated with a release agent.
5. A lightweight, energy-saving precast reinforced concrete brick formwork production device according to claim 1, characterized in that, The outer surface of the shaping roller (14) is coated with a wear-resistant, non-stick coating.
6. A lightweight, energy-saving precast reinforced concrete brick formwork production device according to claim 1, characterized in that, The small holes on the shaping roller (14) are inclined, and the direction of the inclination is consistent with the rotation direction of the shaping roller (14).
7. A lightweight, energy-saving precast reinforced concrete brick formwork production device according to claim 1, characterized in that, It also includes a support plate (15), hydraulic rods (16), U-shaped connecting rods (17), first traveling wheels (18), steering plate (19), tie rods (20), second spring rods (21), and second traveling wheels (22); the frame (1) is fixedly connected to the support plate (15); the support plate (15) is rotatably connected to the U-shaped connecting rods (17); the frame (1) is equipped with two hydraulic rods (16); the telescopic parts of all hydraulic rods (16) are connected to the U-shaped connecting rods (17); the U-shaped connecting rods (17) are rotatably connected to two first traveling wheels (18); the front of the frame (1) is movably connected to the steering plate (19); the steering plate (19) is movably connected to the tie rods (20); the steering plate (19) is connected to the second spring rods (21); the second spring rods (21) are composed of a spring and a sliding rod; the sliding rod of the second spring rods (21) is rotatably connected to the second traveling wheels (22); the sliding rod of the second spring rods (21) is in contact with the tie rod (20).
8. A lightweight, energy-saving precast reinforced concrete brick formwork production device according to claim 7, characterized in that, The slide bar of the second spring rod (21) is equipped with a pressure sensor.
9. A lightweight and energy-saving precast reinforced concrete brick formwork production process, using the lightweight and energy-saving precast reinforced concrete brick formwork production apparatus described in any one of claims 1-8, characterized in that, Specifically, the steps include the following: First, divide the production area of the brick mold body (111) on the flat ground, and set the vertical plate at the initial point of the production area. Then, put the rear of the device in close contact with the vertical plate to achieve the initial sealing of the steel-concrete mixture, which facilitates the pushing and compaction of the steel-concrete mixture.
2. Add reinforced concrete mixture into the hopper (2). When the reinforced concrete mixture is lowered to the position of the screw (6), the reinforced concrete mixture can be pushed and shaped. Third, vibration is then used to assist in the material feeding process to avoid the concrete-steel mixture from blocking the material in the hopper (2) and affecting the production efficiency of the brick mold body (111). Fourth, the extruded brick mold body (111) is vibrated and compacted to remove air bubbles, and water is introduced into the shaping roller (14) to help shape the brick mold body (111) and make the internal holes of the brick mold body (111) smooth, so as to facilitate subsequent processing and use.
Citation Information
Patent Citations
Light partition extruder
CN2184535Y