Information processing apparatus, information processing method, and computer-readable recording medium

Abstract

The invention relates to an information processing apparatus, an information processing method, and a computer-readable recording medium. An information processing device is provided with: an acquisition unit that acquires production line construction information including pipeline information relating to a pipeline connecting a plurality of modules of a modular workshop and information relating to the modules; and a specifying unit that specifies, on the basis of the acquired production line construction information, pipeline information relating to the selection and arrangement of pipelines between the plurality of modules.

Description

Technical Field

[0001] This disclosure relates to information processing apparatus, information processing methods, and computer-readable recording media. Background Technology

[0002] MTP (Modular Type Package) is a technology that assists in the design and application of modular workshops. MTP provides digital files that define the functions, performance, and interface requirements of specific process modules. Modular workshop production line construction devices integrate modules from different vendors using MTP technology and are designed to easily modify the entire workshop structure. Current workshop designs typically involve custom-designing and building each part of the process into a unified system.

[0003] Patent Document 1: Japanese Patent Application Publication No. 2010-152776

[0004] However, in the current modular workshop design, each part of the process is customized and built into an integrated system, so the design, construction and expansion of the workshop require time and cost. Summary of the Invention

[0005] This disclosure is made in view of the above-mentioned circumstances, and its purpose is to provide an information processing apparatus, information processing method, and computer-readable recording medium that can reduce the production time of workshops, including the design, construction, and expansion of workshops, and effectively suppress costs.

[0006] The information processing apparatus of this disclosure includes: an acquisition unit that acquires production line construction information, the production line construction information including pipeline information related to pipelines connecting multiple modules of a modular workshop and information related to the modules; and a determination unit that determines pipeline information related to the selection and configuration of pipelines between the multiple modules based on the acquired production line construction information.

[0007] The information processing method disclosed herein is performed by a computer as follows: acquiring production line construction information, which includes pipeline information related to the pipelines connecting multiple modules of a modular workshop and information related to the modules; and determining pipeline information related to the selection and configuration of pipelines between the multiple modules based on the acquired production line construction information.

[0008] The computer-readable recording medium of this disclosure enables a computer to perform the following processing: acquiring production line construction information, which includes pipeline information related to pipelines connecting multiple modules of a modular workshop and information related to the modules, and determining pipeline information related to the selection and configuration of pipelines between the multiple modules based on the acquired production line construction information.

[0009] The effects of the invention

[0010] According to this disclosure, it is possible to reduce workshop production time and effectively suppress costs. Attached Figure Description

[0011] Figure 1 This is a diagram illustrating the outline of the operation of the production line construction apparatus according to the implementation method.

[0012] Figure 2 This is a diagram illustrating the outline of the operation of the existing module structure and configuration scheme of the production line construction apparatus according to the implementation method.

[0013] Figure 3 This is a functional block diagram showing the structure of the production line construction apparatus according to the first embodiment.

[0014] Figure 4 This is a diagram showing the production line construction information stored in the workshop design DB of the production line construction apparatus according to the first embodiment.

[0015] Figure 5 This is a functional block diagram of the production line construction engine section of the production line construction apparatus according to the first embodiment.

[0016] Figure 6 This is a diagram illustrating the relationship between the objective function, constraints, and output of the algorithm for the production line construction apparatus according to the first embodiment.

[0017] Figure 7 This is a second example of a diagram illustrating the relationship between the objective function, constraints, and output of the algorithm for the production line construction apparatus according to the first embodiment.

[0018] Figure 8 This is a diagram showing the determined piping information of the production line construction apparatus according to the first embodiment.

[0019] Figure 9 This is a screen showing an example of a screen used to input limiting information for the production line construction apparatus according to the first embodiment.

[0020] Figure 10 This is a screen showing an example of inputting objective function information for the production line construction apparatus according to the first embodiment.

[0021] Figure 11 This is a diagram illustrating an example of the structure and configuration scheme of a module, including piping information under the condition of minimizing energy consumption.

[0022] Figure 12 This is a diagram illustrating an example of the structure and configuration scheme of a module that includes piping information for maximizing production efficiency.

[0023] Figure 13 This is a diagram showing an example of an instruction manual for the piping required to connect the modules.

[0024] Figure 14 This is a flowchart illustrating the operation of the production line construction apparatus according to the first embodiment.

[0025] Figure 15 This is a functional block diagram of the production line construction apparatus according to the second embodiment.

[0026] Figure 16 This is a functional block diagram of the production line construction engine section of the production line construction apparatus according to the second embodiment.

[0027] Figure 17 This is a diagram illustrating a first example of resource allocation for the production line construction apparatus according to the second embodiment, showing the inventory before and after the change in resource allocation.

[0028] Figure 18 This is a diagram illustrating a second example of resource allocation for the production line construction apparatus according to the second embodiment, showing the inventory before and after the change in resource allocation.

[0029] Figure 19 This is a flowchart illustrating the operation of the production line construction apparatus according to the second embodiment.

[0030] Figure 20 This is a functional block diagram of the production line construction apparatus according to the third embodiment.

[0031] Figure 21 This is a functional block diagram of the production line construction engine section of the production line construction apparatus according to the third embodiment.

[0032] Figure 22 This is a diagram showing the combined operation process information DB of the production line construction apparatus according to the third embodiment.

[0033] Figure 23 This is a flowchart illustrating the operation of the production line construction apparatus according to the third embodiment.

[0034] Figure 24This is a diagram illustrating an example of the hardware structure of the production line construction apparatus involved in the implementation method. Detailed Implementation

[0035] The preferred embodiments of this disclosure will now be described in detail with reference to the accompanying drawings. In this specification and the drawings, structural elements having substantially the same functional structure are labeled with the same reference numerals, and repeated descriptions are omitted.

[0036] (1. Summary)

[0037] (1.1. Current Problems)

[0038] As mentioned above, the current modular workshop design involves customizing and building each part of the process into an integrated system. Therefore, the design, construction, and expansion of the workshop require time and cost.

[0039] This paper provides a detailed explanation of the problems with the current modular workshop production line construction device.

[0040] In current MTP technology, process modules are defined at the logical level, specifying their functions and process control requirements. These modules are selected and combined during the shop floor design phase to form the entire process flow. In existing technologies, the physical configuration of these modules and their actual interactions within the shop floor are secondary considerations; the primary focus is on logical coordination and process flow optimization. The specific problems with existing technologies are described below.

[0041] 1. The complexity of physical connections between modules:

[0042] In current MTP technology, the physical connections between modules are merely simplified logical information. Therefore, the actual physical integration of modules in a workshop presents many challenges in the selection and configuration of pipelines. In particular, selecting appropriate pipelines and accurately connecting them requires considerable labor and time.

[0043] 2. Insufficient information management for modules and pipelines:

[0044] Regarding the current production line assembly equipment, the information management of the pipelines connecting each module is insufficient, making it difficult for operators to accurately and quickly assemble the modules. This also complicates quality management and process inspection.

[0045] 3. Lack of efficient resource management:

[0046] Regarding current production line construction equipment, as the number of MTP modules becomes increasingly large, it becomes difficult to accurately determine the types and quantities of piping that should be maintained and to manage them appropriately. The difficulty in accurately and quickly assembling modules is a major reason for the decline in workshop efficiency and flexibility, complicating quality management and process inspection. In particular, the efficient information management and integrity checks utilizing RFID (Radio Frequency Identification) and barcodes are significantly insufficient.

[0047] In other words, the main problems with current MTP technology are the complexity of physical connections between modules, the inadequacy of information management, and the lack of efficient resource management.

[0048] (1.2. Description of the production line construction apparatus of this disclosure)

[0049] The production line construction apparatus disclosed herein addresses the problems of current MTP technology, such as the complexity of physical connections, inadequate information management, and lack of efficient resource management, thereby reducing workshop production time and effectively controlling costs. Specifically, the production line construction apparatus of this disclosure achieves the following: optimization of physical connections, enhancement of information management, and efficiency of resource management.

[0050] 1. Optimization of physical connections:

[0051] The production line construction apparatus disclosed herein integrates not only logical information but also physical and process information to eliminate the complexity of physical connections in the prior art, and optimizes the physical configuration of each module using 3D CAD. According to the production line construction apparatus of this disclosure, the optimization of the physical configuration of each module using 3D CAD enables smooth integration of modules within the actual workshop and allows for pipeline design with the shortest and best configuration.

[0052] 2. Strengthening information management:

[0053] The production line assembly apparatus disclosed herein flexibly utilizes technologies such as RFID and barcodes to manage information about modules and their connected pipelines in real time and perform integrity checks. Therefore, this production line assembly apparatus assists operators in quickly and accurately assembling modules, thereby achieving high efficiency in quality management and process inspection.

[0054] 3. Increased efficiency in resource management:

[0055] The production line construction apparatus disclosed herein is designed to handle a large number of modules by real-time monitoring and appropriate management of the types and quantities of required pipelines. This apparatus improves workshop efficiency and flexibility and also contributes to cost reduction.

[0056] (1.3. Overview of the production line construction apparatus of this disclosure)

[0057] This disclosed production line construction apparatus proposes a novel method for achieving efficient management and utilization of modules, centered on intelligent pipeline selection. The apparatus utilizes composite data including the physical and chemical properties of the modules and their management locations (e.g., Hanover, Beijing).

[0058] Furthermore, the production line construction apparatus disclosed herein belongs to the technical field of improving the flexibility and efficiency of the manufacturing process by combining multiple independent modules.

[0059] Furthermore, the production line construction apparatus of this disclosure, in particular, flexibly utilizes MTP technology to modularize the product manufacturing to packaging process, and the aforementioned modules can be easily reassembled. The production line construction apparatus of this disclosure allows for rapid and efficient modification and expansion of manufacturing production lines.

[0060] Furthermore, production lines constructed using the production line construction apparatus of this disclosure are particularly applicable to manufacturing workshops used in fields such as chemicals, pharmaceuticals, food processing, and electronic component manufacturing. Additionally, the modular workshops provided by the production line construction apparatus of this disclosure significantly improve process flexibility, scalability, and customizability, especially in the fields of chemicals, pharmaceuticals, food processing, and electronic component manufacturing.

[0061] Furthermore, the production line construction apparatus of this disclosure can be applied to the entire manufacturing process from raw material processing to final product packaging. Additionally, the production line construction apparatus of this disclosure offers the flexibility to be applied to auxiliary processes such as quality management and waste disposal.

[0062] Furthermore, the production line construction apparatus of this disclosure can be applied to the manufacturing of various products, such as chemical synthesis, pharmaceutical manufacturing, food processing, and electronic component assembly. Moreover, the production line construction apparatus of this disclosure can also be applied to environmental technologies and recycling processes, contributing to the construction of sustainable manufacturing processes.

[0063] Furthermore, the purpose of the production line construction apparatus disclosed herein is to improve manufacturing productivity and ensure flexibility by replacing current fixed manufacturing production lines. In addition, the production line construction apparatus disclosed herein offers significant advantages, particularly in modern manufacturing industries that require short-term product changes and small-batch production.

[0064] Figure 1 This is a diagram illustrating the general operation of the production line construction apparatus 1 according to the embodiment. Figure 1In the process, the production line construction device 1 determines the pipeline information of the pipeline p connecting the modules 2 shown in the structure and configuration scheme 3, which includes pipeline information, based on the production line construction information including MTP information, physical information, condition information, process information, chemical property information, pipeline information, etc.

[0065] The production line construction device 1 disclosed herein is, for example, a server, which can be used as SaaS (Software as a Service). In this case, the production line construction device 1 can also be used by other users to apply the services of this disclosure. Therefore, the production line construction device 1 disclosed herein can also construct the structural scheme and configuration scheme 3 of module 2, including pipeline information, for other users' workshops.

[0066] Regarding the production line construction apparatus 1 of this disclosure, a pipe p is selected to connect all modules 2 as shown in the module structure scheme and configuration scheme 3. Furthermore, the production line construction apparatus 1 determines the piping information for the selected pipe p between all modules 2. In addition, the selection of pipe p can be made between modules 2 specified by the user. The piping information is information related to the selection and configuration of pipelines between multiple modules 2, including the material, quantity, and type of pipe p suitable for the modules 2.

[0067] If the piping information is determined, the production line construction device 1 determines pipe p based on the determined piping information and the existing DB (database) for pipe p. Furthermore, the production line construction device 1 generates an instruction 4 for the determined pipe p. The generated instruction 4 for pipe p can be made public to the field operators via the web or sent over a network. Figure 1 The instruction manual 4 shows the piping p required for connecting modules 2-a and 2-b. (For example...) Figure 1 As shown in Instruction 4, for example, the pipes p required for connecting modules 2-a and 2-b are "Pipe No. 15 2" and "Pipe No. 8 5". The workshop operators prepare the necessary pipes p for connecting modules 2-a and 2-b according to this instruction.

[0068] In addition, Figure 1 In this process, the pipeline information generated by the production line construction device 1 is determined based on the module structure scheme and configuration scheme 3. However, the production line construction device 1 of this disclosure can also determine the pipeline information of the pipeline p that connects the modules 2 for the existing module structure and configuration scheme 3'. Figure 2 This is a diagram illustrating the outline of the operation of the existing module structure and configuration scheme 3' of the production line construction apparatus 1 according to the embodiment. For example... Figure 2As shown, the production line construction device 1 can generate a module structure and configuration scheme 3 that includes pipeline information for the existing module structure and configuration scheme 3'.

[0069] In addition, the production line construction device 1 performs resource management and inspection record management for the inventory of pipeline p. By performing this resource management and inspection record management, the production line construction device 1 can further effectively reduce the production time and cost of workshop design, construction, or expansion.

[0070] The production line construction apparatus 1 disclosed herein determines pipeline information for the structural scheme and configuration scheme 3 of the module (including the existing structural scheme and configuration scheme 3' of the module), thereby reducing the production time in the workshop and effectively suppressing costs.

[0071] (2. Implementation Method)

[0072] The production line construction apparatus 1 of the implementation method is for, for example Figure 1 The module structure and configuration scheme generated as shown, or as... Figure 2 Given the existing module structure and configuration 3', determine the pipeline information related to the selection and configuration of pipelines between module 2, and generate the module structure and configuration scheme 3 including the pipeline information.

[0073] (2.1. First Embodiment)

[0074] (2.1.1. Structure)

[0075] The first embodiment describes the production line construction device 1, which has the following intelligent pipeline selection function: generating the structural scheme and configuration scheme of the modules, and selecting the pipeline p between the modules 2 based on the generated structural scheme and configuration scheme. Figure 3 This is a functional block diagram illustrating the structure of the production line construction apparatus 1 according to the first embodiment. For example... Figure 3 As shown, the production line construction device 1 includes a communication control unit 11, a storage unit 12, a control unit 13, and a display unit 14.

[0076] (Communications Control Department 11)

[0077] The communication control unit 11 is responsible for controlling the communication between the production line construction device 1 and external devices. For example, the communication control unit 11 outputs an instruction 4 for the pipeline p corresponding to the pipeline information determined in the production line construction engine unit 31 of the production line construction device 1. In addition, the communication control unit 11 receives condition information such as production targets sent from the outside and outputs it to the production line construction engine unit 31 of the control unit 13.

[0078] (Storage Department 12)

[0079] Storage unit 12 is a functional unit that stores various types of data. Storage unit 12 is located inside production line construction device 1, but it can also be implemented by an auxiliary storage device outside production line construction device 1. Storage unit 12 stores the workshop design DB21 information of storage module 2, the pipeline management DB22 information related to pipeline p, and the 3DCAD DB23.

[0080] Figure 4 This diagram illustrates the production line construction information 40 stored in the workshop design DB21 of the production line construction apparatus 1 according to the first embodiment. The information stored in the workshop design DB21 includes information obtained from external information sources of the production line construction apparatus 1. For example... Figure 4 As shown, the workshop design DB21 stores the production line construction information 40 used to build the production line.

[0081] Production line construction information 40 includes condition information 41, MTP information 42, physical information 43, process information 44, chemical property information 45, production planning management information 46, reservation management information 47, and logistics information 48.

[0082] Condition information 41 includes information about the structure and configuration scheme 3 of the generated module, including the piping information of the modular workshop. Condition information 41 includes information about whether the logically constructed production line is suitable for the physical area of ​​the actual workshop. The judgment of whether the logically constructed production line is suitable for the physical area of ​​the actual workshop includes, for example, the existence of space to move the equipment suitable for the physical area of ​​the actual workshop, and the existence of wires for moving in and out.

[0083] In addition, condition information 41 contains information equivalent to constraints and objective functions. For example, condition information 41 is related to constraints such as "1. Module 2 can be configured within the space of the specified workshop, 2. Considering supply chain and logistics constraints, 3. Considering the availability and planning management of module 2, 4. Maximizing the efficiency of space utilization, 5. Proposing a cost-efficient structure and configuration scheme for module 2, and 6. The chemical resistance properties of the materials used."

[0084] In addition, condition information 41 is, for example, information related to the objective function such as "1. Minimize energy consumption, 2. Maximize production efficiency and minimize downtime, 3. Minimize environmental impact, 4. Minimize rework and minimize labor, 5. Minimize the cost of building the production line".

[0085] The condition information 41 includes information obtained from external information sources of the production line construction device 1 or information input to the production line construction device 1. Additionally, it can be pre-stored in the shop design DB21.

[0086] MTP information 42 is information that defines the functionality, performance, and interface requirements of module 2 for a specific process.

[0087] Physical information 43 includes the physical characteristics of module 2 and information about the destination of module 2. Information about the destination of module 2 may include, for example, the size of the floor at the destination of module 2. Additionally, physical information 43 may include the throughput, capacity, resource and material efficiency, energy efficiency, power consumption, time to service provision, uptime, instrument availability, mean time between failures, and utilization rate of service and instruments for module 2.

[0088] Process information 44 represents information about the structure and configuration scheme of module 2 proposed for the modular workshop. Process information 44 may include information indicating the maximum outgoing capacity of module 2. Chemical property information 45 represents information indicating the chemical properties of module 2. Production planning management information 46 represents information indicating the production plan for module 2. Reservation management information 47 represents information indicating the reservation status of module 2. Logistics information 48 includes information related to a series of processes, including the market procurement of module 2 or pipeline p, the movement of module 2 or pipeline p between workshops, the procurement of raw materials to the production of the product, sales to the end consumer, and the recycling / reuse of used module 2 or pipeline p. For example, the market procurement of modules or pipeline p may be carried out by purchasing modules through an online shopping website. The specifications of the modules may be made public on the online shopping website. Specifications such as the outgoing capacity and temperature characteristics of the modules may be made public on the online shopping website.

[0089] Return to Figure 3 The following explanation is provided. Pipeline management DB22 stores pipeline information 22-1 and management location information 22-2. Pipeline information 22-1 is information related to pipeline p in module 2. For example, pipeline information 22-1 includes the chemical properties, pressure, materials, structural scheme and configuration scheme 3 (including existing module structures and configuration schemes 3') of the pipelines used for treating the object tolerating the treatment, the number of pipelines required for multiple modules 2, and the size of the pipeline system.

[0090] Here, "pipeline" refers to the route from the input to the output of module 2 in the module's structural scheme and configuration scheme 3 (including the existing module's structural scheme and configuration scheme 3'), which includes pipeline information. Therefore, "number of pipelines" represents the number of routes in the module's structural scheme and configuration scheme 3 (including the existing module's structural scheme and configuration scheme 3'), which includes pipeline information.

[0091] Additionally, the input "System Size of Piping" includes the pipe diameter, length, and number of connections. Diameter is used to select the optimal material based on fluid type, temperature, pressure, durability, and chemical compatibility. "Length" is used to calculate the required length of pipe p based on the distance between modules 2 and the number of connection points, and to determine the required number of pipes p. "Number of Connections" is used to determine the shape of pipe p (L-shaped, straight, etc.) and connection method (welding, flange, etc.).

[0092] By inputting the "system size of the pipeline," the material, length, and number of connection points can be determined in detail, allowing for optimal pipeline design. Furthermore, the "system size of the pipeline" is required because the diameter of the pipe p that can be connected to each module 2 varies, necessitating the insertion of pipes p with different diameters as needed.

[0093] Pipeline information 22-1 may include configuration information of the optimal pipeline p in the module's structure and configuration scheme 3, and information on the connection operation procedures related to the connection operation of pipeline p. Management location information 22-2 indicates the management location of pipeline p, which can be one management location or multiple management locations in the entire workshop. In addition, management location information 22-2 includes information related to the material, diameter, and shape (L-shaped, straight, etc.) of pipeline p managed in management locations such as warehouses.

[0094] 3DCAD DB23 stores physical information such as piping from 3DCAD, which is used in conjunction with the structure and configuration scheme 3 of the module, including piping information of module 2 displayed by the engineering design tool unit 32. This physical information, such as piping from 3DCAD, is used when the engineering design tool unit 25 displays the structure and configuration scheme 3 of the module, including piping information, and the pipe p in 3D.

[0095] (Control Department 13)

[0096] The control unit 13 is a functional unit that performs overall control of the production line construction device 1. For example, the control unit 13 can be implemented by a hardware processor. The control unit 13 includes a production line construction engine unit 31 and an engineering design tool unit 32.

[0097] (Production Line Construction Engine Department 31)

[0098] Figure 5 This is a functional block diagram of the production line construction engine unit 31 of the production line construction apparatus 1 according to the first embodiment. (As shown...) Figure 5 As shown, the production line construction engine unit 31 includes a production line construction information acquisition unit 51, a pipeline information determination unit 52, a pipeline instruction generation unit 53, and a pipeline connection instruction unit 54.

[0099] The production line construction information acquisition unit 51 acquires pipeline information 22-1, management site information 22-2, and production line construction information 40, etc.

[0100] The pipeline information determination unit 52 determines pipeline information related to the selection and configuration of pipelines between multiple modules 2 based on the acquired production line construction information 40, pipeline information 22-1, and management location information 22-2. Specifically, the pipeline information determination unit 52 determines the pipeline information based on the number of pipelines included in the pipeline information 22-1 and the size of the pipeline system.

[0101] In addition, the pipeline information determination unit 52 determines pipeline information 70 that conforms to the production line construction information 40, which includes physical information 43 and chemical property information 45, and includes the material, quantity and type of pipeline p suitable for module 2.

[0102] For example, the pipeline information determination unit 52 determines the material of the pipeline p that can be used in the processing of the object based on the chemical property information 45 of the production line construction information 40 (property determination). Then, the pipeline information determination unit 52 determines the pipeline system of the pipeline p based on the module structure and configuration scheme 3 (including the existing module structure and configuration scheme 3') and the production line construction information 40 (system determination). Next, regarding the determined pipeline system, the pipeline information determination unit 52 determines the number and type of pipeline p based on the optimal pipeline p configuration information in the module structure and configuration scheme 3 contained in the pipeline information 22-1 (number and type determination). Then, the pipeline information determination unit 52 determines the handling efficiency of the pipeline p based on the information related to the material, diameter, and shape (L-shaped, straight) of the pipeline p contained in the management location information 22-2, and outputs the material, quantity, and type of the pipeline p with the highest handling efficiency (efficiency determination). Therefore, the pipeline information determination unit 52 can determine the pipeline information 70, including the material, quantity, and type of the pipeline p that is suitable for the structure and configuration scheme 3 of the module.

[0103] The pipeline instruction generation unit 53 generates an instruction 4 for the pipeline p that should be maintained based on the management location information 22-2. If there are multiple management locations shown in the management location information 22-2, an instruction 4 for pipeline p can be generated separately for each of the multiple management locations. The generated instructions can be made public to operators on the web or sent via the network.

[0104] After generating instruction 4, the pipe connection instruction unit 54 outputs a connection instruction for pipe p. This connection instruction can be executed after the preparation status of pipe p is read on-site in the workshop according to the RFID or barcode affixed to pipe p and pipe p is ready.

[0105] The production line construction engine 31, based on the production line construction information 40, pipeline information 22-1, and management location information 22-2, generates the module structure and configuration scheme 3, process flow scheme, and product production plan scheme, including pipeline information. Specifically, the production line construction information 40 includes condition information 41, MTP information 42 of module 2, physical information 43, process information 44, chemical property information 45, production planning management information 46, reservation management information 47, and logistics information 48.

[0106] In addition, the physical information of 3DCAD from 3DCAD DB26 is input into the production line construction engine section 31.

[0107] The production line construction engine unit 31 can be an AI model or simulator that outputs the structure and configuration scheme 3 of modules including piping information, the process flow scheme and production plan scheme consistent with the condition information 41. Here, the physical information of 3DCAD is the 3D physical information of piping, etc. stored in 3DCAD DB23. The engineering design tool unit 32 outputs the physical information of 3DCAD to the production line construction engine unit 31.

[0108] The constraints, objective function, algorithm process, and output of the production line engine department 31 are described below.

[0109] (Restrictions)

[0110] For example, the following constraints exist.

[0111] 1. Module 2 can be configured within the designated workshop space.

[0112] 2. Supply chain and logistics constraints have been taken into account.

[0113] 3. Availability and schedule management of Module 2 were considered.

[0114] 4. Maximize the efficiency of space utilization.

[0115] 5. Propose a structural and configuration scheme that includes piping information for module 2, which has higher cost efficiency.

[0116] 6. Chemical resistance properties of the materials used

[0117] Among the constraints, the specified constraints can be essential items. For example, in the constraints mentioned above, "4. Maximize space utilization efficiency, 5. Propose a structural and configuration scheme that includes piping information for the cost-efficient module 2, and 6. The materials used have chemical resistance properties" can be set as essential items among the constraints.

[0118] (Relationship between pipeline information 22-1 and constraints)

[0119] Next, an example illustrating the relationship between pipeline information 22-1 and constraints will be provided. For instance, the number of pipelines in pipeline information 22-1 is determined based on the following constraints.

[0120] Configuration limitations:

[0121] The configuration restrictions for pipeline information 22-1 are included in the aforementioned restriction condition "1. Module 2 can be configured within the space of a specified workshop". The number of pipelines in pipeline information 22-1 can be determined based on the configuration restrictions. For example, in cases where there are configuration restrictions such as pipelines needing to follow a specific path, the number of pipelines suitable for that specific path is calculated.

[0122] Physical limitations:

[0123] The physical limitations of pipeline information 22-1 are included in the aforementioned limitation condition "1. Module 2 can be configured within the space of the specified workshop". The number of pipelines can be determined based on physical limitations. Physical limitations include, for example, avoiding interference with the factory space or existing equipment. The number of pipelines is determined based on these physical limitations. Thus, the optimal number of pipelines is determined within the available space.

[0124] Security limitations:

[0125] The safety limitations of pipeline information 22-1 are included in "6. Chemical resistance properties of the materials used" in the aforementioned limitations. The number of pipelines can be determined based on these safety limitations. Safety limitations include, for example, pressure and temperature restrictions. The number of pipelines is determined based on these safety limitations in a manner that allows for a certain safety margin.

[0126] (Objective function)

[0127] Next, the objective function will be described. For example, the following objective function may exist.

[0128] 1. Minimize energy consumption

[0129] 2. Maximize production efficiency and minimize downtime.

[0130] 3. Minimize environmental impact.

[0131] 4. Minimize reorganization work to reduce labor intensity.

[0132] 5. Minimize the cost of building the production line.

[0133] (Relationship between pipeline information 22-1 and the objective function)

[0134] An example illustrating the relationship between pipeline information 22-1 and the objective function is provided. For instance, the size of the system for determining the pipelines in pipeline information 22-1 is based on the following objective function.

[0135] Production efficiency:

[0136] The production efficiency of pipeline information 22-1 is included in "1. Minimize energy consumption" of the aforementioned objective function. The size of the pipeline system can be determined based on production efficiency. As for production efficiency, with the optimization of flow rate and pressure set as the objective function, the diameter and length of the pipeline in pipeline information 22-1 are appropriately selected to determine the size of the pipeline system. This enables efficient production.

[0137] Cost constraints:

[0138] The cost constraints of pipeline information 22-1 are included in "5. Minimize the cost of constructing the production line" in the aforementioned objective function. The size of the pipeline system can be determined based on the cost constraints. As a cost constraint, with minimizing the cost as the objective function, the optimal size of the pipeline system is determined by considering the material costs and setup costs of module 2.

[0139] Ease of maintenance:

[0140] The ease of maintenance of pipeline information 22-1 is included in "4. Minimize reconfiguration work to reduce labor" in the aforementioned objective function. The size of the pipeline system can be determined based on ease of maintenance. As for ease of maintenance, when ease of maintenance and repair is set as the objective function, optimizing the pipeline configuration and size determines the size of the pipeline system.

[0141] Based on the objective function described above, the size of the system for determining the pipelines in pipeline information 22-1 is specifically determined, and the optimal production line is constructed.

[0142] (The process of the algorithm)

[0143] Next, the algorithm process will be explained. The algorithm process is as follows.

[0144] 1. Obtain information from workshop design DB21, pipeline management DB22 and 3DCAD DB23 and select the best pipeline.

[0145] 2. Calculation of the optimal combination of module 2 based on the optimization algorithm.

[0146] 3. Automatic generation of the optimal configuration scheme for module 2 and pipeline selection.

[0147] (Output)

[0148] The output is as follows.

[0149] 1. The selected structural scheme for pipeline p.

[0150] 2. Recommended process flow and production plan.

[0151] 3. The optimal production line configuration considering space efficiency, environmental impact, and cost.

[0152] For example, in the pipeline selection algorithm of "1. Obtain information from workshop design DB21, pipeline management DB22 and 3DCAD DB23 and select the best pipeline.", the physical information 43, chemical property information 45, pipeline information 22-1 and management location information 22-2 contained in the production line construction information 40 are used.

[0153] For example, in the algorithm process, “2. Calculation of the best combination of module 2 based on the optimization algorithm”, the condition information 41, MTP information 42, physical information 43, process information 44, chemical property information 45, production planning management information 46, reservation management information 47, and logistics information 48 contained in the production line construction information 40 are used.

[0154] In addition, in the "Automatic Generation of Pipeline p Selection" section of "3. Optimal Module 2 Configuration Scheme and Automatic Generation of Pipeline p Selection" in the algorithm process, pipeline information 22-1 and management location information 22-2 are used.

[0155] For example, the production line construction engine 31 uses pipeline information 22-1 in the objective function for "4. Minimize the reorganization operation to minimize labor" and "5. Minimize the cost of constructing the production line". In addition, the production line construction engine 31 uses pipeline information 22-1 in the constraint conditions for "5. Propose a structure and configuration scheme 3 that includes cost-efficient pipeline information" and "6. The materials used have chemical resistance properties".

[0156] In the aforementioned algorithm process ("2. Calculation of the optimal combination of modules 2 based on the optimization algorithm," "3. Automatic generation of the optimal module 2 configuration scheme and pipeline p selection"), for example, when the production line construction engine unit 31 selects the optimal combination from the available modules 2, it performs algorithm "2. Calculation of the optimal combination of modules 2 based on the optimization algorithm." In this algorithm, information representing the structure of module 2, which indicates condition information 41, is used. Therefore, the production line construction apparatus 1 of the first embodiment can select the optimal combination of modules 2 that matches condition information 41.

[0157] Furthermore, for example, when generating a configuration scheme for module 2, conditions are required for generating a configuration scheme for module 2 in a modular workshop. When the production line construction engine unit 31 performs the algorithm's "3. Automatic generation of the optimal module 2 configuration scheme and pipeline p selection," it uses the configuration scheme from condition information 41 and pipeline information 22-1. Therefore, the production line construction apparatus 1 of the first embodiment can propose an optimal module 2 configuration scheme that is consistent with condition information 41 and pipeline information 22-1.

[0158] Furthermore, when generating a production line construction plan, module 2 needs to be moved to the site. Physical information 43 contains information about the destination of module 2. This information is required when generating the production line construction plan. The production line construction engine unit 31 uses the destination information of module 2 from physical information 43 when performing the algorithm "3. Automatic generation of the optimal module 2 configuration plan and pipeline p selection." The production line construction apparatus 1 of the first embodiment can generate a production line construction plan suitable for the actual workshop by using physical information 43.

[0159] Furthermore, for example, to generate an optimal process flow, it is necessary to have access to the process information 44, chemical property information 45, production planning management information 46, reservation management information 47, and logistics information 48 of module 2 in the workshop. For example, the production line construction engine 31 can generate a safe process flow by utilizing the chemical property information 45, which defines non-flammability, etc. Similarly, the production line construction engine 31 can generate a process flow that can be completed within one week by utilizing the production planning management information 46, which defines a period of up to one week; it can generate a process flow using module 2 that can be used within the reservation period by utilizing the reservation management information 47, which defines a period from October 0th to October 5th; and it can generate a process flow that takes into account the workshop's delivery period by utilizing the logistics information 48, which defines a delivery period of 2 days, etc.

[0160] When the production line construction engine unit 31 performs the algorithm's "3. Automatic generation of the optimal module 2 configuration scheme and pipeline p selection," it uses the aforementioned process information 44, chemical property information 45, production planning management information 46, reservation management information 47, and logistics information 48. The production line construction apparatus 1 of the first embodiment, by using the process information 44, chemical property information 45, production planning management information 46, reservation management information 47, and logistics information 48 contained in the production line construction information 40, can propose a scheme for the optimal process flow suitable for the actual workshop.

[0161] Furthermore, the production line construction engine unit 31 can also construct a production line with high productivity based on the information representing the maximum output capacity of module 2 contained in the process information 44. In this case, the information representing the maximum output capacity is used in the processing related to the operating efficiency of the objective function and constraints. For example, if there is a production line constructed from modules 2-a to 2-x and only the maximum output capacity of module 2-b is particularly small, then the operating efficiency of the production line reaches its peak at the maximum output capacity of B. For example, when the constraints or objective function are set to "maximize operating efficiency", the production line construction engine unit 31 constructs the production line in a manner that does not increase the difference in the maximum output capacity of each module 2 based on the information representing the maximum output capacity of module 2 contained in the process information 44. Therefore, the production line construction apparatus 1 according to the embodiment does not construct an inefficient production line by using the information representing the maximum output capacity.

[0162] That is, the production line engine unit 31 generates the structure and configuration scheme of module 2 in a way that satisfies the constraints and the objective function (condition information). Based on the generated structure and configuration scheme of module 2, pipeline information 22-1 and other means are used to output the determination information of the selected pipeline p between modules 2.

[0163] That is, during the algorithm process, the production line construction engine unit 31 uses the production line construction information 40 stored in the workshop design DB21 and the pipeline information 22-1 and management site information 22-2 stored in the pipeline management DB22.

[0164] (Engineering Design Tools Section 32)

[0165] The engineering design tool unit 32 is a functional unit used when designing a modular workshop. For example, the engineering design tool unit 32 inputs condition information 41 from the user, workshop pipeline information 22-1, etc. In addition, the engineering design tool unit 32 uses 3D CAD or the like to display the structure and configuration scheme 3 of the module, including pipeline information, on the display unit 14.

[0166] (Display Unit 14)

[0167] Display unit 14 is a functional unit that displays various information. As an example, display unit 14 can be implemented by liquid crystal display, organic EL (Electro Luminescence) display, etc. Display unit 14 displays the structure and configuration of module 2, including piping information generated using engineering design tool unit 32.

[0168] Figure 6 This is a diagram illustrating a first example of the relationship between the objective function, constraints, and output of the algorithm 61 of the production line construction apparatus 1 according to the first embodiment. (See diagram below.) Figure 6As shown, for example, the algorithm 61 inputs "1. Minimize energy consumption" as the objective function and "1. Be able to configure module 2 within the space of the specified workshop" as the constraint to the production line construction engine 31. Then, the algorithm 61 outputs "1. The structural scheme of the selected pipeline p, 2. The recommended process flow and production plan, 3. The optimal production line configuration considering space efficiency, environmental load and cost".

[0169] Figure 7 This is a diagram illustrating a second example of the relationship between the objective function, constraints, and output of the algorithm 61 of the production line construction apparatus 1 according to the first embodiment. (See diagram below.) Figure 7 As shown, for example, the algorithm 61 of the production line construction engine unit 31 is input as the objective function "1. Minimize energy consumption" and as the constraint conditions "1. Be able to configure module 2 within the space of the specified workshop" and "5. Propose a cost-efficient structure and configuration scheme for module 2". Then, the algorithm 61 outputs "1. The selected structure scheme of pipeline p 2. Recommended process flow and production plan 3. The optimal production line configuration considering space efficiency, environmental load and cost".

[0170] That is, Algorithm 61 produces different outputs depending on the input constraints and the objective function. Furthermore, multiple objective functions can be input.

[0171] (Pipeline Information 70)

[0172] Figure 8 This is a diagram showing the piping information 70 determined by the production line construction apparatus 1 according to the first embodiment. (See diagram below.) Figure 8 As shown, piping information 70 is information about the selection and configuration of the pipelines between the pipeline and module 2.

[0173] like Figure 8 As shown, the pipeline information 70 includes pipeline number 71, material 72, quantity 73, type 74, and configuration 75. For example, in Figure 8 The diagram shows pipe number 8, belonging to material B, quantity 10, and type a1, positioned between modules 2-a and 2-b. Additionally, it shows pipe number 3, belonging to material A, quantity 8, and type a3, positioned between modules 2-b and 2-c. Furthermore, it shows pipe number 5, belonging to material C, quantity 7, and type b1, positioned between modules 2-c and 2-d. Additionally, it shows pipe number 4, belonging to material A, quantity 11, and type c1, positioned between modules 2-d and 2-e. Finally, it shows pipe number 2, belonging to material B2, quantity 5, and type c2, positioned between modules 2-e and 2-f.

[0174] (Selection of constraints)

[0175] Figure 9This is a drawing illustrating an example of the constraint information used to input the production line construction apparatus 1 according to the first embodiment. (See attached diagram.) Figure 9 As shown, the user of production line construction device 1 selects the purpose of constructing the production line.

[0176] exist Figure 9 In the example, choose at least one of the following: 1. Module 2 can be configured within the space of the designated workshop; 2. Supply chain and logistics constraints are taken into account; 3. The availability and planning management of Module 2 are met; 4. The space utilization efficiency is maximized; 5. A cost-efficient solution is proposed; 6. The materials used need to be chemically resistant.

[0177] In addition, Figure 9 In the text, regarding "4. Maximizing space utilization efficiency, 5. Proposing cost-efficient solutions, and 6. The materials used need to be chemically resistant," the conditions set as essential options are shown. Thus, the production line construction device 1 can be set as an essential option under several specified constraints.

[0178] (Choice of objective function)

[0179] Figure 10 This is a drawing illustrating an example of inputting objective function information for the production line construction apparatus 1 according to the first embodiment. (See attached diagram.) Figure 10 As shown, the user of production line construction device 1 selects the purpose of constructing the production line.

[0180] exist Figure 10 In the example, at least one of the following should be selected as the target project: 1. Minimize energy consumption, 2. Maximize production efficiency and minimize downtime, 3. Minimize environmental impact while considering CO2 emissions, 4. Minimize reorganization operations and save labor, and 5. Minimize the cost of building the production line.

[0181] The selection of the objective function is similar to the selection of the constraint conditions. The production line construction device 1 can set the specified objective function in the project of multiple objective functions as an essential selection item.

[0182] (Structure and configuration scheme 3 of the module including pipeline information)

[0183] Figure 11 This is a diagram illustrating an example of the structure and configuration scheme 3 for modules that include piping information to minimize energy consumption. For example... Figure 11As shown, in the structure and configuration scheme 3 of the module including pipeline information, the "case of minimizing energy efficiency" is clearly shown together with the structure and configuration scheme 3 of the module including pipeline information. In addition, regarding the structure and configuration scheme 3 of the module including pipeline information, the pipeline p between modules 2 is determined by the pipeline information 70.

[0184] Figure 12 This diagram illustrates an example of the structure and configuration scheme 3 for a module that includes piping information, specifically piping information designed to maximize production efficiency. For example... Figure 12 As shown, in the structure and configuration scheme 3 of the module including pipeline information, the "case of maximizing production efficiency" is clearly shown together with the structure and configuration scheme 3 of the module including pipeline information. Thus, by clearly showing the structure and configuration scheme 3 of the module including pipeline information generated for what purpose, the user can confirm the structure and configuration scheme 3 of the module including pipeline information corresponding to the purpose. Furthermore, regarding the structure and configuration scheme 3 of the module including pipeline information, the pipeline p between modules 2 is determined by the pipeline information 70.

[0185] (Instruction 4)

[0186] Next, the instruction 4 generated using the production line construction device 1 will be explained. Figure 13 This is a diagram of an example of instruction 4 showing the piping p required for the connection between modules 2-a and 2-b.

[0187] like Figure 13 As shown in the instruction manual 4 for the pipes p required for the connection of modules 2-a and 2-b, for example, it indicates that in the location: Hanover, two pipes p with pipe number 15 and five pipes p with pipe number 8 are required.

[0188] Instruction 4 is generated by the piping instruction generation unit 53 in a manner that allows on-site operators to view it. The operators refer to Instruction 4 and prepare the necessary piping p at the locations indicated by Instruction 4.

[0189] (2.1.2. Action)

[0190] Next, the operation of the production line construction device 1 for the modular workshop according to the first embodiment will be described.

[0191] Figure 14 This is a flowchart illustrating the operation of the production line construction apparatus 1 according to the first embodiment. For example... Figure 1 As shown, orders for goods are generated from end users or decisions are made to build new production lines (step S1).

[0192] Next, as the designer of the user's modular workshop, when starting a new project or changing the production line, the engineering design tool 32 is used to input condition information 41 (step S2).

[0193] The production line construction engine unit 31 obtains production line construction information 40 from the workshop design DB21, and obtains pipeline information 22-1 and management location information 22-2 from the pipeline management DB22 (step S3).

[0194] Next, the production line construction engine 31 generates the structure and configuration scheme, process flow scheme, production plan scheme, etc. of module 2 based on the production line construction information 40 (step S4).

[0195] Next, the pipeline information determination unit 52 determines the pipeline information 70 related to the pipeline p between each module 2 based on the production line construction information 40 and the pipeline information 22-1 of the pipeline management DB22, according to the structure and configuration scheme of module 2 (step S5).

[0196] Then, the pipeline instruction generation unit 53 generates an instruction for the pipelines that should be maintained according to the management location shown in the management location information 22-2 (step S6).

[0197] Next, the pipeline connection instruction unit 54 outputs a pipeline connection instruction based on the pipeline's preparation status (step S7), and the process ends.

[0198] Furthermore, in the production line construction apparatus 1 according to the first embodiment, if the pipeline information 70 of pipeline p is determined based on the existing module structure and configuration scheme 3', the processing of step S4 can be omitted. That is, as Figure 2 As shown, the production line construction apparatus 1 according to the first embodiment can determine the piping information based on the existing module structure and configuration scheme 3'. The same applies to the production line construction apparatus 101 according to the second embodiment and the production line construction apparatus 201 according to the third embodiment below.

[0199] (2.1.3. Effect)

[0200] Therefore, the production line construction apparatus 1 according to the first embodiment can achieve higher efficiency and improved accuracy in the selection of pipeline p. That is, the production line construction apparatus 1 according to the first embodiment automatically selects information on pipeline p that has been automated, so that the operator can quickly and accurately select the optimal pipeline p. As a result, the production efficiency of the production line is improved and the risk of human error is reduced.

[0201] Furthermore, the production line construction apparatus 1 according to the first embodiment determines the pipeline information 70 based on the number of pipelines required for the module 2 included in the pipeline information 22-1 and the size of the pipeline system, thus enabling the acquisition of pipeline information 70 that follows the user's instructions.

[0202] Furthermore, the production line construction apparatus 1 according to the first embodiment determines the pipeline information 70, including the material, quantity and type of pipeline p suitable for module 2, based on the production line construction information 40 related to module 2, so that it can select the appropriate pipeline p for the production line.

[0203] Furthermore, the production line construction apparatus 1 according to the first embodiment generates an instruction for the pipeline p that should be maintained based on the management location information 22-2, thus enabling the generation of appropriate instructions for the pipeline p.

[0204] Furthermore, the production line construction apparatus 1 according to the first embodiment can output a pipeline connection instruction after generating an instruction sheet, thereby efficiently suppressing the production time and cost of the workshop.

[0205] Furthermore, the production line construction apparatus 1 according to the first embodiment provides a connection indication based on the readability of the pipeline p according to the RFID or barcode affixed to the pipeline p. Therefore, the production line construction apparatus 1 according to the first embodiment can efficiently suppress the production line generation time and cost by realizing digitalization.

[0206] (2.2. Second Implementation)

[0207] Next, the production line construction apparatus 101 according to the second embodiment will be described. The production line construction apparatus 101 according to the second embodiment traces the connection history or usage status of the pipeline p and performs dynamic resource management of the inventory of the pipeline p in real time.

[0208] That is, the production line construction apparatus 101 according to the second embodiment has the following function: when there is a change in the connection history or usage status of the pipeline p relative to the production line construction apparatus 1 according to the first embodiment, the resource allocation of the inventory of the pipeline p is changed.

[0209] (2.2.1. Structure)

[0210] Figure 15 This is a functional block diagram illustrating the functions of the production line construction apparatus 101 according to the second embodiment. Furthermore, regarding... Figure 3 Identical parts are labeled with the same number and their descriptions are omitted; different parts are described here.

[0211] like Figure 15As shown, the pipeline management DB22 of the storage unit 12 has an inventory DB22-3 for pipeline p. The inventory DB22-3 is a DB that manages the inventory of pipeline p. For example, the inventory DB22-3 manages the number, type, quantity, and material of pipeline p.

[0212] Figure 16 This is a functional block diagram of the production line construction engine unit 131 of the production line construction apparatus 101 according to the second embodiment. Figure 16 In the middle, to and Figure 5 Identical parts are labeled with the same numbers for explanation.

[0213] Resource Management Department 55 updates the inventory of pipeline p (DB22-3) when there are changes in the connection history or usage status of pipeline p. For example, by reading the RFID or barcode affixed to the connected pipeline p, the connection history and usage status of the pipeline p can be monitored in real time.

[0214] Figure 17 This is a diagram showing a first example of the resource allocation of the production line construction apparatus 101 according to the second embodiment, specifically the inventory 91 before the change and the inventory 92 after the change. Figure 17 The following situation is shown: the quantity 10 of pipe number 1 in the previous inventory 91 changes to the quantity 12 of the new inventory 92, and the quantity 11 of pipe number 4 in the previous inventory 91 changes to the quantity 8 of the new inventory 92.

[0215] Figure 18 This is a diagram illustrating a second example of resource allocation for the production line construction apparatus 101 according to the second embodiment, showing the inventory 91 before and the inventory 92 after the change in resource allocation. Figure 18 The following situation is shown: the quantity of pipe number 1 in the previous inventory 91 is changed from 10 to the quantity of 9 in the new inventory 92.

[0216] In this way, the Resource Management Department 55 can flexibly change the resource allocation of the inventory DB22-3 of pipeline p when there are changes in the combined history or usage status of pipeline p.

[0217] (2.2.2. Action)

[0218] Next, the operation of the production line construction apparatus 101 according to the second embodiment will be described. Figure 19 This is a flowchart illustrating the operation of the production line construction apparatus 101 according to the second embodiment.

[0219] like Figure 19As shown, the resource management department 55 determines whether there are any changes in the combined history or usage status of module 2 (step S11). If there are no changes (No in step S11), the processing of step S11 continues.

[0220] On the other hand, if there are changes in the binding history or usage status of module 2 (Yes in step S11), the resource management department 55 changes the resource allocation of the inventory DB22-3 of pipeline p (step S12) and ends the process.

[0221] (2.2.3. Effect)

[0222] Therefore, the production line construction apparatus 101 according to the second embodiment immediately identifies the connection history and usage status of the pipeline p required for the connection of module 2, and changes the resource allocation of pipeline p, thus providing a dynamic resource management for improving the efficiency and flexibility of the production line.

[0223] Furthermore, the production line construction apparatus 101 according to the second embodiment can monitor the usage status of the components required for connecting the module 2 in real time and reallocate the resources of the pipeline p as needed.

[0224] Furthermore, the production line construction apparatus 101 according to the second embodiment can reduce the risk of excess or insufficient inventory, contributing to cost reduction. That is, the production line construction apparatus 101 according to the second embodiment can optimize the resource management of pipeline p.

[0225] (2.3. Third Implementation)

[0226] Next, the production line construction apparatus 201 according to the third embodiment will be described. The production line construction apparatus 201 according to the third embodiment records the assembly operation process information related to the assembly operation of the pipeline p, and strengthens the quality management and inspection process in the workshop.

[0227] (2.3.1. Structure)

[0228] Figure 20 This is a functional block diagram illustrating the functions of the production line construction apparatus 201 according to the third embodiment. Furthermore, regarding... Figure 3 Identical parts are labeled with the same number and their descriptions are omitted; different parts are described here.

[0229] like Figure 20 As shown, the pipeline management DB22 of the storage unit 12 has an inspection record DB22-4 that records the assembly operation process information related to the assembly operation of the pipeline. The assembly operation process information includes information indicating who assembled which module 2 and when, and information indicating which pipeline p was used.

[0230] Figure 21 This is a functional block diagram of the production line construction engine unit 231 of the production line construction apparatus 201 according to the third embodiment. Figure 21 In the middle, to and Figure 5 Identical parts are labeled with the same numbers for explanation. Inspection record section 56 records the connection operation process information related to the connection operation of pipeline p in inspection record DB22-4.

[0231] Figure 22 This is a diagram showing the inspection record DB22-4 of the production line construction apparatus 201 according to the third embodiment. (See diagram below.) Figure 22 As shown, the inspection record DB22-4 contains, for example, the pipe p number, operator, operation period, and production module number.

[0232] Figure 22 The document shows: "Pipeline p number 101, operator RA, operation period 2024 / 2 / 01~2024 / 2 / 03, production module number 1-2", "Pipeline p number 3, operator RB, operation period 2024 / 3 / 05~2024 / 3 / 07, production module number 1-5", "Pipeline p number 25, operator RC, operation period 2024 / 3 / 08~2024 / 3 / 09, production module number 2-3", and "Pipeline p number 2, operator RA, operation period 2024 / 3 / 08~2024 / 3 / 09, production module number 2-4".

[0233] (2.3.2. Action)

[0234] Next, the operation of the production line construction apparatus 201 according to the third embodiment will be described. Figure 23 This is a flowchart illustrating the operation of the production line construction apparatus 201 according to the third embodiment.

[0235] like Figure 23 As shown, the inspection record unit 56 acquires the connection operation process information related to the connection operation of the pipeline p (step S21).

[0236] Next, the inspection record unit 56 records the acquired combined work process information in the inspection record DB22-4 (step S22), and the process ends.

[0237] (2.3.3. Effect)

[0238] Therefore, the production line construction apparatus 201 according to the third embodiment records inspection operation process information in the inspection record DB22-4, thereby strengthening the quality management process of inspection operations and improving the reliability of module 2.

[0239] Furthermore, the production line construction apparatus 201 according to the third embodiment can ensure process transparency when the inspection operation process information is detailed inspection operation process information.

[0240] (3. Hardware)

[0241] Figure 24 This diagram illustrates an example of the hardware structure of the production line construction apparatus 1, production line construction apparatus 101, and production line construction apparatus 201 involved in the implementation method.

[0242] like Figure 24 As shown, the production line construction apparatus 1, production line construction apparatus 101, and production line construction apparatus 201 include a communication device 100a, an HDD 100b, a memory 100c, and a processor 100d. Additionally, Figure 24 The various parts shown are connected to each other by buses, etc.

[0243] Communication device 100a is a network interface card, etc., used for communication with external instruments and devices. HDD100b is used for... Figure 14 , Figure 19 , Figure 23 The program and data for the functions shown are stored.

[0244] Processor 100d will execute with Figure 14 , Figure 19 , Figure 23 The same processing program for each processing unit of the production line construction apparatus 1 shown is read from HDD 100b, etc., and expanded in memory 100c, thereby enabling execution. Figure 14 , Figure 19 , Figure 23 The process execution actions of each function described herein. For example, this process executes the same functions as each processing unit of the production line construction device 1. Specifically, the processor 100d reads a program with the same functions as the production line construction engine unit 31 from the HDD 100b, etc. Moreover, the processor 100d executes a process that performs the same processing as the production line construction engine unit 31.

[0245] Thus, production line construction apparatus 1, production line construction apparatus 101, and production line construction apparatus 201 perform actions as information processing devices that read and execute programs to perform information processing methods. Furthermore, production line construction apparatus 1 can also read the aforementioned program from a recording medium using a media reading device and execute the read program, thereby achieving the same function as in the above embodiments. Moreover, the program described in these other embodiments is not limited to execution by production line construction apparatus 1. For example, the present invention can also be applied when other computers or servers execute programs, or when they collaboratively execute programs.

[0246] The program can be distributed via the Internet or other networks. Furthermore, the program can be recorded on computer-readable media such as hard drives, floppy disks (FD), CD-ROMs, MO (Magneto-Optical disk), and DVDs (Digital Versatile Discs), and executed by the computer from the recording medium.

[0247] The following are some examples of combinations of publicly disclosed technical features.

[0248] (1) An information processing device, wherein,

[0249] The information processing device has:

[0250] The acquisition unit acquires production line construction information, which includes pipeline information related to the piping connecting the multiple modules of the modular workshop, as well as information related to the modules; and

[0251] The determination unit determines, based on the acquired production line construction information, the pipeline information related to the selection and configuration of pipelines between the plurality of modules.

[0252] (2) The information processing device according to (1), wherein,

[0253] The pipeline information includes the number of pipelines required by the multiple modules and the size of the pipeline system.

[0254] The determining unit determines the pipeline information based on the number of pipelines and the size of the pipeline system.

[0255] (3) An information processing device according to any one of (1) to (3), wherein,

[0256] The determining unit determines the pipeline information, including the material, quantity, and type of the pipeline suitable for the module, based on the production line construction information.

[0257] (4) The information processing device according to (3), wherein,

[0258] The production line construction information includes physical information indicating the destination of the module and chemical characteristic information indicating the chemical properties of the module.

[0259] The determining unit determines the pipeline information that conforms to the physical information and the chemical property information.

[0260] (5) An information processing device according to any one of (1) to (4), wherein,

[0261] The production line construction information includes management location information indicating the management locations of the pipelines that the module should maintain.

[0262] The information processing device includes a pipeline instruction generation unit, which generates instructions for the pipelines that should be maintained based on the management site information.

[0263] (6) The information processing device according to (5), wherein,

[0264] The information processing device has a pipeline connection instruction unit, which outputs the pipeline connection instruction after generating the instruction.

[0265] (7) The information processing apparatus according to (6), wherein,

[0266] The binding indication is based on the readiness status of the pipeline as read by RFID (radio frequency identification) or barcode affixed to the pipeline.

[0267] (8) An information processing apparatus according to any one of (1) to (7), wherein,

[0268] The information processing device has:

[0269] An inventory database that manages the inventory of the pipeline; and

[0270] The resource management department updates the inventory of the pipeline in the inventory database if there are changes in the pipeline's combined history or usage status.

[0271] (9) An information processing apparatus according to any one of (1) to (8), wherein,

[0272] The information processing device has:

[0273] The inspection record database records information on the connection procedures related to the connection work of the pipeline; and

[0274] The inspection record department records the connection operation process information related to the connection operation of the pipeline in the inspection record database.

[0275] (10) The information processing apparatus according to (9), wherein,

[0276] The combined operation process information includes information indicating who combined which module and when, and which pipeline was used.

[0277] (11) An information processing method, wherein,

[0278] The information processing method is performed by a computer as follows: acquiring production line construction information, which includes pipeline information related to the piping connecting the multiple modules of the modular workshop, as well as information related to the modules.

[0279] Based on the obtained production line construction information, pipeline information related to the selection and configuration of pipelines between the multiple modules is determined.

[0280] (12) A computer-readable recording medium containing a program, wherein,

[0281] The program causes the computer to perform the following processing: acquiring production line construction information, which includes pipeline information related to the piping connecting the multiple modules of the modular workshop, as well as information related to the modules.

[0282] Based on the obtained production line construction information, pipeline information related to the selection and configuration of pipelines between the multiple modules is determined.

Claims

1. An information processing device, wherein, The information processing device has: The acquisition unit acquires production line construction information, which includes pipeline information related to the pipelines connecting the multiple modules of the modular workshop, as well as information related to the modules. as well as The determination unit, based on the acquired production line construction information, determines the pipeline information related to the selection and configuration of pipelines between the multiple modules.

2. The information processing apparatus according to claim 1, wherein, The pipeline information includes the number of pipelines required by the multiple modules and the size of the pipeline system. The determining unit determines the pipeline information based on the number of pipelines and the size of the pipeline system.

3. The information processing apparatus according to claim 1 or 2, wherein, Based on the production line construction information, the determining unit determines the pipeline information, including the material, quantity, and type of the pipeline suitable for the module.

4. The information processing apparatus according to claim 3, wherein, The production line construction information includes physical information indicating the destination of the module and chemical characteristic information indicating the chemical properties of the module. The determining unit determines the pipeline information that conforms to the physical information and the chemical property information.

5. The information processing apparatus according to claim 1 or 2, wherein, The production line construction information includes management location information indicating the management locations of the pipelines that the module should maintain. The information processing device includes a pipeline instruction generation unit, which generates instructions for the pipelines that should be maintained based on the management site information.

6. The information processing apparatus according to claim 5, wherein, The information processing device has a pipeline connection instruction unit, which outputs the pipeline connection instruction after generating the instruction.

7. The information processing apparatus according to claim 6, wherein, The binding indication is based on the readiness status of the pipeline as read by an RFID or barcode affixed to the pipeline, where the RFID is radio frequency identification.

8. The information processing apparatus according to claim 1 or 2, wherein, The information processing device has: An inventory database that manages the inventory of the pipeline; as well as The resource management department updates the inventory of the pipeline in the inventory database if there are changes in the pipeline's history or usage status.

9. The information processing apparatus according to claim 1 or 2, wherein, The information processing device has: The inspection record database records information on the connection procedures related to the connection work of the pipeline; and The inspection record department records the connection operation process information related to the connection operation of the pipeline in the inspection record database.

10. The information processing apparatus according to claim 9, wherein, The combined operation process information includes information indicating who combined which module and when, and which pipeline was used.

11. An information processing method, wherein, The information processing method is performed by a computer as follows: Obtain production line construction information, which includes pipeline information related to the piping connecting the multiple modules of the modular workshop, as well as information related to the modules. Based on the obtained production line construction information, pipeline information related to the selection and configuration of pipelines between the multiple modules is determined.

12. A computer-readable recording medium having a program recorded thereon, wherein, The program causes the computer to perform the following processes: Obtain production line construction information, which includes pipeline information related to the piping connecting the multiple modules of the modular workshop, as well as information related to the modules. Based on the obtained production line construction information, pipeline information related to the selection and configuration of pipelines between the multiple modules is determined.

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