Buckle type valve filler online replacement structure and valve
By using a snap-fit valve packing online replacement structure, and utilizing guide components and elastic components to achieve rapid connection and separation of the gland and packing gland, the problem of long packing replacement time is solved, and production efficiency, valve sealing performance, and stability are improved.
Patent Information
- Application Number
- CN202511671514.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-14
- Publication Date
- 2026-01-30
AI Technical Summary
Existing snap-fit valve packing replacement structures are prone to aging and wear under high temperature, high pressure, highly corrosive media, or frequent opening and closing conditions, resulting in short packing life, frequent replacement, and a long replacement process, which affects production efficiency.
The valve adopts a snap-fit valve packing online replacement structure. Through the design of guide components, elastic components and limit components, it realizes the quick connection and separation of gland and packing gland. Combined with elastic compensation ring and multi-layer packing assembly, it realizes quick packing replacement. The valve body angle and flow rate can be adjusted by adjusting mechanism.
It enables rapid packing replacement without removing bolts, reducing downtime, improving production efficiency, ensuring valve sealing and stability, and adapting to different operating conditions.
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Figure CN121429863A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of valves, in particular to a buckle type valve packing online replacement structure and a valve. BACKGROUND
[0002] As an indispensable component in an industrial pipeline system, a valve is used for controlling the flow, pressure and direction of a fluid, and valve packing is a key component for realizing the sealing function of the valve and is located between a valve rod and a valve cover, which prevents the fluid medium in the valve from leaking along the gap between the valve rod and the valve cover and ensures that the valve can maintain good sealing performance under various working conditions.
[0003] The buckle type valve packing online replacement structure is a structure designed to conveniently replace valve packing without disassembling the whole valve, which realizes the quick connection and separation of a packing box and a valve cover component through a buckle specially designed, so that an operator can replace the worn or aged packing when the valve is in an online running state.
[0004] In the early valve packing replacement structure, the packing is prone to aging, deformation and wear under high temperature, high pressure, strong corrosive medium or frequent opening and closing working conditions, and the packing has a short service life and needs to be frequently replaced. In order to solve the problem, the existing technology selects carbon fiber reinforced graphite as the packing material to improve the high-temperature resistance, corrosion resistance and wear resistance of the packing and prolong the service life of the packing. However, in actual use, when the packing is replaced, the gland bolts need to be disassembled, and for buried valves or pipeline valves with narrow space, the operation of disassembling the gland bolts is extremely inconvenient, special tools or surrounding pipelines need to be removed, the whole process takes a long time, the system is stopped for a long time, and the production efficiency is affected. SUMMARY
[0005] In view of the defects of the prior art, the buckle type valve packing online replacement structure and the valve provided by the application solve the problem that the replacement of the packing takes a long time, the system is stopped for a long time, and the production efficiency is affected.
[0006] To achieve the above purpose, the buckle type valve packing online replacement structure and the valve are implemented through the following technical scheme: a buckle type valve packing online replacement structure and a valve, comprising a valve body, a valve rod rotatably connected to the inner wall of the valve body, a sealing mechanism arranged on the inner top of the valve body and used for sealing the valve body, an installation mechanism arranged at the bottom of the valve body and used for installing and fixing the valve body, an adjusting mechanism arranged at the bottom end of the valve rod and used for adjusting the flow size of the medium passing through the valve body.
[0007] The sealing mechanism comprises a packing canal, an outer wall of the packing canal is fixedly connected to an inner wall of the valve body, an elastic compensation ring is slidably connected to an inner side bottom of the packing canal, an open ring groove is formed in a top of the elastic compensation ring, a packing assembly is arranged on the top of the elastic compensation ring, a plurality of L-shaped elastic metal sheets are fixedly connected to the inner wall of the packing canal at equal intervals, a clamping groove is formed in an inner side of each of the plurality of L-shaped elastic metal sheets, a movable clamping head is clamped and connected to the inner wall of each of the plurality of clamping grooves, a gland is slidably connected to the inner wall top of the packing canal, a packing ring is fixedly connected to a bottom of the gland, a guide assembly is arranged on an outer side of the gland, and an elastic assembly is arranged on an inner side of the gland.
[0008] Preferably, the mounting mechanism comprises two fixed sleeve shoulders, inner walls of the two fixed sleeve shoulders are respectively fixedly connected to left and right sides of an outer wall of the valve body, a same adjusting table is fixedly connected to bottoms of the two fixed sleeve shoulders, a rotating ring is rotatably connected to an inner wall of the adjusting table, a mounting seat is rotatably arranged on a bottom of an outer wall of the rotating ring, a transmission bevel gear ring is fixedly connected to the bottom of the adjusting table, a rotating shaft is rotatably connected to an inner wall of the mounting seat, a drive bevel gear is arranged on an inner side of the mounting seat, one side of the drive bevel gear is fixedly connected to the other end of the rotating shaft, a limiting assembly is arranged on a front side of the mounting seat, and a fixing assembly is arranged on an outer side of the mounting seat.
[0009] Preferably, the adjusting mechanism comprises two rotating handles, bottom ends of the two rotating handles are respectively rotatably connected to left and right sides of a top of the valve rod, a sliding groove is formed in a top of each of the two rotating handles, a same C-shaped limiting column is slidably connected to inner walls of the two sliding grooves, a limiting block is fixedly connected to a left side bottom end of the C-shaped limiting column, a limiting groove is formed in a bottom of an inner wall of the left side sliding groove, and the limiting groove is slidably connected to an outer wall of the limiting block.
[0010] Preferably, the packing assembly comprises an outer elastic layer, an outer wall of the outer elastic layer is slidably connected to an inner wall of the packing canal, a middle reinforcing layer is fixedly connected to a bottom of the outer elastic layer, and an inner sealing layer is fixedly connected to a bottom of the middle reinforcing layer.
[0011] Preferably, the guide assembly comprises a plurality of guide bosses, inner walls of the plurality of guide bosses are respectively fixedly connected to an outer wall of the gland at equal intervals, vertical guide grooves are formed in the inner wall of the packing canal at equal intervals, and inner walls of the plurality of vertical guide grooves are respectively slidably connected to outer walls of corresponding guide bosses.
[0012] Preferably, the elastic assembly comprises a plurality of outer shells, the outer walls of the plurality of outer shells are fixedly connected around the inner wall of the gland, the inner walls of the plurality of outer shells are slidably connected with springs, the inner walls of the plurality of springs are slidably connected with the outer walls of corresponding movable clamping heads, the outer walls of the plurality of movable clamping heads are fixedly connected with guide sliding blocks around, and one side of the plurality of guide sliding blocks is fixedly connected with the other end of the corresponding spring.
[0013] Preferably, the limiting assembly comprises a sleeve gear, the inner wall of the sleeve gear is slidably connected with the outer wall of the rotating shaft, and the front side of the mounting seat is fixedly connected with a limiting gear sleeve.
[0014] Preferably, the fixing assembly comprises a plurality of fixing blocks, the inner sides of the plurality of fixing blocks are fixedly connected around the outer wall of the mounting seat, the inner walls of the plurality of fixing blocks are threadedly connected with screws, the outer walls of the plurality of screws are slidably connected with gaskets, and the bottoms of the plurality of gaskets are respectively fitted with the tops of the corresponding fixing blocks.
[0015] Preferably, the inner side of the gland is provided with sealing pads at equal intervals around, and one side of the plurality of sealing pads is respectively fitted with the other end of the corresponding outer shell.
[0016] Preferably, a valve is provided, and the buckle type valve packing online replacement structure is composed.
[0017] The application provides a buckle type valve packing online replacement structure and a valve.
[0018] 1、The application can only move vertically by pulling up the gland, guiding the convex platform to slide along the guide groove, connecting the spring with the movable clamping head, and pulling up the gland to make the movable clamping head slide along the fixed buckle slope and separate from the clamping groove, retract the guide sliding block and compress the spring, extend the clamping head under the spring force after separation, and then pull out the old packing from the top opening of the packing, load the new packing, lower the gland, slide the movable clamping head into the clamping groove to lock, expand the elastic compensation ring, deform the buckle elasticity to make the gland sink, maintain the packing compression to prevent leakage, realize the quick packing replacement, shorten the downtime, and improve the production efficiency.
[0019] 2、The application can fix the mounting seat by screwing the screw through the gasket and the fixing block and threadedly connecting with the fixing surface, rotate the rotating shaft to drive the driving bevel gear, make the adjusting table rotate by meshing with the transmission bevel ring, realize the angle adjustment of the valve body relative to the mounting seat, meet the different scene requirements, mesh the sliding sleeve gear with the limiting gear sleeve after the angle adjustment, fix the limiting gear sleeve, and the sleeve gear cannot rotate, limit the rotating shaft, lock the angle of the valve body, and ensure the stability of the angle of the valve during use.
[0020] 3, The application pulls up the C-shaped limiting column, the limiting block slides along the limiting groove, ensures that the C-shaped limiting column does not separate from the left side sliding groove, is pulled to a certain height, the right side separates from the right side sliding groove, rotates the C-shaped limiting column to the other side, releases the limiting of the rotating handle, unfolds the rotating handle and rotates, drives the valve rod to rotate, the valve rod bottom end is connected with the internal adjusting component of the valve body, realizes flow regulation, after adjustment, the rotating handle is folded, the C-shaped limiting column is pulled, the other end is inserted into the right side sliding groove limiting, the operator can flexibly and conveniently adjust the flow, and meanwhile, the filler replacement is not hindered. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 is a perspective view of the application;
[0022] Figure 2 is a front view of the application;
[0023] Figure 3 is a split view of the sealing mechanism of the application;
[0024] Figure 4 is a split view of the filler assembly of the application;
[0025] Figure 5 is a split view of the gland of the application;
[0026] Figure 6 is a split view of the outer shell of the application;
[0027] Figure 7 is a split view of the mounting mechanism of the application;
[0028] Figure 8 is a split view of the mounting seat of the application
[0029] Figure 9 is a split view of the adjusting mechanism of the application
[0030] Figure 10 is a split view of the rotating handle of the application.
[0031] Wherein, 1, valve body; 2, sealing mechanism; 21, packing box; 22, elastic compensation ring; 23, open ring groove; 24, packing assembly; 241, outer elastic layer; 242, middle reinforcing layer; 243, inner sealing layer; 25, L-shaped elastic metal sheet; 26, clamping groove; 27, gland; 28, packing ring; 29, movable clamp; 210, guide assembly; 2101, guide boss; 2102, vertical guide groove; 211, elastic assembly; 2111, outer sleeve; 2112, spring; 2113, guide slider; 3, mounting mechanism; 31, fixed sleeve shoulder; 32, adjusting platform; 33, rotating ring; 34, mounting seat; 35, transmission bevel ring; 36, rotating shaft; 37, drive bevel gear; 38, limiting assembly; 381, gear sleeve; 382, limiting gear sleeve; 39, fixed assembly; 391, fixed block; 392, screw; 393, gasket; 4, adjusting mechanism; 41, rotating handle; 42, sliding groove; 43, C-shaped limiting column; 44, limiting block; 45, limiting groove; 5, valve stem; 6, gasket. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the present application specification. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work are within the protection scope of the present application.
[0033] Reference Figure 1 , Figure 3 and Figure 4The embodiment of the application provides a buckle type valve packing online replacement structure and a valve, which comprises a valve body 1, the valve body 1 is used as the main body structure of the valve, can accommodate and guide medium flow, the inner wall of the valve body 1 is rotationally connected with a valve rod 5, the valve rod 5 can control opening and closing or regulation opening degree of the internal passage of the valve body by rotating, the inner top of the valve body 1 is provided with a sealing mechanism 2, the sealing mechanism 2 is used for sealing the valve body 1, preventing medium leakage, the bottom of the valve body 1 is provided with a mounting mechanism 3, the mounting mechanism 3 is used for mounting and fixing the valve body 1, ensuring that the valve is stably placed in the working environment, the bottom end of the valve rod 5 is provided with an adjusting mechanism 4, the adjusting mechanism 4 is used for adjusting the flow size of medium through the valve body 1, meeting the demand for medium flow under different working conditions, the sealing mechanism 2 comprises a packing can 21, the packing can 21 plays a role of accommodating and positioning a packing assembly 24, the outer wall of the packing can 21 is fixedly connected to the inner wall of the valve body 1, the inner bottom of the packing can 21 is slidably connected with an elastic compensation ring 22, the elastic compensation ring 22 can expand and fill the gap when the packing is worn and thinned, the top of the elastic compensation ring 22 is provided with an open ring groove 23, the open ring groove 23 is helpful for positioning and mounting of the packing assembly 24, the top of the elastic compensation ring 22 is provided with the packing assembly 24, the packing assembly 24 realizes the sealing function of the valve body 1, a plurality of L-shaped elastic metal sheets 25 are fixedly connected around the inner wall of the packing can 21 at equal intervals, the L-shaped elastic metal sheet 25 provides a clamping groove 26 connecting structure for a movable clamping head 29, the inner side of the plurality of L-shaped elastic metal sheets 25 is provided with the clamping groove 26, the clamping groove 26 is used for clamping with the movable clamping head 29, the inner wall of the plurality of clamping grooves 26 is clamped and connected with the movable clamping head 29, the movable clamping head 29 is matched with the clamping groove 26 to realize the connection and separation of the gland 27 and the packing can 21, the inner wall top of the packing can 21 is slidably connected with the gland 27, the gland 27 can exert pressure on the packing assembly 24, the bottom of the gland 27 is fixedly connected with a pressing ring 28, the pressing ring 28 can more evenly transmit the pressure of the gland 27 to the packing assembly 24, the outer side of the gland 27 is provided with a guide assembly 210, the guide assembly 210 ensures that the gland 27 stably slides in the vertical direction, the inner side of the gland 27 is provided with an elastic assembly 211, the elastic assembly 211 assists the action of the movable clamping head 29 and provides a certain elastic force, the packing assembly 24 comprises an outer elastic layer 241, the outer elastic layer 241 is elastically attached to the inner wall of the packing can 21, buffers impact and prevents medium from leaking from the inner wall gap, the outer wall of the outer elastic layer 241 is slidably connected to the inner wall of the packing can 21, the bottom of the outer elastic layer 241 is fixedly connected with a middle reinforcing layer 242, the middle reinforcing layer 242 enhances the structural strength of the packing assembly 24, improves stability and durability, the bottom of the middle reinforcing layer 242 is fixedly connected with an inner sealing layer 243, the inner sealing layer 243 directly contacts with the valve rod 5, preventing medium from leaking along the valve rod 5;
[0034] Specifically, the packing tunnel 21 is fixed in the inner wall of the valve body 1, the elastic compensation ring 22 can automatically compensate the gap with the packing wear, ensure good sealing, through the buckle connection mode, that is, the L-shaped elastic metal sheet 25 cooperates with the movable clamp head 29, the gland 27 can be quickly separated from the packing tunnel 21 without disassembling the bolts, the packing can be conveniently replaced online, the downtime is shortened, the production efficiency is improved, the layered design of the packing assembly 24, the outer elastic layer 241, the middle reinforcing layer 242 and the inner sealing layer 243 respectively play the buffering, reinforcing structure and sealing effects, and the sealing performance is improved.
[0035] With reference to Figure 3 , Figure 4 and Figure 6 , the guide assembly 210 includes a plurality of guide bosses 2101, which can provide a guide direction for the movement of the gland 27, the inner walls of the plurality of guide bosses 2101 are respectively fixedly connected around the outer wall of the gland 27, and the inner wall around the packing tunnel 21 is equally provided with vertical guide grooves 2102, which cooperate with the guide bosses 2101 to limit the movement of the gland 27 in the vertical direction. The inner walls of the plurality of vertical guide grooves 2102 are respectively and slidably connected with the outer walls of the corresponding guide bosses 2101, the elastic assembly 211 includes a plurality of outer sleeves 2111, which serve to accommodate and fix the springs 2112, the outer walls of the plurality of outer sleeves 2111 are respectively fixedly connected around the inner wall of the gland 27, the inner walls of the plurality of outer sleeves 2111 are respectively and slidably connected with the springs 2112, the springs 2112 can generate an elastic force to assist the movement of the movable clamp head 29, the outer walls of the plurality of movable clamp heads 29 are respectively and fixedly connected with the guide sliding blocks 2113, which can ensure the stability of the movable clamp head 29 during sliding, and one side of the plurality of guide sliding blocks 2113 is respectively and fixedly connected with the other end of the corresponding spring 2112.
[0036] Specifically, the guide bosses 2101 are fixed to the outer wall of the gland 27 and slidably cooperate with the vertical guide grooves 2102 in the inner wall of the packing tunnel 21, which precisely limits the movement of the gland 27 in the vertical direction, ensures the stable lifting of the gland 27 during the replacement of the packing, avoids misalignment, improves the operation convenience and safety, the outer sleeves 2111 of the elastic assembly 211 are fixed to the inner wall of the gland 27, the built-in springs 2112 are connected with the movable clamp head 29 and assisted by the guide sliding blocks 2113, which makes the connection between the movable clamp head 29 and the clamping groove 26 of the L-shaped elastic metal sheet 25 more elastic and stable, which can not only conveniently and quickly separate and connect the gland 27 and the packing tunnel 21, but also maintain reliable sealing during the operation of the valve and prolong the service life of the valve.
[0037] With reference to Figure 2 , Figure 7 and Figure 8The mounting mechanism 3 comprises two fixed sleeves 31 for connecting the valve body 1 with the adjusting table 32, the inner walls of the two fixed sleeves 31 are fixedly connected to the left and right sides of the outer wall of the valve body 1, the bottom of each of the two fixed sleeves 31 is fixedly connected with the same adjusting table 32, the adjusting table 32 provides installation space and support for the rotating ring 33 component, the inner wall of the adjusting table 32 is rotatably connected with the rotating ring 33, the rotating ring 33 can rotate in the adjusting table 32 to adjust the angle of the valve body 1, the outer wall bottom of the rotating ring 33 is rotatably connected with the mounting seat 34, the mounting seat 34 is the basic component for connecting the entire valve with the external fixed surface, the bottom of the adjusting table 32 is fixedly connected with the transmission bevel gear ring 35, the transmission bevel gear ring 35 is used to cooperate with the driving bevel gear 37 to transmit power, the inner wall of the mounting seat 34 is rotatably connected with the rotating shaft 36, the rotating shaft 36 provides rotational support for the driving bevel gear 37, the inner side of the mounting seat 34 is provided with the driving bevel gear 37, the driving bevel gear 37 drives the rotating ring 33 to rotate by meshing with the transmission bevel gear ring 35, one side of the driving bevel gear 37 is fixedly connected with the other end of the rotating shaft 36, the front side of the mounting seat 34 is provided with a limiting assembly 38, the limiting assembly 38 is used to lock the rotation of the rotating shaft 36, so as to fix the angle of the valve body 1, the outer side of the mounting seat 34 is provided with a fixing assembly 39, the fixing assembly 39 is used to firmly fix the mounting seat 34 on the external structure, the limiting assembly 38 comprises a sleeve gear 381, the sleeve gear 381 can slide along the rotating shaft 36 to realize the limiting or unlocking of the rotation of the rotating shaft 36, the inner wall of the sleeve gear 381 is slidably connected with the outer wall of the rotating shaft 36, the front side of the mounting seat 34 is fixedly connected with a limiting gear sleeve 382, the limiting gear sleeve 382 meshes with the sleeve gear 381 to limit the rotation of the sleeve gear 381, the fixing assembly 39 comprises a plurality of fixing blocks 391, the fixing blocks 391 provide mounting positions for screws 392, the inner sides of the plurality of fixing blocks 391 are fixedly connected with the outer wall of the mounting seat 34, the inner walls of the plurality of fixing blocks 391 are threadedly connected with the screws 392, the screws 392 fix the mounting seat 34 on the external structure by tightening, the outer walls of the plurality of screws 392 are slidably connected with washers 393, the washers 393 increase the stability of the fixing and prevent the screws 392 from loosening, the bottoms of the plurality of washers 393 are respectively fitted with the tops of the corresponding fixing blocks 391;
[0038] Specifically, the two fixed sleeves 31 firmly connect the valve body 1 with the adjusting table 32, ensuring the stability of the overall structure, the cooperation of the adjusting table 32 with the rotating ring 33 and the mounting seat 34, and the transmission design of the transmission bevel gear ring 35 and the driving bevel gear 37, can flexibly adjust the angle of the valve body 1 relative to the mounting seat 34, adapt to different installation scene requirements, the setting of the sleeve gear 381 and the limiting gear sleeve 382 in the limiting assembly 38 can accurately lock the angle of the valve body 1 after adjustment, ensuring the stability of the angle during use, the fixing assembly 39 stably fixes the mounting seat 34 through the combination of the fixing blocks 391, the screws 392 and the washers 393.
[0039] Reference Figure 1 , Figure 9 and Figure 10 The adjusting mechanism 4 includes two rotating handles 41. The rotating handles 41 are used by the operator to apply force to drive the valve stem 5 to rotate. The bottom ends of the two rotating handles 41 are respectively rotatably connected to the top left and right sides of the valve stem 5. The top of the two rotating handles 41 is provided with a sliding groove 42. The sliding groove 42 provides a sliding track for the C-shaped limiting post 43. The inner wall of the two sliding grooves 42 is slidably connected to the same C-shaped limiting post 43. The C-shaped limiting post 43 plays the role of limiting the rotation of the rotating handles 41. The bottom left side of the C-shaped limiting post 43 is fixedly connected to a limiting block 44. The limiting block 44 prevents the C-shaped limiting post 43 from disengaging from the left sliding groove 42. The bottom of the inner wall of the left sliding groove 42 is provided with a limiting groove 45. The limiting groove 45 and the limiting block 44 cooperate to limit the sliding range of the C-shaped limiting post 43. The inner wall of the limiting groove 45 is slidably connected to the outer wall of the limiting block 44.
[0040] Specifically, the two rotary handles 41 are rotatably connected to the valve stem 5, providing the operator with a force-applying component to facilitate driving the valve stem 5 to rotate and adjust the flow rate. The slide groove 42 cooperates with the C-shaped limit post 43 to flexibly limit the rotation of the rotary handle 41. The setting of the limit block 44 and the limit groove 45 can not only ensure the normal sliding of the C-shaped limit post 43, but also prevent it from accidentally disengaging. The overall structure makes the flow rate adjustment operation flexible and controllable, improving the convenience and reliability of valve 1 adjustment.
[0041] Reference Figure 5 The inner periphery of the gland 27 is provided with sealing gaskets 6 at equal intervals. The sealing gaskets 6 can enhance the sealing between the gland 27 and the packing chamber 21. One side of each of the multiple sealing gaskets 6 is respectively attached to the other end of the corresponding outer shell 2111. By attaching to the outer shell 2111, it is ensured that the sealing of the inner periphery of the gland 27 is not affected during the operation of the elastic component 211.
[0042] Specifically, the sealing gasket 6 ensures the sealing of the gland 27 and prevents the elastic component 211 from being corroded by external moisture.
[0043] Reference Figure 1 , Figure 2 and Figure 3 A type of valve, consisting of a snap-fit valve packing online replacement structure;
[0044] Specifically, valves with a snap-fit valve packing online replacement structure can easily and quickly replace the packing, shorten downtime, improve production efficiency, and provide reliable sealing, effectively ensuring stable valve operation.
[0045] Working principle: when the packing is to be replaced, the gland 27 is pulled up, the plurality of guide bosses 2101 slide in the vertical guide grooves 2102 opened around the inner wall of the packing can 21, which limits the vertical movement of the gland 27, and at the same time, the elastic assembly 211 plays a role, the plurality of outer shells 2111 are fixed around the inner wall of the gland 27, and the slidingly connected springs 2112 are connected with the movable clamping head 29. During the pulling of the gland 27, the movable clamping head 29 slides along the fixed clamping buckle slope of the inner side clamping groove 26 of the L-shaped elastic metal sheet 25 and is separated from the clamping groove 26, so that the gland 27 is separated from the packing can 21. During the separation of the movable clamping head 29 from the clamping groove 26, the movable clamping head 29 and the guide slider 2113 on the outer wall thereof retract inward along the inner wall of the outer shell 2111, and the spring 2112 is compressed. After the movable clamping head 29 is completely separated from the clamping groove 26, the movable clamping head 29 is stretched out under the action of the spring 2112, and the old packing is directly pulled out, the new packing is loaded, the outer elastic layer 241 is elastically attached to the inner wall of the packing can 21, the medium is prevented from leaking from the gap in the inner wall, the middle reinforcing layer 242 enhances the structural strength of the packing assembly 24, improves the stability and durability, the inner sealing layer 243 directly contacts the valve stem 5, prevents the medium from leaking along the valve stem 5, the elastic compensation ring 22 can assist in filling the gap, and there is no need to compact layer by layer. After the new packing is loaded, the gland 27 is lowered into the packing can 21, at this time the movable clamping head 29 slides into the clamping groove 26 along the fixed clamping buckle slope, and the locking is completed. During the operation of the valve, when the packing is thinned due to wear, the elastic compensation ring 22 will expand to fill the gap caused by the thinning of the packing. At the same time, the L-shaped elastic metal sheet 25 as a buckle structure allows the gland 27 to sink slightly due to its own elastic deformation, thereby continuously maintaining the compression state of the packing, effectively avoiding leakage, ensuring the normal operation of the valve, and realizing the quick replacement of the packing without disassembling the bolts, shortening the downtime and improving the production efficiency.
[0046] And when the valve needs to be installed, the mounting base 34 is fixed in place by the fixing assembly 39, a plurality of fixing blocks 391 are fixed around the outer wall of the mounting base 34 respectively, the screws 392 are screwed through the washers 393 and the fixing blocks 391 and the fixed surface, the mounting base 34 is stably fixed in the corresponding position by tightening the screws 392 so that the washers 393 tightly fit the top of the fixing blocks 391, the rotating shaft 36 at the front side of the mounting base 34 is rotated, the rotating shaft 36 drives the driving bevel gear 37 fixedly connected thereto to rotate, the driving bevel gear 37 meshes with the transmission bevel ring 35 at the bottom of the adjusting table 32, when the driving bevel gear 37 rotates, the transmission bevel ring 35 rotates accordingly, and in turn drives the rotating ring 33 to rotate in the inner wall of the adjusting table 32, since the two fixed sleeve shoulders 31 are fixedly connected with the valve body 1 and the bottom is connected with the adjusting table 32, the rotation of the rotating ring 33 realizes the angle adjustment of the valve body 1 relative to the mounting base 34, meeting the demand for the angle of the valve in different installation scenarios, when the angle adjustment is completed, the angle is locked by operating the limiting assembly 38, the sleeve gear 381 is slid along the outer wall of the rotating shaft 36 until the sleeve gear 381 meshes with the limiting tooth sleeve 382 fixed at the front side of the mounting base 34, at this time, since the limiting tooth sleeve 382 is fixed, the sleeve gear 381 cannot rotate, and in turn limits the rotating shaft 36 from rotating, so as to firmly lock the angle of the valve body 1, ensuring that the valve maintains a stable installation angle during use.
[0047] Finally, when the flow size of the valve body 1 needs to be adjusted, the C-shaped limiting column 43 is pulled upward, in this process, the limiting block 44 slides along the inner wall of the limiting groove 45, since the limiting block 44 cannot escape from the restraint of the limiting groove 45, it is ensured that the C-shaped limiting column 43 cannot escape from the left sliding groove 42, when the C-shaped limiting column 43 is pulled to a certain height, the right side thereof escapes from the right sliding groove 42, at this time, the C-shaped limiting column 43 is rotated to the other side, at this time, the C-shaped limiting column 43 no longer limits the two rotating handles 41, the two rotating handles 41 are unfolded, the two rotating handles 41 are rotated to drive the valve stem 5 to rotate, the bottom end of the valve stem 5 is connected with the adjusting component in the valve body 1, the rotation of the valve stem 5 realizes the adjustment of the opening degree of the passage in the valve body 1, finally achieving the purpose of adjusting the flow size of the medium passing through the valve body 1, after the adjustment is completed, the two rotating handles 41 are folded and fitted, the other end of the C-shaped limiting column 43 is inserted into the right sliding groove 42, the limiting is completed, so that the operator can flexibly and conveniently adjust the flow of the valve body 1 according to the actual demand, and at the same time, the replacement of the packing is not hindered.
[0048] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A structure for online replacement of a gasket of a buckle type valve, comprising a valve body (1), characterized in that, The inner wall of the valve body (1) is rotationally connected with a valve rod (5), the inner side top of the valve body (1) is provided with a sealing mechanism (2) for sealing the valve body (1), the bottom of the valve body (1) is provided with a mounting mechanism (3) for mounting and fixing the valve body (1), the bottom end of the valve rod (5) is provided with an adjusting mechanism (4) for adjusting the flow size of the medium through the valve body (1); The sealing mechanism (2) comprises a packing tunnel (21), the outer wall of the packing tunnel (21) is fixedly connected with the inner wall of the valve body (1), the inner side bottom of the packing tunnel (21) is slidingly connected with an elastic compensation ring (22), the top of the elastic compensation ring (22) is provided with an open ring groove (23), the top of the elastic compensation ring (22) is provided with a packing assembly (24), a plurality of L-shaped elastic metal sheets (25) are fixedly connected around the inner wall of the packing tunnel (21) at equal intervals, a clamping groove (26) is formed in the inner side of each of the plurality of L-shaped elastic metal sheets (25), a movable clamping head (29) is clamped and connected with the inner wall of each of the plurality of clamping grooves (26), a gland (27) is slidingly connected with the inner wall top of the packing tunnel (21), the bottom of the gland (27) is fixedly connected with a pressing ring (28), a guide assembly (210) is arranged on the outer side of the gland (27), and an elastic assembly (211) is arranged on the inner side of the gland (27).
2. The online replacement structure of the packing of the buckle type valve according to claim 1, characterized in that, The mounting mechanism (3) comprises two fixed sleeve shoulders (31), the inner walls of the two fixed sleeve shoulders (31) are respectively fixedly connected with the outer walls of the valve body (1) on the left and right sides, the bottoms of the two fixed sleeve shoulders (31) are fixedly connected with the same adjusting table (32), the inner wall of the adjusting table (32) is rotationally connected with a rotating ring (33), the outer wall bottom of the rotating ring (33) is rotationally connected with a mounting seat (34), the bottom of the adjusting table (32) is fixedly connected with a transmission bevel gear ring (35), the inner wall of the mounting seat (34) is rotationally connected with a rotating shaft (36), the inner side of the mounting seat (34) is provided with a driving bevel gear (37), one side of the driving bevel gear (37) is fixedly connected with the other end of the rotating shaft (36), the front side of the mounting seat (34) is provided with a limiting assembly (38), and the outer side of the mounting seat (34) is provided with a fixing assembly (39).
3. The online replacement structure of the packing of the buckle type valve according to claim 1, wherein, The adjusting mechanism (4) comprises two rotating handles (41), the bottom ends of the two rotating handles (41) are respectively rotationally connected with the top left and right sides of the valve rod (5), the tops of the two rotating handles (41) are respectively provided with sliding grooves (42), the inner walls of the two sliding grooves (42) are slidingly connected with the same C-shaped limiting column (43), the left side bottom end of the C-shaped limiting column (43) is fixedly connected with a limiting block (44), and the inner wall bottom of the left side sliding groove (42) is provided with a limiting groove (45).
4. The online replacement structure of the packing of the buckle type valve according to claim 1, wherein, The filler assembly (24) comprises an outer elastic layer (241), an inner wall of the outer elastic layer (241) is slidably connected to an inner wall of the filler duct (21), a bottom of the outer elastic layer (241) is fixedly connected to a middle reinforcing layer (242), and a bottom of the middle reinforcing layer (242) is fixedly connected to an inner sealing layer (243).
5. The online replacement structure of the packing of the buckle type valve according to claim 1, wherein, The guide assembly (210) comprises a plurality of guide bosses (2101), inner walls of the plurality of guide bosses (2101) are respectively fixedly connected to an outer wall of the gland (27) around, the inner wall of the filler duct (21) is equally provided with vertical guide grooves (2102) around, and inner walls of the plurality of vertical guide grooves (2102) are respectively slidably connected to outer walls of the corresponding guide bosses (2101).
6. The online replacement structure of a packing of a buckle valve according to claim 1, wherein The elastic assembly (211) comprises a plurality of outer sleeves (2111), outer walls of the plurality of outer sleeves (2111) are respectively fixedly connected to an inner wall of the gland (27) around, inner walls of the plurality of outer sleeves (2111) are slidably connected to springs (2112), inner walls of the plurality of springs (2112) are respectively slidably connected to outer walls of the corresponding movable clamping heads (29), outer walls of the plurality of movable clamping heads (29) are respectively fixedly connected to guide sliding blocks (2113) around, and one side of the plurality of guide sliding blocks (2113) is respectively fixedly connected to the other end of the corresponding spring (2112).
7. The online replacement structure of a packing of a buckle valve according to claim 2, wherein The limiting assembly (38) comprises a sleeve gear (381), an inner wall of the sleeve gear (381) is slidably connected to an outer wall of the rotating shaft (36), and a front side of the mounting seat (34) is fixedly connected to a limiting tooth sleeve (382).
8. The online replacement structure of a packing of a buckle valve according to claim 2, wherein The fixing assembly (39) comprises a plurality of fixing blocks (391), inner sides of the plurality of fixing blocks (391) are respectively fixedly connected to an outer wall of the mounting seat (34) around, inner walls of the plurality of fixing blocks (391) are respectively threadedly connected to screws (392), outer walls of the plurality of screws (392) are respectively slidably connected to gaskets (393), and bottoms of the plurality of gaskets (393) are respectively attached to tops of the corresponding fixing blocks (391).
9. The online replacement structure of a packing of a buckle valve according to claim 1, wherein The inner side of the gland (27) is equally provided with sealing gaskets (6) around, one side of the plurality of sealing gaskets (6) is respectively attached to the other end of the corresponding outer sleeve (2111).
10. A valve characterized by, The buckle type valve filler online replacement structure is formed according to any one of claims 1-9.