Pretreatment device for processing environment-friendly air-jet vortex spinning regenerated polyester yarn

Abstract

The invention relates to the technical field of fiber pretreatment, in particular to an environment-friendly air-jet vortex spinning regenerated polyester yarn processing pretreatment device which comprises a base and further comprises an extraction mechanism, an opening mechanism and a feeding mechanism. The opening mechanism comprises a treatment box, a rotating drum, a switching assembly, a rotating assembly, a plurality of first brads, a plurality of second brads and a plurality of first card wires, the feeding mechanism comprises a surrounding plate, a driving assembly, two rollers and two traction assemblies, the extraction mechanism comprises a discharging pipe, a housing and an air extraction assembly, a discharging port is formed in one end of the bottom of the treatment box, and a discharging port is formed in the other end of the bottom of the treatment box. According to the pretreatment device for processing the environment-friendly air-jet vortex spinning regenerated polyester yarn, the rotating speed of the rotating drum can be switched in time when the camera monitors that opened fibers are agglomerated, so that the rotating speed of the rotating drum and the rotating speeds of the first brads and the first card wires on the outer wall of the rotating drum are increased; furthermore, the puncturing and carding effects on the fibers are improved, the opening strength is improved, and the fibers are prevented from caking and clustering.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of fiber pretreatment, and particularly relates to an environment-friendly pretreatment device for jet vortex spinning regenerated polyester yarn processing. BACKGROUND

[0002] Fiber opening is the first core process of the spinning process, which usually includes opening, impurity removal, mixing, uniform rolling and other functions. The purpose is to loosen the compressed and entangled fiber blocks (such as cotton bales, wool, etc.), and to preliminarily separate them into small bundles or single fiber state, while removing most impurities and defects, and fully mixing fibers of different components to prepare for subsequent carding and other processes.

[0003] The processing of the environment-friendly jet vortex spinning regenerated polyester yarn refers to a systematic engineering that uses high-speed air vortex spinning technology to process regenerated polyester fibers made from recycled plastic bottles and other waste materials into environmentally friendly yarns with high quality, high performance and throughout the life cycle through a series of technical innovations and process optimization.

[0004] The prior art has the following disadvantages: 1. When the opening strength of the fiber needs to be adjusted, the speed of the rotating drum is generally adjusted, and the distance between the feeding roller and the rotating drum cannot be quickly adjusted, the adjustment method is relatively single, the holding force of the feeding roller on the fiber bundle cannot be flexibly adjusted, the opening strength of the fiber cannot be conveniently adjusted, and the problem of fiber clumping in the opening process cannot be effectively solved.

[0005] 2. The number of needles on the rotating drum is generally fixed, and the number of needles cannot be adjusted according to the type of fiber, so that the opening demand of different types of fibers cannot be met. SUMMARY

[0006] The present application aims to provide an environment-friendly pretreatment device for jet vortex spinning regenerated polyester yarn processing.

[0007] To achieve this purpose, the present application adopts the following technical solutions: An environment-friendly pretreatment device for jet vortex spinning regenerated polyester yarn processing is provided, which comprises a base, wherein the base is horizontally arranged. It also comprises an extraction mechanism, an opening mechanism and a feeding mechanism. The opening mechanism is arranged on the top of the base, and the opening mechanism comprises a processing box, a rotating drum, a switching assembly, a rotating assembly, a plurality of first angle nails, a plurality of second angle nails and a plurality of first comb needles, the processing box is arranged on the top of the base through four supporting feet, the rotating drum is rotatably arranged in the processing box through a first rotating shaft, the top of the base is fixedly provided with a mounting table, the switching assembly is arranged on the top of the mounting table, the rotating assembly is arranged between the switching assembly and the first rotating shaft, the inside of the processing box is provided with a mounting chamber for the rotation of the rotating drum, the plurality of first angle nails are equidistantly arranged on the outer wall of the rotating drum, the plurality of second angle nails are equidistantly arranged on the inner wall of the mounting chamber, and the plurality of first comb needles are equidistantly arranged between the plurality of first angle nails; The feeding mechanism is arranged on the top of the processing box, and the feeding mechanism comprises a surrounding plate, a driving assembly, two roller rollers and two traction assemblies, the top of the processing box is provided with a feeding port, the surrounding plate is slidably arranged on the top of the feeding port through four sliding blocks, each roller roller is rotatably arranged on the inner bottom of the surrounding plate through a second rotating shaft, the driving assembly is arranged between the surrounding plate and one of the second rotating shafts, and the two traction assemblies are arranged between the surrounding plate and the switching assembly. The extraction mechanism is arranged on the top of the base, and the extraction mechanism comprises a discharging pipe, a shell and an air extraction assembly, one end of the bottom of the processing box is provided with a discharging port, the shell is fixedly arranged on the outer wall of the discharging port, the air extraction assembly is arranged between the shell and the base, and the discharging pipe is fixedly arranged on the air extraction assembly.

[0008] Further, the switching assembly comprises a lead screw, a micro motor, a screw block, a sliding plate and four slide columns, the top of the mounting table is fixedly provided with two guide rails, the four slide columns are slidably arranged on the top of the two guide rails respectively, the sliding plate is fixedly arranged on the top of the four slide columns, the screw block is fixedly arranged on the bottom of the sliding plate, the top of the mounting table is fixedly provided with two supporting blocks, the lead screw is rotatably arranged between the two supporting blocks, the lead screw is threadedly connected with the screw block, and the micro motor is fixedly arranged on the outer wall of one of the supporting blocks and is fixedly connected with one end of the lead screw.

[0009] Further, the rotating assembly comprises a DC motor, a third rotating shaft, a first gear, a second gear, a third gear and a fourth gear, the DC motor is fixedly arranged on the top of the sliding plate through an L-shaped plate, one end of the L-shaped plate is fixedly provided with a supporting frame, the third rotating shaft is rotatably arranged on the supporting frame, the output end of the DC motor is fixedly connected with one end of the third rotating shaft through a shaft coupling, the first gear and the third gear are fixedly arranged on the output end of the DC motor, the second gear and the fourth gear are fixedly arranged on one end of the first rotating shaft close to the DC motor, the first gear is in meshing connection with the second gear, the diameters of the first gear and the second gear are consistent, the third gear and the fourth gear are staggered with each other, the diameter of the third gear is greater than that of the fourth gear, and a plurality of impurity removal holes are equidistantly arranged on one end of the bottom of the mounting chamber close to the discharging port.

[0010] Further, each traction assembly comprises a sliding rod, a push plate, a first inserting rod, a second inserting rod and an L-shaped rotating rod, the sliding rod is fixedly arranged at one end of the L-shaped plate, the sliding rod is slidably connected with the outer wall of the processing box, the push plate is fixedly arranged at the end of the sliding rod away from the L-shaped plate, the first inserting rod is fixedly arranged at the end of the push plate away from the sliding rod, the L-shaped rotating rod is rotatably arranged on the top outer wall of the processing box through a rotating shaft, the second inserting rod is fixedly arranged at one end of the top of the fence, the two ends of the L-shaped rotating rod are integrally provided with two inserting slots, and the first inserting rod and the second inserting rod are respectively inserted into the two inserting slots.

[0011] Further, four reset springs are fixedly arranged between the outer wall of the fence and the top of the processing box.

[0012] Further, the driving assembly comprises a stepping motor, a synchronous belt and two synchronous wheels, the stepping motor is fixedly arranged at the top of the fence, the two synchronous wheels are fixedly arranged at the output end of the stepping motor and one of the second rotating shafts respectively, and the synchronous belt is sleeved between the two synchronous wheels.

[0013] Further, the end of each second rotating shaft away from the synchronous wheel is fixedly provided with a fifth gear, the two fifth gears are meshedly connected, and the inside of the fence is provided with two baffles in a slope.

[0014] Further, the air extraction assembly comprises an air draught fan, an extraction pipe and a filter plate, the extraction pipe is communicatively arranged at the end of the cover shell away from the discharge opening, the air draught fan is fixedly arranged on the top of the base through a support table, the output end of the air draught fan is fixedly connected with the extraction pipe, the filter plate is arranged in the extraction pipe, and the extraction pipe is fixedly connected with the extraction pipe.

[0015] Further, the outer wall of the first rotating shaft is fixedly provided with a supporting plate, the inner wall of the rotating drum is fixedly provided with a supporting ring, the outer wall of the supporting ring is rotatably provided with an adjusting plate through a bearing, the outer wall of the supporting plate is provided with a plurality of slide rails at equal intervals, each slide rail is fixedly connected with the supporting plate, each slide rail is slidably provided with a sliding rod, the outer wall of each sliding rod is fixedly provided with a third inserting rod, the outer wall of the adjusting plate is provided with a plurality of arc-shaped grooves at equal intervals, each third inserting rod is inserted into an arc-shaped groove, and an electric push rod is hingedly arranged between the supporting plate and the adjusting plate.

[0016] Further, one end of each sliding rod is fixedly provided with a cross rod through a connecting rod, the cross rod is slidably connected with the inner wall of the rotating drum through two guide rods, the outer wall of the cross rod is provided with a plurality of second card needles at equal intervals, each first card needle is located between every two second card needles, and the outer wall of the rotating drum is provided with a plurality of insertion holes at equal intervals.

[0017] The beneficial effects of the present application are as follows: 1. The present application can switch the rotating speed of the rotating drum in time when the camera monitors the fiber clumps, thereby increasing the rotating speed of the rotating drum and the first corner nails and the first carding needles on the outer wall of the rotating drum, thereby improving the piercing and carding effect on the fiber, improving the opening strength, and preventing the fiber clumps.

[0018] 2. The present application can simultaneously drive the two roller rollers on the bottom of the surrounding plate to vertically descend, i.e. reduce the distance between the two roller rollers and the rotating drum, thereby improving the holding force on the fiber bundle, improving the opening strength, and enabling the first corner nails and the first carding needles on the surface of the rotating drum to be inserted deeper into the fiber layer, thereby more selectively grabbing the protruding, loose, and short fibers in the held fiber bundle and pulling them out, avoiding the whole bundle from slipping, and facilitating the change from "bundle tearing" to "fine grabbing".

[0019] 3. The present application can quickly adjust the number of carding needles on the outer wall of the rotating drum by designing the first carding needles and the second carding needles and the electric push rod, thereby carding and opening the fibers of different fineness, length, tensile strength, and surface smoothness, thereby meeting the opening needs of different types of fibers, and by adjusting the number of carding points, the fibers can be subjected to different intensity and gentleness of carding points, thereby effectively opening and carding while maximizing the protection of the inherent quality of the fibers, thereby laying the foundation for producing high-count, high-strength, and low-defect regenerated polyester yarns.

[0020] 4. The present application can first fall onto the outer wall of the rotating drum when the regenerated polyester fiber is transported into the inside of the processing box, at which time the rotating assembly is started by the controller to drive the rotating drum and the first corner nails on the outer wall thereof to rotate clockwise, and the second corner nails designed on the inner wall of the mounting chamber are used to effectively tear the fibers, thereby loosening them into smaller fiber bundles, and at the same time, the rotating drum can drive the first carding needles to rotate clockwise, which can make the fibers gradually straighten and parallelize and remove part of the entanglement, thereby laying a foundation for subsequent fine carding and yarn quality, and at the same time, the uniform grabbing and carding of the first carding needles can form a fiber layer with more uniform thickness, which is conducive to stable processing in subsequent processes, improves the yarn quality, and in the opening process, the impurities such as cotton seeds and sand in the fibers are separated from the opened fibers under the impact, throwing, and centrifugal force of the first carding needles, and then discharged to the outside of the processing box through the impurity removal hole during the discharge to the discharge port, thereby improving the subsequent yarn quality and reducing defects.

[0021] 5. By designing two traction components and using a micro motor, this invention enables the coordinated operation of the opening mechanism and the feeding mechanism. That is, while adjusting the degree of fiber opening, the distance between the roller and the drum is adjusted simultaneously. This can minimize the overall number of drive sources in the device, reduce costs, and also help reduce the overall size of the device and improve its integration. Attached Figure Description

[0022] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings of the embodiments of the present invention will be briefly described below.

[0023] Figure 1 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 1 ; Figure 2 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 2 ; Figure 3 for Figure 2 Enlarged view of point A in the image; Figure 4 for Figure 2 Enlarged view of point B in the image; Figure 5 This is a schematic diagram of the cross-sectional structure of the processing box of the present invention; Figure 6 for Figure 5 Enlarged view of point C in the image; Figure 7 for Figure 5 Enlarged view of point D in the image; Figure 8 This is a planar sectional view of the processing box of the present invention; Figure 9 This is a three-dimensional structural diagram of Embodiment 2 of the present invention; Figure 10 for Figure 9 Enlarged view of point E in the image; Figure 11 This is a three-dimensional structural diagram of the rotating cylinder, several first corner nails, and several first comb needles of the present invention; Figure 12 for Figure 11 Enlarged view of point F in the image; Figure 13 This is a three-dimensional structural diagram of the crossbar and several second comb needles of the present invention; Figure 14 for Figure 13 Enlarged view of point G in the image; Figure 15 This is a schematic diagram of the cross-sectional structure of the enclosure panel of the present invention. Figure 1 ; Figure 16 This is a schematic diagram of the cross-sectional structure of the enclosure panel of the present invention. Figure 2 ; Figure 17 Fig. 1 is a schematic view of the three-dimensional structure of the blanking pipe, the shell and the air extraction assembly of the present application; In the figure: processing box 10, rotating drum 11, first corner nail 12, second corner nail 13, first carding needle 14, first rotating shaft 15, baffle 16, roller 17, feeding port 18, sliding block 19, second rotating shaft 20, blanking pipe 21, shell 22, discharging port 23, lead screw 24, micro motor 25, screw block 26, sliding plate 27, sliding column 28, DC motor 29, third rotating shaft 30, first gear 31, second gear 32, third gear 33, fourth gear 34, impurity removal hole 35, sliding rod 36, push plate 37, first insertion rod 38, second insertion rod 39, L-shaped rotating rod 40, return spring 41, stepper motor 42, synchronous belt 43, synchronous wheel 44, fifth gear 45, baffle 46, air blower 47, extraction pipe 48, filter plate 49, support ring 50, adjusting plate 51, sliding rail 52, sliding bar 53, third insertion rod 54, arc-shaped groove 55, connecting rod 56, cross rod 57, second carding needle 58, insertion hole 59, electric push rod 60. DETAILED DESCRIPTION

[0024] The technical solutions of the present application will be further described below in combination with the drawings and through specific embodiments.

[0025] Among them, the drawings are only used for illustrative explanation, and the representation is only a schematic view, not a physical drawing, and cannot be understood as a limitation on the present application; in order to better illustrate the embodiments of the present application, some components of the drawings will be omitted, enlarged or reduced, and do not represent the size of the actual product. Embodiment one

[0026] The present application provides a technical solution, referring to Figures 1 to 17 As shown in the figure, an environment-friendly pretreatment device for jet vortex spinning regenerated polyester yarn processing, comprising a base, the base is horizontally arranged; It also includes an extraction mechanism, an opening mechanism and a feeding mechanism; The opening mechanism is arranged on the top of the base, and the opening mechanism comprises a processing box 10, a rotating drum 11, a switching assembly, a rotating assembly, a plurality of first corner nails 12, a plurality of second corner nails 13 and a plurality of first carding needles 14, the processing box 10 is arranged on the top of the base through four supporting feet, the rotating drum 11 is rotatably arranged in the processing box 10 through a first rotating shaft 15, an installation table is fixedly arranged on the top of the base, the switching assembly is arranged on the top of the installation table, the rotating assembly is arranged between the switching assembly and the first rotating shaft 15, the inside of the processing box 10 is provided with an installation chamber for the rotation of the rotating drum 11, a plurality of first corner nails 12 are arranged at equal intervals on the outer wall of the rotating drum 11, a plurality of second corner nails 13 are arranged at equal intervals on the inner wall of the installation chamber, and a plurality of first carding needles 14 are arranged at equal intervals between the plurality of first corner nails 12; The feeding mechanism is arranged on the top of the processing box 10, and the feeding mechanism comprises a fence 16, a driving assembly, two roller rollers 17 and two traction assemblies. The top of the processing box 10 is provided with an inlet 18, the fence 16 is slidably arranged on the top of the inlet 18 through four sliding blocks 19, each roller roller 17 is rotatably arranged on the inner bottom of the fence 16 through a second rotating shaft 20, the driving assembly is arranged between the fence 16 and one of the second rotating shafts 20, and the two traction assemblies are arranged between the fence 16 and the switching assembly. The extraction mechanism is arranged on the top of the base, and the extraction mechanism comprises a discharging pipe 21, a cover 22 and an air extraction assembly. One end of the bottom of the processing box 10 is provided with a discharge port 23, the cover 22 is fixedly arranged on the outer wall of the discharge port 23, and the air extraction assembly is arranged between the cover 22 and the base. The discharging pipe 21 is fixedly arranged on the air extraction assembly.

[0027] Referring to Figures 1 to 17 The switching assembly comprises a lead screw 24, a micro motor 25, a screw block 26, a sliding plate 27 and four sliding columns 28. The top of the mounting table is fixedly provided with two guide rails, the four sliding columns 28 are slidably arranged on the top of the two guide rails respectively, the sliding plate 27 is fixedly arranged on the top between the four sliding columns 28, the screw block 26 is fixedly arranged on the bottom of the sliding plate 27, the top of the mounting table is fixedly provided with two supporting blocks, the lead screw 24 is rotatably arranged between the two supporting blocks, the lead screw 24 is threadedly connected with the screw block 26, the micro motor 25 is fixedly arranged on the outer wall of one of the supporting blocks, and the output end of the micro motor 25 is fixedly connected with one end of the lead screw 24. A camera (not shown in the figure) is arranged above the discharge port 23, which can monitor the state of the opened fibers in real time. When it is monitored that the opened fiber bundle cannot be effectively decomposed into single fiber state, and white tight fiber groups appear in the cotton roll or cotton layer, which will affect the subsequent drafting and yarn evenness. At this time, the micro motor 25 is started through the controller, so that the output end of the micro motor 25 drives the lead screw 24 to rotate. Since the lead screw 24 is threadedly connected with the screw block 26, the screw block 26 is fixedly connected with the sliding plate 27, and the sliding plate 27 is slidably connected with the two guide rails through the four sliding columns 28, the rotating assembly on the top of the sliding plate 27 is driven to slide away from one end of the processing box 10, that is, the third gear 33 is driven to mesh with the fourth gear 34, and the first gear 31 and the second gear 32 are staggered. Since the diameter of the third gear 33 is greater than that of the fourth gear 34, the speed is increased, and the rotating speed of the rotating drum 11 and the plurality of first angle nails 12 and the plurality of first carding needles 14 on the outer wall of the rotating drum 11 is further increased, so that the piercing and carding effect on the fibers is improved, the opening strength is improved, and the fiber clumping is prevented.

[0028] Referring to Figures 1 to 17As shown, the rotating assembly comprises a DC motor 29, a third rotating shaft 30, a first gear 31, a second gear 32, a third gear 33 and a fourth gear 34, the DC motor 29 is fixedly arranged at the top of the sliding plate 27 through an L-shaped plate, one end of the L-shaped plate is fixedly provided with a support frame, the third rotating shaft 30 is rotatably arranged on the support frame, the output end of the DC motor 29 is fixedly connected with one end of the third rotating shaft 30 through a shaft coupling, the first gear 31 and the third gear 33 are both fixedly arranged on the output end of the DC motor 29, the second gear 32 and the fourth gear 34 are both fixedly arranged on one end of the first rotating shaft 15 close to the DC motor 29, the first gear 31 and the second gear 32 are in meshing connection, and the diameters of the first gear 31 and the second gear 32 are consistent, the third gear 33 and the fourth gear 34 are staggered with each other, and the diameter of the third gear 33 is greater than that of the fourth gear 34, a plurality of impurity removal holes 35 are equidistantly arranged at the bottom end of the installation chamber close to the discharge port 23, when the regenerated polyester fiber is conveyed into the inside of the treatment box 10, it will first fall on the outer wall of the rotating drum 11, at this time, the DC motor 29 is started through the controller, because of the initial state, the output end of the DC motor 29 is fixedly connected with the first gear 31, the second gear 32 is fixedly connected with the first rotating shaft 15, and the diameters of the first gear 31 and the second gear 32 are consistent, the third gear 33 and the fourth gear 34 are staggered with each other, thereby driving the rotating drum 11 and a plurality of first angle nails 12 on the outer wall thereof to rotate clockwise, cooperating with a plurality of second angle nails 13 designed on the inner wall of the installation chamber, the fiber is effectively torn to be loosened into smaller fiber bundles, at the same time, the rotating drum 11 can drive a plurality of first carding needles 14 to rotate clockwise, in the carding process, a plurality of first carding needles 14 can make the fiber gradually straighten and parallel, and remove part of the winding, laying a foundation for subsequent fine carding and yarn quality, at the same time, through the uniform grabbing and carding of a plurality of first carding needles 14, a fiber layer with more uniform thickness can be formed, which is beneficial to stable processing of subsequent processes and improves yarn quality, and in the opening process, impurities such as cotton seeds and sand in the fiber are separated from the opened fiber under the action of impact, throwing and centrifugal force of a plurality of first carding needles 14, and then discharged to the outside of the treatment box 10 through the impurity removal holes 35 during the discharge to the discharge port 23.

[0029] Referring to Figures 1 to 17As shown, each traction assembly comprises a sliding rod 36, a push plate 37, a first insertion rod 38, a second insertion rod 39 and an L-shaped rotating rod 40, the sliding rod 36 is fixedly arranged at one end of the L-shaped plate, the sliding rod 36 is slidably connected with the outer wall of the processing box 10, the push plate 37 is fixedly arranged at the end of the sliding rod 36 away from the L-shaped plate, the first insertion rod 38 is fixedly arranged at the end of the push plate 37 away from the sliding rod 36, the L-shaped rotating rod 40 is rotatably arranged on the top outer wall of the processing box 10 through a rotating shaft, the second insertion rod 39 is fixedly arranged at the top end of the surrounding plate 16, the two ends of the L-shaped rotating rod 40 are integrally provided with two insertion slots, the first insertion rod 38 and the second insertion rod 39 are respectively inserted into the two insertion slots, while switching the rotating speed of the rotating drum 11, since the sliding rod 36 is fixedly connected with one end of the L-shaped plate, the sliding rod 36 is slidably connected with the outer wall of the processing box 10, the push plate 37 is fixedly connected with the end of the sliding rod 36 away from the L-shaped plate, the first insertion rod 38 is fixedly connected with the end of the push plate 37 away from the sliding rod 36, the L-shaped rotating rod 40 is rotatably connected with the processing box 10 through the rotating shaft, the second insertion rod 39 is fixedly connected with the top end of the surrounding plate 16, the first insertion rod 38 and the second insertion rod 39 are respectively inserted into the two insertion slots, the surrounding plate 16 is slidably connected with the feeding port 18 through the four sliding blocks 19, and then the pressing of the second insertion rod 39 is realized through the rotation of the L-shaped rotating rod 40, and the surrounding plate 16 and the two roller rollers 17 at the bottom thereof are further driven to vertically descend, that is, the distance between the two roller rollers 17 and the rotating drum 11 is reduced, the holding force on the fiber bundle is improved, the opening strength is improved, and at the same time, the first angle nail 12 and the first comb needle 14 on the surface of the rotating drum 11 can be inserted deeper into the inside of the fiber layer, so that the protruding, loose and short fibers in the held fiber bundle can be selectively grabbed and pulled out, the whole bundle is prevented from slipping, and the change from "bundle tearing" to "fine grabbing" is realized.

[0030] Referring to Figures 1 to 17 As shown, four reset springs 41 are fixedly arranged between the outer wall of the surrounding plate 16 and the top of the processing box 10, when the surrounding plate 16 drives the two roller rollers 17 to vertically descend, the four reset springs 41 change from the initial state to the tight state, and when the surrounding plate 16 is reset, the four reset springs 41 change from the tight state to the initial state, which supports the surrounding plate 16 to a certain extent and is beneficial to improving the installation stability of the surrounding plate 16.

[0031] Referring to Figures 1 to 17As shown, the driving assembly comprises a stepper motor 42, a synchronous belt 43 and two synchronous wheels 44, the stepper motor 42 is fixedly arranged at the top of the enclosure 16, the two synchronous wheels 44 are respectively fixedly arranged at the output end of the stepper motor 42 and one of the second shafts 20, the synchronous belt 43 is sleeved between the two synchronous wheels 44, after the air blower 47 is started, the regenerated polyester fibers are put into the inside of the enclosure 16, and then the stepper motor 42 is started through the controller, so that the output end drives one of the synchronous wheels 44 to rotate, since the other synchronous wheel 44 is fixedly connected with one of the second shafts 20, the two synchronous wheels 44 are sleeved through the synchronous belt 43, and each roller 17 is rotatably connected with the enclosure 16 through the second shaft 20, so that one of the rollers 17 rotates from outside to inside.

[0032] Referring to Figures 1 to 17 As shown, one end of each second shaft 20 away from the synchronous wheel 44 is fixedly provided with a fifth gear 45, the two fifth gears 45 are meshedly connected, and the inside of the enclosure 16 is provided with two baffles 46 which are inclined, when one of the rollers 17 rotates from outside to inside, since one end of each second shaft 20 away from the synchronous wheel 44 is fixedly connected with a fifth gear 45, and the two fifth gears 45 are meshedly connected, the other roller 17 is driven to rotate from outside to inside, and then the regenerated polyester fibers put in before are conveyed to the rotating drum 11 through the two rollers 17.

[0033] Referring to Figures 1 to 17 As shown, the air extraction assembly comprises an air blower 47, an extraction pipe 48 and a filter plate 49, the extraction pipe 48 is in communication with one end of the cover 22 away from the discharge port 23, the air blower 47 is fixedly arranged at the top of the base through the support table, the output end of the air blower 47 is fixedly connected with the extraction pipe 48, the filter plate 49 is arranged in the inside of the extraction pipe 48, and the feeding pipe 21 is fixedly connected with the extraction pipe 48. The device is provided with a controller, and each electrical equipment on the device is electrically connected with the controller. When working, first, the air blower 47 is started through the controller, under the action of wind force, the opened regenerated polyester fibers are conveniently sucked into the inside of the extraction pipe 48 through the discharge port 23, under the blocking action of the filter plate 49, the opened fibers are discharged from the feeding pipe 21, and the feeding is realized.

[0034] Working principle: the device is provided with a controller, and each electrical equipment on the device is electrically connected with the controller. When working, first, the air blower 47 is started through the controller, under the action of wind force, the opened regenerated polyester fibers are conveniently sucked into the inside of the extraction pipe 48 through the discharge port 23, under the blocking action of the filter plate 49, the opened fibers are discharged from the feeding pipe 21, and the feeding is realized.

[0035] After the air blower 47 is started, the regenerated polyester fibers are put into the inside of the surrounding plate 16, and then the controller is started to start the stepper motor 42, so that the output end drives one of the synchronous wheels 44 to rotate. Since the other synchronous wheel 44 is fixedly connected with one of the second shafts 20, the two synchronous wheels 44 are sleeved by the synchronous belt 43, and each roller 17 is rotatably connected with the surrounding plate 16 through the second shaft 20, so that one of the roller 17 rotates from outside to inside.

[0036] When one of the roller 17 rotates from outside to inside, since the end of each second shaft 20 away from the synchronous wheel 44 is fixedly connected with a fifth gear 45, the two fifth gears 45 are meshingly connected, so that the other roller 17 rotates from outside to inside, and then the regenerated polyester fibers previously put in are transported to the rotating drum 11 through the two rollers 17.

[0037] When the regenerated polyester fibers are transported to the inside of the processing box 10, they first fall on the outer wall of the rotating drum 11. At this time, the controller is started to start the direct current motor 29. Since the initial state, the output end of the direct current motor 29 is fixedly connected with the first gear 31, the second gear 32 is fixedly connected with the first shaft 15, the diameters of the first gear 31 and the second gear 32 are consistent, the third gear 33 and the fourth gear 34 are staggered, so as to drive the rotating drum 11 and the plurality of first nails 12 on the outer wall thereof to rotate clockwise, cooperate with the plurality of second nails 13 designed on the inner wall of the mounting chamber, effectively tear the fibers, so as to loosen them into smaller fiber bundles. At the same time, the rotating drum 11 can drive the plurality of first nails 14 to rotate clockwise. During the combing process, the plurality of first nails 14 can make the fibers gradually straighten and parallel, and remove part of the winding, lay a foundation for subsequent fine combing and yarn quality. At the same time, through the uniform grabbing and combing of the plurality of first nails 14, a fiber layer with more uniform thickness can be formed, which is beneficial to stable processing of subsequent processes and improves the yarn quality. During the opening process, impurities such as cotton seeds and sand in the fibers are separated from the opened fibers under the impact, throwing and centrifugal force of the plurality of first nails 14, and then discharged to the outside of the processing box 10 through the impurity removal hole 35 during the discharge process to the discharge port 23.

[0038] A camera (not shown in the figure) is installed above the discharge port 23 to monitor the state of the opened fibers in real time. When it is detected that the opened fiber bundles fail to be effectively decomposed into single fiber state, and white tight fiber bundles appear in the cotton roll or cotton layer, which will affect the subsequent drafting and yarn evenness. At this time, the micro motor 25 is started through the controller to drive the output end of the micro motor 25 to rotate the lead screw 24. Since the lead screw 24 is threadedly connected with the screw block 26, the screw block 26 is fixedly connected with the sliding plate 27, the sliding plate 27 is slidably connected with the two guide rails through the four slide columns 28, and the rotating assembly at the top of the sliding plate 27 is driven to slide to the end away from the processing box 10, that is, the third gear 33 is engaged with the fourth gear 34, and the first gear 31 and the second gear 32 are staggered. Since the diameter of the third gear 33 is greater than that of the fourth gear 34, the speed is increased, the rotating speed of the rotating drum 11 and the plurality of first angle nails 12 and the plurality of first carding needles 14 on the outer wall of the rotating drum 11 is further increased, the piercing and carding effect on the fibers is improved, the opening strength is improved, and the fiber clumping is prevented.

[0039] When the rotating drum 11 is switched, the sliding rod 36 is fixedly connected with one end of the L-shaped plate, the sliding rod 36 is slidably connected with the outer wall of the processing box 10, the push plate 37 is fixedly connected with the end of the sliding rod 36 away from the L-shaped plate, the first inserting rod 38 is fixedly connected with the end of the push plate 37 away from the sliding rod 36, the L-shaped rotating rod 40 is rotatably connected with the processing box 10 through a rotating shaft, the second inserting rod 39 is fixedly connected with the top end of the surrounding plate 16, the first inserting rod 38 and the second inserting rod 39 are respectively inserted into the two insertion slots, the surrounding plate 16 is slidably connected with the feeding port 18 through the four slide blocks 19, and the pressing of the second inserting rod 39 is realized through the rotation of the L-shaped rotating rod 40, so that the two roller rollers 17 at the bottom of the surrounding plate 16 are further driven to vertically descend, that is, the distance between the two roller rollers 17 and the rotating drum 11 is reduced, the holding force on the fiber bundle is improved, the opening strength is improved, and the first angle nails 12 and the first carding needles 14 on the surface of the rotating drum 11 can be inserted deeper into the fiber layer, so that the protruding, loose and short fibers in the held fiber bundle are selectively grabbed and pulled out, the whole bundle is prevented from slipping, and the change from “bundle tearing” to “fine grabbing” is realized.

[0040] When the surrounding plate 16 drives the two roller rollers 17 to vertically descend, the four reset springs 41 are changed from the initial state to the tight state, and when the surrounding plate 16 is reset, the four reset springs 41 are changed from the tight state to the initial state, which supports the surrounding plate 16 and improves the installation stability of the surrounding plate 16. Embodiment Two

[0041] In order to meet the opening requirements of different types of fibers, another technical solution is provided in the present application. Referring to Figure 9 , Figure 10 , Figure 12 and Figure 14 As shown in the drawings, the outer wall of the first rotating shaft 15 is fixedly provided with a supporting plate, the inner wall of the rotating drum 11 is fixedly provided with a supporting ring 50, the outer wall of the supporting ring 50 is rotatably provided with an adjusting plate 51 through a bearing, the outer wall of the supporting plate is provided with a plurality of slide rails 52 at equal intervals, each slide rail 52 is fixedly connected with the supporting plate, the inner part of each slide rail 52 is slidably provided with a sliding bar 53, the outer wall of each sliding bar 53 is fixedly provided with a third inserting rod 54, the outer wall of the adjusting plate 51 is provided with a plurality of arc-shaped grooves 55 at equal intervals, each third inserting rod 54 is inserted into one arc-shaped groove 55, and an electric push rod 60 is hingedly arranged between the supporting plate and the adjusting plate 51. When the electric push rod 60 is started through the controller, the output end of the electric push rod 60 is extended. Since the adjusting plate 51 and the supporting plate are hingedly connected with the two ends of the electric push rod 60 respectively, the adjusting plate 51 is rotatably connected with the supporting ring through a bearing, and the supporting plate is fixedly connected with the first rotating shaft 15, so as to drive the adjusting plate 51 to rotate in a circular manner with the first rotating shaft 15 as the center. Since each slide rail 52 is fixedly connected with the supporting plate, each sliding bar 53 is slidably connected with one slide rail 52, and each third inserting rod 54 is fixedly connected with one sliding bar 53, the outer wall of the adjusting plate 51 is provided with a plurality of arc-shaped grooves 55 at equal intervals, and each third inserting rod 54 is inserted into one arc-shaped groove 55. In this way, the resistance force generated by the plurality of arc-shaped grooves 55 on the plurality of third inserting rods 54 when the adjusting plate 51 rotates is converted into the pushing force on the plurality of sliding bars 53, that is, the plurality of sliding bars 53 are driven to move away from each other.

[0042] Referring to Figure 9 , Figure 10 , Figure 12 and Figure 14As shown, one end of each slide 53 is fixed with a cross bar 57 through a connecting rod 56, the cross bar 57 is slidably connected with the inner wall of the rotating drum 11 through two guide rods, the outer wall of the cross bar 57 is equally spaced with a plurality of second carding needles 58, each first carding needle 14 is located between every two second carding needles 58, the outer wall of the rotating drum 11 is equally spaced with a plurality of insertion holes 59, each second carding needle 58 is inserted with an insertion hole 59, when a plurality of slides 53 are away from each other, because one end of each slide 53 is fixed with a cross bar 57 through a connecting rod 56, the cross bar 57 is slidably connected with the inner wall of the rotating drum 11 through two guide rods, the outer wall of the cross bar 57 is equally spaced with a plurality of second carding needles 58, each first carding needle 14 is located between every two second carding needles 58, the outer wall of the rotating drum 11 is equally spaced with a plurality of insertion holes 59, each second carding needle 58 is inserted with an insertion hole 59, thereby driving a plurality of second carding needles 58 to extend out of a plurality of insertion holes 59 to keep the same length with a plurality of first carding needles 14, thereby increasing the number of carding needles, realizing effective opening of fibers with smaller fineness, longer length, lower strength or smoother surface, through the operation mode of increasing the carding point, the fiber can be applied with more intensive and softer carding action point, replacing sparse and violent carding action point, while effectively opening and carding, the inherent quality of the fiber is maximally protected, laying a foundation for producing high-count, high-strength and low-defect regenerated polyester yarn.

Claims

1. An environmentally friendly pretreatment device for processing recycled polyester yarn using jet vortex spinning, comprising a base, wherein the base is horizontally positioned, characterized in that: It also includes an extraction mechanism, an opening mechanism, and a feeding mechanism; The loosening mechanism is located on the top of the base. The loosening mechanism includes a processing box (10), a rotating drum (11), a switching component, a rotating component, a number of first corner nails (12), a number of second corner nails (13), and a number of first comb needles (14). The processing box (10) is located on the top of the base via four support feet. The rotating drum (11) is rotatably located inside the processing box (10) via a first rotating shaft (15). A mounting platform is fixedly provided on the top of the base. The switching component is located on the top of the mounting platform. The rotating component is located between the switching component and the first rotating shaft (15). The processing box (10) has a mounting chamber for the rotating drum (11) to rotate inside. A number of first corner nails (12) are evenly spaced on the outer wall of the rotating drum (11). A number of second corner nails (13) are evenly spaced on the inner wall of the mounting chamber. A number of first comb needles (14) are evenly spaced between the number of first corner nails (12). The feeding mechanism is located on the top of the processing box (10). The feeding mechanism includes a side plate (16), a drive assembly, two rollers (17) and two traction assemblies. The top of the processing box (10) has a feed inlet (18). The side plate (16) is slidably located on the top of the feed inlet (18) by four sliders (19). Each roller (17) is rotatably located on the bottom inner side of the side plate (16) by a second rotating shaft (20). The drive assembly is located between the side plate (16) and one of the second rotating shafts (20). The two traction assemblies are located between the side plate (16) and the switching assembly. The extraction mechanism is located on the top of the base. The extraction mechanism includes a feeding pipe (21), a cover (22) and an air extraction component. The bottom end of the processing box (10) is provided with a discharge port (23). The cover (22) is fixedly installed on the outer wall of the discharge port (23). The air extraction component is located between the cover (22) and the base. The feeding pipe (21) is fixedly installed on the air extraction component.

2. The pretreatment device for processing recycled polyester yarn using an environmentally friendly jet vortex spinning method according to claim 1, characterized in that: The switching assembly includes a lead screw (24), a micro motor (25), a screw block (26), a slide plate (27), and four sliding columns (28). Two guide rails are fixedly provided on the top of the mounting platform. The four sliding columns (28) are slidably provided on the top of the two guide rails respectively. The slide plate (27) is fixedly provided between the tops of the four sliding columns (28). The screw block (26) is fixedly provided on the bottom of the slide plate (27). Two support blocks are fixedly provided on the top of the mounting platform. The lead screw (24) is rotatably provided between the two support blocks. The lead screw (24) is threadedly connected to the screw block (26). The micro motor (25) is fixedly provided on the outer wall of one of the support blocks. Its output end is fixedly connected to one end of the lead screw (24).

3. The pretreatment device for processing recycled polyester yarn using an environmentally friendly jet vortex spinning method according to claim 2, characterized in that: The rotating assembly includes a DC motor (29), a third rotating shaft (30), a first gear (31), a second gear (32), a third gear (33), and a fourth gear (34). The DC motor (29) is fixedly mounted on the top of the slide plate (27) via an L-shaped plate. A support frame is fixedly mounted on one end of the L-shaped plate. The third rotating shaft (30) is rotatably mounted on the support frame. The output end of the DC motor (29) is fixedly connected to one end of the third rotating shaft (30) via a coupling. The first gear (31) and the third gear (33) are both fixedly mounted on the DC motor (29). On the output end of 29), the second gear (32) and the fourth gear (34) are fixedly mounted on the end of the first rotating shaft (15) near the DC motor (29). The first gear (31) and the second gear (32) are meshed and connected, and the diameters of the first gear (31) and the second gear (32) are the same. The third gear (33) and the fourth gear (34) are staggered, and the diameter of the third gear (33) is larger than the diameter of the fourth gear (34). Several impurity removal holes (35) are equally spaced at the bottom end of the installation chamber near the discharge port (23).

4. The pretreatment device for processing recycled polyester yarn using an environmentally friendly jet vortex spinning method according to claim 3, characterized in that: Each traction assembly includes a slide rod (36), a push plate (37), a first insert rod (38), a second insert rod (39), and an L-shaped rotating rod (40). The slide rod (36) is fixedly mounted on one end of the L-shaped plate and is slidably connected to the outer wall of the processing box (10). The push plate (37) is fixedly mounted on the end of the slide rod (36) away from the L-shaped plate. The first insert rod (38) is fixedly mounted on the end of the push plate (37) away from the slide rod (36). The L-shaped rotating rod (40) is rotatably mounted on the top outer wall of the processing box (10) via a rotating shaft. The second insert rod (39) is fixedly mounted on the top end of the enclosure (16). The two ends of the L-shaped rotating rod (40) are integrally formed with two slots. The first insert rod (38) and the second insert rod (39) are respectively inserted into the two slots.

5. The pretreatment device for processing recycled polyester yarn using an air-jet vortex spinning method according to claim 4, characterized in that: Four return springs (41) are fixed between the outer wall of the enclosure (16) and the top of the processing box (10).

6. The pretreatment device for processing recycled polyester yarn using an air-jet vortex spinning method according to claim 5, characterized in that: The drive assembly includes a stepper motor (42), a timing belt (43), and two timing pulleys (44). The stepper motor (42) is fixed on the top of the enclosure (16), and the two timing pulleys (44) are fixed on the output end of the stepper motor (42) and one of the second shafts (20), respectively. The timing belt (43) is sleeved between the two timing pulleys (44).

7. The pretreatment device for processing recycled polyester yarn using an environmentally friendly jet vortex spinning method according to claim 6, characterized in that: Each second shaft (20) is fixed with a fifth gear (45) at the end away from the synchronous pulley (44). The two fifth gears (45) are meshed and connected. The interior of the enclosure (16) is inclined with two baffles (46).

8. The pretreatment device for processing recycled polyester yarn using an environmentally friendly jet vortex spinning method according to claim 7, characterized in that: The exhaust assembly includes a blower (47), an extraction pipe (48), and a filter plate (49). The extraction pipe (48) is connected to the end of the cover (22) away from the discharge port (23). The blower (47) is fixedly mounted on the top of the base by a support platform. The output end of the blower (47) is fixedly connected to the extraction pipe (48). The filter plate (49) is located inside the extraction pipe (48). The discharge pipe (21) is fixedly connected to the extraction pipe (48).

9. The pretreatment device for processing recycled polyester yarn using an air-jet vortex spinning method according to claim 8, characterized in that: A support plate is fixedly provided on the outer wall of the first rotating shaft (15), a support ring (50) is fixedly provided on the inner wall of the rotating cylinder (11), an adjustment plate (51) is rotatably provided on the outer wall of the support ring (50) through a bearing, a number of slide rails (52) are provided at equal intervals on the outer wall of the support plate, each slide rail (52) is fixedly connected to the support plate, a slide bar (53) is slidably provided inside each slide rail (52), a third insert rod (54) is fixedly provided on the outer wall of each slide bar (53), a number of arc grooves (55) are provided at equal intervals on the outer wall of the adjustment plate (51), each third insert rod (54) is inserted into an arc groove (55), and an electric push rod (60) is hinged between the support plate and the adjustment plate (51).

10. The environmentally friendly pretreatment device for processing recycled polyester yarn using jet vortex spinning according to claim 9, characterized in that: One end of each slider (53) is fixed with a crossbar (57) via a connecting rod (56). The crossbar (57) is slidably connected to the inner wall of the rotating cylinder (11) via two guide rods. Several second comb needles (58) are evenly spaced on the outer wall of the crossbar (57). Each first comb needle (14) is located between every two second comb needles (58). Several insertion holes (59) are evenly spaced on the outer wall of the rotating cylinder (11). Each second comb needle (58) is inserted into one insertion hole (59).

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