Button cell assembling mechanism and button cell automatic assembling equipment
By optimizing the structural design of the button battery assembly mechanism and adopting a combination of adsorption components and injection needles, the problems of complex structure, large space occupation, and high cost in the existing technology have been solved, and efficient and compact button battery assembly has been achieved.
Patent Information
- Application Number
- CN202511313421.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-15
- Publication Date
- 2026-01-27
AI Technical Summary
Existing button battery assembly mechanisms are complex in structure, occupy a large space, and are costly. Multiple material transfer and liquid injection robots result in low efficiency.
The design employs a combination of support components, material transfer components, pressing components, and detection components. The negative electrode shell, positive electrode cover, and battery cell are adsorbed in one step by the adsorption component. After liquid injection using the injection needle, the mold is closed and sealed, reducing the number of robotic arms and improving compactness and assembly efficiency.
The assembly mechanism is simplified, reducing space and cost while improving assembly efficiency and quality, ensuring that the positive electrode cap is sealed tightly onto the negative electrode shell.
Smart Images

Figure CN121416634A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of battery manufacturing equipment technology, and in particular to a button battery assembly mechanism and an automatic button battery assembly device. Background Technology
[0002] A button cell battery is shaped like a small button, with a larger diameter and thinner thickness compared to a cylindrical battery. It typically consists of a negative electrode casing and a positive electrode cap. During assembly, electrolyte is usually injected into the negative electrode casing. Then, insulating paper is fed by an insulating paper feeding device and inserted into the bottom casing by a punching device. Next, the battery cells are fed by a cell feeding device and inserted into the bottom casing. The positive electrode cap is then fed by a positive electrode cap feeding device and attached to the negative electrode casing by an assembly device. Finally, the assembled button cell battery is transported by a stationary conveyor.
[0003] In the existing technology, the assembly mechanism needs to be equipped with multiple material transfer robots, which respectively transfer the negative electrode shell, the positive electrode cover and the battery cell. In addition, the assembly mechanism also needs to be equipped with a liquid transfer robot, which is used to inject electrolyte into the negative electrode shell. The design of multiple material transfer robots and liquid injection robots results in existing assembly mechanisms having technical problems such as complex structure, large space occupation and high cost. Summary of the Invention
[0004] This invention provides a button battery assembly mechanism and an automatic button battery assembly device to solve the technical problems of complex structure, large space occupation, and high cost of existing button battery assembly mechanisms.
[0005] An embodiment of the present invention provides a button battery assembly mechanism, including a support component, a material transfer component, and a pressing component for storing a material tray; The material transfer component includes a first moving drive assembly, a first lifting drive assembly, a second lifting drive assembly, an injection needle, and multiple adsorption assemblies; the first moving drive assembly is mounted on the support component, the first lifting drive assembly and the second lifting drive assembly are both mounted on the output end of the first moving drive assembly, and the injection needle is mounted on the output end of the first lifting drive assembly; the adsorption assembly includes a suction plate and multiple suction cups mounted on the suction plate, and the suction plate is mounted on the output end of the second lifting drive assembly; The pressing component includes a second moving drive assembly, a pressing lifting drive assembly, a first mold, and a second mold; the second moving drive assembly and the pressing lifting drive assembly are both mounted on the support component, the first mold is mounted on the output end of the second moving drive assembly, and the second mold is mounted on the output end of the pressing lifting drive assembly. The adsorption component adsorbs the negative electrode shell, positive electrode cover and battery cell assembly from the material tray in one go. The adsorption component places the negative electrode shell on the first mold and places the battery cell assembly inside the negative electrode shell. After the injection needle injects the electrode liquid into the negative electrode shell, the adsorption component then puts the positive electrode cover on the negative electrode shell. The second moving drive component moves the first mold to below the second mold, and the pressing and lifting drive component drives the second mold to close with the first mold so that the positive electrode cover seals onto the negative electrode shell.
[0006] Optionally, the button battery assembly mechanism further includes a detection component mounted on the support component; The adsorption component is also used to move the battery cell assembly above the detection component, which is used to detect whether the battery cell assembly is a qualified component; the adsorption component places the qualified battery cell assembly inside the negative electrode shell.
[0007] Optionally, the first moving drive assembly includes a first motor, a first pulley, a second pulley, a transmission belt, a first lead screw, a first nut, and a support plate; the first motor is mounted on the support component, the first lead screw is rotatably mounted on the support component, and the support plate is slidably mounted on the support component; The first pulley is installed at the output end of the first motor, the second pulley is installed on the first lead screw, the transmission belt is wound around the first pulley and the second pulley, and the first nut is installed on the support plate and threadedly connected to the first lead screw. Both the first lifting drive assembly and the second lifting drive assembly are mounted on the support plate.
[0008] Optionally, the pressing and lifting drive assembly includes a second motor, a first gear, a second gear, and a second lead screw. The second motor is mounted on the support component, the first gear is mounted on the output end of the second motor, and the second gear is mounted on the second lead screw and meshes with the first gear. The diameter of the first gear is smaller than the diameter of the second gear. The second mold is provided with a threaded hole, and the second lead screw is threadedly connected to the threaded hole.
[0009] Optionally, the button battery assembly mechanism further includes a tray placed on the support mechanism; the tray is provided with a first storage slot, a second storage slot, a third storage slot and a fourth storage slot, the first storage slot is used to store the negative electrode shell, the second storage slot is used to store the positive electrode cap, the third storage slot is used to store the cell assembly, and the fourth storage slot is used to store the finished button battery.
[0010] Optionally, the pressing component further includes a pressure sensor mounted on the second mold, the pressure sensor being used to detect the pressure when the second mold and the first mold are closed.
[0011] Optionally, the button battery assembly mechanism further includes a liquid storage container mounted on the support member, the liquid storage container being used to store electrolyte; The first moving drive component is also used to drive the injection needle to draw electrolyte from the storage container via the second lifting drive component.
[0012] Another embodiment of the present invention provides an automatic button battery assembly device, including a temporary storage rack, a transfer mechanism, and the aforementioned button battery assembly mechanism; the temporary storage rack is used to store the material tray; The transfer mechanism includes a transfer moving component, a base plate, and a docking component mounted on the base plate. The base plate is mounted on the output end of the transfer moving component. The docking component includes a transfer manipulator, a first transfer bracket, and a second transfer bracket, all mounted on the base plate. The transfer manipulator is located between the first transfer bracket and the second transfer bracket. When the transfer moving component drives the docking component to dock with the temporary storage rack, the transfer robot is used to transfer the material tray on the temporary storage rack to the first transfer bracket, and to transfer the material tray on the second transfer bracket to the temporary storage rack. When the transfer moving component drives the docking component to dock with the button battery assembly mechanism, the transfer robot is used to transfer the tray on the first transfer bracket to the support component, and to transfer the tray on the support component to the second transfer bracket.
[0013] Optionally, the automatic button battery assembly equipment further includes a tray-separating robot, a stacking rack, and a tray-shifting drive unit mounted on the stacking rack; the tray-shifting drive unit is used to store a stack of the trays. The tray-distributing robot is used to place the trays on the tray-transferring drive unit one by one onto the temporary storage rack, and to stack the trays on the temporary storage rack onto the tray-transferring drive unit.
[0014] Optionally, the automatic button battery assembly equipment further includes a transfer mechanism; the transfer mechanism includes a moving module and a clamping assembly mounted on the moving module, the clamping assembly being used to clamp a stack of trays on the tray transfer drive.
[0015] In this invention, the first moving drive component moves the adsorption component to directly above the material tray via the first lifting drive component. The first lifting drive component then moves the adsorption component downwards, and the adsorption component uses the suction cup to adsorb the negative electrode shell, the battery cell assembly, and the positive electrode cap from the material tray in one go. The first moving drive component moves the adsorption component to above the first mold via the first lifting drive component, and the second lifting drive component moves the injection needle to above the first mold. The adsorption component first places the negative electrode shell on the first mold, and then places the battery cell assembly inside the negative electrode shell. Then, the injection needle injects electrode liquid into the negative electrode shell, and the adsorption component then places the positive electrode cap on the negative electrode shell. The second moving drive component moves the first mold to directly below the first mold, and the pressing lifting drive component moves the second mold downwards and closes it with the first mold. The second mold causes the positive electrode cap to bend downwards and wrap around the negative electrode shell, thus completing the function of sealing the positive electrode cap on the negative electrode shell.
[0016] In this invention, the adsorption component can adsorb the negative electrode shell, positive electrode cap, and cell assembly from the material tray in one go, improving the assembly efficiency of the button battery assembly mechanism; the adsorption component and the injection needle can share a first moving drive component, improving the compactness of the button battery assembly mechanism and reducing the space occupied and cost of the button battery assembly mechanism; the closing of the second mold and the first mold can seal the positive electrode cap onto the negative electrode shell, ensuring the assembly quality of the button battery. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments of the present invention will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the structure of a button battery assembly mechanism provided in an embodiment of the present invention; Figure 2 This is a schematic diagram of the pressing component of a button battery assembly mechanism provided in an embodiment of the present invention; Figure 3 This is a partial structural schematic diagram of a button battery assembly mechanism provided in an embodiment of the present invention; Figure 4 This is a schematic diagram of the structure of a material tray provided in an embodiment of the present invention; Figure 5This is a schematic diagram of the structure of an automatic button battery assembly device provided in an embodiment of the present invention; Figure 6 This is a schematic diagram of the transfer mechanism of an automatic button battery assembly device according to an embodiment of the present invention; Figure 7 This is a schematic diagram of the stacking rack and transfer mechanism of an automatic button battery assembly device provided in an embodiment of the present invention.
[0019] The reference numerals in the accompanying drawings are as follows: 1. Support component; 11. Liquid storage container; 2. Transfer component; 21. First moving drive assembly; 211. First motor; 212. Second pulley; 213. Transmission belt; 214. First lead screw; 215. First nut; 216. Support plate; 22. First lifting drive assembly; 23. Second lifting drive assembly; 24. Injection needle; 25. Adsorption assembly; 251. Suction plate; 252. Suction cup; 3. Pressing component; 31. Second moving drive assembly; 32. Pressing and lifting drive assembly; 321. Second motor; 322. First gear; 323. Second... Gear; 324, Second lead screw; 33, First mold; 34, Second mold; 4, Material tray; 41, First storage slot; 42, Second storage slot; 43, Third storage slot; 44, Fourth storage slot; 5, Detection component; 6, Temporary storage rack; 7, Transfer mechanism; 71, Transfer moving component; 72, Base plate; 73, Docking component; 731, Transfer robot; 732, First transfer bracket; 733, Second transfer bracket; 8, Distributing robot; 9, Stacking rack; 91, Distributing drive component; 10, Transfer mechanism; 101, Moving module; 102, Clamping component. Detailed Implementation
[0020] To make the technical problems solved, the technical solutions, and the beneficial effects of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
[0021] like Figure 1 and Figure 2 As shown, a button battery assembly mechanism provided in an embodiment of the present invention includes a support component 1, a material transfer component 2, and a pressing component 3 for storing a material tray 4. The material transfer component 2 includes a first moving drive assembly 21, a first lifting drive assembly 22, a second lifting drive assembly 23, an injection needle 24, and multiple adsorption components 25. The first moving drive assembly 21 is mounted on the support component 1. The first lifting drive assembly 22 and the second lifting drive assembly 23 are both mounted on the output end of the first moving drive assembly 21. The injection needle 24 is mounted on the output end of the first lifting drive assembly 22. The adsorption component 25 includes a suction plate 251 and multiple suction cups 252 mounted on the suction plate 251. The suction plate 251 is mounted on the output end of the second lifting drive assembly 23. The pressing component 3 includes a second moving drive assembly 31, a pressing lifting drive assembly 32, a first mold 33, and a second mold 34; the second moving drive assembly 31 and the pressing lifting drive assembly 32 are both mounted on the support component 1, the first mold 33 is mounted on the output end of the second moving drive assembly 31, and the second mold 34 is mounted on the output end of the pressing lifting drive assembly 32. The adsorption component 25 adsorbs the negative electrode shell, positive electrode cover and battery cell assembly from the material tray 4 in one go. The adsorption component 25 places the negative electrode shell on the first mold 33 and places the battery cell assembly inside the negative electrode shell. After the injection needle 24 injects the electrode liquid into the negative electrode shell, the adsorption component 25 puts the positive electrode cover on the negative electrode shell. The second moving drive component 31 drives the first mold 33 to move below the second mold 34, and the pressing and lifting drive component 32 drives the second mold 34 to close with the first mold 33 so that the positive electrode cover seals and covers the negative electrode shell.
[0022] In the material transfer component 2, the first moving drive assembly 21, the first lifting drive assembly 22, and the second lifting drive assembly 23 include, but are not limited to, pneumatic cylinders, hydraulic cylinders, and lead screw and nut mechanisms. The first moving drive assembly 21 can drive the first lifting drive assembly 22 and the second lifting drive assembly 23 to move in the left and right directions. The first lifting drive assembly 22 can drive the injection needle 24 to move in the vertical direction. The second lifting drive assembly 23 can drive the adsorption assembly 25 to move in the vertical direction. The number of suction cups 252 on the suction plate 251 can be set according to actual needs.
[0023] In the pressing component 3, the first moving drive assembly 21 and the pressing lifting drive assembly 32 include, but are not limited to, pneumatic cylinders, hydraulic cylinders, and lead screw and nut mechanisms; the second mold 34 is adapted to the first mold 33.
[0024] Specifically, the first moving drive component 21 drives the adsorption component 25 to move directly above the material tray 4 via the first lifting drive component 22. The first lifting drive component 22 then drives the adsorption component 25 downwards. The adsorption component 25 uses the suction cup 252 to adsorb the negative electrode shell, the battery cell assembly, and the positive electrode cover from the material tray 4 in one go. The first moving drive component 21 drives the adsorption component 25 to move above the first mold 33 via the first lifting drive component 22, and the second lifting drive component 23 drives the injection needle 24 to move above the first mold 33. The adsorption component 25... 5. First, the negative electrode shell is placed on the first mold 33, and then the battery cell assembly is placed inside the negative electrode shell; then the injection needle 24 injects the electrode liquid into the negative electrode shell, and the adsorption assembly 25 then puts the positive electrode cover on the negative electrode shell; the second moving drive assembly 31 drives the first mold 33 to move directly below the first mold 33, and the pressing and lifting drive assembly 32 drives the second mold 34 to move down and close with the first mold 33. The second mold 34 will drive the positive electrode cover to bend downward and wrap around the negative electrode shell, thereby completing the function of sealing the positive electrode cover on the negative electrode shell.
[0025] In this invention, the adsorption component 25 can adsorb the negative electrode shell, positive electrode cap, and cell assembly from the material tray 4 in one go, improving the assembly efficiency of the button battery assembly mechanism; the adsorption component 25 and the injection needle 24 can share a first moving drive component 21, improving the compactness of the button battery assembly mechanism and reducing the space occupied and cost of the button battery assembly mechanism; the closing of the second mold 34 and the first mold 33 can seal the positive electrode cap onto the negative electrode shell, ensuring the assembly quality of the button battery.
[0026] In one embodiment, such as Figure 1 As shown, the button battery assembly mechanism also includes a detection component 5 mounted on the support component 1; The adsorption component 25 is also used to move the battery cell assembly above the detection component 5, which is used to detect whether the battery cell assembly is a qualified component; the adsorption component 25 places the qualified battery cell assembly inside the negative electrode shell.
[0027] The detection component 5 includes, but is not limited to, a vision camera.
[0028] Specifically, the first moving drive component 21 drives the adsorption component 25 to move above the detection component 5 via the first lifting drive component 22. The detection component 5 can detect whether the battery cell component on the adsorption component 25 is qualified. If the battery cell component is qualified, the adsorption component 25 places the qualified battery cell component into the negative electrode shell; if the battery cell component is unqualified, the adsorption component 25 places the unqualified battery cell component into the waste box.
[0029] In this embodiment, the design of the detection component 5 improves the pass rate of the button battery assembled by the button battery assembly mechanism. In addition, the position of the adsorption component 25 can be adjusted according to the position detected by the detection component 5, so that the adsorption component 25 can accurately place the negative electrode shell in the first mold 33, accurately place the cell assembly inside the negative electrode shell, and accurately put the positive electrode cover on the negative electrode shell.
[0030] In one embodiment, such as Figure 3 As shown, the first moving drive assembly 21 includes a first motor 211, a first pulley (not shown), a second pulley 212, a transmission belt 213, a first lead screw 214, a first nut 215, and a support plate 216; the first motor 211 is mounted on the support component 1, the first lead screw 214 is rotatably mounted on the support component 1, and the support plate 216 is slidably mounted on the support component 1. The first pulley is installed at the output end of the first motor 211, the second pulley 212 is installed on the first lead screw 214, the transmission belt 213 is wound around the first pulley and the second pulley 212, and the first nut 215 is installed on the support plate 216 and threadedly connected to the first lead screw 214. Both the first lifting drive assembly 22 and the second lifting drive assembly 23 are mounted on the support plate 216.
[0031] Specifically, the first motor 211 drives the first pulley to rotate, the first pulley drives the second pulley 212 and the first lead screw 214 to rotate through the transmission belt 213, and the first lead screw 214 drives the support plate 216, the first lifting drive assembly 22 and the second lifting drive assembly 23 to move through the first nut 215.
[0032] In this embodiment, the first mobile drive component 21 has a compact structure and occupies little space.
[0033] In one embodiment, such as Figure 3As shown, the pressing and lifting drive assembly 32 includes a second motor 321, a first gear 322, a second gear 323, and a second lead screw 324. The second motor 321 is mounted on the support member 1. The first gear 322 is mounted on the output end of the second motor 321. The second gear 323 is mounted on the second lead screw 324 and meshes with the first gear 322. The diameter of the first gear 322 is smaller than the diameter of the second gear 323. The second mold 34 is provided with a threaded hole, and the second lead screw 324 is threadedly connected to the threaded hole.
[0034] Specifically, the second motor 321 can drive the first gear 322 to rotate, the first gear 322 drives the second lead screw 324 to rotate through the second gear 323, and the second lead screw 324 drives the second mold 34 to move up and down through the threaded hole.
[0035] In this embodiment, the diameter of the first gear 322 is smaller than the diameter of the second gear 323, so the first gear 322 and the second gear 323 can play the role of reducing speed and increasing torque, which improves the clamping force when the second mold 34 and the first mold 33 are closed, thereby improving the stability of the positive electrode cover on the negative electrode shell.
[0036] In one embodiment, such as Figure 1 and Figure 4 As shown, the button battery assembly mechanism also includes a tray 4 placed on the support mechanism 1; the tray 4 is provided with a first storage slot 41, a second storage slot 42, a third storage slot 43 and a fourth storage slot 44, the first storage slot 41 is used to store the negative electrode shell, the second storage slot 42 is used to store the positive electrode cap, the third storage slot 43 is used to store the cell assembly, and the fourth storage slot 44 is used to store the finished button battery.
[0037] The battery cell assembly includes an electrode, a separator, a lithium sheet, a flat pad, and nickel foam. The material tray 4 is provided with five third storage slots 43 spaced apart, which are used to store the electrode, separator, lithium sheet, flat pad, and nickel foam, respectively.
[0038] Specifically, after the mold-closing component completes the assembly of the button battery, the second moving drive component 31 drives the first mold 33 away from the second mold 34, and the adsorption component 25 adsorbs the button battery from the first mold 33 and places it in the fourth storage slot 44.
[0039] In this embodiment, the material tray 4 can not only store the negative electrode shell, positive electrode cover and cell assembly, but also store the button battery. Thus, the material tray 4 not only has the function of storing the feeding component, but also the function of storing the unloading component, which improves the applicability and versatility of the material tray 4.
[0040] In one embodiment, the pressing component 3 further includes a pressure sensor (not shown) mounted on the second mold 34, the pressure sensor being used to detect the pressure when the second mold 34 and the first mold 33 are closed.
[0041] The pressure sensor can be connected between the output end of the first lifting drive and the second mold 34.
[0042] In this embodiment, the pressure sensor can detect the pressure when the second mold 34 and the first mold 33 are closed in real time, ensuring the pressure when the second mold 34 presses against the first mold 33.
[0043] In one embodiment, such as Figure 1 As shown, the button battery assembly mechanism also includes a liquid storage container 11 mounted on the support component 1, the liquid storage container 11 being used to store electrolyte; The first moving drive component 21 is also used to drive the injection needle 24 to draw electrolyte from the liquid storage container 11 via the second lifting drive component 23.
[0044] Specifically, the first moving drive component 21 is also used to drive the injection needle 24 to move above the liquid storage container 11 via the second lifting drive component 23, and the second lifting drive component 23 drives the injection needle 24 to move downward, so that the injection needle 24 can draw electrolyte from the liquid storage container 11.
[0045] like Figure 5 and Figure 6 As shown, another embodiment of the present invention also provides an automatic button battery assembly device, including a temporary storage rack 6, a transfer mechanism 7, and the above-mentioned button battery assembly mechanism; the temporary storage rack 6 is used to store the material tray 4; The transfer mechanism 7 includes a transfer moving component 71, a base plate 72, and a docking component 73 mounted on the base plate 72. The base plate 72 is mounted on the output end of the transfer moving component 71. The docking component 73 includes a transfer manipulator 731, a first transfer bracket 732, and a second transfer bracket 733, all mounted on the base plate 72. The transfer manipulator 731 is located between the first transfer bracket 732 and the second transfer bracket 733. When the transfer moving component 71 drives the docking component 73 to dock with the temporary storage rack 6, the transfer robot 731 is used to transfer the material tray 4 on the temporary storage rack 6 to the first transfer bracket 732, and to transfer the material tray 4 on the second transfer bracket 733 to the temporary storage rack 6. When the transfer moving component 71 drives the docking component 73 to dock with the button battery assembly mechanism, the transfer robot 731 is used to transfer the material tray 4 on the first transfer bracket 732 to the support component 1, and to transfer the material tray 4 on the support component 1 to the second transfer bracket 733.
[0046] The transfer and moving component 71 includes, but is not limited to, pneumatic cylinders, hydraulic cylinders, lead screw and nut mechanisms, belt moving mechanisms, etc.; the transfer and moving component 71 can drive the docking component 73 to move between the temporary storage rack 6 and the support component 1.
[0047] Specifically, when the transfer moving component 71 drives the docking component 73 to dock with the temporary storage rack 6, the transfer robot 731 can transfer the tray 4 containing the negative electrode shell, cell assembly, and positive electrode cap on the temporary storage rack 6 to the first transfer bracket 732, and transfer the tray 4 containing the button battery on the second transfer bracket 733 to the temporary storage rack 6; when the transfer moving component 71 drives the docking component 73 to dock with the button battery assembly mechanism, the transfer robot 731 can transfer the tray 4 containing the negative electrode shell, cell assembly, and positive electrode cap on the first transfer rack to the support component 1, and transfer the tray 4 containing the button battery on the support component 1 to the second transfer bracket 733.
[0048] In this invention, the transfer mechanism 7 can complete the loading and unloading of the button battery assembly mechanism and the loading and unloading of the temporary storage rack 6, thereby improving the automation level of the button battery automatic assembly equipment.
[0049] In one embodiment, such as Figure 5 and Figure 7 As shown, the automatic button battery assembly equipment also includes a tray-splitting robot 8, a stacking rack 9, and a tray-shifting drive unit 91 mounted on the stacking rack 9; the tray-shifting drive unit 91 is used to store a stack of the material trays 4; The tray-separating robot 8 is used to place the trays 4 on the tray-transferring drive 91 one by one onto the temporary storage rack 6, and to stack the trays 4 on the temporary storage rack 6 onto the tray-transferring drive 91.
[0050] Both the sorting robot 8 and the transfer robot 731 can transfer the material tray 4 by adsorption.
[0051] Specifically, the sorting robot 8 can pick up trays 4, each containing a negative electrode shell, telecommunications component, and positive electrode cap, from the stacking rack 9 and transfer them to the temporary storage rack 6. The sorting robot 8 can also pick up trays 4 containing button batteries from the temporary storage rack 6 and place them on the stacking rack 9, where the stacking rack 9 stores stacks of trays 4. Furthermore, the tray transfer drive 91 can move the stack of trays 4 on it, facilitating the sorting robot 8 to stack the trays 4 on the tray transfer drive 91 and to pick up the trays 4 from the tray transfer drive 91.
[0052] In one embodiment, such as Figure 5 and Figure 7 As shown, the automatic button battery assembly equipment also includes a transfer mechanism 10; the transfer mechanism 10 includes a moving module 101 and a clamping component 102 mounted on the moving module 101, the clamping component 102 being used to clamp a stack of trays 4 on the tray transfer drive 91.
[0053] The moving module 101 can drive the clamping assembly 102 to move in the vertical and horizontal directions; the clamping assembly 102 includes a clamping cylinder and a first clamping arm and a second clamping arm installed on the clamping cylinder. The clamping cylinder can drive the first clamping arm and the second clamping arm to separate or move closer together, thereby achieving the function of clamping or releasing a stack of material trays 4.
[0054] Specifically, the transfer mechanism 7 can clamp a stack of trays 4 containing button batteries on the stacking rack 9 and complete the unloading process; the transfer mechanism 7 can clamp a stack of trays 4 containing negative electrode shells, cell components and positive electrode caps and place them on the stacking rack 9, thereby completing the loading work of the button battery automatic assembly equipment.
[0055] In this embodiment, the button battery automatic assembly equipment has a high degree of automation and high efficiency.
[0056] The above-described embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention, and should all be included within the protection scope of the present invention.
Claims
1. A button battery assembly mechanism, characterized in that, It includes support components, material transfer components, and pressing components for storing material trays; The material transfer component includes a first moving drive assembly, a first lifting drive assembly, a second lifting drive assembly, an injection needle, and multiple adsorption assemblies; the first moving drive assembly is mounted on the support component, the first lifting drive assembly and the second lifting drive assembly are both mounted on the output end of the first moving drive assembly, and the injection needle is mounted on the output end of the first lifting drive assembly; the adsorption assembly includes a suction plate and multiple suction cups mounted on the suction plate, and the suction plate is mounted on the output end of the second lifting drive assembly; The pressing component includes a second moving drive assembly, a pressing lifting drive assembly, a first mold, and a second mold; Both the second moving drive assembly and the pressing and lifting drive assembly are mounted on the support component. The first mold is mounted on the output end of the second moving drive assembly, and the second mold is mounted on the output end of the pressing and lifting drive assembly. The adsorption component adsorbs the negative electrode shell, positive electrode cover, and battery cell assembly from the material tray in one go. The adsorption component places the negative electrode shell on the first mold and places the battery cell assembly inside the negative electrode shell. After the injection needle injects the electrode liquid into the negative electrode shell, the adsorption component puts the positive electrode cover on the negative electrode shell. The second moving drive component moves the first mold to below the second mold, and the pressing and lifting drive component drives the second mold to close with the first mold so that the positive electrode cover seals onto the negative electrode shell.
2. The button battery assembly mechanism according to claim 1, characterized in that, The button battery assembly mechanism also includes a detection component mounted on the support component; The adsorption component is also used to move the battery cell assembly above the detection component, which is used to detect whether the battery cell assembly is a qualified component; the adsorption component places the qualified battery cell assembly inside the negative electrode shell.
3. The button battery assembly mechanism according to claim 2, characterized in that, The first moving drive assembly includes a first motor, a first pulley, a second pulley, a transmission belt, a first lead screw, a first nut, and a support plate; the first motor is mounted on the support component, the first lead screw is rotatably mounted on the support component, and the support plate is slidably mounted on the support component. The first pulley is installed at the output end of the first motor, the second pulley is installed on the first lead screw, the transmission belt is wound around the first pulley and the second pulley, and the first nut is installed on the support plate and threadedly connected to the first lead screw. Both the first lifting drive assembly and the second lifting drive assembly are mounted on the support plate.
4. The button battery assembly mechanism according to claim 2, characterized in that, The pressing and lifting drive assembly includes a second motor, a first gear, a second gear, and a second lead screw. The second motor is mounted on the support component, the first gear is mounted on the output end of the second motor, and the second gear is mounted on the second lead screw and meshes with the first gear. The diameter of the first gear is smaller than the diameter of the second gear. The second mold is provided with a threaded hole, and the second lead screw is threadedly connected to the threaded hole.
5. The button battery assembly mechanism according to claim 2, characterized in that, The button battery assembly mechanism also includes a tray placed on the support mechanism; the tray is provided with a first storage slot, a second storage slot, a third storage slot and a fourth storage slot, the first storage slot is used to store the negative electrode shell, the second storage slot is used to store the positive electrode cover, the third storage slot is used to store the cell assembly, and the fourth storage slot is used to store the finished button battery.
6. The button battery assembly mechanism according to claim 1, characterized in that, The pressing component also includes a pressure sensor mounted on the second mold, which is used to detect the pressure when the second mold and the first mold are closed.
7. The button battery assembly mechanism according to claim 1, characterized in that, The button battery assembly mechanism also includes a liquid storage container mounted on the support component, the liquid storage container being used to store electrolyte; The first moving drive component is also used to drive the injection needle to draw electrolyte from the storage container via the second lifting drive component.
8. An automatic button battery assembly device, characterized in that, Includes a temporary storage rack, a transfer mechanism, and a button battery assembly mechanism as described in any one of claims 1 to 7; the temporary storage rack is used to store the material tray; The transfer mechanism includes a transfer moving component, a base plate, and a docking component mounted on the base plate. The base plate is mounted on the output end of the transfer moving component. The docking component includes a transfer manipulator, a first transfer bracket, and a second transfer bracket, all mounted on the base plate. The transfer manipulator is located between the first transfer bracket and the second transfer bracket. When the transfer moving component drives the docking component to dock with the temporary storage rack, the transfer robot is used to transfer the material tray on the temporary storage rack to the first transfer bracket, and to transfer the material tray on the second transfer bracket to the temporary storage rack. When the transfer moving component drives the docking component to dock with the button battery assembly mechanism, the transfer robot is used to transfer the tray on the first transfer bracket to the support component, and to transfer the tray on the support component to the second transfer bracket.
9. The automatic button battery assembly equipment according to claim 8, characterized in that, The automatic button battery assembly equipment also includes a tray-separating robot, a stacking rack, and a tray-shifting drive unit mounted on the stacking rack; the tray-shifting drive unit is used to store a stack of the trays. The tray-distributing robot is used to place the trays on the tray-transferring drive unit one by one onto the temporary storage rack, and to stack the trays on the temporary storage rack onto the tray-transferring drive unit.
10. The automatic button battery assembly equipment according to claim 9, characterized in that, The automatic button battery assembly equipment also includes a transfer mechanism; the transfer mechanism includes a moving module and a clamping component mounted on the moving module, the clamping component being used to clamp a stack of trays on the tray transfer drive.